LNG Calibration Facility - Metrology · LNG Calibration Facility Metrology for LNG workshop 19th May 2015, Brøndby, ... validated in 2013 at Gasunie Peakshaver . Next Step - LNG

LNG Calibration Facility

Metrology for LNG workshop

19th May 2015, Brøndby, Denmark

Oswin Kerkhof (VSL), Marina Safonova (IMS Group)

Contents

Part I (Oswin Kerkhof, VSL)

• LNG Calibration Facility (flow and composition)

• Background

• Research goals

• Functional & Metrological Design Requirements

Part II (Marina Safonova, IMS Group)

• Engineering and Fabrication capabilities

• Process Description

A three step approach

Primary Standard

Completed,

EMRP project

Mid-scale standard

Sufficient for Small Scale LNG

Project in progress

Full scale facilities

Building traceability for LNG flow metering

5 - 25 m3/h

40 – 200 kg/min

5 – 200/400 m3/h

40 – 1600/3200 kg/min

200 - 4000 m3/h

Primary LNG mass flow standard operated and

validated in 2013 at Gasunie Peakshaver

Next Step - LNG Calibration Facility

Medium sized – Flow & Composition

Location

Rotterdam Maasvlakte, the Netherlands

Research Goals

FLOW MEASUREMENTS

1. Validating the uncertainty of flow standard

– Mass flow 40 - 1600 kg/min => Target uncertainty 0,15%*

– Volume flow 5 – 200 m3/h => Target uncertainty 0,20%*

* Requires further reducing measurement uncertainty of primary standard down to 0,10%

FLOW MEASUREMENTS

2. Investigate performance of at least two types of mass flow

and volume flow standards

– Readings as a function of flow, pressure, temperature

– Extrapolation functions (to what respect is a water calibration

representative for LNG use of a flow meter?)

– Installation effects (different flow profiles, near boiling conditions, …)

COMPOSITION MEASUREMENTS

• Validating the uncertainty of composition standard

– Cross validation with reference liquefier(s)

– Uncertainty target: 0,2% on calorific value

Design Requirements

FUNCTIONAL DESIGN REQUIREMENTS

METROLOGICAL DESIGN REQUIREMENTS

DESIGN STANDARDS

FLOW STANDARD

General

• Traceable to primary standard

• No boil-off, venting of methane to air minimized

Control parameters

• Flow Rate 5 – 200 m3/h (40 - 1600 kg/min)

Expandable to 400 m3/h

• Line pressure 1 – 10 barg(g)

• Temperature -123 to -175 °C (1 to 20 °C below boiling point)

• Composition Measurable (Mustang system), not controllable

FLOW STANDARD

Production performance

• Capacity 1 Meter under Test (MuT) per day

• Schedule of MuT 1 – 6” (expandable to 8”)

• US/DS piping 40D upstream, 8D downstream

• Calibration of two meters in series possible

• Types of MuT Coriolis, USM, Turbine, dP-type, Vortex and other

FLOW STANDARD

Metrological design rules

• LNG velocities are low to avoid flashing / bubbles.

• No double bends out of plane (swirl!), no straighteners (delta-P!)

• Temperature measurement at the position of flow meters

better than 0,1°C

• Smallest possible interconnected volumes to avoid in- and expiratory

effects during calibration time window

FLOW STANDARD

Same magnitude as gas at

atmospheric conditions!

COMPOSITION STANDARD

• Special design sampler (subcooled conditions)

• Vaporization at conditions above critical pressure

• Gas Chromatograph

• Sampling flow rate at 7,5 ml/min (LNG) / 5 l/min (gas)

• Connectable to small volume reference LNG (liquefier system NPL and/or

Effectech)

• Connectable to LNG calibration loop

Sponsors and Project Partners

18

Engineering & Fabrication by

IMS Group

© IMS Group, LLP

IMS Group

Metrology Project Engineering and Management

Highly rated by FPAL/Achilles professional buyers community

Dedicated fabrication shops in UK & Russia

Support project life cycle from concept to Commissioning

Serve both onshore and offshore oil and gas sectors around the world

World-wide collaboration in measurement product development

ISO 9001, 14001 and 18001 accredited, VSL CMC Certified (prover calibration), NMI

Leading Metrology System

Integrator

© IMS Group, LLP

Core Services

Conceptual and Front End Engineering for all Core Products and related Sites

EPC (Engineer, Procure, Construct) Metering and Allocation Sites for Natural Gas, Crude Oil and Hydrocarbon Fuels

Technical Audits and Modernization of Fiscal Metering Systems, Pipeline Surge Protection and Water Hammer.

Maintenance of Field Metering and Automation Equipment including Central Control Systems

Metrological Services, including Calibration & Verification of Field Meters (P, T, Flow, Density, Viscosity), Approvals and Procedures

© IMS Group, LLP

OGS, Swansea, UK • 1200m² Carbon Steel Workshop

• 300m² Stainless Steel Workshop

• 2400m² Assembly Workshop

• 2, 3.2, 7.5, 8 & 20 tonne cranes

• Flow Calibration Rig: 1800m²/h

OGS, Ely, UK • 1000m² Assembly Workshop

• 250m² R & D Workshop

• Flow Characterisation Loop

• Multiphase Test Loop

• Assembly and Testing of Supervisory System Control Panels

• Assembly and Testing of Analyser Houses and Cabinets

• Assembly of USM, Helical Turbine Meters

Engineering and Fabrication

© IMS Group, LLP

• Territory: 3.0 hectare

• Location: Kaliningrad, Russia, Free Economic zone

• Office space: 1,670 sq. m.

• Workshop space: 8 500 sq. m.

• Warehouse: 900 sq.m., heated

• Certified NDT Laboratory

• ISO 9001:2008 certified

• Equipment:

3.5, 5, 12 & 20 ton overhead cranes

Flow calibration rig

Shot-blasting chamber

Painting chamber

Welding Equipment («ARGUS LIMITED»)

Fabrication OGSB Kaliningrad, Russia

Inspection & Testing

ALL Our FACTORIES perform the following Quality testing

• Visual Inspection

• Magnetic Particle Inspection

• Dye Penetration Inspection

• Positive Material Identification

• Radiographic Testing

• Ultrasonic Testing

• Hydrostatic testing

• Pneumatic testing

• Leak testing

• Paint inspections

• Flow testing

Facility Objective

© IMS Group, LLP Page 24

Phase 1: 5-200 m3/hr

Phase 2: 200-400 m3/hr

Main Equipment

Page 25 © IMS Group, LLP

The Test Loop

© IMS Group, LLP Page 26

Annual Calibration

© IMS Group, LLP Page 27

LNG Calibration Facility

Thank you for your attention