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LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis Group
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LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

Jan 15, 2016

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Page 1: LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

LMI Research Institute:

Additive Manufacturing and the DoD Supply Chain

April 30, 2014

Manager, LMI Research Institute

Consultant, LMI Logistics Analysis Group

Page 2: LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

Copyright 2014 © LMI. All Rights Reserved.2

Contents

• Background• Additive Manufacturing and the DoD Supply Chain• Next Steps

Page 3: LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

Copyright 2014 © LMI. All Rights Reserved.3

Background

Page 4: LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

Copyright 2014 © LMI. All Rights Reserved.4

What is Additive Manufacturing (AM)?

Page 5: LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

Copyright 2014 © LMI. All Rights Reserved.5

Modern Deployable AM

• Rapid Equipping Force’s (REF) Expeditionary Lab – Mobile– Housed in standard 20ft shipping

container

– Included polymer 3D printer & CNC milling machine

– Not meant to replace parts, but to develop new parts

www.army.mil

www.core77.com

Page 6: LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

Copyright 2014 © LMI. All Rights Reserved.6

Previous PSMC Discussions on AM

• Oct 2012 – Direct Digital Manufacturing

The considerations presented in 2012 are even more relevant today.

Page 7: LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

Copyright 2014 © LMI. All Rights Reserved.7

Additive Manufacturing and the DoD Supply Chain

Page 8: LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

Copyright 2014 © LMI. All Rights Reserved.8

Overview of DoD Supply Chain

• Supports multiple missions on a global scale• Involves building inventories customers can draw on

when needed • Fiscal Year 2012 supply chain figures

– Approximately 4.7 million parts1

– $95 billion worth of secondary items in inventory1

– $370 million in storage at Defense Logistics Agency (DLA) warehouses2

– Variable customer wait times of days, weeks, or months• Over 400,000 field level requests filled in range of 53 to 433 days1

1https://scitools.lmi.org/Default.aspx2DoD Comprehensive Inventory Management Improvement Plan FY12

Page 9: LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

Copyright 2014 © LMI. All Rights Reserved.

Potential Implications of AM on the DoD Supply Chain

9

Manufacturing Distribution Customer

Design Information & Raw Materials

Manufacturing at Customer Location

Conventional Supply Chain

Forward AM Supply Chain

Page 10: LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

Copyright 2014 © LMI. All Rights Reserved.10

AM Advantages & Disadvantages

Advantages

Smaller logistics footprintLower total costShorter build times for certain partsHigher parts accuracyGreater range of parts

Disadvantages

Greater need for process qualificationNeed to establish quality control proceduresSmaller lot sizesGreater need for technical data formatted for CAMRequires additional training

Page 11: LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

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Page 12: LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

Copyright 2014 © LMI. All Rights Reserved.12

Next Steps

Page 13: LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

Copyright 2014 © LMI. All Rights Reserved.13

Next Steps

• Evaluating decision-making tool for deployable AM that we created with VA Tech

• Creating more robust decision process to evaluate AM for reparables

• Considering standardization issues– Technical data– Materials– Process qualification– Quality control/assurance

Additive manufacturing will disrupt supply chains.

Page 14: LMI Research Institute: Additive Manufacturing and the DoD Supply Chain April 30, 2014 Manager, LMI Research Institute Consultant, LMI Logistics Analysis.

Copyright 2014 © LMI. All Rights Reserved.14

Contact Information

Manager, LMI Research Institute(703) 917-7174

Consultant, LMI(703) 917-7369