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Page 1: Livernois vehicle development 2013
Page 2: Livernois vehicle development 2013

Wallis Technical Center2850 John Daly - Inkster, MI 48141Phone: (313) 359-1850Fax: 359-0002Trowbridge Facilities26091 Trowbridge East - Inkster, MI 4814126115 Trowbridge West - Inkster, MI 48141Phone: (313) 359-0000Fax: 359-3322Fort Wayne Engineering and Design Center2300 Meyer Rd. - Fort Wayne, IN 46803Phone: (260) 755-5274Fax: (260) 755-5261

Livernois Vehicle Development is dedicated to providing product development, manufacturing production components and solutions to our customers. We serve the Automotive, Commercial Truck and Defense Industries. We are committed to excellent product and service performance.

Livernois Vehicle Development (LVD) has a history that spans over 40 years. The Company is ISO 90001:2008 Certified, a Women Business Owned and Operated (WBE) Certified, ITAR Registered and committed to continuous improvement with its customers and its employees.

The Company is located in Southeast Michigan and Fort Wayne, Indiana with over 400,000 square feet of engineering and manufacturing space. Livernois facilities support a full machine and fabrication shop, composite lab, wiring harness department, paint and body area and vehicle build area of 75 hoists along with a strong Electrical and Mechanical Team to work closely on any type of vehicle projects.

Introduction

Page 3: Livernois vehicle development 2013

Mission Statement

Livernois Vehicle Development is dedicated to be a recognized leader of high value, product development services and low volume production components and assemblies to our automotive, commercial truck and defense customers. We are committed to create a company that will attract and retain talented people.

Page 4: Livernois vehicle development 2013

Major Customers

Chrysler Group LLC Navistar Ford Motor Company AVL Lear Corp. Morgan Olson Westport

Page 5: Livernois vehicle development 2013

Divisions Engineering

Design

Stamping

Manufacturing/Re-Manufacturing

Fabrication/Prototyping

Defense

Composites

Paint & Body

Garage Services

Welded Body Assembly

Motorsports

Powertrain & Performance

Electronics and Wiring Capabilities

Page 6: Livernois vehicle development 2013

Engineering

Product Design – CAD/FEA

Electrical Systems Design

Vehicle Structure

Seats and Restraints

Hybrid Vehicle Development

Flex, Bio and CNG Fuels

Manufacturing Strategies

Page 7: Livernois vehicle development 2013

CAD Design

Sheet Metal / Machined Part Design

Vacuum Formed Part Design

Assembly Process Definition and Documentation

CAD Translations

OEM Design and Documentation Support

Page 8: Livernois vehicle development 2013

DesignBody/Chassis/Interior

Multiple Design Systems Available

Capable Engineers and Designers

Customer Location or at Livernois

Integration to Customer’s Design and Prototyping and Assembly

Page 9: Livernois vehicle development 2013

Stamping Presses

Press brake: 60 – 200 ton

Presses up to 1300 ton

Tumble and Deburr

Die Making

Blank Development

Materials:

- Stainless Steel

- Aluminum

- High Strength/Low Alloy

- Specialty Metals

Page 10: Livernois vehicle development 2013

Manufacturing

Fabrication and Welding

Metal Forming

Sheet Metal Stamping

Fixture Design and Build

Water Jet Services

Precision CNC Machining: 3 & 5 Axis

Armor & Specialty Vehicle Build

Alternative Fuel Development

Vehicle Modifications & Upfitting

Custom Sled Buckets

Page 11: Livernois vehicle development 2013

Re-Manufacturing

Sand Blasting

Welding

Painting

Necessary Part Manufacturing

Machining

Testing

Capability to Re-Manufacture Parts or Systems

Capable of Re-Producing Parts or Systems from New

Ability to Re-Design and Revise Parts as Desired

Page 12: Livernois vehicle development 2013

Fabrication & Prototyping

Stamping

Forming

Welding

Assembly

Metallic, Fiberglass, Plastic

Any Part from Small Parts to Full Vehicles

Page 13: Livernois vehicle development 2013

Defense

Design

Build

Fabricate

Paint

Show Vehicles

Low Volume

Prototype

Page 14: Livernois vehicle development 2013

Composites

Composites/Silicone Tooling

Carbon Fiber

Clay Modeling

Vacuum Forming

Product Development

Prototype Modeling

Reverse Engineering

Page 15: Livernois vehicle development 2013

Paint & Body

Damage Repairs

Show Quality Finish

CARC Painting

Complete Body & Paint

Powder Coating

One Off Custom Paint

Fleet Paint & Body Repairs

Down Draft Spray/Bake Booth

Water Born Paint/Mix System Booth

6 Segregated and Secure Body Prep Bays

Page 16: Livernois vehicle development 2013

Garage Services

Full Vehicle Upkeep

Full Vehicle Repair

120 Car Lifts

Design and Release Revisions

Part Changeovers

Safety Requirements Modifications

Homologation

Over 100 Lifts on Site to Provide Maximum Through Put as Required

Inside and Outside Fenced Storage Capability for up to 700 Vehicles

Page 17: Livernois vehicle development 2013

Software Design & Development

Android Application Development Apple iPad® Application Development Embedded System Development

- 8051- PIC- 386- Keil- Micro OS-II IT Intergration Support

- Harness software Evaluation- Database Migration

Page 18: Livernois vehicle development 2013

Alternative Fuel Development

Alternative Fuel Vehicle Builds- Instrumentation- Test Planning and Support- Prototype, Municipal, OEM, Fleet- Production Components- Production Vehicle Conversions CNG, Diesel, Ethanol, Methanol & LPG Flexible-Fuels Hybrid Bi-Fuels Hydrogen Vehicle Development

Page 19: Livernois vehicle development 2013

Welded Body Assembly

Complete Prototype Body Assembly

Class A Surfaces

Floor Pan

Underbody

Page 20: Livernois vehicle development 2013

Welded Body Assembly

Frames

Front Tower

Multiple Assembly Plates Available

Ability to Design & Create Assembly Fixtures

Page 21: Livernois vehicle development 2013

Welded Body Assembly

Complete Body Fabrication

Detailed Sub -Assembly Capability

Ability to Build Multiple Full Body Assemblies Simultaneously

Page 22: Livernois vehicle development 2013

Welded Body Assembly

Dash Panel

Grill

Reinforcements

Fenders

Door Skins (inner/outer)

Sun Roof

Page 23: Livernois vehicle development 2013

Welded Body Assembly

Multiple Paint Booths as Required

Total Paint Expertise

Page 24: Livernois vehicle development 2013

Powertrain & Performance

Engine Design , Build, and Calibration

Water Brake Dyno

Chassis Dynamometer

All Wheel & 2 Wheel Drive

Custom Performance Upgrades

Specializing in Late Model Vehicles

- Ford, GM, and Chrysler

Page 25: Livernois vehicle development 2013

Electronic/Wiring Harness Capabilities

System Design and Production

Full Vehicle Instrumentation

Vehicle Wiring

Harness Development

Vehicle Test Support

Advanced Vehicle Diagnostics

Page 26: Livernois vehicle development 2013

Manufacturing and AssemblyCarpenter “Compu-strip”Wire StripperCarpenter “Accu-crimp”Wire Crimper Bread Board Manufacturing

Wire Harness Manufacturing & Assembly

Page 27: Livernois vehicle development 2013

Wire Harness Manufacturing & Assembly

Quality Control

Dynalab EOL Tester

Continuity Tester

Pull Testing

Automated Terminal

Press Machine

Page 28: Livernois vehicle development 2013

Wire Harness Manufacturing & Assembly

Complete Vehicle Harness Capabilities

ECM/TCM/PCM Harnesses

Chassis Harnesses

Airbag Harnesses

Restraint Control

Gas to CNG conversion

Vehicle Body Harnesses

Page 29: Livernois vehicle development 2013

Wire Harness/Hardware EngineeringEngineering

Technical WritingWhite Paper creation Schematic/Harness

Drawing 3D Harness Routings Connector DVP&R Harness/Connector 8D

Analysis Connector Warranty

Investigations Support

Offsite or Onsite Design / Engineering Vehicle / Engine Build Program Management

Page 30: Livernois vehicle development 2013

Vehicle Instrumentation

Data logger installation and

programming

Thermocouple and Transducer

installation

CAN recorders

Page 31: Livernois vehicle development 2013

Proven History

Past Customers

OEM Commercial

Vehicle

Vehicle Upfitters

OEM Automotive

Defense

Page 32: Livernois vehicle development 2013

Livernois Vehicle Development

Wallis Technical Center

• 2850 John Daly - Inkster, MI 48141

Phone: (313) 359-1850 • Fax: 359-0002www.livernoisvehicle.com www.livernoistechnologies.com

Fort Wayne Engineering and Design Center

• 2300 Meyer Road – Ft. Wayne, IN 46804Phone: (260) 755-5275 • Fax: 755-5261

www.livernoisvehicledevelopment.com

Livernois Motorsports

• 2500 S. Gulley - Dearborn Heights, MI 48125

Phone: (313) 561-5500 • Fax: 730-7500www.livernoismotorsports.com