Linear 130005 Micro Pulse Catalog

USABalluff Inc.8125 Holton DriveFlorence, KY 41042Phone: (859) 727-2200Toll-free: 1-800-543-8390Fax: (859) 727-4823E-Mail: [email protected]

CanadaBalluff Canada, Inc.2840 Argentia Road, Unit #2Mississauga, Ontario L5N 8G4Phone: (905) 816-1494Toll-free: 1-800-927-9654Fax: (905) 816-1411E-Mail: [email protected]

MexicoBalluff de Mexico S.A. de C.VProl. Av. Luis M. Vega #109Col. Ampliacion CimatarioQueretaro, QRO 76030Phone: (++52 442) 212-4882, 224-3583, 224-3171Fax: (++52 442) 214-0536E-Mail: [email protected]

www.balluff.com

Object Detection

Linear Position and Measurement

Industrial Identification

Networking and Connectivity

AccessoriesLinear Position Transducers

Transducer Catalog

No. 1

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This catalog was printed on 20% post-consumer recycled paper. It represents Balluff‘s commitment to helping the environment.

Product SelectorSelect and compare sensorsto best fit your application.

ApplicationsSee real world examples ofsensor applications.

LiteratureDownload literature PDFs andrequest your printed copy online.

www.balluff.com/selector www.balluff.com/solutions www.balluff.com/literature

Find the latest product information and

application solutions at

www.balluff.com

MicropulseLinear PositionTransducers

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NewslettersView previous issues and sign upfor the Balluff monthly e-newsletter.

Industry CenterFind products and solutions foryour specific industry.

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Product Information

Search for Balluff productsby part number

Place request forquote (RFQ) online

Download datasheets,manuals, and CAD drawings

1

MicropulseLinear PositionTransducers Introduction

Balluff North America

Florence, Kentucky USAEnjoying one of the highest growth rates in theautomation industry, Balluff's Florence, KentuckyUnited States headquarters is located just southof Cincinnati, Ohio. Our customers are inindustries such as automotive, machine tool,robotics, injection molding, packaging, materialhandling, and more.

In addition to sales, marketing, and logisticfunctions, this facility manufactures regionallyfocused inductive proximity sensors andMicropulse® magnetostrictive linear positionsensors.

The Balluff Global Network

Balluff spans the globewith representation in49 countries.

GermanyWorld HeadquartersBalluff GmbHSchurwaldstraβe 973765 Neuhausen a.d.f.Phone: (+49 71 58) 1 73-0Fax: (+49 71 58) 50 10

ArgentinaAustraliaAustriaBelarusBelgiumBrazil

BulgariaCanadaChinaColumbiaCroatiaCzech Republic

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www.balluff.com

Introduction

USABalluff Inc.8125 Holton DriveFlorence, KY 41042Phone: (859) 727-2200Toll-free: 1-800-543-8390Fax: (859) 727-4823Web: www.balluff.comE-Mail: [email protected]

MexicoBalluff de Mexico S.A. de C.VProl. Av. Luis M. Vega #109Col. Ampliacion CimatarioQueretaro, QRO 76030Phone: (++52 442) 212-4882,224-3583, 224-3171Fax: (++52 442) 214-0536E-Mail: [email protected]

CanadaBalluff Canada, Inc.2840 Argentia Road, Unit #2Mississauga, Ontario L5N 8G4Phone: (905) 816-1494Toll-free: 1-800-927-9654Fax: (905) 816-1411Web: www.balluff.caE-mail: [email protected]

DenmarkFinlandFranceGreat BritainGreeceHong Kong

HungaryIndiaIndonesiaIranIsraelItaly

JapanKoreaMalaysiaMexicoNetherlandsNorway

PakistanPhillipinesPolandPortugalRomaniaRussia

SingaporeSlovakiaSloveniaSouth AfricaSpainSweden

SwitzerlandThailandTaiwanTurkeyUSAVenezuela

For a complete global listing visit www.balluff.com/global

3

MicropulseLinear PositionTransducers Introduction

Standard lifetime warranty forinductive sensors and magneticallyoperated sensors sold to the original user.

Standard 2-year warranty from thedate of shipment for photoelectric,capacitive sensors, read-write IDsystems, magnetostrictive transducers*,connectors and cables,electromechanical limit and rotaryswitches, and all products withelectromechanical relays sold to theoriginal user.

Balluff products are guaranteed to be free from defects in material and workmanship as follows:

* Micropulse® AT 1-year warranty from date of shipment

24 hour on-call service.

Same-day shipping—in by2 PM, out the same day.

Complete in-housetechnical support.

Comprehensive productselection, cross reference,and application assistance.

Fast, friendly experiencedservice – guaranteed!

ApplicationsBalluff control solutions are foundwherever products are beingproduced, controlling key functions invirtually every type of productioncycle. Balluff provides thousands ofdifferent sensors, but it also providessomething else—a uniqueunderstanding of how best to applythem for maximum positive impact.

Service

Warranty

Balluff will repair or replace at ourdiscretion, without charge, any unit whichfails because of defective workmanshipor material, during this guarantee periodand which is returned to Ballufftransportation prepaid. This guarantee willnot apply if, in the judgement of Balluff,damage or failure has resulted fromaccident, alteration, misuse, abuse, oroperation on an incorrect power supply.This guarantee expressly does notinclude any other costs such as the costof removal of the defective part,installation, labor or consequential

damages of any kind. Balluff assumes noresponsibility for selection and installationof its products. The foregoing is in lieu ofall other guarantees expressed, implied orstatutory and Balluff neither assumes norauthorizes any person to assume for itany other obligation or liability inconnection with said products.

The best customer service team in the industry is ready to solve your automationchallenges. We’ll make finding the right sensor easier and faster.

1-800-543-8390Give us a call.

Balluff's enthusiastic and knowledgeable staff help us stand out from thecompetition. When you call, you'll be instantly connected with experiencedcustomer service, technical support, and application engineers. We know yourindustry, and we know how to make your job easier, and we’ll go out of our wayto make sure you are satisfied with our products and services.

Balluff Application Expertise Can:

Prevent Unplanned DowntimeReduce Planned DowntimeDecrease Life Cycle Costs

Increase Sensor LifeIncrease Process Efficiency

Increase Product QualityIncrease Profitability

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www.balluff.com

BTLZ

BTLW

BTLK

non-

cont

act

BTLP

BDD

BTM

BTLEx

BKS

BTLAR

5

Product Introduction& Applications

Pages 2-14

Standard Rod Style

Pages 15-28

Compact, RuggedRod StyleThread-in

Pages 29-38

Compact, RuggedRod StyleBolt-in

Pages 39-46

Explosion ProofRod Style

Pages 55-64

Profile Series

Pages 65-80

Connector & Options

Pages 107-114

Processors, Positioningmodule, Digital displays,BTA module

Pages 115-122

EmbeddableRod Style

Pages 47-54

BTLRLow Profile Series

Pages 81-90

TTerminology & Testing

Pages 123-128

BTLATAdvanced Tube ProfileSeries

Pages 91-102

BIWPlunger StyleLinear PoteniometerReplacement

Pages 103-106


Rod Style Z

1"-200"

- 3/4"-16-UNF threads or M18threads

- Pressure-rated to 8700 psi foruse in hydraulic cylinders

- Optional Rapid ReplacementModule

- Analog signal adjustable in field- Industry standard

configuration

15-28

Rugged Style W&K

1"-200"

- Rugged, all-stainlesssteel housing

- Eliminates the need forprotective covers

- 3/4"-16-UNF threads (W)- Bolt-in design (K)- Pressure-rated to

8700 psi

29-46

Explosion-ProofRod Style EX

1"-200"

1/2" NPT

- Factory Mutual,and ATEX approved

- Explosion proof- Flame proof- Bolt-in design- Standard Rapid

ReplacementModule

55-64* Depending on output type

Series

AnalogSin/Cos, 1Vpk-pk

0...10 V and 10...0 V

-5...+5 V and +5...-5 V

-10...+10 V and +10...-10 V

4...20 mA or 20...4 mA

0...20 mA or 20...0 mADigitalStart/Stop, RS422

Start/Stop, RS422, DPI/IP

Pulse-Width Modulated, RS422

PWM (w/recirculations), RS422

SpecializedSynchronous Serial Interface (SSI)

CANopen

Profibus DP

Quadrature

Dual-Magnet Analog w/Programmable Stroke

Resolution0.1 mV (analog)

0.2 µA (analog)

16 bit (analog)

Controller-dependent (Start/Stop & PWM)

1,2,3,5,10 µm selectable (Qudrature output)5,10,20,40 µ selectable (SSI output)

5 µm increments selectable (CANopen & Profibus)

10 µm (analog)

5 µm (analog)

1...2000 µm

Stroke LengthActive measurement area*

Wiring OptionsQuick disconnect

Cable-out

Operating Voltage24 Vdc (±20%)±15 Vdc (±2%)

10...30 Vdc

5 Vdc

Features

Page

Selection Guide www.balluff.com/micropulse

Rod Style AR

(only 0-10)

(only 0-5)

(only 4...20 mA)

± 1.5 mV

± 7 µA

1"-59"

- Rugged, compacthousing

- All stainless steelconstruction

- For use in hydrauliccylinders

- Embeddable designcan be used inwelded cylinders

47-54


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Profile Housing P

2"-200"

(Quad output only)

- Designed for externalmounting

- Rugged aluminumextruded housing

- Free-floating magnet orcaptive-sliding magnet

65-80

Low-Profile HousingR

2"-142"

- Lowest-profile for spacecritical applications

- Compatible with “rod-in-cylinder” type linearpotentiometers

81-90

Tube Profile HousingAT

2"-100"

- Cost effective- Free-floating magnet- 0-10 V analog and

start/stop interface- IP 67- Dual magnet, dual

analog programmablestroke version

91-102

Plunger Style BIW

75 mm-750 mm

18...30 Vdc

- Linear pot form factor- All-new pulsed-

inductive technology- Highly immune to EMI- Fast > 30 kHz update

rate

103-106

MagneticLinear Encoder

up to 48 meters

- Non-contact linearmeasurement system

- Flexible magnetic tapeinstalls easily

- Available in rotaryversions

- High speed ( up to 20 m/s)- Highly accurate;

resolution to 1 µm

See www.balluff.com/BML

www.balluff.com/micropulse

7

Cylinder

Liquid Level

Hazardous Locations

Injection Molding Machinery

Hydraulic Cylinders & PressesHydraulicCylinderwith Transducer

MechanicalPress

HydraulicPress

Micropulse transducer with 2 magnetsBuilt into the hydraulic cylinder,the transducer provides continuousposition and velocity informationfor mold closing. The rod portioncan withstand up to 8700 PSI.

Micropulse transducer,rod-style integratedin hydraulic cylinders

– Tooling & tool handling

– Presses

– Casting & rolling mills

– Foundries

– Injection molding

– Leveling machines

– Transport systems

– Lift controls

MicropulseTransducers at Work:

Balluff transducers are the rugged choice for use underextreme ambient conditions up to 85°C and over measuringdistances between 25 mm (1") and 5080 mm (200").

– Level monitoring

– Woodworkingmachinery

– Conveying

– Packaging machines

– Windmills

– Elevators

The rugged choice forextreme conditions

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ConnectorsConnect with Balluff anddecrease your setup anddown time!

Magnets

The waveguide consists of aspecial nickel-iron alloy with0.7 mm O.D. and 0.5 mm I.D.

A copper conductor is introducedthrough the length of this tube.The start of measurement isinitiated by a short current pulse.This current generates a circularmagnetic field which rotatesaround the waveguide.

A permanent magnet at the pointof measurement is used as themarker element, whose lines offield run at right angles to theelectromagnetic field.

In the area on the waveguidewhere the two fields intersect, amagnetostrictive effect causes an

Setup is a snap withBalluff accessories!

FloatsNon-contact floatswith integratedpermanentmagnet measureliquid level.

Accessories

elastic deformation of thewaveguide, which propagates alongthe waveguide in both directions inthe form of a mechanical wave.

The mechanical wave is convertedto an electrical signal by the signalconverter. The propagation time ofthe mechanical wave is determinedby the position of the permanentmagnet and can be determinedto resolutions down to 1 µm.

Non-contact!

BTM ModuleProvides up to 4 channelsof analog position and/orvelocity feedback!

www.balluff.com 9

Enhanced Magnetostrictive Technology

MicropulseLinear PositionTransducers Applications

Plastic Injection and Blow Molding Industry

– Captive (guided control rod) or floating magnet forversatile installation options (P & R profile styles)

– Low-profile housing provides mechanical upgradepath from linear potentiometers (R profile style)

– Wide range of outputs to match a variety ofcontroller interfaces (P profile style)

– No-compromise non-contact performance incost-sensitive applications (AT tubular style)

– 100% scalable analog outputs for quick and easysetup: zero, span, stroke length (AT tubular style)

– Dual-magnet, dual-analog outputs with differentialmode (AT tubular style)

Oil & Gas Industry

– Globally certified by FM Approvalsfor use in US, Canada and ATEXapplications

– Non-wearing, non-contactposition feedback for long MTBF

– Rapid Replacement Module forquick and easy field replacementof electronics package

– Compact, rugged, stainless steelhousing for harsh applications

– 100% scalable analog outputs forquick and easy setup: zero, span,and stroke length

– Wide range of outputs to matcha variety of controller interfaces

Withstands the rigors of

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Applications

Tire Manufacturing Industry

– 100% scalable analog outputs forquick and easy setup: zero, span,and stroke length (Z rod style)

– Rapid Replacement Module forquick change out without breakingcylinder seal (Z rod style)

– Legacy connectors and patentedmagnet Autotuning for trouble-freeretrofits (Z rod style)

– ProSet4 with four programmablesetpoint outputs eliminatesdiscrete switches (Z rod style)

– Captive (guided control rod) orfloating magnet for versatileinstallation options (P profile style)

– Wide range of standard outputs tomatch a variety of controllerinterfaces (P profile style)

Lumber Industry

– High linearity to ±0.001" forprecise cuts to increase yield(SSI interface)

– Synchronized position datafor smoother high- and low-speed motion (SSI interface)

– Rapid Replacement Module forquick change out withoutbreaking cylinder seal

– Legacy connectors andpatented magnet Autotuning fortrouble-free retrofits

– Simple DIP-switch setup ofPWM recircs without specialhardware or software

harsh, real-world applications!

11


Film Slitting Machine

– Multiple magnets

Hydraulic Press

– Hydraulic cylinder

– Injection molding machine

– Tire press

– Veneer press or knife

Applications

MechanicalEccentric Press

Hydraulic Press

Applications:

Balluff transducers offer features whichassure reliable operation in many areasof automation and process technologyunder extreme conditions:

– Hydraulic cylinders

– Laminating presses

– Rolling mills

– Foundries

– Injection molding machines

– Liquid level monitoring

– Tunnel boring equipment

– Die casting machinery

– Woodworking machinery

– Flight simulators

– Cutting/slitting machinery

– Conveying


– Wire and cable

– Wind turbine pitch control

– Elevators

– Food processing

– Lumber

– Semiconductor

– Tire machinery

– Web processes

– Mobile equipment

– Dispensing equipment

– Dosing equipment

– Measurement

Cylinder

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www.balluff.com

Balluff transducers are the ruggedchoice for use under extreme ambientconditions and over measuringdistances between 25 mm (1") and5080 mm (200").

Various output signal formats areavailable for integration into yourspecific control system.

In addition, digital-to-analog processormodules are available with a variety ofprogramming functions, for flexibleinterfacing to your control system.

Features:

– Auto Tuning

– Non-contact

– Wear free

– IP 67 & IP 68

– Analog, Digital, SSI, Pulse,CANopen, Profibus, Quadrature,and DeviceNet

ProductIntroduction

The CE-Marking confirms that ourproducts meet the requirements of theEC Directive 89/336/EWG (EMCDirective) and the EMC Law. Testingdone in our EMC Laboratory, which isaccredited by the DATech forElectromagnetic Compatibility Testing,Balluff products have been shown tomeet the EMC requirements of theGeneric Standard EN 50 081-2(Emission) and EN 50 082-2 (NoiseImmunity). See the correspondinguser's manual for detailed information.

Obtaining accurate position feedback isa critical part of many automationprocesses. Without accurate, reliablemeasurement feedback, quality andproduction suffer. The Micropulse® lineof linear transducers has been providinga high level of linear measurement foryears.

Micropulse® transducers incorporatesome of the most advanced featuresfound in any magnetostrictive lineartransducer.

Advantages:

Compared with traditional positionfeedback systems, Balluff transducersoffer the following advantages:

– Insensitive to shock, vibration,temperature swings, contamination,ambient moisture and electricalnoise

– Wear and maintenance free, thanksto non-contact principle ofoperation

– Absolute output signal, even aftervoltage interruption; no re-homingof the machine necessary

– High resolution repeatability andlinearity

– Simple installation, marker element(magnet) needs no power

– IP 67 per DIN 40 050

– Pressure-rated to 8700 PSI, forinternal hydraulic cylinder installation

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14

15

MicropulseZ Style

BTLZ

www.balluff.com

Introduction

The Z style product line is one of themost versatile lines in the Micropulse®

family. With a variety of electricaloptions, interfacing to your controlsystem will never be a problem.

Built into the hydraulic cylinder, ormounted externally, the transducerprovides continuous, absolute positionfeedback.

The Z housing offers a variety of outputs,replaceable electronics and the ability toadjust the analog signal in the field.

Applications:Balluff transducers offer features whichassure reliable operation in many areasof automation and process technology,even under extreme ambient conditions:


– Laminating presses

– Rolling mills

– Foundries


– Liquid level monitoring






– Conveying


– Wire and cable machines

– Wind turbine pitch control

– Elevators

– Tire machinery

– Extruders

Features:

– Absolute, non-contact positionfeedback

– Highly accurate, super reliable,maintenance-free

– Heavy duty stainless steel pressuretube

– Rated to 8700 psi

– Optional Rapid ReplacementModule

- Plug and play field repair

- Fluid circuit remains intact

- Reduced downtime

– Wide variety of available outputs- Analog voltage or current

- Digital START/STOP

- Digital Pulse-Width-Modulated(PWM)

- Synchronous Serial Interface(SSI)

- CANopen

- Profibus-DP

- Quadrature

General Specifications .... pg 16Electrical Options ..... pgs 17-21Rapid Replacement

Module ........................... pg 22Accessories ............... pgs 23-24Installation Guidelines .... pg 25Wiring Diagrams ............... pg 26How to Order .................... pg 27

Drop-In Replacement ofCompetitor's Legacy Transducers

Micropulse® transducers are availablewith a wide variety of special connectoroptions, allowing drop-in replacement ofcompetitors’ products.

Balluff patented autotuning electronicsallows use of new and legacy Balluffmagnets as well as many competitivemagnets.

Available Rapid Replacement Moduleallows quick repair without removingpressure tube from cylinder – so no oilspillage and no need to bleed air fromhydraulic system after replacement.

User-adjustable stroke on analogmodels for quick calibration.

Easy DIP-switch setup for recirculationson PWM models – no programminghardware or software required.

Wide selection of standard,legacy, and military styleconnectors available!

(See page 22)

– 100% scalable output signal(analog versions)

– User-scalable using suppliedprogramming tool

– Programming tool isremovable to guard againsttampering

– Three programming modes tosuit any application requirement:

Teach-In – Used to set the“zero” and “end” valuesanywhere within the nominalfactory stroke range

Adjust – Used to performmanual adjustment of outputsignal values

Online Adjust – Used toperform real-time adjustment ofoutput signal without disruptingthe control-loop

Z Standard Rod Style

16

MicropulseZ Style Z Standard Rod Style

DimensionsGeneral Specifications

SeriesAvailable LengthsOutput Signals

Z Style25 mm (1 in) to 5080 mm (200 in)

Analog, Digital Pulse, SSI, CANopen, Profibus, Quadrature

Warning:These products are not rated forpersonnel safety applications.

Accessories:Magnets and Floats ..... pg 23Connectors ................. pg 24Jam nuts ..................... pg 24

For additional connectors,see pages 107-114

Ordering Code

Measurement TypeMeasurement RangeShock RatingVibration RatingEnvironmental ProtectionHousing Material

Pressure Rating (rod)

Operating TemperatureStorage TemperatureHumidityConnection TypeNoise ImmunityApprovals

Calibration device BTL5 A-EH01

Supplied with analog versions

Analog Stroke Adjustment– Removeable magnetic push

button tool

– No delicate trim pots

– Housing remains sealed

BTL5-_ _-M_ _ _-Z-_ _ _ _ (See ordering code on page 27)

Linear displacement25 mm (1 in) to 5080 mm (200 in)

100 g/6 ms (100 g/2 ms continuous) per IEC 68 2-2712 g, 10 to 2000 Hz per IEC 68-2-6

IP 67- with connector attachedAnodized aluminum body, stainless investment cast flange

(DIN 1.3952), 316 stainless steel tube600 bar (8700 PSI) max (10.2 mm Ø rod)

250 bar (3600 PSI) max (8 mm Ø rod)-40 to + 185° F-40 to + 212° F

< 90% non-condensingconnector or integral cable

ESD, RFI and BURST per IEC 1000-4-2/3/4/6, severity level 3CE

Autotuning Circuitry

Patented Autotuning circuitry in BalluffMicropulse® transducers automaticallycompensates for changes in the strength ofthe magnetostrictive return signal.

Allows Micropulse rod-style transducers tobe used in hydraulic cylinders that have bothnew and legacy Balluff magnets. Autotuningallows use of many legacy competitor’smagnets as well.

Automatically compensates for changes intemperature, providing a more stable signalover a wide temperature range.

17

MicropulseZ Style

BTLZ

www.balluff.com

DigitalStart/Stop PWM

P, M, N, I, L, R, K

Start/Stop or Pulse-width-modulated (RS422/RS485)

per specController dependent

±100 µm to 500 mm stroke,±0.02 % over 500 mm stroke

Resolution/ min 2 µm≤ 5 µm

500 Hz stroke > 2000 mm1 kHz stroke < 2000 mm (6 µm + 5 ppm*NL) / °C

24 Vdc ±20%, 10...30 Vdc or 15 Vdc ±2%

< 100 mA(at 1 kHz sampling rate)

Electrical Options

Electrical InterfaceElectrical TypePart No. Code (See pg. 27)

Output

Output LoadResolutionNon-linearity

RepeatabilityHysteresisSampling Rate

Temperature Coefficient*

Operating Voltage

Operating Current

AnalogCurrentE, C

4...20 mA, 0...20 mA

≤ 500 Ω≤ 0.66 µA


Resolution/ min 2 µm≤ 5 µm 2 kHz

[0.6 µA/°C +(10 ppm/°C*P*V/NL)] * ΔT24 Vdc ±20%, 10...30 Vdc

or 15 Vdc ±2%< 150 mA

Nominal, @ 24 Vdc

Notes:Analog voltage outputversions incorporate bothrising and falling outputs.Analog current version mustbe ordered as rising or fallingouputs.

*Temperature coefficientvariables:VVVVV = output range in VIIIII = output range in [mA]ΔTTTTT = temperature changePPPPP = magnet positionNLNLNLNLNL = stroke length

AnalogVoltageA, B, G

0...+10 V, -5...+5 V, -10...+10 V

> 2K Ω (5 mA max)≤ 0.33 mV



[150 µV/° C +(5 ppm/°C*P*V/NL)] * ΔT

24 Vdc ±20%, 10...30 Vdc or 15 Vdc ±2%

< 150 mANominal, @ 24 Vdc

Analog and Digital Output Options for the Micropulse Z Style

RS-485 signal transmission with digital outputs

Two-Magnet Differential Mode– Available on Analog and PWM

– Output proportional to distance “S”

– Add “-D” suffix to ordering code

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MicropulseZ Style Electrical Options Network Options

Ordering Code

Resolution

Non-linearityRepeatablity (resolution + hysteresis)HysteresisSampling RateTemperature CoefficientOperating VoltageOperating CurrentNetwork IsolationNetwork Speed

Network CompatibilityAddress SelectionCommunication TypesConfiguration SoftwareNumber of Magnets Supported

Notes:For more technical information,see pages 123-128

CANopenThis interface provides an efficient connectionto machines using CANopen. Featuresinclude:-Process data objects incorporatingposition, velocity and set-point information

-Emergency object for set-points-Service data objects for configuringtransducer modes

-Synchronization objects for network wideactivities

ProfibusThis interface provides an efficient connection tomachines using Profibus. Features of thisinterface include:-Single telegram message for fast updateseven with 4 magnets

-Operates at 12 Mbps-GSD file provided to configure telegrammessage

-Sync and Freeze functions available forcoordination between other devices

T

Position 5 µm (configurable)Velocity 0.1 mm/s increments (configurable)

±30 µm at 5 µm resolution±1 digit≤ 1 digit1 kHz

(6 µm + 5 ppm x L)/°C24 Vdc ±20%

≤ 120 mAyes

9.6, 19.2, 93.7, 187.5,900, 1500, 12000 kBaud

EN 50170 (Encoder Profile)DIP switch

Master/SlaveGSD file1, 2 or 4

H

Position 5 µm,Velocity 0.1 mm/s increments (selectable)


(6 µm + 5 ppm x L)/°C24 Vdc ±20%

≤ 100 mAyes

10, 20, 50, 100, 125, 250,500, 800, 1000 kBaud

CiA Standard DS301, DS406 (Encoder Profile)Software/DIP switchProducer/Consumer

none required1, 2 or 4

BTL5-H1_ _-Mxxxx-Z-S94

Process Data1 = 1 x position & 1 x velocity2 = 2 x position & 2 x velocity3 = 4 x positionBaud Rate0 = 1 MBaud1 = 800 kBaud2 = 500 kBaud3 = 250 kBaud4 = 125 kBaud5 = 100 kBaud6 = 50 kBaud7 = 20 kBaud8 = 10 kBaudStroke Lengthxxxx = length in mm (see chart on page 27)Max = 156" (3962 mm)Connection Type1

S92 = one 5-pin (optional)S94 = two 5-pin M12 (standard)

Bus in: 5-pin male, M12Mating connector: BKS-S92-00 (female)

Bus out: 5-pin female, M12Mating connector: BKS-S94-00 (male)

DataFormat

No. of Magnets1 = 1 magnet2 = 2 magnets3 = 4 magnetsStroke Lengthxxxx = length in mmMax = 156" (3962 mm)(see chart on page 27)

Connection Type2

S103 = 3 connectors (standard):Power: 3-pin male, M8

Mating connector: BKS-S48-15-CP-xx (female)Bus in: 5-pin male, M12

Mating connector: BKS-S105-00 (female)Bus out: 5-pin female, M12

Mating connector: BKS-S103-00 (male)

BTL5-T1_0 -Mxxxx-Z-S103

1See pages 107-114 for mating cables/connectors.2See pages 107-114 for mating cables/connectors.

DataFormat

19

MicropulseZ Style

BTLZ

www.balluff.com

Specialized Interfaces Electrical Options

SSIThe SSI (synchronous serial interface) output interfaces with popular control systemsfrom manufacturers such as Allen-Bradley, Delta Computer, Siemens, Parker, Bosch-Rexroth and many others. Cable spans can be up to 400 m with noise-free operation.Individual, EEPROM linearization of this interface makes it ideal for applications requiringthe best accuracy available.

S

5, 10, 20 or 40 µm (see ordering code below)±30 µm or ±2 LSBs, whichever is greater

±1 digit≤ 1 digit2 kHz

(6 µm + 5 ppm x L)/°C100, 200, 400, 500, 1000 kHz

24 or 25 bits (binary or gray code)24 Vdc ±20% or 10...30 Vdc

≤ 80 mAStandard RS-485/422 levels

Ordering Code

ResolutionNon-linearity – Non-synchronizedRepeatablity (resolution + hysteresis)HysteresisSampling RateTemperature CoefficientCommunication SpeedsOutput ModesOperating VoltageOperating CurrentOutput

S _ _ _ B*

5, 10, 20 or 40 µm (see ordering code below)±30 µm or ±2 LSBs, whichever is greater

±1 digit≤ 1 digit2 kHz

(6 µm + 5 ppm xL)/°C100, 200, 400, 500, 1000 kHz

24 or 25 bits (binary or gray code)24 Vdc ±20% or 10...30 Vdc


*S_ _ _ _B Versions

The internal interrogation of the S_ _ _ _B

version is synchronized to the externally

supplied clock pulses. This configuration

results in a more uniform, predictable data

update rate, and is better-suited for highly

dynamic closed-loop servo applications.

Like the standard version, the S_ _ _ _B

version is EEPROM linearized at the

factory.

BTL5-S_ _ _ _-Mxxxx-Z-_ _ _ _

Supply Voltage1 = +24 V5 = 10...30 VData Format0 = Binary, increasing, 24 bit1 = Gray code, increasing, 24 bit2 = Binary, falling, 24 bit3 = Gray code, falling, 24 bit6 = Binary, increasing, 25 bit7 = Gray code, increasing, 25 bit8 = Binary, falling, 25 bit9 = Gray code, falling, 25 bitSystem Resolution2 = 5 µm3 = 10 µm4 = 20 µm5 = 40 µm6 = 100 µm8 = 50 µmSynchronized DataB = synchronized*Blank = non-synchronizedStroke Lengthxxxx = length in mmMax = 156" (3962 mm)(see chart on page 27)Connection TypeS 32 = 8-pin connector (standard)1

S140 = MS connector (optional)2

KA02 = 2 m PUR cableKA05 = 5 m PUR cableKA10 = 10 m PUR cableKA15 = 15 m PUR cable

1See page 24 for mating cables/connectors.2See pages 107-114 for mating cables/connectors.

SSI Maximum cable lengthsCable length Clock Freq.

< 25 m < 1000 kHz< 50 m < 500 kHz

< 100 m < 400 kHz< 200 m < 200 kHz< 400 m < 100 kHz

Notes:

20

MicropulseZ Style

QuadratureThe quadrature output interfaces directly to standard encoder inputs (90° out ofphase, A & B). This configuration gives you more interface options for connectingto motion based systems. In addition, the Micropulse quadrature outputtransducer has the ability to provide absolute position information through useof its innovative BURST function.

Q

1, 2, 5 10, 50 µm, 0.001", 0.0001", 0.0005" (switch selectable)±100 µm to 500 mm stroke, ±0.02% over 500 mm strokeresolution + (±2 x resolution or 5 µm, whichever is greater)

±2 x resolution or 5 µm, whichever is greaterFree-running: 1 ms, 2 ms, 4 ms; Synchronous: 500 µs to 10 ms

(6 µm + 5 ppm x L)/°C10, 200, 400, 800 kHz

Free-running or Synchronous (switch selectable)24 Vdc ±20%, ±15 Vdc ±2%, 10...30 Vdc

≤ 80 mAStandard A & B (RS-422 level)

Ordering Code

ResolutionNon-linearityRepeatablity (resolution + hysteresis)HysteresisSampling RateTemperature CoefficientCommunication SpeedsOutput ModesOperating VoltageOperating CurrentOutput

BTL5-Q _ _ _ _-Mxxxx-Z-S140

Supply Voltage1 = +24 V2 = ±15 V5 = 10...30 VQuadrature Frequency0 = 833 kHz1 = 416 kHz2 = 208 kHz6 = 10 kHzSystem Resolution0 = 1 µm1 = 2 µm2 = 5 µm3 = 10 µm5 = 50 µm6 = 0.0001"7 = 0.001"8 = 0.0005"Mode/Update Rate0 = Synchronous (initiated by controller— consult factory)1 = free-running, 1 ms update — ≤ 1250 mm stroke only2 = free-running, 2 ms update — 1251 mm to 2500 mm4 = free-running, 4 ms update — ≥ 2501 mmStroke Lengthxxxx = length in mm(see chart on page 27)Connection TypeS140 = MS connector1

KA_ _ = Integral PVC cable (specify length in meters - 05 standard)


< 25 m < 1000 kHz< 50 m < 500 kHz

< 100 m < 400 kHz< 200 m < 200 kHz< 400 m < 100 kHz

Notes:

Electrical Options Specialized Interfaces

1See pages 107-114 for mating cables/connectors.

21

MicropulseZ Style

BTLZ

www.balluff.com

SeriesTransducer Interface CodeInput Interface

Ordering Code

Output SignalsMax. Current Load Per OutputRepeatabilityInternal Sampling FrequencyOperating VoltageNo-load CurrentOperating TemperatureStorage TemperaturePin Assignments

ShockVibrationDielectric StrengthEnclosure Rating per IEC 60529Housing MaterialMountingPressure RatingConnection TypeStroke Lengths

Z StyleF

digital, programmable discrete setpoints

BTL5 F100-M_ _ _ _*-Z-S115BTL5 F110-M_ _ _ _*-Z-S115

4 switching outputs100 mA

±0.1 mm / ±0.004 inchfSTANDARD = 1 kHz = ≤ 1400 mm

24 Vdc ±20 %≤ 100 mA

–40 to +185 °F–40 to +212 °F

switching output (open collector)switching output (open collector)switching output (open collector)switching output (open collector)

LA; programming input (low-active)GND

+24 Vdc (10...30 V not available)LB; programming input (low-active)100 g/6 ms per IEC 60068-2-27

12 g, 10...2000 Hz per IEC 60068-2-6500 V (GND to housing)

IP 67 (with IP 67 BKS-S... connector attached)Anodized Al/ 1.4571 (316) stainless steel rod, 1.3952 stainless investment cast flange

Thread 3/4"-16 UNF (Z) or M18×1.5 (B)600 bar (8700 psi) when installed in cylinder

S115 8-pole M12 DC Micro connector2" (51 mm)...200" (5080 mm)

Programming ToolBTL5-A-EH02for teaching setpoints(included)

Contact face

Rod Endthreaded M4x6 hole

Nominal stroke = measuring range

Damping zone(non-usable area)

Magnet

Thread 3/4"-16 UNF (Z) – standardThread M18x1.5 (B) – consult factory

BKS-S116 BKS-S116

4 Switching Outputs x 4 Switching Modes

NPNPNP

* See page 27 for standard lengths.

Pin 1Pin 2Pin 3Pin 4Pin 5Pin 6Pin 7Pin 8

50.8 (Z)30 (B)

Advantages– Four setpoints detect cylinder end-of-stroke or

anywhere in between– Interfaces to discrete I/O instead of more costly

analog inputs– Upgrade from end-of-stroke sensors– Eliminate multiple external proximity sensors,

brackets, targets, cables, and connection blocks– Eliminate motion controller: run speed/position

ramping profiles with direct-input proportional valve– Installs just like a traditional MDT in probe-ready

steel-walled cylinders– Auto-Tuning™ circuitry allows use of Balluff or

competitors’ magnets– Two easy programming options: local, with handy

programming tool; or remote, using teach-inconnections

BKS-S115

22

MicropulseZ Style

Rapid Replacement Module Option

Balluff’s new Rapid Replacement Module (RRM) option allows quickfield replacement without removing the pressure tube from thecylinder, making change-outs easy and cutting equipment downtime.

Advantages of the RRM include:– No hydraulic oil spillage and no need for environmental

containment– No danger from hot oil spilling onto repair personnel– No need to bleed air from hydraulic system after replacement– No danger of dirt entering open hydraulic port– 100% exchange of sensor package eliminates guesswork– Dimensionally identical to standard Balluff Z style for equivalent

output type– Backward-compatible with existing standard Balluff Z style

pressure tubes*– Available for all output types except Profibus, CANopen, and

ProSet4

The RRM can be installed in your maintenance program in a varietyof ways:

– For new installations, you can order optional ZM construction,which includes a Balluff pressure tube along with a RRM pre-installed. To change out this type, you simply remove twohousing screws, replace the RRM, re-tighten the two housingscrews – and you’re done.

– For new installations, you can also order standard Zconstruction, which includes a complete standard transducer.You can still do field swaps on this type by removing thestandard electronics head and internal waveguide element astwo separate components, then replacing both with a singleRRM unit.

– If you already have an installed base of standard Balluff Ztransducers, you can also change them out quickly with theRRM as described above. The RRM easily retrofits into existingBalluff pressure tubes once the old electronics and waveguideelement have been removed.*

– Keep spare RRM units on hand to maintain any Balluff ZM or Zconstruction transducer.

* Synchronized SSI RRM is not backward-compatible to standard pressuretubes used on non-synchronized SSI units. Synchronized SSI RRM onlyfits pressure tube supplied with complete synchronized SSI units.

BTL5-xxx-Mxxxx-ZM-xxx/RUOrdering Example – Rapid Replacemnet Module Only

Add "M" after "Z"

Add "/RU" at end of ordering code

Ordering Example – Complete Transducer Unit with RRM +Pressure Tube

BTL5-xxx-Mxxxx-ZM-xxx

Add "M" after "Z"

See page 27 for complete ordering code.

23

MicropulseZ Style

BTLZ

www.balluff.com

AccessoriesMagnets & Floats

ProductType

Magnet, SpacerØ32 open ring

Magnet, SpacerØ25 ring

MagnetØ22 ring

BTL-P-1013-4S*SPACER BTL-P-1013-DS

AL 12 gany

-40…+100°C

BTL-P-1012-4R*BTL Z-2-1012-4R-SPACER

AL 12 gany

-40…+100°C

Ordering Code - MagnetOrdering Code - Spacer

MaterialWeightMagnet SpeedOperating/StorageTemperature

BTL-P-1014-2RN/A

AL 10 gany

-40…+100°C

BTL2-S-3212-4Z

Stainless 31620 g

-40…+120°C

35 mm24 bar (348 psi)


BTL-P-1013-4R*BTL Z-P-1013-4R-SPACER

AL 12 gany

-40…+100°C

ProductType

MagnetBarrel float

MagnetBarrel float

MagnetBullet float

MagnetSphere float

Ordering Code

MaterialWeightOperating/StorageTemperatureWater DisplacementPressure (static)

BTL2-S-4414-4Z

Stainless 31635 g

-40…+120°C

30 mm20 bar (290 psi)

BTL2-S-6216-8P

Stainless 31666 g

-40…+120°C

41 mm15 bar (217 psi)

BTL2-S-5113-4K

Stainless 31634 g

-40…+120°C

26 mm40 bar (580 psi)

*Spacer is included with these magnets

24

MicropulseZ Style

Product

TypeStraight Connector

8-pin femaleRight-angle Connector

8-pin female

* Indicate cable length in ordering code in meters(consult factory for longer lengths)00 = connector only (only available for BKS-S 32M and BKS-S 33M)02 = 2 meter cable05 = 5 meter cable


Ordering Code

MaterialContact SurfaceSolder ConnectionCableCable DiameterAllowable Cable DiameterCable MaterialEnvironmental Rating

BKS-S 32M-_ _

CuZn, nickel plated0.8 µm Au

00 option only7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

6…8 mmPUR

IP 67 (when installed)

BKS-S 33M-_ _



6…8 mmPUR


Jam nut3/4"-16 UNF

BTL-5-JAM-NUT

Z housingStainless steel

ProductType

Ordering Code

ApplicationMaterial

Jam nutM18 x 1.5

BTL-A-FK01-E-M18x1.5

B/H housingStainless steel

AccessoriesConnectors

MoldedStraight Connector

8-pin female

BKS-S 232-PU-_ _


N/A7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

N/APUR


MoldedRight-angle Connector

8-pin female

BKS-S 233-PU-_ _


N/A7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

N/APUR


** * *

Note:Jam nut not needed forin-cylinder applications

25

MicropulseZ Style

BTLZ

www.balluff.com

Installation

InstallationGuidelines

B Style Housing Z, Z8, ZM Style Housing

The BTL Micropulse transducer is providedwith a ¾" x 16-UNF (optional M18 × 1.5)mounting thread. We recommend mountinginto non-magnetizable materials. Ifmagnetizable materials are used, theinstallation must be carried out as shown inthe drawing below. Sealing is at the flangemounting surface, using the supplied O-ring.

Typical Installation in Hydraulic Cylinder

1 2 3 For magnetizable material4 For non-magnetizable materiala Spacer made of non-magnetizable materialb Magnet

26

MicropulseZ Style

Analog Wiring Diagrams

Digital Wiring Diagrams

SSI Wiring Diagram CANopen Wiring Diagram

Profibus Wiring Diagram Quadrature Wiring Diagram

IntegralCable

Wiring Diagrams

Note:

S32Connector

S32Connector

S32Connector

S103Connectors

S140Connector

S92Connector

S94Connector

IntegralCable

27

MicropulseZ Style

BTLZ

www.balluff.com

Ordering Code

B T L 5 - A 1 1 - M 0 3 0 5 - Z - S 3 2 - E 4 / U S K A 0 5

BMaximum length for analogoutputs = 180 inches.

Standard Stroke Lengths, Inches (mm) (consult factory for additional lengths)

/US = TTL - singleended Start/Stop -leading edge (USStandard)

N output only

Blank = TTL - singleended Start only -leading edge(European Standard)

A Maximum length for SSI,Profibus, CANopen = 156inches.

Quadrature*Differential start/stop with tri-stateDifferential stop - leading edge activeDifferential pulse - width modulatedDifferential start/stop - leading edge activeSingle ended start/stop - leading edge (add/US)Differential start/stop - trailing edge activeDifferential pulse-width - recirculated

QIKLMNPR

========

=========

ABCEFGSTH

* See additional orderinginformation on pages 18-21.

1 (0025)2 (0051)3 (0076)3.5 (0090)4 (0102)5 (0127)6 (0152)7 (0178)8 (0203)

9 (0230)10 (0254)11 (0280)12 (0305)13 (0330)15 (0381)16 (0407)18 (0457)20 (0508)

22 (0560)24 (0610)26 (0661)28 (0711)30 (0762)32 (0813)36 (0914)40 (1016)42 (1067)

48 (1220)50 (1270)54 (1372)60 (1524)66 (1676)69 (1753)72 (1829)78 (1981)84 (2134)

89 (2261)98 (2490)108 (2743)118 (2997)126 (3200)140 (3556)144 (3658)148 (3759)152 (3861)

156A (3962)160 (4064)164 (4166)168 (4267)172 (4369)176 (4470)180B (4572)184 (4674)188 (4775)

192 (4877)196 (4978)200 (5080)

BalluffLinear Transducer

Generation 5

Output Type

Supply Voltage1 = 24 Vdc ±20%2 = ±15 Vdc ±2% (Not available for S, T, H or F output types)5 = 10...30 Vdc (Not available for T & H output types; not available for SSI "B")

Analog Output Operation(blank for digital)Voltage output (Output type A, B & G)1 = User selectable rising or fallingCurrent output (Output type C & E)0 = Minimum output at connector end (rising towards opposite end)7 = Maximum output at connector end (falling towards opposite end)

Stroke Length0 3 0 5 = active stroke length (in mm)

Housing TypeZ = Standard Rod Style (3/4"x16-UNF mounting threads and 50.8 mm null zone) 10.2 mm dia. pressure tubeZ8 = Z Rod 8.0 mm dia. pressure tube (1016 mm max. length, 3600 psi max. pressure)ZM = Rapid Replacement Module version of standard Z rod style. Rounded flange corners for clearance in

hydraulic cylinder protective caps.B = Metric Rod Style (M18x1.5 mounting threads and 30 mm null zone) 10.2 mm dia. pressure tubeB8 = Metric B Rod Style 8.0 mm dia. pressure tube (1016 mm max. length, 3600 psi max. pressure)BM = Rapid Replacement Module version of B metric rod style. Includes rounded flange corners.

Connection TypeS 3 2 = 8-pin quick disconnect metal (standard) connector (see page 24 for mating cable)K A 0 5 = Cable out (5 m standard; specify length in meters)S 1 4 0 = MS connector (optional) (see pages 107-114 for mating cable)(For additional connector options, refer to pages 107-114 in the connector options section)

Interrogation (only valid if output type = R, otherwise leave blank)I = Internal interrogation, E = External interrogation

Recirculation (only valid if output type = R, otherwise leave blank)1=1 circulation, 2 = 2 circulations, 3 = 3 circulations, 4 = 4 circulations, 6 = 6 circulations,8 = 8 circulations, 10 = 10 circulations,16 = 16 circulations

0 to 10 Vdc-5 to +5 Vdc0 to 20 mA4 to 20 mASetpoint*-10 to +10 VdcSSI*Profibus*CANopen*

28

MicropulseZ Style

29

BTLW

MicropulseW Style

www.balluff.com

Compact, rugged, and built to last, theall stainless steel “W” housing canwithstand the rigors of harsh, real-world applications. With its compactsize and “built like a tank” ruggedness,the “W” housing is the logical choicefor demanding applications.

Features:– Rugged all stainless

steel housing

– Designed for demandingapplications

– Eliminates need for protectivecovers

– Pressure rated 8700 psi

– 3/4"x16- UNF threads (W housing)

– Metric M18 thread version available(H housing)

– Outputs- Analog (voltage or current)- Digital start/stop- Pulse width Modulation (PWM)- PWM with recirculations- SSI

– Stroke length – 1" to 200"

– Quick disconnect or integral cable

Applications:– Hydraulic cylinder

– Primary wood (lumber)

– Valve control

– Food processing

– Waste water plants

– Pulp and paper

– Gate position

– Hydro/Civil engineering

MicropulseW Style Introduction

General Specifications ...... pg 30Electrical Options ....... pgs 31-32Accessories ................ pgs 33-34Installation Guidelines ....... pg 35Wiring Diagrams ................. pg 36How to Order ...................... pg 37

Compact Rugged Rod StyleThread-In

30

MicropulseW Style W Compact, Threaded Rod Style



BTL 5-_ _ _-M_ _ _-W-_ _ _ _ (See ordering code on page 37)



Connector versions: IP 67 Integral cable versions: IP 68316 stainless steel

Tube: 316T stainless, flange: 316L600 bar (8700 PSI) max (10.2 mm Ø Pressure Tube)

250 (3600 PSI) max (8 mm Ø Pressure Tube)-40 to + 185° F-40 to + 212° F



W Style25 mm (1 in) to 5080 mm (200 in)

Analog, Digital Pulse, SSI

Ordering Code

Measurement TypeMeasurement RangeShock RatingVibration RatingEnvironmental ProtectionHousing MaterialRod & Flange MaterialPressure Rating (rod)



Accessories:Magnets and Floats .... pg 33Connectors ................. pg 34




Allows Micropulse rod-style transducers tobe used in hydraulic cylinders that haveboth new and legacy Balluff magnets.Autotuning allows use of many legacycompetitor's magnets as well.


31

BTLW

MicropulseW Style

www.balluff.com

DigitalStart/Stop, PWMP, M, N, I, L, R, K



±100 μm to 500 mm stroke,±0.02 % over 500 mm stroke

Resolution/ min 2 μm4 μm

500 Hz stroke > 2000 mm1 kHz stroke < 2000 mm (6 μm + 5 ppm*NL) / °C

24 Vdc +20% or10...30 Vdc< 150 mA

Nominal, @ 24 Vdc

Electrical Options

Electrical InterfaceElectrical TypePart No. Code (See Pg. 37)

Output




Operating Voltage

Operating Current

AnalogCurrent

E, C

4...20 mA, 0...20 mA

≤500 Ω≤0.2 μA



500 Hz stroke > 2000 mm1 kHz stroke < 2000 mm

[0.6 μA/°C +(10 ppm/°C*P*V/NL)] * ΔT

24 Vdc ±20% or10...30 Vdc< 150 mA

Nominal, @ 24 Vdc

Notes:Analog voltage outputversions incorporate bothrising and falling outputs.Analog current version mustbe ordered as rising orfalling ouputs.

*Temperature coefficient variables:VVVVV = output range in V I I I I I = output range in [mA]ΔTTTTT = temperature changePPPPP = magnet positionNLNLNLNLNL = stroke length


0...+10 V, -5...+5 V, -10...+10 V

> 2K Ω (5 mA max)≤ 0.1 mV




[150 μV/° C +(5 ppm/°C*P*V/NL)] * ΔT

24 Vdc +20% or10...30 Vdc< 150 mA

Nominal, @ 24 Vdc

Analog and Digital Output Options for the Micropulse W Style


Active Stroke

Start/StopTrailing-edge active P

M

I

L&R

K

High Z

0117A045

Output Options

A

B

G

E

C

Start/StopLeading-edge active

Start/StopTrailing-edge, tri-state

Gate PulsePWM

Stop PulseLeading-edge active

Dig

italO

utpu

ts

Ana

log

Out

puts

0...10 V

-5...+5 V

-10...+10 V

4...20 mA

0...20 mA

Ordering Code

, N

32

MicropulseW Style Specialized InterfacesElectrical Options

SSIThe SSI (synchronous serial interface) output interfaces with popularcontrol systems from manufacturers such as Allen-Bradley, Siemens,Parker and many others. Cable spans can be up to 400 m with noisefree operation. Individual EEPROM linearization of this interfacemakes it ideal for applications requiring the best accuracy available.

S

5, 10, 20 or 40 μm±30 μm or ±2LSBs, whichever is greater

±1 digit≤ 1 digit500 μs

(6 μm + 5 ppm x L)/°C100, 200, 400, 500, 1000 kHz

24 or 25 bits, binary or gray code24 Vdc ±20%


Ordering Code


1See page 34 for mating cables/connectors.

BTL5-S1_ _-Mxxxx-W-_ _ _ _

Data Format0 = Binary, increasing, 24 bit1 = Gray code, increasing, 24 bit2 = Binary, falling, 24 bit3 = Gray code, falling, 24 bit6 = Binary, increasing, 25 bit7 = Gray code, increasing, 25 bit8 = Binary, falling, 25 bit9 = Gray code, falling, 25 bitSystem Resolution2 = 5 μm3 = 10 μm4 = 20 μm5 = 40 μm6 = 100 μm8 = 50 μmStroke Lengthxxxx = length in mm(see chart on page 37)Max = 156" (3962 mm)Connection TypeS 32 = 8-pin connector (standard)1

KA02 = 2m PUR cableKA05 = 5m PUR cableKA10 = 10m PUR cableKA15 = 15m PUR cable


< 25 m < 1000 kHz< 50 m < 500 kHz

< 100 m < 400 kHz< 200 m < 200 kHz< 400 m < 100 kHz

Notes:

33

BTLW

MicropulseW Style

www.balluff.com


ProductType




BTL-P-1013-4S*SPACER BTL-P-1013-DS

AL 12 gany

-40…+100°C


AL 12 gany

-40…+100°C



ProductType

MagnetBarrel float

MagnetBarrel float

MagnetBullet float

MagnetSphere float

Ordering Code


BTL2-S-3212-4Z

Stainless 31620 g

-40…+120°C

35 mm24 bar (348 psi)

BTL2-S-4414-4Z

Stainless 31635 g

-40…+120°C

30 mm20 bar (290 psi)

BTL2-S-6216-8P

Stainless 31666 g

-40…+120°C

41 mm15 bar (217 psi)

BTL2-S-5113-4K

Stainless 31634 g

-40…+120°C

26 mm40 bar (580 psi)



AL 12 gany

-40…+100°C

BTL-P-1014-2RN/A

AL 10 gany

-40…+100°C


34

MicropulseW Style Accessories

Product



8-pin female



Ordering Code


BKS-S 32M-_ _

CuZn, nickel plated0.8 μm Au


6…8 mmPUR


BKS-S 33M-_ _



6…8 mmPUR


Jam nut3/4"-16 UNF

BTL-5-JAM-NUT

W housingStainless steel

ProductType

Ordering Code

ApplicationMaterial

Jam nutM18 x 1.5

BTL-A-FK01-E-M18x1.5

H housingStainless steel


8-pin female

BKS-S 232-PU-_ _


N/A7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

N/APUR



8-pin female

BKS-S 233-PU-_ _


N/A7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

N/APUR


** * *

Note:Jam nut not needed forin-cylinder applications

35

BTLW

MicropulseW Style

www.balluff.com

InstallationGuidelines

Installation

H Style Metric Thread Housing W Style Inch Thread Housing

The BTL Micropulse transducer isprovided with a ¾” x 16-UNF(optional M18 × 1.5) mountingthread. We recommend mountinginto non-magnetizable materials.If magnetizable materials areused, the installation must becarried out as shown in thedrawings at right. Sealing is atthe flange mounting surface,using the supplied O-ring.

Typical Installation in Hydraulic Cylinder

1 2 3 For magnetizablematerial

4 For non-magnetizablematerial

a Spacer made of non-magnetizable material

b Magnet

36

MicropulseW Style



SSI Wiring Diagram

S32Connector

IntegralCable

�� Note:

S32Connector

S32Connector

IntegralCable

IntegralCable

Wiring Diagrams

37

BTLW

MicropulseW Style

www.balluff.com

Ordering Code

B T L 5 - A 1 1 - M 0 3 0 5 - W - S 3 2 - E 4 / U S K A 0 5

BMaximum length foranalog outputs = 180 inches.


/US = TTL - singleended Start/Stop -leading edge (USStandard)

N output only

Blank = TTL -single ended Startonly - leading edge(European Standard)

A Maximum length forSSI = 156 inches.

* See additional orderinginformation on page 32.

1 (0025)2 (0051)3 (0076)3.5 (0090)4 (0102)5 (0127)6 (0152)7 (0178)8 (0203)

9 (0230)10 (0254)11 (0280)12 (0305)13 (0330)15 (0381)16 (0407)18 (0457)20 (0508)

22 (0560)24 (0610)26 (0661)28 (0711)30 (0762)32 (0813)36 (0914)40 (1016)42 (1067)

48 (1220)50 (1270)54 (1372)60 (1524)66 (1676)69 (1753)72 (1829)78 (1981)84 (2134)

89 (2261)98 (2490)108 (2743)118 (2997)126 (3200)140 (3556)144 (3658)148 (3759)152 (3861)

156A (3962)160 (4064)164 (4166)168 (4267)172 (4369)176 (4470)180B (4572)184 (4674)188 (4775)

192 (4877)196 (4978)200 (5080)

IKLMNPR

=======


Generation 5

Output Type

Supply Voltage1 = 24 Vdc ±20%5 = 10...30 Vdc

Analog Output Operation(Leave Blank for Digital Versions)Voltage output (Output type A, B & G)1 = User selectable rising or fallingCurrent output (Output type C & E)0 = Minimum output at connector end (rising towards opposite end)7 = Maximum output at connector end (falling towards opposite end)

Stroke Length0 3 0 5 = 305 mm active stroke length

Housing TypeW...10.2 mm...Compact, threaded rod style, 3/4”-16 UNF threads, 2 inch null pointW8 = 8.0 mm dia. pressure tube (1016 mm max length, 250 bar max pressure)H...10.2 mm...Compact, threaded rod style, M18x1.5 threads, 40 mm null pointH8 = 8.0 mm dia. pressure tube (1016 mm max length, 250 bar max pressure)

Connection TypeS 3 2 = 8-pin quick disconnect metal connector (see page 34 for mating cable)K A 0 5 = Axial cable out (5 m standard; specify length in meters)K 0 5 = Radial cable out (5 m standard; specify length in meters)



Differential start/stop with tri-stateDifferential stop - leading edge activeDifferential pulse - width modulatedDifferential start/stop - leading edge activeSingle ended start/stop - leading edge (add/US)Differential start/stop - trailing edge activeDifferential pulse-width - recirculated

0 to 10 Vdc-5 to +5 Vdc0 to 20 mA4 to 20 mA-10 to +10 VdcSSI*

ABCEGS

======

38

MicropulseW Style

39

BTLK

MicropulseK Style

www.balluff.com

Features:

– Bolt-in design

– Rugged all stainless steelhousing

– Designed for demandingapplications

– Eliminates need for protectivecovers

– Pressure rated 8700 psi

– Outputs- Analog (voltage or current)- Digital start/stop- Pulse with modulates (PWM)- PWM with recirculations- SSI

– Stroke length – 1" to 200"

– Quick disconnect and integralcable

The rugged and tough stainless steel “K” housing, with its bolt-in mounting designfeature, actually becomes an extension of the cylinder. Its compact size is ideal forspace-restricted applications.

Introduction

Applications:

– Hydraulic cylinder

– Primary wood (lumber)

– Valve control

– Food processing

– Waste water plants

– Pulp and paper

– Gate position

– Hydro/Civil engineering

General Specifications .... pg 40Electrical Options ..... pgs 41-42Accessories ............... pgs 43-44Installation Guidelines .... pg 44Wiring Diagrams ............... pg 45How to Order .................... pg 46

Compact Rugged Rod Style Bolt-In

40

MicropulseK Style K Compact, Bolt-in Rod Style



K Style25 mm (1 in) to 3962 mm (156 in)

Analog, Digital Pulse, SSI


Ordering Code

Measurement TypeMeasurement RangeShock RatingVibration RatingEnvironmental ProtectionHousing MaterialRod & Flange MaterialPressure Rating (rod)


BTL-5-_ _-M_ _ _-K-_ _ _ _ (See ordering code on page 46)


100 g/6 ms (100 g/2 ms continuous) per IEC 68 2-2712g, 10 to 2000 Hz per IEC 68-2-6

Connector versions: IP 67 Integral cable versions: IP 68316 stainless steel

Tube: 316T stainless, flange: 316L600 bar (8700 PSI) max (10.2 mm Ø Pressure Tube

250 (3600 PSI) max (8 mm Ø Pressure Tube)-40 to + 185° F-40 to + 212° F



Accessories:Magnets and Floats ..... pg 43Connectors ................. pg 44




Allows Micropulse rod-style transducers tobe used in hydraulic cylinders that have bothnew and legacy Balluff magnets. Autotuningallows use of many legacy competitor'smagnets as well.


41

BTLK

MicropulseK Style

www.balluff.com

DigitalStart/Stop, PWMP, M, N, I, L, R, K




Resolution/ min 2 µm4 µm


(6 µm + 5 ppm*NL) / °C

24 Vdc ±20% or10...30 Vdc<150 mA

Nominal, @ 24 Vdc

Electrical Options


Output




Operating Voltage

Operating Current

AnalogCurrentE, C

4...20 mA, 0...20 mA

≤ 500 Ω≤ 0.2 µA




[0.6µA/°C +(10 ppm/°C*P*V/NL)] * ΔT

24 Vdc ±20% or10...30 Vdc< 150 mA

Nominal, @ 24 Vdc




0...+10 V, -5...+5 V, -10...+10 V

> 2 KΩ (5 mA max)≤ 0.1 mV




[150µ V/° C +(5 ppm/°C*P*V/NL)] * ΔT

24 Vdc ±20% or10...30 Vdc< 150 mA

Nominal, @ 24 Vdc

Analog and Digital Output Options for the Micropulse K Style

RS 485 Signal transmission with digital outputs

Active Stroke

Start/StopTrailing-edge active P

M

I

L&R

K

High Z

0117A045

Output Options

A

B

G

E

C

Start/StopLeading-edge active

Start/StopTrailing-edge, tri-state

Gate PulsePWM

Stop PulseLeading-edge active

Dig

italO

utpu

ts

Ana

log

Out

puts

0...10 V

-5...+5 V

-10...+10 V

4...20 mA

0...20 mA

Ordering Code

, N

42

MicropulseK Style Specialized InterfacesElectrical Options

SSIThe SSI (synchronous serial interface) output interfaces withpopular control systems from manufacturers such as Allen-Bradley, Delta Computer, Siemens, Parker and many others.Cable spans can be up to 400 m with noise free operation.Individual, EEPROM linearization of this interface makes it idealfor applications requiring the best accuracy available.

S

5, 10, 20 or 40 µm±30 µm or ±2LSBs, whichever is greater

±1 digit≤ 1 digit500 µs

(6 µm + 5ppm x L)/°C100, 200, 400, 500, 1000 kHz

24 or 25 bits24 Vdc ±20%≤ 80 mA

Standard RS-485/422 levels

Ordering Code



< 25 m < 1000 kHz< 50 m < 500 kHz

< 100 m < 400 kHz< 200 m < 200 kHz< 400 m < 100 kHz

Notes:

1See page 44 for mating cables/connectors.

BTL5-S1_ _-Mxxxx-K-_ _ _ _

Data Format0 = Binary, increasing, 24 bit1 = Gray code, increasing, 24 bit2 = Binary, falling, 24 bit3 = Gray code, falling, 24 bit6 = Binary, increasing, 25 bit7 = Gray code, increasing, 25 bit8 = Binary, falling, 25 bit9 = Gray code, falling, 25 bitSystem Resolution2 = 5 µm3 = 10 µm4 = 20 µm5 = 40 µm6 = 100 µm8 = 50 µmStroke Lengthxxxx = length in mm(see chart on page 46)Max = 156" (3962 mm)Connection TypeS 32 = 8-pin connector (standard)1

KA02 = 2 m PUR cableKA05 = 5 m PUR cableKA10 = 10 m PUR cableKA15 = 15 m PUR cable

43

BTLK

MicropulseK Style

www.balluff.com


ProductType




BTL-P-1013-4S*SPACER BTL -P-1013-0S

AL 12 gany

-40…+100°C


AL 12 gany

-40…+100°C



BTL-P-1014-2RN/A

AL 10 gany

-40…+100°C

ProductType

MagnetBarrel float

MagnetBarrel float

MagnetBullet float

MagnetSphere float

Ordering Code


BTL2-S-3212-4Z

Stainless 31620 g

-40…+120°C

35 mm24 bar (348 psi)

BTL2-S-4414-4Z

Stainless 31635 g

-40…+120°C

30 mm20 bar (290 psi)

BTL2-S-6216-8P

Stainless 31666 g

-40…+120°C

41 mm15 bar (217 psi)

BTL2-S-5113-4K

Stainless 31634 g

-40…+120°C

26 mm40 bar (580 psi)



AL 12 gany

-40…+100°C


44

MicropulseK Style

Installation

The Micropulse K transducer has 6 mounting holes forcylinder head screws (ISO 4762 M6×18 A2-70).We recommend installing in non-magnetizable materials.If using magnetizable material, installation must be doneas shown below. Sealing is at the flange mountingsurface using a supplied 15.4 × 2.1 O-ring.

Accessories & Installation

Product



8-pin female


For additionalconnectors, seepages 107-114

Ordering Code


BKS-S 32M-_ _



6…8 mmPUR


BKS-S 33M-_ _



6…8 mmPUR



8-pin female

BKS-S 232-PU-_ _


N/A7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

N/APUR



8-pin female

BKS-S 233-PU-_ _


N/A7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

N/APUR


** * *

1 2 3 For magnetizablematerial

4 For non-magnetizablematerial

a Spacer made of non-magnetizable material

b Magnet

45

BTLK

MicropulseK Style

www.balluff.com



SSI Wiring Diagram

S32Connector

IntegralCable

Wiring Diagrams

S32Connector

S32Connector

IntegralCable

IntegralCable

�� Note:

46

MicropulseK Style Ordering Code

B T L 5 - A 1 1 - M 0 3 0 5 - K - S R 3 2 - E 4 / U SK 0 5

BMaximum length foranalog outputs = 180 inches.


/US = TTL - single endedStart/Stop - leading edge(US Standard)

N output only

Blank = TTL - single endedStart only - leading edge(European Standard)

A Maximum length forSSI = 156 inches.

* See additional orderinginformation on page 42.

1 (0025)2 (0051)3 (0076)3.5 (0090)4 (0102)5 (0127)6 (0152)7 (0178)8 (0203)

9 (0230)10 (0254)11 (0280)12 (0305)13 (0330)15 (0381)16 (0407)18 (0457)20 (0508)

22 (0560)24 (0610)26 (0661)28 (0711)30 (0762)32 (0813)36 (0914)40 (1016)42 (1067)

48 (1220)50 (1270)54 (1372)60 (1524)66 (1676)69 (1753)72 (1829)78 (1981)84 (2134)

89 (2261)98 (2490)108 (2743)118 (2997)126 (3200)140 (3556)144 (3658)148 (3759)152 (3861)

156A (3962)160 (4064)164 (4166)168 (4267)172 (4369)176 (4470)180B (4572)184 (4674)188 (4775)

192 (4877)196 (4978)200 (5080)

IKLMNPR

=======

Differential start/stop with tri-stateDifferential stop - leading edge activeDifferential pulse - width modulatedDifferential start/stop - leading edge activeSingle ended start/stop - leading edge (add/US)Differential start/stop - trailing edge activeDifferential pulse-width - recirculated


Generation 5

Output Type

Supply Voltage1 = 24 Vdc ±20%5 = 10...30 Vdc (Not available for S output)

Analog Output Operation(Leave Blank for Digital Versions)Voltage output (Output type A, B & G)1 = User selectable rising or fallingCurrent output (Output type C & E)0 = Minimum output at connector end

(rising towards opposite end)7 = Maximum output at connector end

(falling towards opposite end)

Stroke Length0 3 0 5 = 305 mm active stroke length (in mA)

Housing TypeK = Compact, bolt-in rod style, 10.2 mm Pressure Tube (standard)K8 = Compact, bolt-in rod style, 8 mm Pressure Tube

(1016 mm max length, 250 bar max pressure)

Connection TypeS R 3 2 = 8-pin quick disconnect metal connector (see page 44 for mating cable)K 0 5 = Cable out (5 m standard; specify length in meters)



ABCEGS

======

0 to 10 Vdc-5 to +5 Vdc0 to 20 mA4 to 20 mA-10 to +10 VdcSSI*

47

MicropulseAR Style

BTLAR

www.balluff.com

Introduction

Micropulse AREmbeddable Rod Style

Rugged and ReliableCompact Housing

General Specifications .... pg 48Electrical Options .... pgs 49-52Magnets ............................. pg 53Installation Guidelines .... pg 54

The Micropulse AR is a rugged,compact rod-style linear positiontransducer designed and built to meetthe needs of demanding mobilehydraulic applications.

The Micropulse AR’s stainless steelhousing and compact size allow it to becompletely embedded into a hydrauliccylinder for maximum protection againstharsh environments.

Features:

– Compact design for embeddedcylinder applications

– Non-contact sensing technology

– No external electronics

– Analog outputs:

– 0-10 Vdc

– 0-5 Vdc

– 4-20 mA

– Digital output:

– RS422 Start/Stop

Applications:

Micropulse AR transducers are designedand tested to withstand the rigors ofdemanding mobile hydraulic applications,such as:

– Agricultural machinery

– Forestry machinery

– Earth moving equipment

– Construction machinery

MicropulseAR Style

48


Magnet

Nominal stroke = measuring area Damping zone(unusable area)

Magnet


Magnet


Housing E2/E28,BTL6-...-E2/E28-_ _ _ _-LA

Cable outaxial with pigtail

Housing E2/E28,BTL6-...-E2/E28-_ _ _ _-KA

Cable outaxial centric

Housing E2/E28,BTL6-...-E2/E28-_ _ _ _-KE

Cable outaxial eccentric

Series

Ordering Code

Shock LoadContinuous ShockVibrationPolarity Reversal ProtectedDielectric StrengthProtection per IEC 60529Housing MaterialPressure Rating with 10.2 mm Outer Tube (E2)Pressure Rating with 8 mm Outer Tube (E28)Connection TypeEMC Tests:RF EmissionStatic Electricity (ESD)Electromagnetic Fields (RFI)Rapid Transients (BURST)Surge VoltageLine-induced DisturbancesMagnetic FieldsStandard nominal stroke lengths [mm]Max. stroke length for 8 mm outer rod(Style E28) = 1016 mm

AR Rod Style

BTL6-...-M_ _ _ _-E2/E28-_ _ _ _

100 g/6 ms per IEC 60068-2-2750 g/2 ms

12 g, 10...2000 Hz per EN 60068-2-6yes

500 Vdc (GND to housing)IP 67

Outer tube 1.4571 stainless, flange 1.4404 stainless350 bar when installed in hydraulic cylinder250 bar when installed in hydraulic cylinder

Cable connection or pigtail

EN 55011 Group 1, Class A/BIEC 61000-4-2 Severity Level 3IEC 61000-4-3 Severity Level 3IEC 61000-4-4 Severity Level 3IEC 61000-4-5 Severity Level 2IEC 61000-4-6 Severity Level 3IEC 61000-4-8 Severity Level 4

0025, 0051, 0076, 0090, 0102, 0127, 0152, 0178, 0203, 0230, 0254, 0280,0305, 0330, 0381, 0407, 0457, 0508, 0560, 0610, 0661, 0711, 0762, 0813,0914, 1016, 1067, 1220, 1270, 1372, 1524

E2E28

A (mm)10.2

8

G (mm)Thread M4 × 4/6 deep

No thread

BTL6-A/BBTL6-EBTL6-P

B25.229.7525.2

C131316

E2E28

A (mm)10.2

8


No thread


B25.229.7525.2

E2E28

A (mm)10.2

8


No thread


B25.229.7525.2

C131316

49

MicropulseAR Style

BTLAR

www.balluff.com

SeriesOutput SignalPart No. Code (see page 50)

Ordering Code

Output VoltageOutput CurrentLoad CurrentRipple Max.Load ResistanceSystem Resolution

HysteresisRepeat AccuracySampling RateMax. Non-linearity

Temperature Voltage OutputCoefficient Current OutputSupply VoltageCurrent DrawPolarity Reversal ProtectedOvervoltage ProtectedDielectric StrengthOperating TemperatureStorage Temperature

Pin Assignments ColorOutput Signals GY

GNOperating Voltage BU

BNShield connected to housing

Electrical Options

The propagation time of an ultrasonicwave, induced by magnetostriction, isused to determine the position of themagnet.

The position is output as an analog valuewhich rises. This is done with highprecision and repeatability within themeasuring area designated as thenominal stroke length. If there is nomagnet within the measuring area, anerror signal is output. At the rod end is adamping zone. When a magnet is in thiszone the output is spurious. The electricalconnection between the transducer, thecontroller and the power supply isaccomplished using a cable or pigtail.

BTL6 Rod ARanalog voltage

A

BTL6-A500-M_ _ _ _-_ _ _-_ _ _ _ _

0...10 Vdc

max. 2 mA≤ 5 mV

±1.5 mV

≤ 4 µmSystem resolution/min. 2 µm

fSTANDARD = 1 kHz±200 µm up to 500 mm nominal stroke

typ. ±0.02 % ≥ 500 nominal stroke[150 µV/°C + (5 ppm/°C × P × U/L)] × DT[0.6 µA/°C + (10 ppm/°C × P × I/L)] × DT

10...30 Vdctyp. ≤ 60 mA

yesyes

500 Vdc (GND to housing)–40 to +185 °F–40...+212 °F

BTL6-A500...0 V output0...10 Vdc

GND10...30 Vdc

Output signal rising

Magnet position1 Within the measuring area2 Magnet not present

Dimensions and mechanical datapage 48

Please order separately:Magnets see page 53

Output signal

Error signal

Null point Endpoint

MicropulseAR Style

50

Electrical Options

BTL6 Rod ARanalog current

E

BTL6-E500_-M_ _ _ _-_ _ _-_ _ _ _ _

4...20 mA

≤ 500 Ohms±7 µA

BTL6-E500...0 V output4...20 mA

GND10...30 Vdc

BTL6 Rod ARanalog voltage

B

BTL6-B500-M_ _ _ _-_ _ _-_ _ _ _ _

0...5 Vdc

max. 2 mA≤ 2 mV

±1.5 mV

BTL6-B500...0 V output0...5 Vdc

GND10...30 Vdc

≤ 4 µmSystem resolution/min. 2 µm

fSTANDARD = 1 kHz±200 µm up to 500 mm nominal stroke

typ. ±0.02 % ≥ 500 nominal stroke[150 µV/°C + (5 ppm/°C × P × U/L)] × DT[0.6 µA/°C + (10 ppm/°C × P × I/L)] × DT

10...30 Vdctyp. ≤ 60 mA

yesyes

500 Vdc (GND to housing)–40 to +185 °F–40 to +212 °F

SeriesOutput SignalPart No. Code (see below)

Ordering Code

Output VoltageOutput CurrentLoad CurrentRipple Max.Load ResistanceSystem Resolution

HysteresisRepeat AccuracySampling RateMax. Non-linearity

Temperature Voltage OutputCoefficient Current OutputSupply VoltageCurrent DrawPolarity Reversal ProtectedOvervoltage ProtectedDielectric StrengthOperating TemperatureStorage Temperature

Pin Assignments ColorOutput Signals GY

GNOperating Voltage BU

BNShield connected to housing

BTL6-_500-M_ _ _ _-_ _ _-_ _ _ _ _Ordering example:

0025, 0051, 0076, 0090, 0102,0127, 0152, 0178, 0203, 0230,0254, 0280, 0305, 0330, 0381,0407, 0457, 0508, 0560, 0610,0661, 0711, 0762, 0813, 0914,1016, 1067, 1220, 1270, 1372,1524Consult factory for special lengths

Standardnominal stroke [mm]Output signal

A 0...10 VB 0...5 VE 4...20 mA

Connection typeAxial outKA02 PUR cable 2 m

Axial eccentric outKE02 PUR cable 2 m

Axial outLA00,3 PUR pigtail 0.3 m

HousingE2 outer tube

Ø 10.2 mm

E28 outer tubeØ 8 mm,max. nominalstroke 1016 mm

51

MicropulseAR Style

BTLAR

www.balluff.com

Electrical Options

P510 interface

Compatible with Balluff BTAprocessors, controllers, and modulesfrom various manufacturers, includingSiemens, B & R, Bosch, PhoenixContact, Mitsubishi, Sigmatek, Parker,Esitron, WAGO, AB and others.Reliable signal transmission even overcable lengths of up to 500m betweenthe BTA processor and the transduceris assured by the especially noise-immune RS485 differential drivers andreceivers. Noise signals are effectivelysuppressed.

P510 universal for rising andfalling edge evaluation

As a consequence of different controlphilosophies, digital pulse interfacesare available in two different typesdepending on the controller.

The difference is in which edge is usedfor processing. In the “P-interface” thefalling edges are used for timing and inthe “M-interface” the rising edges.

To reduce the number of differentmodels to a minimum, the “P510-interface” was created as a universalpulse interface which combines bothfunctions.

The reference point for thepropagation time measurement is the“Start” pulse.

High-accuracy digitizing chip forP510 pulse interface

Companies who develop their owncontrol and processing electronics canuse the Balluff digitizing chip toimplement a highly accurate P-typeinterface at low cost and without greateffort. The digitizing chip wasdeveloped as a high-resolution,parameterizable ASIC for Micropulsetransducers having a P-type pulseinterface.

Block diagram of the P-interface

Digitizing chip 44QFP

Advantages

– High displacement resolution:the actual resolution of theBTL displacement measuring systemof 1 µm is fully supported by theresolution of the 133 ps chip (at lowclock frequency 2 or 20 MHz)

– Position data from 4 magnets can beprocessed simultaneously

– 4-/8-bit processor interface

CPU-Controller

4/8Bit-BUS

5 V Osc.

INIT

Micropulse transducer with 1 to 4 magnets

Controller orprocessing electronics

P-pulse signal

MicropulseAR Style

52

SeriesPart No. Code (see below)Transducer Interface

Ordering Code

System ResolutionRepeat AccuracyRepeatabilityResolutionNon-linearity

Supply VoltageCurrent DrawOperating TemperatureStorage Temperature

Pin Assignments ColorIn-/Output Signals Input YE

Output GYInput PKOutput GN

Operating Voltage BUBN

Shield connected to housing

Electrical Options

BTL6 Rod ARP

Digital ST/SP Pulse

BTL6-P510-M_ _ _ _-_ _ _-_ _ _ _ _

processor-dependent≤ 10 µm≤ 20 µm≤ 10 µm

±200 µm up to 500 mm nominal stroketyp. ±0.02 %, max. ±0.04 % 500...1500 mm nom. stroke length

10...30 Vdc≤ 60 mA (at 1kHz)

-40 to +185 °F-40 to +212 °F

BTL6-P510-M... INIT

START/STOPINIT

START/STOPGND

+24 Vdc

P1 P510 M1

BTL6-P510-M_ _ _ _-_ _ _-_ _ _ _ _Ordering example:

Axial outKA02 PUR cable

2 m

Axial eccentric outKE02 PUR cable

2 m

Axial outLA00,3 PUR pigtail

0.3 m

Connection type0025, 0051, 0076, 0090,0102, 0127, 0152, 0178,0203, 0230, 0254, 0280,0305, 0330, 0381, 0407,0457, 0508, 0560, 0610,0661, 0711, 0762, 0813,0914, 1016, 1067, 1220,1270, 1372, 1524

Standardnominal stroke [mm] Housing

E2 outer tubeØ 10.2 mm

E28 outer tubeØ 8 mm,max. nominalstroke1016 mm

Dimensions and mechanical datapage 48

Please order separately:Magnets see page 53

53

MicropulseAR Style

BTLAR

www.balluff.com

MagnetsRod Series AR

Descriptionfor Series


MaterialWeightMagnet Traverse SpeedOperating Temperature/Storage Temperature

Ordering Code PA 60Fiberglass ReinforcedOrdering Code - Spacer

Material

WeightMagnet Traverse SpeedOperating Temperature/Storage Temperature

MagnetBTL6 rod


Alapprox. 12 g

any–40...+100 °C

BTL-P-1012-4R-PA*

SPACER BTL-P-1012-DR

PA 60 fiberglassreinforced

approx. 10 gany

–40...+100 °C

MagnetBTL6 rod

BTL-P-1014-2RN/A

Alapprox. 10 g

any–40...+100 °C

MagnetBTL6 rod


Alapprox. 12 g

any–40...+100 °C

BTL-P-1013-4R-PA*

SPACER BTL-P-1013-DR

PA 60 fiberglassreinforced

approx. 10 gany

–40...+100 °C

MagnetBTL6 rod

BTL-P-0814-GR-PAFN/A

Ferrite PA 6approx. 1.5 g

any–40...+100 °C


MicropulseAR Style

54

Installation Guidelines

Micropulse AR style transducers are designed for integration inhydraulic cylinders. The transducer is mechanically supported atthe housing. Three M5 set screws spaced at 120 °C hold thetransducer, which fits into a Ø48 H8 hole.

Sealing is accomplished using the supplied O-ring and supportring. The magnet ring, which is integrated into the piston, marksthe actual position of the piston as it moves without contact.

Non-magnetizable material

Magnet

Note: Before construction, installation,and startup please familiarize yourselfwith the user's guide found atwww.balluff.com.

1 Installation on piston side2 Installation from rear3 Installation on piston side, in magnetic piston material

The metal surrounding of the cylinder replaces the needed cable shield when the BTL AR...LA, cable out pigtail version isinstalled in the cylinder. The pigtail version cannot be used without additional EMC protection (shield).

Spacer made of non-magnetizable material

Magnet

Installation ExamplesSet screwDIN 914 M5×8

Fixing the transducerusing three M5 setscrews spaced 120 °C

Spacer made of non-magnetizable material

Magnet

1

2

3

55

MicropulseEx TA12

www.balluff.com

BTLEx

Introduction

In the petrochemical and processindustries, reliability and uptime arecritical. Component failure must be a rareevent, but when it does occur,replacements should be fast and easy.Micropulse non-contactmagnetostrictive technology offerssuperior long-term reliability overcompeting contact sensors such aslinear or rotary potentiometers.

Balluff’s cutting-edge explosion proofhousing design incorporates a RapidReplacement Module to get you up andrunning quickly in the unlikely eventreplacement is ever necessary. There isno need to break the hydraulic seal toremove the entire unit, because theinternal electronics and sensing elementcan be replaced as an assembly in just amatter of minutes. Held in by tworetaining screws, the Rapid ReplacementModule is simple to remove and re-install, giving you confidence and peaceof mind.

In today’s global economy and world-wide scope of industrial operations,universal hazardous location approvalsare indispensable for maintaining theflexibility to ship equipment throughoutthe world. The Balluff Micropulse® TA12series offers the widest range of globalapplication certifications for anymagnetostrictive linear position feedbackdevice on the market.

Liquid Level Cylinder

Enhanced FeaturesBalluff TA12 Ex-Proof transducers offer innovative features that enhance usabilityand increase performance.Autotuning

Patented Autotuning circuitry automatically compensates for changes in thestrength of the magnetostrictive return signal.Autotuning compensates for changes in temperature, providing a more stablesignal over a wide temperature range, and reducing maintenance and repaircosts.Patented auto-tuning electronics help reduce maintenance and repair costs.

Rapid Replacement ModuleThe Rapid Replacement Module allows quick replacement without having to re-move the pressure tube from the cylinder – no need to de-pressurize the system.Decreases downtime – get up and running in minutes, not hours.

ConfigurableAnalog-output versions offer 100% scalable stroke range.PWM versions feature easy DIP-switch configuration for recirculation count andinterrogation method.

General Specifications .... pg 56Electrical Options .... pgs 57-60Accessories ....................... pg 61Installation Guidelines .... pg 62Wiring Diagrams ............... pg 62How to Order .................... pg 63

Features:– Globally certified for use in US,

Canada, ATEX, and IECEx applications

– Rapid Replacement Modulestandard

– Eliminates the need for IS barriers

– Completely self-contained unit

– Solid stainless steel housing sealedto IP 68 standards

– Operates from 24 Vdc or 10...30 Vdc

– Wide range of output options tointerface with virtually any controlsystem

– Standard resolution to <2 µm andlinearity of ±0.02%

– Provides consistent, stable accuracyover a temperature range of -40 to176°F

– Enhanced wave guide constructionprovides a high level of resistance toshock and vibration.

Applications:

– Valve control

– Liquid level measurement

– Turbine applications

– Grain elevators

– Petroleum applications

– Paint manufacturing

Explosion ProofFlame Proof

11-2411253X

04/13/2012 - Updated certification information. Only the online version of this page was revised. Information in the printed catalog has not been updated.

56

MicropulseEx TA12

Ordering Code

Measurement TypeMeasurement RangeShock RatingVibration RatingEnvironmental ProtectionHousing MaterialPressure Rating (rod)Operating TemperatureStorage TemperatureHumidityConnection TypeCompatible MagnetsApprovals


Metric conduit adapter (if required)must be ordered separately.See page 61.

Warning:Proper installation of the Micropulse Ex is essential. Follow all installation instructions andprecautions are outlined in the Micropulse Ex manual, provided with every unit. Theseproducts are not rated for personnel safety applications.

SeriesApprovalsOutput Signals

Explosion Proof, Flame ProofNorth America, ATEX, IECEx

Analog, Digital Pulse, SSI, CANopen, Profibus, Quadrature

BTL 5 _ _-_ _ _ _-J-DEXC-TA12 (See ordering code on page 63)



IP 68316 stainless steel; cover 304 stainless steel

600 bar (8700 PSI) max-40 to + 176° F-40 to + 212° F

< 90% non-condensingTerminal block via rigid conduit (see accessories for approved conduit adapter)

See accessories

Electrical Interface Dim. A (mm) Dim. B (mm) Dim. C (mm) Analog, Digital, SSI, Quadrature 104.12 96.12 59.5 Profibus, CANbus 135.62 127.62 91

Mounting is accomplished using sixM6x45 A2 (stainless) socket-head capscrews (supplied with transducer) orsix 1/4"-20x1-3/4" socket-head capscrews (user-supplied)

• Metric conduit adapter available. See page 61.

(See pg. 62)

Class I, Division 1, Groups A, B, C, and DClass II, Division 1, Groups E, F, and G; Class IIIT6 Ta=65°C, T5 Ta=80°C Type 4X/6P; IP68Class I, Zone 1 AEx d IIC T6 Ta=65°C, T5 Ta=80°C Class I, Zone 1 Ex d IIC T6 Ta=65°C, T5 Ta=80°CSIRA 11ATEX1104XIECEx SIR 11.0048X

II 1/2GDEx d IIC T6/T5 Ga/Gb Ta +65°C (T6) +80°C (T5)Ex t IIIC T85/T100°C Da IP68 Ta +65°C (T85) +80°C (T100)

0518

11-2411253X

11-2411253X


57

MicropulseEx TA12

www.balluff.com

BTLEx

DigitalStart/Stop PWM

P, M, N, I, L, R, K




Resolution/ min 2 µm≤ 5 µm

500 Hz stroke > 2000 mm1 kHz stroke < 2000 mm (6 µm + 5 ppm*NL) / °C

24 Vdc ±20%, 10...30 Vdc<100 mA

(at 1 kHz sampling rate)


Output




Operating VoltageOperating Current

AnalogCurrentE, C

4...20 mA, 0...20 mA

≤ 500 Ω≤ 0.66 µA



[0.6 µA/°C +(10 ppm/°C*P*V/NL)] * ΔT24 Vdc ±20%, 10...30 Vdc

<150 mANominal, @ 24 Vdc




0...+10 V, -5...+5 V, -10...+10 V

> 2 KΩ (5 mA max)≤ 0.33 mV



[150 µV/° C +(5 ppm/°C*P*V/NL)] * ΔT

24 Vdc ±20%, 10...30 Vdc<150 mA

Nominal, @ 24 Vdc

Analog and Digital Output Options for the Micropulse Ex Style


Electrical Options

Two-Magnet Differential Mode

– Available on Analog & PWM

– Output proportional to distance "S"

– Add "-D" suffix to ordering code

58

MicropulseEx TA12 Electrical Options Network Options

No. of Magnets1 = 1 magnet2 = 2 magnets3 = 4 magnetsStroke Lengthxxxx = length in mm (see chart on page 63)Max=156" (3962 mm)

Ordering Code

Resolution

Non-linearityRepeatablity (resolution + hysteresis)HysteresisSampling RateTemperature CoefficientOperating VoltageOperating CurrentNetwork IsolationNetwork Speed

Network Compatibility

Address SelectionCommunication TypesConfiguration SoftwareNumber of Magnets Supported

Notes:For more technical information, seepages 123-128

CANopenThis interface provides an efficientconnection to machines usingCANopen. Features include: - Process data objects

incorporating position, velocityand set-point information

- Emergency object for set-points - Service data objects for

configuring transducer modes - Synchronization objects for

network wide activities

ProfibusThis interface provides an efficient connectionto machines using Profibus. Features of thisinterface include: - Single telegram message for fast updates

even with 4 magnets - Operates at 12 Mbps - GSD file provided to configure telegram

message - Sync and Freeze functions available for

coordination between other devices

BTL5-H1_ _-Mxxxx-J-DEXC-TA12 BTL5-T1_0 -Mxxxx-J-DEXC-TA12

T

Position 5 µm (configurable)Velocity 0.1 mm/s increments (configurable)


(6 µm + 5 ppm x L)/°C24 Vdc ±20%≤ 120 mA

yes9.6, 19.2, 93.7, 187.5,

900, 1500, 12000 kBaudEN 50170

(Encoder Profile)DIP switch

Master/SlaveGSD file1, 2 or 4

DataFormat

DataFormat

H

Position 5 µm,Velocity 0.1 mm/s increments (selectable)


(6 µm + 5 ppm x L)/°C24 Vdc ±20%≤ 100 mA

yes10, 20, 50, 100, 125, 250,

500, 800, 1000 kBaudCiA Standard DS301

DS406 (Encoder Profile)Software

Producer/Consumernone required

1, 2 or 4

Process Data1 = 1 x position &

1 x velocity2 = 2 x position &

2 x velocity3 = 4 x positionBaud Rate0 = 1MBaud1 = 800 kBaud2 = 500 kBaud3 = 250 kBaud4 = 125 kBaud5 = 100 kBaud6 = 50 kBaud7 = 20 kBaud8 = 10 kBaudStroke Lengthxxxx = length in mm (see chart on page 63)Max=156" (3962 mm)

59

MicropulseEx TA12

www.balluff.com

BTLEx

Specialized Interfaces Electrical Options

S

5, 10, 20 or 40 µm (see ordering code below)±30 µm or ±2LSBs, whichever is greater

same as start/stop digital±1 digit≤ 1 digit2 kHz

(6 µm + 5 ppm x L)/°C100, 200, 400, 500, 1000 kHz

24 or 25 bits (binary or gray code)24 Vdc ±20%


Ordering Code

ResolutionNon-linearity–Non-synchronized"B" SynchronizedRepeatablity (resolution + hysteresis)HysteresisSampling RateTemperature CoefficientCommunication SpeedsOutput ModesOperating VoltageOperating CurrentOutput


< 25 m < 1000 kHz< 50 m < 500 kHz

< 100 m < 400 kHz< 200 m < 200 kHz< 400 m < 100 kHz

Notes:

SSIThe SSI (synchronous serial interface) output interfaces with popularcontrol systems from manufacturers such as Allen-Bradley, DeltaComputer, Siemens, Parker, Bosch-Rexroth and many others. Cable spanscan be up to 400 m with noise-free operation. Individual, EEPROMlinearization of this interface makes it ideal for applications requiring thebest accuracy available.

BTL5-S1 _ _ -Mxxxx-J-DEXC-TA12

Supply Voltage1 = +24 V

Data Format0 = Binary, increasing, 24 bit1 = Gray code, increasing, 24 bit2 = Binary, falling, 24 bit3 = Gray code, falling, 24 bit6 = Binary, increasing, 25 bit7 = Gray code, increasing, 25 bit8 = Binary, falling, 25 bit9 = Gray code, falling, 25 bit

System Resolution2 = 5 µm3 = 10 µm4 = 20 µm5 = 40 µm6 = 100 µm8 = 50 µm

Stroke Lengthxxxx = length in mm (see chart on page 63)Max = 156" (3962 mm)

60

MicropulseEx TA12

QuadratureThe quadrature output interfaces directly to standard encoderinputs (90° out of phase, A & B). This configuration gives you moreinterface options for connecting to motion based systems. Inaddition, the Micropulse quadrature output transducer has theability to provide absolute position information through use of itsinnovative BURST function.

Q

1, 2, 5 10, 50 µm, 0.001", 0.0001", 0.0005" (switch selectable)

±100 mm to 500 mm stroke, ±0.02% over 500 mm strokeresolution + (±2 x resolution or 5 µm, whichever is greater)

±2 x resolution or 5 µm, whichever is greaterFree-running: 1 ms, 2 ms, 4 ms; Synchronous: 500 µs to 10 ms

(6 µm + 5 ppm x L)/°C10, 200, 400, 800 kHz

Free-running or Synchronous (switch selectable)24 Vdc ±20%, 10...30 Vdc

≤ 80 mAStandard A & B (RS-422 level)

Ordering Code

Resolution

Non-linearityRepeatablity (resolution + hysteresis)HysteresisSampling RateTemperature CoefficientCommunication SpeedsOutput ModesOperating VoltageOperating CurrentOutput

Electrical Options

BTL5-Q _ _ _ _-Mxxxx-J-DEXC-TA12

Supply Voltage1 = +24 V5 = 10...30 VQuadrature Frequency0 = 833 kHz1 = 416 kHz2 = 208 kHz6 = 10 kHzSystem Resolution0 = 1 µm1 = 2 µm2 = 5 µm3 = 10 µm5 = 50 µm6 = 0.0001"7 = 0.001"8 = 0.0005"Mode/Update Rate0 = Synchronous (initiated by controller)1 = free-running, 1 ms update – ≤1250 mm stroke only2 = free-running, 2 ms update – 1251 mm to 2500 mm4 = free-running, 4 ms update – ≥ 2501 mmStroke Lengthxxxx = length in mm (see chart on page 63)


< 25 m < 1000 kHz< 50 m < 500 kHz

< 100 m < 400 kHz< 200 m < 200 kHz< 400 m < 100 kHz

Notes:

61

MicropulseEx TA12

www.balluff.com

BTLEx

MagnetØ32 Open Ring

BTL-P-1013-4S*Spacer BTL-P-1013-DS

Aluminum

Magnet, SpacerØ32 Ring

BTL-P-1013-4R*BTL Z-P-1013-4R-Spacer

Aluminum

AdapterRigid Conduit Adapter

BTL-A-AD09-M-00EX

Nickel Plated Brass

Accessories

Ex Rated Float MagnetBarrel

BTL2-S-4414-4Z-EX

0.7 g/cm3

30

39

Stainless 316

Ex Rated Float MagnetBarrel

BTL2-S-4414-4Z01-EX

0.85 g/cm3

45

sinks

Stainless 316

ProductType

Ordering Code

Minimum DensityImmersion Depth in1 g/cm3 (H20)Immersion Depth in0.7 g/cm3

Material00

12A

007

0012

A00

7

MagnetØ25 Ring

BTL-P-1012-4R*BTL Z-2-1012-4R-Spacer

Aluminum

Ordering CodeOrdering Code - SpacerMaterial

ProductType

Approvals: See Below

ATEXSIRA 00A TEX1094EEx de I & IICI M2, II 2 GD

CSA/AExAEx de Class I, Zone I, Groups I & IICClass I, Division 1 & 2, Groups A, B, C, DClass II & III, Groups E, F, G

*Spacer is included with these magnets Approvals for BTL-A-AD09-M-00EX:

Ex rated Float MagnetBullet

BTL2-S-6216-8P-EX

0.6 g/cm3

41

57

Stainless 316

Ex Rated Float MagnetSphere

BTL2-S-5113-4K-EX

0.7 g/cm3

26

40

Stainless 316

62

MicropulseEx TA12

Installing in Locations Classified as Zone 0 Under ATEX and IECEx Guidelines

Zone 1

Dividing Area

Zone 0

Fig. 1 Fig. 2 Fig. 3

Typical housing with terminal block assembly.

Output Type (Ordering Code) Fig. 2 Pin Profibus (T) 1 RxD/TxD-N 2 RxD/TxD-P 3 Data GND 4 Pwr Supply GND 5 Pwr Supply (+) 6 VP (+5 V Output) 7 Not used 8 Not used

Output Type (Ordering Code) Fig. 3 Pin Quadrature (Q) CANbus (H) 1 Output Channel A (+) CAN GND 2 Output Channel B (+) CAN Low 3 Outpur Channel A (-) CAN High 4 Pwr Supply GND Pwr Supply GND 5 Pwr Supply (+10 to +30 Vdc) Pwr Supply (+24V) 6 Output Channel B (-) CAN GND 7 Output Channel Z (+) CAN Low 8 Output Channel Z (-) CAN High 9 Strobe Input Not used 10 Not used Not used

Installation Guidelines& Wiring

Output Type (Ordering Code) Fig. 1

Analog Voltage Analog Current Digital START/STOP DIGITAL SSI(A/B/G) (C/E) (I/K/M/N/P) PWM (S)

Pin (L/R)

1 not used Signal Out Interrogate (+) Interrogate (+) CLK (+)(input) (input) (input)

2 signal GND Signal GND START/STOP (+) GATE (+) DATA (+)(output) (output) (output)

3 Signal Out (falling) not used Interrogate (-)1 Interrogate (-) CLK (-)(input) (input) (input)

4 Pwr Supply GND Pwr Supply GND Pwr Supply GND Pwr Supply GND Pwr Supply GND

5 Pwr Supply Pwr Supply Pwr Supply Pwr Supply Pwr Supply(+10 to +30 Vdc) (+10 to +30 Vdc) (+10 to +30 Vdc) (+10 to +30 Vdc) (+10 to +30 Vdc)

6 Signal Out (rising) not used START/STOP (-)1 GATE (-) DATA (-)(output) (output) (output)

7 not used not used not used not used not used

Note 1: Ordering code version “N” is a single-ended, TTL compatible START/STOP version. This version does not use Interrogate (-)or START/STOP (-). Pins 3 and 6 should be left unconnected for “N”-type transducers.


Only the rod section of the transducer may extend into Zone 0. To ensure safe isolation between Zone 0 and Zone 1, the relevant safety regulations detailed in IEC/EN60079-26 must be strictly adhered to. The transducer must be installed in a manner that will result in a sufficiently tight joint (IP67) or flameproof joint (IEC/EN60079-1) between the less hazardous area and Zone 0.

When using a float magnet, it is necessary that a static discharge between the transducer rod and the inner portion of the float be prevented. The floats listed in the accessory section (5.2) are designed so that, in normal operation, the float is tilted, thereby ensuring mechanical contact between the transducer rod and the float wall. Do not use other types of floats or attempt to disable this design feature.

Note: The transducer is not approved for use in location classified as Zone 0 under North American guidelines.

63

MicropulseEx TA12

www.balluff.com

BTLEx

B T L 5 - A 1 1 - M 0 3 0 5 - J - M 0 1 - T AB T L 5 - A 1 1 - M 0 3 0 5 - J - D E X C - T A 1 2 - E 4 / U S

*See additional ordering information on pages 58-60.

Ordering Code

Replacement Module Only

Complete Transducer

/US =single endedStart/Stop -leading edge(US Standard)

Blank =single endedStop only -leading edge(EuropeanStandard)

N outputonly

Notes:– Conduit adapter 1/2" - 14 NPT to M20 metric BTL-A-AD09-M-00EX– Replacement metric mounting screw kit: BTL5-A-FK01-E-J-DEX– Analog Programming Tool: BTL5-A-EH03– Replacement electronics and waveguide module: Substitute “J-M01-TA” for “J-DEXC-TA12” in part number of complete unit

B Maximum length for analogoutputs = 180 inches.



1 (0025)2 (0051)3 (0076)3.5 (0090)4 (0102)5 (0127)6 (0152)7 (0178)8 (0203)

9 (0230)10 (0254)11 (0280)12 (0305)13 (0330)15 (0381)16 (0407)18 (0457)20 (0508)

22 (0560)24 (0610)26 (0661)28 (0711)30 (0762)32 (0813)36 (0914)40 (1016)42 (1067)

48 (1220)50 (1270)54 (1372)60 (1524)66 (1676)69 (1753)72 (1829)78 (1981)84 (2134)

89 (2261)98 (2490)108 (2743)118 (2997)126 (3200)140 (3556)144 (3658)148 (3759)152 (3861)

156A (3962)160 (4064)164 (4166)168 (4267)172 (4369)176 (4470)180B (4572)184 (4674)188 (4775)

192 (4877)196 (4978)200 (5080)


Generation 5

Output Type

Supply Voltage1 = 24 Vdc ±20%5 = 10...30 Vdc (Not available for T & H output types; not available for SSI "B")

Analog Output Operation(blank for digital)Voltage output (Output type A, B & G)1 = User selectable rising or fallingCurrent output (Output type C & E)0 = Minimum output at connector end (rising towards opposite end)7 = Maximum output at connector end (falling towards opposite end)

Stroke Length0 3 0 5 = active stroke length

Housing StyleJ = Rod Style, Smooth Flange, O-ring sealSupplied with (6) M6 x 45 stainless steel mounting screws

Rating CodeD E X = Explosion-Proof, C = Universal end plug

Electrical Connection StyleT A 1 2 = Terminal block connection, 1/2”-14 NPT conduit entry (see M20 adapter on page 61)

Interrogation (only valid if output type = R, otherwise leave blankI = Internal interrogation, E = External interrogation

Recirculation (only valid if output type = R, otherwise leave blank)1=1 circulation, 2 = 2 circulations, 3 = 3 circulations, 4 = 4 circulations, 6 = 6 circulations,8 = 8 circulations, 10 = 10 circulations, 16 = 16 circulations

QIKLMNPR

========

ABCEGSTH

========

Quadrature*Differential start/stop with tri-stateDifferential stop – leading edge activeDifferential pulse – width modulatedDifferential start/stop – leading edge activeSingle ended start/stop – leading edge (add /US)Differential start/stop – trailing edge activeDifferential pulse-width – recirculated

0 to 10 Vdc-5 to +5 Vdc0 to 20 mA4 to 20 mA-10 to +10 VdcSSI*Profibus*CANopen*

64

MicropulseEx TA12

65www.balluff.com

MicropulseP Style

BTLP

Features/Advantages:

– Non-contact absolute positionfeedback

– IP 67, highly resistant tocontamination

– Wear free

– High immunity to shock andvibration

– Direct replacement of lower gradelinear feed back devices

– Captive or floating magnet

Applications:

Balluff transducers offer features whichassure reliable operation in many areasof automation and process technology,even under extreme ambient conditions:


– Tooling and tool handling

– Presses

– Casting and rolling mills

– Foundries


– Leveling machines


– Lift controls




– Portal robots




– Conveying


– Windmills

– Elevators

– Forestry

HydraulicPress


Introduction

Profile Style

Speed up die changes with digitaldisplay of shut height and parallelism

Balluff Micropulse® linear positiontransducers in the Profile-style housingare a rugged, wear-free alternative toother linear feedback devices such aswear-prone potentiometers, expensiveand fragile glass scales, and limited-stroke LVDT’s. Environmentally sealedto IP 67, and utilizing either a slidingcaptive magnet or a free-floatingmagnet, the Profile housing Micropulsetransducer provides highly accuratelinear position feedback in demanding,harsh industrial applications.

Film SlittingMachine

Multiple positionreadouts withseveral magnetson a singletransducer

Cut-to-length

General Specifications .... pg 66Electrical Options .... pgs 67-70Magnets ..................... pgs 71-73Accessories ....................... pg 74Wiring Diagrams ............... pg 75How to Order .................... pg 76

Outputs:

– Analog

– Digital Pulse

– SSI

– CANopen

– Profibus

– DeviceNet

66

MicropulseP Style P Standard Rod Style


BTL5-_ _-M_ _ _-P-_ _ _ _ (See ordering code on page 76)


100 g/6 ms (100 g/2 ms continuous) per IEC 68 2-2712 g, 10 to 2000 Hz per IEC 68-2-6IP 67 (when BKS-S32/33 is installed)

anodized aluminum-40 to + 185° F-40 to + 212° F



P Style51 mm (2 in) to 5080 mm (200 in)

Analog, Digital Pulse, SSI, CANopen, Profibus, DeviceNet, Quadrature

Ordering Code

Measurement TypeMeasurement RangeShock RatingVibration RatingEnvironmental ProtectionHousing MaterialOperating TemperatureStorage TemperatureHumidityConnection TypeNoise ImmunityApprovals

Additional mounting dimensions


��

��

��

�

��


Accessories:Magnets ..................... pg 71-73Connectors ..................... pg 74


Patented Autotuning circuitry in Balluff Micropulse®

transducers automatically compensates for changes in thestrength of the magnetostrictive return signal.

Automatically compensates for changes in temperature,providing a more stable signal over a wide temperaturerange.

For Micropulse profile-style transducers using a floatingmagnet configuration, Autotuning ensures that the returnsignal remains stable, even if the distance from magnet totransducer varies.

67www.balluff.com

MicropulseP Style

BTLP

DigitalStart/Stop & PWM

P, M, N, I, L, K





500 Hz stroke > 2000 mm1 kHz stroke < 2000 mm( 6 µm + 5 ppm*NL) /°C

24 Vdc ±20% or15 Vdc ±2%< 150 mA


Electrical InterfaceElectrical TypePart No. Code (See Pg. 76)

Output




Operating Voltage

Operating Current

AnalogCurrent

E,C

4...20 mA, 0...20 mA

< 500 Ω< 0.2 µA




[0.6 µA/°C +(10 ppm/°C*P*V/NL)] * ΔT

24 Vdc ±20% or15 Vdc ±2%< 150 mA





0...+10 V, -5...+5 V, -10...+10 V

> 2 KΩ (5 mA max)< 0.1 mV




[150 µV/° C +(5 ppm/°C*P*V/NL)] * ΔT

24 Vdc ±20% or15 Vdc ±2%< 150 mA


Analog and Digital Output Options for the Micropulse P Style

Electrical Options

RS485 signal transmission with digital outputs

, N

68

MicropulseP Style Electrical Options Network Options

Ordering Code

Resolution PositionVelocity

Non-linearityRepeatablity(resolution + hysteresis)HysteresisSampling RateTemperature CoefficientOperating VoltageOperating CurrentNetwork IsolationNetwork Speed

Network Compatibility

Address SelectionCommunication TypesConfiguration SoftwareNumber of Magnets Supported

ProfibusThis interface provides an efficientconnection to machines usingProfibus. Features of this interfaceinclude:-Single telegram message for fastupdates even with 4 magnets

-Operates at 12 Mbps-GSD file provided to configuretelegram message

-Sync and Freeze functionsavailable for coordinationbetween other devices

H

5 µm0.1 mm/s increments (selectable)

±30 µm at 5 µm resolution±1 digit

≤ 1 digit1 kHz

(6 µm + 5 ppm x L)/°C24 Vdc ±20%

≤ 100 mAyes

10, 20, 50, 100, 125, 250,500, 800, 1000 kBaud

CiA Standard DS301, DS406(Encoder Profile)

SoftwareProducer/Consumer

none required1, 2 or 4

T

5 µm (configurable)0.1mm/s increments (configurable)


≤ 1 digit1 kHz

(6 µm + 5 ppm x L)/°C24 Vdc ±20%

≤120 mAyes

9.6, 19.2, 93.7, 187.5,900, 1500, 1200 kBaud

EN 50170 (Encoder Profile)

DIP switchMaster/Slave

GSD file1, 2 or 4

CANopenThis interface provides anefficient connection to machinesusing CANopen. Featuresinclude:-Process data objects in-corporating position, velocityand set-point information

-Emergency object for set-points

-Service data objects forconfiguring transducer modes

-Synchronization objects fornetwork wide activities

D

5 µm (configurable)0.1 mm/s increments (configurable)


≤ 1 digit1 kHz

(6 µm + 5 ppm x L)/°C20...28 Vdc≤ 100 mA

yes125, 250, 500 kBaud

CIP 2.1(Resolver Device)

DIP switch or SoftwareProducer/Consume

EDS file1, 2 or 4

DeviceNetThis interface provides an efficientconnection to machines usingDeviceNet. Features include:-Process data objectsincorporating position, velocityand set-point information

-EDS file provided forconfiguration and set up

-Bi-color LED provides limiteddevice and communication status

-High data security: output data ischecked for validity andplausibility in the controller

BTL5-H1_ _-Mxxxx-P-S94

DataFormat

No. ofMagnets1 = 1 magnet2 = 2 magnets3 = 4 magnetsStroke Lengthxxxx = length in mm(see chart on page 76)Connection TypeS103 = 3 connectors (standard):

Power: 3-pin male, M8Mating connector:BKS-S48-15-CP-xx (female)

Bus in: 5-pin male, M12Mating connector:BKS-S105-00 (female)

Bus out: 5-pin female, M12Mating connector:BKS-S103-00 (male)

BTL5-T1_0 -Mxxxx-P-S103

DataFormat

BTL5-D1_ _-Mxxxx-P-S93Process Data1 = 1 x position & 1 x velocity2 = 2 x position & 2 x velocity (CANopen only)3 = 4 x position (CANopen only)Baud Rate0 = 1 MBaud (CANopen only)1 = 800 kBaud (CANopen only)2 = 500 kBaud3 = 250 kBaud4 = 125 kBaudStroke Lengthxxxx = length in mm (see chart on page 76)Connection Type1

S94 = two 5-pin M12 (standard–CANopen only)Bus in: 5-pin male, M12


Mating connector: BKS-S94-00 (male)S92 = one 5-pin (optional–CANopen only)

5 = 100 kBaud (CANopen only)6 = 50 kBaud (CANopen only)7 = 20 kBaud (CANopen only)8 = 10 kBaud (CANopen only)

Notes:For more technicalinformation, seepages 123-128

1See page 107-114 for mating cables/connectors.

S93 = three connectors (standard–DeviceNet only)Bus in: 5-pin male, M12


Mating connector: BKS-S94-00 (male)Power: 3-pin male, M8

Mating connector: BKS-S48-15-CP-xx (female)

69www.balluff.com

MicropulseP Style

BTLP

Specialized Interface Electrical Options

� � � � ��

��

��

��

S

5, 10, 20 or 40 µm±30 µm or ±2LSBs, whichever is greater

±1 digit≤1 digit500 µs

(6 µm + 5ppm x L)/°C100, 200, 400, 500, 1000 kHz

24 or 25 bits24 Vdc ±20%


> 2 KΩ (5 mA max)

Ordering Code

ResolutionNon-linearityRepeatablity (resolution + hysteresis)HysteresisSampling RateTemperature CoefficientCommunication SpeedsOutput ModesOperating VoltageOperating CurrentOutputOutput Load

SSIThe SSI (synchronous serial interface) output interfaceswith popular control systems from manufacturers suchas Allen-Bradley, Siemens, Parker and many others.Cable spans can be up to 400m with noise free operation.Individual EEPROM linearization of this interface makes itideal for applications requiring the best accuracy available.

BTL5-S1_ _-Mxxxx-P-_ _ _

Coding0 = Binary, increasing, 24 bit1 = Gray code, increasing, 24 bit2 = Binary, falling, 24 bit3 = Gray code, falling, 24 bit6 = Binary, increasing, 25 bit7 = Gray code, increasing, 25 bit8 = Binary, falling, 25 bit9 = Gray code, falling, 25 bitSystem Resolution2 = 5 µm3 = 10 µm4 = 20 µm5 = 40 µm6 = 100 µm8 = 50 µmStroke Lengthxxxx = length in mm(see chart on page 76)Maximum stroke length = 156" (3962 mm)Connection TypeS 32 = Connector (see page 74 for mating cables)KA02 = 2 m PUR cableKA05 = 5 m PUR cableKA10 = 10 m PUR cableKA15 = 15 m PUR cable


< 25 m < 1000 kHz< 50 m < 500 kHz

< 100 m < 400 kHz< 200 m < 200 kHz< 400 m < 100 kHz

Notes:

70

QuadratureThe quadrature output interfacesdirectly to standard encoderinputs (90° out of phase, A & B).This configuration gives you moreinterface options for connecting tomotion based systems. Operatingmodes can be either free-runningor synchronous (switch selectable)depending on the controlsystem's requirements.

Ordering Code

ResolutionNon-linearityRepeatablity (resolution + hysteresis)HysteresisSampling RateTemperature CoefficientPulse FrequencyOutput ModesOperating VoltageOperating CurrentOutput

Q

1, 2, 5, 10, 50 µm or 0.001", 0.0005", 0.0001" (switch selectable)±100 µm to 500 mm stroke, ±0.02% over 500 mm strokeresolution + (±2 x resolution or 5 µm, whichever is greater)

±2 x resolution or 5 µm, whichever is greaterFree-running: 1 ms, 2 ms, 4 ms Synchronous: 500 µs to 10 ms

(6 µm + 5 ppm x L)/°C10, 208, 416, 833 kHz

Free-running or Synchronous (switch selectable)10...30 Vdc

≤ 75 mA @ 24 V, ≤ 100 mA @ 15 V, ≤ 150 mA @ 10 VStandard A & B (RS-422 level)

-Remotely triggered Burst Mode rapidlydelivers accumulated pulse string forabsolute information upon demand,eliminating the need to re-home after apower loss or other cycle interruption.

-Operates in either synchronous or free-running modes

-Selectable position resolution (1, 2, 5,10, 50 µm or 0.001", 0.0005", 0.0001")

-Selectable pulse frequencies (10, 208,416, 833 kHz)

P StyleQuadratureOutput Electrical Options

BTL5-Q5 _ _ _-Mxxxx-P-xxxx

Supply Voltage5 = 10...30 VdcQuadrature Frequency0 = 833 kHz1 = 416 kHz2 = 208 kHz6 = 10 kHzSystem Resolution0 = 1 µm1 = 2 µm2 = 5 µm3 = 10 µm5 = 50 µm6 = 0.0001"7 = 0.001"8 = 0.0005"Mode/Update Rate0 = Synchronous (initiated by controller — consult factory)1 = free-running, 1 ms update — ≤ 1250 mm stroke only2 = free-running, 2 ms update — 1251 mm to 2500 mm4 = free-running, 4 ms update — ≥ 2501 mmStroke Lengthxxxx = Length in mm (see chart page 76)Connection TypeS140 = MS style connector (see page 107-114 for mating cables)KA02 = 2 meter PVC cableKA05 = 5 meter PVC cableKA10 = 10 meter PVC cableKA15 = 15 meter PVC cable

71www.balluff.com

MicropulseP Style

BTLP

Balluff magnets areavailable in captive orfloating styles. All BTL5magnets shown here canbe used on any BalluffMicropulse transducer.

The BTL5-P-3800-2magnet can be used with avertical offset from theupper surface of thetransducer body of0...4 mm, and theBTL5-P-5500-2 permits adistance of 5...15 mm. TheBTL5-P-4500-1 is anelectromagnet and requiresa supply voltage of 24 V,which can be turned on andoff for selective activation.This allows multiplexoperation with multiplemagnets on a singletransducer, since only onemagnet is active at a time.

Each mounting foot includes 4 isolationwashers and 2 mounting screws orderedseparately.Order part number:BTL P-M5-VZ (sold in pairs)

14D

9

150

+4

6850

C

38

2028

Ø4.2

Lateral offset:C = ±2 mmVertical distanceof magnet:D = 0.1...4 mm

Descriptionfor SeriesType

MagnetBTL Profile

Floating

Ordering Code

Housing MaterialWeightMagnet Traverse SpeedSupply VoltageCurrent DrawOperating Temperature/Storage TemperatureIncluded

BTL5-P-3800-2

Plasticapprox. 12 g

any

–40...+85 °CMagnet

2 mounting screws DIN 84 M4×35-A2with washers and nuts

TransducerStroke Length (mm)

0051-04570508-07110762-09141016-1220

127015241778203222862540279430483302360639624267457248775080

RecommendedNumber of Feet

23456789

1011121314151617181920

Floating Magnets

Number of Mounting Feet (Recommended)

72

MicropulseP Style

Please indicate cable length in ordering code:03, 05, 10, 15e.g. 050M = 5M

Non-contact!Vertical offset0.1...4 mm or5...15 mm

Lateral offset:C = ±15 mmVertical distanceof magnet:D = 5...15 mm

BTL5-P-5500-2

Plasticapprox. 40 g

any

–40...+85 °CMagnet

MagnetBTL Profile

Extended range, Floating


Ordering Code

Housing MaterialWeightMagnet Traverse SpeedSupply VoltageCurrent DrawOperating/Storage TemperatureIncludedAccessories(please order separately)

Floating Magnets


BTL5-P-4500-1

Plasticapprox. 90 g

any24 Vdc100 mA

–40...+60 °CMagnet

Straight connector C04-AEC-00-VY-050MRight-angle connector C04-BEC-00-VY-050M

MagnetBTL Profile

Electromagnet, Floating

Connector for Electromagnet

C04-AEC

C04-BEC

73www.balluff.com

MicropulseP Style

BTLP

Captive Magnets

Ordering Code

Material

WeightMagnet Traverse SpeedOperating/Storage Temperature


HousingSlide Surface

BTL5-F-2814-1S

PlasticPlastic

approx. 28 gany

–40...+85 °C

MagnetBTL Profile

Standard Captive

BTL5-M-2814-1S

Anodized aluminumPlastic

approx. 32 gany

–40...+85 °C

BTL5-N-2814-1S


approx. 35 gany

–40...+85 °C

MagnetBTL Profile

Special Purpose Captive

MagnetBTL Profile

Special Purpose Captive

Ordering Code

Material

WeightMagnet Traverse SpeedOperating/Storage Temperature



Each mounting foot includes4 isolation washers and 2mounting screws orderedseparately.Order part number:BTL P-M5-VZ (sold in pairs)

74

MicropulseP Style

ProductCompatibility

Control ArmBTL5-F-2814-1S and BTL5-R-2814-1S

Swivel EyeBTL5-GS08-

Ball JointBTL5-GS08-

BTL Z-5-GS08-_ _ _ _-AAluminum150 g/m

BTL5-SWIVEL-EYEAluminum/Steel

14 g

BTL5-A-BJ01Aluminum/Steel

11 g

Ordering CodeMaterialWeight

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�

�

*Specify control arm length in mm e.g. BTL-5-GS08-0305-A

Accessories

Mounting feetNarrow (optional)

Mounting feetStandard

*

BTL5-FEET-NR (one foot)Aluminum

6 g

**Each BTL P-M5-VZ MountingFoot is supplied with 4 plasticisolation washers with aninner diameter of 5.1 mm. Ifthe cable shield is connectedat the electrical panel, thesewashers should be used toisolate the transducer bodyfrom the machine frame,thereby avoiding potentialground loops.


BTL P-M5-VZ (sold in pairs)Black Anodized Aluminum

12 g

* Indicate cable length in orderingcode (consult factory for longerlengths)00 = connector only (only S32

and S33)02 = 2 meter cable05 = 5 meter cable

For additional connectors, seepage 107-114

ProductType

**

Product



8-pin female

Ordering CodeMaterialContact SurfaceSolder ConnectionCableCable DiameterAllowable Cable DiameterCable MaterialEnvironmental Rating

BKS-S 32M-_ _CuZn, nickel plated

0.8 µm Au00 option only

7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

6…8 mmPUR




7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

6…8 mmPUR



8-pin female

BKS-S 232-PU-_ _CuZn, nickel plated

0.8 µm AuN/A

7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

N/APUR



8-pin female


0.8 µm Au N/A

7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

N/APUR


** * *

75www.balluff.com

MicropulseP Style

BTLP



SSI Wiring Diagram

Profibus Wiring Diagram

1 YE3 PK

Interrogate + InputInterrogate - Input

2 GY5 GN

Pulse + OutputPulse - Output

7 BN6 BU

+24 VGND

Digital, RS485 differential24 V (P, M, I, K, L)

8 WH GND0117a025

1

2

3

4

5

6

7

8

View of matingconnector, wiring side

1 YE3 PK

Interrogate + InputInterrogate - Input

2 GY5 GN

Pulse + OutputPulse - Output

7 BN6 BU

+15 VGND

Digital, RS485 differential±15 V (P, M, I, K, L)

8 WH -15 V

Wiring Diagrams

Quadrature Wiring Diagram

S32 Connector

Note:

CANopen/DeviceNet Wiring DiagramS92 Connector

S94 Connector

S32 Connector

S32 Connector

S103 Connector

S140 Connector

S93 Connector

76

MicropulseP Style

B T L 5 - A 1 1 - M 0 3 0 5 - P - S 3 2 / U SK A 0 5

Analog and N output only

Analog/US =Non-potential-free

Analog blank =Potential free

N output/US =TTL single-ended start/stop

N output blank =TTL single-ended stop only

Ordering Code

B Maximum length for analogoutputs = 180 inches.



* See additionalordering informationon pages 68-70.

1 (0025)2 (0051)3 (0076)3.5 (0090)4 (0102)5 (0127)6 (0152)7 (0178)8 (0203)

9 (0230)10 (0254)11 (0280)12 (0305)13 (0330)15 (0381)16 (0407)18 (0457)20 (0508)

22 (0560)24 (0610)26 (0661)28 (0711)30 (0762)32 (0813)36 (0914)40 (1016)42 (1067)

48 (1220)50 (1270)54 (1372)60 (1524)66 (1676)69 (1753)72 (1829)78 (1981)84 (2134)

89 (2261)98 (2490)108 (2743)118 (2997)126 (3200)140 (3556)144 (3658)148 (3759)152 (3861)

156A (3962)160 (4064)164 (4166)168 (4267)172 (4369)176 (4470)180B (4572)184 (4674)188 (4775)

192 (4877)196 (4978)200 (5080)

0 to 10 Vdc (add /US)-5 to +5Vdc (add /US)0 to 20 mA (add /US)4 to 20 mA (add /US)-10 to +10 Vdc (add /US)Quadrature*SSI*Profibus*CANopen*DeviceNet*

ABCEGQSTHD

Differential start/stop with tri-stateDifferential stop – leading edge activeDifferential pulse – width modulatedDifferential start/stop – leading edge activeSingle ended start/stop – leading edge active (add /US)Differential start/stop – trailing edge active

IKLMNP

======

==========

Balluff - Linear Transducer

Generation 5

Output Type

Supply Voltage1 = 24 Vdc ±20%2 = ±15 Vdc ±2% (Not available for Q, S, T, H, or D outputs)5 = 10...30 Vdc (Q output only)

Analog Output Operation (blank for digital)

Voltage output (Output type A, B & G)1 = User selectable rising or falling

Current output (Output type C & E)0 = Minimum output at connector end (rising towards opposite end)7 = Maximum output at connector end (falling towards opposite end)

Normal Stroke Length0 3 0 5 = 305 mm active stroke

Housing TypeP = Standard Profile Housing

Connection Type

S 3 2 = 8-pin quick disconnect metal connector (standard) (see page 74 for mating cables)

K A 0 5 = Cable out (5 m standard; specify length in meters)

S 1 4 0 = M5 - style quick disconnect for Quadrature output (see page 107-114 for mating cables)

77www.balluff.com

BTLP

MicropulseP Style – SLT Introduction

General Specifications .... pg 78Accessories ....................... pg 79Wiring Diagrams ............... pg 80How to Order .................... pg 80

The Micropulse® SLT offers a lower-costalternative to traditional profile-stylelinear position transducers.

The Micropulse SLT use the same field-proven magnetostrictive technologythat has made Balluff a world leader inlinear position sensing.

The economical SLT is made possibleby utilizing streamlined manufacturingtechniques and standardizedconfigurations. The result is a high-performance linear position sensoroffering unmatched value.

Features:

– 0-10 V or 4-20 mA Output

– Floating or Captive Magnet

– Measuring Lengthsfrom 2" to 110"

SLT Economical Profile Style

Accurate, Rugged, ReliableUnmatched Value

Applications:

Balluff transducers offer features whichassure reliable operation in many areasof automation and process technology,even under extreme ambient conditions:

– Plastic injection molding machinery

– Tire manufacturing machinery

– Presses


– Casting and rolling mills


– Cutoff saws

– Packaging and conveyingmachinery

– Tooling and handling



Cut-to-length

HydraulicPress


Speed up die changes with digital display of shutheight and parallelism

78

MicropulseP Style – SLT


Ordering Code (See page 80)

OutputResolutionRepeat AccuracyNon-linearity

Update RateOperating VoltageCurrent DrawReverse Polarity ProtectedOvervoltage ProtectedOperating TemperatureStorage TemperatureProtection ClassVibration RatingShock RatingHousing MaterialApprovals

BTL6-A110-M____-P-S115BTL6-E1_0-M____-P-S115

0-10 Vdc and 10-0 Vdc (A110) or 4-20 mA (E100) / 20-4 mA (E170)≤ 10 µm≤ 10 µm

Stroke length ≤ 500 mm ± 100 µmStroke length > 500 mm ± 0.02% of full scale

1 ms+ 24 Vdc ± 20%

≤ 150 mAYesYes

-40 to +176 °F-40 to +212 °F

IP 6712 g. 10 to 2000 Hz per IEC 68-2-6

100 g, 6 ms per IEC 68-2-27Anodized aluminum

CE

Analog Output Options

The following versions are available:

0-10 V and 10-0 V (BTL6-A110-...)

4-20 mA (BTL6-E100-...)

20-4 mA (BTL6-E170-...)

Position magnet attached to moving part of machine

0-10 Vdc / 10-0 Vdc or 4-20 mA

Installation

Mounting Instructions

Mounting feet, along with M5 x 22 socket-head screws and plastic isolation washersare supplied with transducer.

Additional mounting feet must bepurchased separately.

Stroke Length (in.)2-1820-3640-60

70-110

Number of Mounting Feet Supplied2468

SLTThe SLT “A110” voltage output model offers both rising (0-10 Vdc) and falling(10-0 Vdc) outputs. Current output models must be ordered as rising(E100, 4-20 mA) or falling (E170, 20-4 mA). Mounting feet are included withthe “SLT”. The PK3 and PK4 packages offer a magnet and mounting feetincluded with the transducer. See page 80 for ordering instructions of magnetpackages.

79www.balluff.com

BTLP

MicropulseP Style – SLT Accessories


Control ArmBTL5-F-2814-1SBTL5-R-2814-1S




BTL5-SWIVEL-EYEAluminum/Steel

14 g

BTL5-A-BJ01Aluminum/Steel

11 g


�� !

�� !

�

�

*Specify control arm length inmm e.g. BTL-5-GS08-0305-A

Mounting feet (included with package)Standard

*

**Each BTL P-M5-VZ Mounting Footis supplied with 4 plastic isolationwashers with an inner diameter of5.1 mm. If the cable shield isconnected at the electrical panel,these washers should be used toisolate the transducer body from themachine frame, thereby avoidingpotential ground loops.



12 g

ProductType

DescriptionFor SeriesType

BTL5-F-2814-1S

Plastic/Plasticapprox. 28 g

any–40...+85 °C

MagnetBTL Profile

Standard Captive

14D

9

150

+4

6850

C

38

2028

Ø4.2


MagnetBTL Profile

Floating

Ordering Code

Housing Material/Slide SurfaceWeightMagnet Traverse SpeedOperating/Storage Temperature

BTL5-P-3800-2

Plastic/--approx. 12 g

any–40...+85 °C

Included: Magnet, 2 mounting screws DIN84 M4×35-A2 with washers and nuts

Note: Mounting feet and magnet areincluded. Other accessoriesmust be ordered separately.

**

80

Wiring DiagramsOrdering Code

MicropulseP Style – SLT

Wiring Instructions/Connector Drawing/ Wiring Diagram

Pin Analog Voltage Output BTL6-A1__- Analog Current Output BTL6-E1__- Wire Color

1 Signal Common (GND) Signal Common (GND) Yellow

2 Signal Common (GND) Signal Common (GND) Grey

3 Output Signal 10…0 V Not used Pink

4 Not used Not used Red

5 Output Signal 0…10 V Signal Output 4...20 mA (BTL6-E100-...)Signal Output 20...4 mA (BTL6-E170-...) Green

6 Supply GND Supply GND Blue

7 Supply Voltage +24 Vdc Supply Voltage +24 Vdc Brown

8 Not used Not used White

Output Type/Operating VoltageA110 = 0-10 V and 10-0 V output, +24 V ±20% Supply VoltageE100 = 4-20 mA output, +24 V ±20% Supply VoltageE170 = 20-4 mA output, +24 V ±20% Supply Voltage

ConnectorS115 = 8-pin M12 Micro Connector (BKS-S115-PU-xx)

Magnet TypePK3 =BTL5-F-2814-1S Captive Sliding Magnet included, BTL-P-M5-VZ Mounting Feet includedPK4 = BTL5-P-3800-2 Floating Magnet included, BTL-P-M5-VZ Mounting Feet included

BTL6-xxxx-Mxxxx-P-S115/PKx

BKS-S115-PU-_ _ * BKS-S116-PU-_ _ * BKS-S115-PU-00 Pin numbering forconnector, male pin view

* Specify cable length in meters: 02, 05, 10, 15, 20, 25

Stroke Length, inches (mm)

How to Order

2 (0051)3 (0077)4 (0102)5 (0127)6 (0152)7 (0178)8 (0203)9 (0230)10 (0254)

11 (0280)12 (0305)13 (0330)15 (0381)16 (0407)18 (0457)20 (0508)22 (0560)24 (0610)

26 (0661)28 (0711)30 (0762)32 (0813)36 (0914)40 (1016)42 (1067)48 (1220)50 (1270)

60 (1524)70 (1778)80 (2032)90 (2286)100 (2540)110 (2794)

MicropulseR Style

BTLR

81www.balluff.com

Applications:

– Pneumatic slides

– Plastic injection molding

– Stamping presses


– Die casting

– Entertainment motion platforms


– Tool handling

– Packaging

– Conveying

– Measurement

– Semiconductor fabrication

– Test cells

Features:

– Low profile for space criticalapplications

– Compatible with plunger type linearpotentiometers

– Cable out or quick disconnect

– Stroke Length 2” – 142”

– Floating or captive magnet

– Outputs – Digital start/stop, PulseWidth Modulated PWM, AnalogVoltage or Current

– IP 67

– Can sense floating magnet on topor bottom side

Introduction

R Low-Profile Style

Ultra-low Profile

The low-profile “R” housing is designedto be mechanically compatible withlegacy linear potentiometers. Thecenterline at the control rod is the samevertical location as the rod on manypopular “pots.” However, the R styleprovides long-life, non-contactmagnetostrictive technology that willoutlast any wear-prone linearpotentiometer.

General Specifications .... pg 82Electrical Options ............ pg 83Magnets ...................... pgs 84-87Accessories ....................... pg 88Wiring Diagrams ............... pg 89How to order ..................... pg 90

MicropulseR Style

82

R Low Profile


BTL-5-_ _-M_ _ _-R-_ _ _ _ (See ordering code on page 90 )


100 g/6 ms (100 g /2m s continuous) per IEC 68 2-2712 g, 10 to 2000 Hz per IEC 68-2-6

IP 67 (with connector attached)anodized aluminum

-40 to + 185° F-40 to + 212° F


ESD, RFI and BURST per IEC 1000-4-2/3/4/6, severity level 3 (4 for BURST)CE

R Style51 mm (2 in) to 3734 mm (147 in)

Analog & Digital Pulse

Ordering Code

Measurement TypeMeasurement RangeShock RatingVibration RatingEnvironmental ProtectionHousing MaterialOperating TemperatureStorage TemperatureHumidityConnection TypeNoise ImmunityApprovals



Accessories:Magnets .................... pg 84-87Connectors .................... pg 88


Patented Autotuning circuitry in Balluff Micropulse®

transducers automatically compensates for changes in thestrength of the magnetostrictive return signal.

Automatically compensates for changes in temperature,providing a more stable signal over a wide temperaturerange.

For Micropulse profile-style transducers using a floatingmagnet configuration, Autotuning ensures that the returnsignal remains stable, even if the distance from magnet totransducer varies.

MicropulseR Style

BTLR

83www.balluff.com

DigitalStart/Stop & PWM

P, M, I, L, K




Resolution/ min 2 µm5 µm1 kHz

(6 µm + 5 ppm*NL) / °C

24 Vdc ±20%≤ 150 mA


Output


RepeatabilityHysteresisSampling RateTemperature Coefficient*

Operating VoltageOperating Current

AnalogCurrent

E,C

4...20 mA, 0...20 mA

≤ 500 Ω≤0.2 µA


Resolution/ min 2 µm5 µm1 kHz

[0.6 µA/°C +(10 ppm/°C*P*V/NL)] * ΔT

24 Vdc ±20%≤ 150 mA


*Temperature coefficient variables:VVVVV = output range in V I I I I I = output range in [mA]ΔTTTTT = temperature changePPPPP = magnet positionNL =NL =NL =NL =NL = stroke length


0...+10 V ,-5...+5 V ,-10...+10 V

> 2 KΩ (5 mA max)≤ 0.1 mV


Resolution/ min 2 µm5 µm 1 kHz

[150 µ V/° C +(5 ppm/°C*P*V/NL)] * ΔT

24 Vdc ±20%≤ 150 mA

Analog and Digital Output Options for the Micropulse R Style

Electrical Options

RS485 Transmission of digital signals

MicropulseR Style

84

Balluff magnets are availablein captive or floating styles.All BTL5 magnets shownhere can be used on anyBalluff Micropulse transducer.Maximum resolution andrepeatability are achievedusing BTL5-F/M/N-2814-1Scaptive magnets on page86-87.

The BTL5-P-3800-2 magnetcan be used with a verticaloffset from the upper surfaceof the transducer body of0...4 mm, and theBTL5-P-5500-2 permits adistance of 5...15 mm. TheBTL5-P-4500-1 is anelectromagnet and requires asupply voltage of 24 V, whichcan be turned on and off forselective activation. Thisallows multiplex operationwith multiple magnets on asingle transducer, since onlyone magnet is active at atime.


MagnetBTL Profile

Standard, floating

Ordering Code

Housing MaterialWeightMagnet Traverse SpeedSupply VoltageCurrent DrawOperating Temperature/StorageTemperatureIncluded

Accessories(please order separately)

BTL5-P-3800-2

Plasticapprox. 12 g

any

–40...+85 °C

Magnet2 mounting screws DIN 84 M4×35-A2

with washers and nuts

Floating MagnetsProfile Series

TransducerStroke Length (mm)

0051-04570508-07110762-09141016-1220

12701524177820322286254027943048330236063734

RecomendedNumber of Feet

23456789

10111213141516

Number of Mounting Feet (Recommended)

Lateral offset: Vertical distance of magnet:C = ±2 mm D= 0.1...4 mm

Each mounting foot includes4 isolation washers and 2 mountingscrews ordered separately.Order part number:BTL P-M5-VZ (sold in pairs)

MicropulseR Style

BTLR

85www.balluff.com

Please indicate cable length in ordering code:03, 05, 10, 15 e.g. 050M = 5M

Non-contact!Vertical offset0.1...4 mm or5...15 mm

BTL5-P-4500-1

Plasticapprox. 90 g

any24 Vdc100 mA

–40...+60 °C

Magnet

Straight connector C04-AEC-00-VY-050MRight-angle connector C04-BEC-00-VY-050M

BTL5-P-5500-2

Plasticapprox. 40 g

any

–40...+85 °C

Magnet

MagnetBTL Profile

Extended range, floating

MagnetBTL Profile

Electro-magnet, floating

Floating MagnetsProfile Series

Mating connector for electromagnet

��

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��

��

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Lateral offset: Vertical distance of magnet:C = ±15mm D= 5...15mm

��

��

��

��

��

�

�

��

�

��

��

��

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�

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Lateral offset:C = ±2mmVertical distanceof magnet:D = 0.1...2mm

C04-AEC

C04-BEC

MicropulseR Style

86

Ordering Code

Material

WeightMagnet Traverse SpeedOperating Temperature/StorageTemperature


Captive MagnetsProfile Series

MagnetBTL Profile

Captive

MagnetBTL Profile

Captive

BTL5-M-2814-1S


approx. 32 gany

–40...+85 °C

BTL5-N-2814-1S


approx. 35 gany

–40...+85 °C


��

��

��

��

��

��

��

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��

��

��

��

��

��

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��

��

��

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��

MicropulseR Style

BTLR

87www.balluff.com

Captive MagnetsProfile Series

MagnetR-style only

Captive


BTL5-R-2814-1S

PlasticPlastic

approx. 28 g/many

–40...+85 °C

Ordering Code

Material

WeightMagnet Traverse SpeedOperating Temperature/StorageTemperature


MagnetBTL Profile

Captive

BTL5-F-2814-1S

PlasticPlastic

approx. 28 gany

–40...+85 °C

MicropulseR Style

88


Control ArmBTL5-F-2814-1S and BTL5-R-2814-1S




BTL5-SWIVEL-EYEAluminum/steel

14 g

BTL5-A-BJ01Aluminum/steel

11 g


��

��

�

��

*Specify control arm length in mm e.g. BTL-5-GS08-0305-A

Mounting feetNarrow (optional)

Mounting feetStandard

*

BTL5-FEET-NR (one foot)Aluminum

6 g

**Each BTL P-M5-VZ MountingFoot is supplied with 4 plasticisolation washers with aninner diameter of 5.1 mm. Ifthe cable shield is connectedat the electrical panel, thesewashers should be used toisolate the transducer bodyfrom the machine frame,thereby avoiding potentialground loops.



12 g

* Indicate cable length in orderingcode (consult factory for longerlengths)00 = connector only (only S32

and S33)02 = 2 meter cable05 = 5 meter cable

For additional connectors, seepage 107-114

ProductType

**

Product



8-pin female

Ordering CodeMaterialContact SurfaceSolder ConnectionCableCable DiameterAllowable Cable DiameterCable MaterialEnvironmental Rating



7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

6…8 mmPUR




7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

6…8 mmPUR



8-pin female


0.8 µm AuN/A

7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

N/APUR



8-pin female


0.8 µm Au N/A

7 x 0.25 mm2/AWG 246.35 mm ± 0.35 mm

N/APUR


** * *

Accessories

MicropulseR Style

BTLR

89www.balluff.com


Digital Wiring Diagram

Wiring Diagrams

S32 Connector

Note:

S32 Connector

MicropulseR Style

90

B T L 5 - A 1 1 - M 0 3 0 5 - R - S 3 2

Ordering Code

K A 0 5


2 (0051)3 (0077)4 (0102)5 (0127)6 (0152)7 (0178)8 (0203)9 (0230)10 (0254)11 (0280)

12 (0305)13 (0330)15 (0381)16 (0407)18 (0457)20 (0508)22 (0560)24 (0610)26 (0661)28 (0711)

30 (0762)32 (0813)36 (0914)40 (1016)42 (1067)48 (1220)50 (1270)60 (1524)70 (1778)80 (2032)

90 (2286)100 (2540)110 (2794)120 (3048)130 (3302)142 (3606)147 (3734)

I = Differential start/stop with tri-stateK = Differential stop - leading edge activeL = Differential pulse-width modulatedM = Differential start/stop - leading edge activeP = Differential start/stop - trailing edge active

Balluff - Linear Transducer

Generation 5

Output Type

Supply Voltage1 = 24 Vdc ±20%

Analog Output Operation (blank for digital)

Voltage output (Output type A, B & G)1 = User selectable rising or falling

Current output (Output type C & E)0 = Minimum output at connector end (rising towards opposite end)7 = Maximum output at connector end (falling towards opposite end)

Nominal Stroke Length

0 3 0 5 = 305 mm active stroke

Housing TypeR = Low Profile Housing

Connection Type

S 3 2 = 8-pin quick disconnect metal connector (see page 88 for mating cables)K A 0 5 = Cable out (5 m standard; specify length in meters)

ABCEG

=====

0 to 10 Vdc-5 to +5 Vdc0 to 20 mA4 to 20 mA10 to +10 Vdc

MicropulseAT Style

91www.balluff.com

BTLAT

Accurate Linear PositionMeasurementThe Micropulse® AT is a superioralternative to traditional low-cost linearfeedback devices such as linearpotentiometers (pots). Balluff designedthe Micropulse AT in a modular fashionto simplify manufacturing and reducecomponent costs to be competitivewith these devices.

The main advantage of theMicropulse AT is the non-contact,wear-free magnetostrictive sensingprinciple. Linear potentiometers, bycontrast, are electro-mechanicaldevices that utilize a moving wipercontact riding along a resistiveelement. Both the wiper contact andthe resistive element are subject towear from repeated operation andcontinuous machine vibration.Abrasive contaminants are able toenter the potentiometer housingthrough the mechanical seals, furtheraccelerating wear – leading to erraticposition signals.

With no moving parts, theMicropulse AT is impervious toenvironmental contamination such asdust and grit. It is also shock andvibration rated for use in demandingindustrial applications. The convenientM12 connector assures easyinstallation and quick replacementwithout the need to remove andreinstall hardwired cabling.

Wear-Free

Inexpensive

Easy to Order

Easy to Hook Up

Advantages

– Non-contact, wear-free, unlimitedcycles

– No mechanical linkage required;saves space

– Correct position reading on power-up without re-homing

– Precise position indication

– Universal controller compatibility

– High noise immunity

Features

– Magnetostrictive sensing principle

– Floating target magnet

– Absolute position output

– Resolution 10 microns

– 0-10 V analog output

– Start/stop digital output

Micropulse AT – ideal for use in injection molding machines

Introduction

Micropulse ATvantage offers two-magnet operation with two analogoutputs that are user-programmablefor stroke length and rising 0-10 V orfalling 10-0 V signals. The secondoutput can also be user-configured fordifferential mode to output a 0-10 Vsignal that is proportional to thedifference in position between MagnetA and Magnet B.

How to Order .................... pg 92General Specifications ....... pgs 93-96ATvantage .................. pgs 97-99Accessories ..................... pg 100Connectors ...................... pg 101

The round housing of the Micropulse ATallows the unit to be rotated to sensethe position magnet in multipledirections, enhancing installationflexibility. The position magnet is afloating design, meaning no mechanicallinkage is required, saving cost andreducing installation complexity. Linkageis eliminated as a source of backlasherror. No mechanical linkage alsoeliminates over-stroking as a potentialsource of sensor breakage andproduction downtime.

Micropulse AT

MagnetostrictiveTechnology at aPotentiometer Price

MicropulseAT Style

92

Micropulse AT Ordering Code - Quick Reference

Micropulse AT Output Types - Refer to following pages for detailed specifications

Analog 0...10 V, 10...0 V - Rising & falling signals included < 10 µm 51...1524 mm A110(2...60")

- Adjustable stroke- Two independent outputs

Adjustable Analog 0...10 V, 10...0 V - Use with one or two magnets < 10 µm 50...1500 mm A301- Rising & falling signals included- 2nd magnet differential mode- Setup LED

Digital Start/Stop Pulse - Leading & trailing edge active < 10 µm 51...2540 mm P110(2...100")

Smart Digital Start/Stop Pulse - DPI/IP Data Exchange protocol < 10 µm 51...2540 mm P111DPI/IP (allows "plug and play")† (2...100")

- Leading & trailing edge active

Diagram Output Signal Features Resolution Stroke* Output Code

* see following pages for standard stroke lengths† with compatible controller, e.g. Sigmatek

Stroke Length in Millimeters

BTL6-_ _ _ _-M_ _ _ _-A1-S115

Output Code

Ordering Guide

Economical Digital DisplaysBDD UM-3023 Analog voltage inputBDD 100 Digital start/stop pulse inputBDD 640 Analog voltage/current input

Connector CablesBKS-S115-PU-02 Standard connector cable, 2-meter, straightBKS-S116-PU-02 Standard connector cable, 2-meter, right angleBKS-S115-PU-_ _ _ Connector cable, straight, available lengths 05, 10, 20, 25 metersBKS-S116-PU-_ _ _ Connector cable, right angle, available lengths 05, 10, 15, 20, 25 meters

Mounting FeetBTL6-A-MF03-K-50 Standard plastic mounting footBTL6-A-MF01-A-50 Aluminum mounting foot, 50 mm bolt spacingBTL6-A-MF01-A-43 Aluminum mounting foot, 43 mm bolt spacing

Position MagnetsBTL6-A-3801-2 Standard magnetBTL6-A-3800-2 Optional magnet for legacy applications

0V10V

Pg. 100

Pg. 100

Pg. 101

Pg. 118-119

MicropulseAT Style

93www.balluff.com

BTLAT

General DataProfile Series A1

Series

Ordering Code

Shock LoadVibrationPolarity Reversal ProtectedOvervoltage ProtectionEnclosure Rating per IEC 60529Housing MaterialHousing AttachmentConnection TypeEMC Testing:RF EmissionStatic Electricity (ESD)Electromagnetic Fields (RFI)Fast Transients (BURST)Line-carried Noise,Induced by High-frequency Fields

Included:– Transducer– User's guide

Please order separately:Magnets ....................... pg 100Mounting clamps/cuff ... pg 100Connectors ................... pg 101

BTL6 Profile A1

BTL6-_ _ _ _-M_ _ _ _-A1-S115

50 g/6 ms per IEC 60068-2-2712 g, 10...2000 Hz per IEC 60068-2-6

yesyes

IP 67 (with BKS-S... IP 67 connector attached)Anodized aluminumMounting clamps

Connector M12, 8-pin standard

EN 55011 Group 1, Class A+BIEC 61000-4-2 Severity Level 3IEC 61000-4-3 Severity Level 3IEC 61000-4-4 Severity Level 3IEC 61000-4-6 Severity Level 3IEC 61000-4-8 Severity Level 4

Transducer with floating magnet, S115 connection with BKS-S115/BKS-S116connector for transducers with analog interface and digital pulse interface

37.6

28Ø4.2

5

7352

36

73

21

10.8

50+

4

Ø30

28.8

Installation length

Nominal stroke

BKS-S115

BKS-S116BKS-S116For mounting feet

dimensions, see pg. 100

MicropulseAT Style

94

Digital Pulse Interface P11_Profile Series A1

P110-Interface

Compatible with various OEM controls,e.g., Siemens, Schleicher, B & R, Bosch,Mitsubishi, Schiele, Parker, Esitron,WAGO, etc.

Reliable signal transmission, even overcable lengths up to 500 m between BTLand controller, is assured by theespecially noise-immune RS422differential drivers and receivers. Noisesignals are effectively suppressed.

P110 Rising/Falling in a SingleInterface

Based on differing philosophies, twocontroller-specific interfaces have beenestablished for the digital pulseversions. The difference lies in how theedges are processed.

In the "P" interface the falling edges andin the "M" interface the rising edges areprocessed.

To reduce the amount of part numbers,the "P110 interface" has beendeveloped which combines bothfunctions.

The reference point for the propagationtime measurement is the "Start" pulse.

Benefits

– High resolution

– Position data from 2 magnets canbe processed simultaneously

– 4/8-bit processor interface

P111 InterfaceCost savings using DPI/IP for start-up and installation

DPI/IP is a protocol for direct datainterchange between a controller andtransducer. The signal lines are used tosend additional information such asmanufacturer, stroke length andwaveguide gradient. This allows start-up or replacement of a transducerwithout having to make manual changesin the controller parameters.

With the P110 start/stop digital output,both the rising and the falling edges ofthe signal are precisely controlled,allowing the flexibility to match thecontroller interface requirements with asingle part number.

Micropulse AT transducer with digital pulseinterface and 2 magnets

P pulse signal

Features

– Bi-directional communication

– Transducer controlled using INITand START/STOP signals

– Integrated diagnostic functions

– Plug and Play

– Automatic parameterizing reducesdowntimes

– Sending of sensor model, strokelength, specific parameters

MicropulseAT Style

95www.balluff.com

BTLATOrdering example:

BTL6-P11_-M_ _ _ _-A1-S115

Standardnominal strokes [mm]

0051, 0077, 0102, 0127,0152, 0178, 0203, 0230,0254, 0280, 0305, 0330,0381, 0407, 0457, 0508,0533, 0560, 0610, 0661,0711, 0762, 0813, 0914,1016, 1067, 1220, 1270,1372, 1524, 1778, 2032,2286, 2540

0 without DPI/IP (Standard)

1 with DPI/IP

Data Protocol

Metric to Inch Conversion:inches = mm/25.4

SeriesPart No. Code (see below)Transducer Interface

Ordering Code

System ResolutionRepeatabilityRepeat AccuracyResolutionNon-linearity

Supply VoltageCurrent DrawOperating TemperatureStorage Temperature

Pin Assignments Pin ColorIn-/Output Signals Input 1 YE

Output 2 GYInput 3 PK

4 RDOutput 5 GN

Supply Voltage 6 BU7 BN8 WH

Digital Pulse Interface P11_Profile Series A1

Please enter length for nominalstroke in ordering code.


Please order separately:Magnets .............................. pg 100Mounting clamps/cuff .......... pg 100Connectors .......................... pg 101

BTL6 Profile A1P

Digital ST/SP Pulse

BTL6-P110-M_ _ _ _-A1-S115

processing-dependent≤ 10 µm≤ 20 µm≤ 10 µm

≤ ±200 µm up to 500 mm nominal stroketyp. ±0.02 %, max. ±0.04 % 508...2540 mm nominal stroke

20...28 Vdc≤ 60 mA (at 1 kHz)

0 to +158 °F–40 to +212 °F

BTL6-P11_-M... INIT

START/STOPINIT

Not used—No connectionSTART/STOP

GND+24 Vdc

Not used—No connection

� ��

� ��

��

� ��

� ��

��

� ��

� �� !

��"

"#�#�� !�$��%&

%��'�%%�

��

�

�

�

�

'!#�(� )�*�#�

+ �+ �,�(#�#��#-�

�#�� -�'�*��*�#��+ �+�-

Connect shield to housing,pins 4 and 8 must remain unconnected.

MicropulseAT Style

96

Analog InterfaceProfile Series A1

Please enter length for nominalstroke in ordering code.

BTL6 Profile A1Analog Voltage

A

BTL6-A110-M_ _ _ _-A1-S115

0...10 V and 10...0 Vmax. 5 mA≤ 5 mV≤ 10 µm≤ 10 µm≤ 20 µm

STANDARD = 1 kHz≤ ±200 µm to 500 mm nominal stroke

typ. ±0.02 %, max. ±0.04 % 508...1524 mm nominal stroke20...28 Vdc≤ 70 mA

yes0 to +158 °F

–40 to +212 °F

BTL6-A110...Analog common (falling)Analog common (rising)

10...0 V outputNot used—No connection

0...10 V outputGND

+24 VdcNot used—No connection

SeriesOutput SignalTransducer Interface

Ordering Code

Output VoltageLoad Currentmax. RippleSystem ResolutionRepeatabilityRepeat AccuracySampling RateNon-linearity

Supply VoltageCurrent DrawPolarity Reversal ProtectedOperating TemperatureStorage Temperature

Pin Assignments Pin ColorOutput Signals 1 YE

2 GY3 PK4 RD5 GN


2 GY

3 PK

5 GN

7 BN

6 BU

1 YE

Analog common (rising output)

Analog output, falling

Analog output, rising

Analog Voltage24 V (A110)

+24 V

GND

Analog common (falling output)

0118a005

12

3

45

6

7

8

View of matingconnector, wiring side

Pins 4 and 8 must remain unconnected

Ordering example:

BTL6-A110-M_ _ _ _-A1-S115


0102, 0127, 0152, 0178,0203, 0230, 0254, 0280,0305, 0330, 0381, 0407,0457, 0508, 0533, 0560,0610, 0661, 0711, 0762,0813, 0914, 1016, 1067,1220, 1270, 1372, 1524

Metric to Inch Conversion:inches = mm/25.4

Connect shield to housing,pins 4 and 8 must remain unconnected.


Please order separately:Magnets .............................. pg 100Mounting clamps/cuff .......... pg 100Connectors .......................... pg 101

MicropulseAT Style

97www.balluff.com

BTLAT

From optional to standard:an industry example

Micropulse transducers have longbeen standard in the plasticsmachinery industry on high-precisionmachines and offered on standardmachines as a non-contact option topotentiometric systems.

The Micropulse AT and ATvantagehave been designed in cooperationwith development engineers from theplastics machinery industry. The ATfamily is competitively priced andmeets all the technical demands ofthe industry.

With the introduction of MicropulseAT transducers, downtimes can bereduced to a minimum – not just onhigh-end specialty machines, but onstandard production models as well.

Introduction

Track two motions with one system

– The ATvantage senses two motionsat the same time

– Two magnets provide two userprogrammable analog outputs forstroke length and rising 0-10 V orfalling 10-0 V signals – set your zeroand span points anywhere between

– Significant cost reduction with onetransducer taking the place of two

Micropulse AT and ATvantage – ideal for use in injection molding machines

Senses two motionsat the same time!

100% Field-Scalable

Advanced, multi-function trackingcapability in one transducer

The Balluff Micropulse® ATvantagestarts with all the advantages of theMicropulse AT, and adds two-magnetoperation to detect two independentmachine motions or speeds at the sametime in the same installation. The addedability to track single stroke/dual motionmachine functions (such as clamp/ejecton a plastic injection molding machine)allows a single transducer to performthe same function as two separatetransducers.

– 100% adjustable analog signal

– LED indicator for programmingassistance

– Separate teach-in for all zero andspan points

– Selectable dual position or singleposition plus differentialmeasurement modes

Higher performance, longer life,lower cost

– With no moving parts, theMicropulse AT’s non-contactmagnetostrictive sensingtechnology is far superior to wearprone electro-mechanical contactdesigns such as potentiometers

– Impervious to dust, grit, shock, andvibration and rated for use in a widevariety of industrial applications

MicropulseAT Style

98

Teach-in

Used for changing the factory set nulland end point with a new null and endpoint. First the magnet must bebrought to the new null point and thento the new end position, and therespective values stored by pressingthe button.

Using the ATvantage

Two moving members on a machineoften travel in the same direction. Eachaxis normally requires a separatefeedback sensor.

With the Micropulse AT you can nowsense both movements at the same timewith just one transducer having twoanalog outputs.

The position of the respective null andend points can be set individually usingtwo programmable inputs.

Modes

The two ranges may be adjacent, mayoverlap, and can be programmed for arising or falling output signal. Thetransducer can be operated using oneor two magnets.

If one magnet leaves the programmedrange or if only one is present, theposition is indicated on Output 1.Output 2 then indicates an error value.

Mode for differential measurement between 2 magnets Mode selection

The standard function isseparate measurement oftwo positions.

The programming inputsare used to switch over todifferential mode.

Programming example:Differential travel 50 % nominal stroke = 10 V differential signal

Minimummagnetseparation65 mm

Default setting: Differential measurementOutput 1: Standard travel signal (not shown)Output 2: differential signal 100 % nominal stroke = 10 VProgramming example:Differential travel 50 % nominal stroke = 5 Vdifferential signal

Minimummagnetseparation65 mm

Mode for individual feedback from 2 positions

Basic default setting Programming example:Output 1: 25 % nominal stroke, signal risingOutput 2: 50 % nominal stroke, signal rising

Programming example:Output 1: 50 % nominal stroke, signal risingOutput 2: 37.5 % nominal stroke, signal falling

Example: Programming steps forsetting the measurement range

Magnet1

Magnet2

Nullpoint

Endpoint

Inputs inactive

Inputs active

Nullpoint

Endpoint

The separation between two magnetsshould not be less than 65 mm.

min 65 mm

MicropulseAT Style

99www.balluff.com

BTLAT


Ordering Code

Output Voltage (UA)Load CurrentMax. RippleSystem ResolutionRepeatabilityRepeat AccuracySampling RateNon-linearity

Supply VoltageCurrent DrawPolarity Reversal ProtectedOperating TemperatureStorage Temperature

Pin Assignments Pin Color*Output Signals 1 YE

2 GY3 PK4 RD5 GN


Please enter code for nominalstroke in ordering code

Analog InterfaceProfile Series A1

BTL6 Profile A1Analog Voltage, Programmable

A

BTL6-A301-M____-A1-S115

0...10 V programmablemax. 5 mA≤ 5 mV≤ 10 µm≤ 10 µm≤ 20 µm

fSTANDARD = 1 kHz (< 850 mm)≤ ±200 µm to 500 mm nominal stroke

typ. ±0.02 %, max. ±0.04 % 500...1500 mm nominal stroke18...30 Vdc≤ 100 mA

yes0 to +158 °F

–40 to +212 °F

BTL6-A301...Programming input (a)

Analog commonOutput 2, 0-10 V programmable

Programming input (b)Output 1, 0-10 V programmable

Supply GND+24 Vdc supply

Not used — Do not connect


Please order separately:Magnets ....................................... pg 100Mounting clamps/cuff ................... pg 100Connectors ................................... pg 101

Ordering example:

BTL6-A301-M_ _ _ _-A1-S115


0050, 0100, 0130, 0150, 0175, 0200,0225, 0250, 0300, 0350, 0360, 0400,0450, 0500, 0550, 0600, 0650, 0700,0750, 0800, 0900, 0950, 1000, 1100,1200, 1250, 1300, 1400, 1500, onrequest in 25 mm increments for highquantities only

2 analog outputsSingle or differential-measurement, rising,falling, zero and endpoint programmable

Output signal

12

3

45

6

7

8

Connect shield to housing,Pin 8 (WH) must remain unconnected.*Connector BKS-S115/BKS-S116

MicropulseAT Style

100

AccessoriesProfile Series A1

The BTL6-A-3800-2 magnet can beoperated at a distance of 4...8 mmfrom the top surface of the profilehousing.

Together with mounting clampsBTL6-A-MF01-A-50 or mounting cuffBTL6-A-MF03-K-50 the mechanicalinstallation is compatible to seriesBTL5-...-P-S 32 with magnetsBTL5-P-3800-2 or BTL5-P-5500-2on page 71-72.

When extreme shock and vibration arepresent, we recommend spacingmounting clamps every 250 mm.

This means that both families oftransducers can be interchangedwithout making any mechanicalmodifications.

Mounting clamps/cuff

No. of mountingclamps/cuffs

234567

Length(stroke length) up to 250 mm 251 to 500 mm 501 to 750 mm 751 to 1000 mm1001 to 1250 mm1251 to 1500 mm Custom mounting options

DescriptionSeries

Ordering Code

Housing MaterialWeightMagnet Traverse SpeedOperating Temperature/Storage TemperatureIncluded

MagnetBTL6 Profile A1

BTL6-A-3801-2

Plasticca. 25 g

any–40...+85 °C

Magnet

Lateral offset:C = ±2 mmVertical distance of magnet:D = 4...8 mm

MagnetBTL6 Profile A1

BTL6-A-3800-2

Plasticca. 30 g

any–40...+85 °C

Magnet

Lateral offset:C = ±2 mmVertical distance of magnet:D = 4...8 mm

Mounting clampOrdering code: BTL6-A-MF01-A-50Includes: 1 clamp

Mounting clampOrdering code: BTL6-A-MF01-A-43Includes: 1 clamp

Mounting cuffOrdering code: BTL6-A-MF03-K-50Includes: 1 cuff

Cost Effective

Cost Effective

MicropulseAT Style

101www.balluff.com

BTLAT

Connectorsfor SeriesType

Ordering Code

Screw TerminalHousing MaterialContactsContact FinishCable Strain ReliefAccepts Cable DiameterEnclosure Rating per IEC 60529Knurled Coupling RingFinishO-ring

CableNo. of Wires × Conductor Cross SectionTypeConductor ConfigurationOuter DiameterMin. Bending Radius

ConnectorsProfile Series A1

Molded-on PUR8 × 0.25 mm2 + braided shield

LIYY-CF11Y14 × 0,15 mm6,6 ±0,2 mm

dynamic 4 × D, static 3 × D

Pin assignments Pin Color1 YE2 GY3 PK4 RD5 GN6 BU

View of 7 BNfemale 8 WH

BKS-S115-00BTL6-_ _ _-S115

8-pin, female

BKS-S115-00

max. 0.75 mm2

CuZn nickel platedCuZn

PG 96...8 mm

IP 67 (when attached)

Viton

BKS-S116-PU-_ _BTL6-_ _ _-S115

8-pin, Right angle, female

BKS-S116-PU-__

PURCuZn

0.8 µm Au

IP 67CuZn

2.5 µm NiViton

BKS-S115-PU-_ _BTL6-_ _ _-S115

8-pin, Straight, female

BKS-S115-PU-__

PURCuZn

0.8 µm Au

IP 67CuZn

2.5 µm NiViton

Please indicate cable lengthin ordering code02 = Length 2 m; 05 = Length 5 m;10 = Length10 m; 15 = Length 15 m;20 = Length 20 m; 25 = Length 25 m

MicropulseAT Style

102

MicropulseBIW Style

103www.balluff.com

BIW

Introduction

General Specifications .. pg 104Accessories ..................... pg 105

Micropulse BIW

Non-Contact Performance, Standard FormFactor, Linear Potentiometer Price

The Micropulse BIW uses patented pulsed-inductive measurement technologyto provide 0-10 Vdc or 4-20 mA position feedback in a form factor identicalto many wear-prone resistive linear potentiometers. Unlike linearpotentiometers, the BIW’s non-contact technology assuresyears of trouble free operation.

Features:

– Plunger-style form factor providesfor drop-in replacement of linearpotentiometers

– Non-Contact Sensing Technology

– No External Electronics

– Analog Outputs:

– 0-10 Vdc / 10-0 Vdc

– 4-20mA / 20-4 mA

Applications:

The Micropulse BIW is ideal forapplications such as:

– Plastic injection molding machinery

– Packaging machinery

– Hydraulic and pneumatic motionbases / flight simulators

Principle of Operation

The BIW inductive linear position transducer is based on a new, patentedprinciple of operation which detects the measured position without contact.

The BIW transducer contains a sender/ receiver element and an oscillatorprotected by an extruded aluminum housing.

The oscillator is attached to a sliding rod which is in turn attached to the movingmember of the machine or equipment. The oscillator is excited by the sendercomponent at a sampling rate of 32 kHz and couples the current position signalinto the receiver element. The position is immediately available on the output asan absolute analog value.

The direction of the output signal – rising or falling – can be determined by howthe output slope connections are made.

MicropulseBIW Style

104



Ordering Code

Output

Output LoadSystem ResolutionRepeatabilityNon-linearity

Sampling RateSupply VoltageNo-load CurrentOperating TemperatureStorage TemperaturePin Assignments Pin Color

1 YE2 GY3 PK4 RD5 GN6 BU7 BN8 WH

Shock LoadVibrationDielectric StrengthEnclosure Rating per IEC 60529Housing MaterialMountingConnection TypeHousing Length AMechanical Stroke B

5 µm10 µm

≤ ±200 µm up to 500 mm nominal stroketyp. ±0.02 %, max. ±0.04 % 508...2540 mm nominal stroke

typ. 32 kHz18...30 Vdc≤ 60 mA

–4 to +185 °F–40 to +212 °F

Slope selector0 V (signal common)

not usedSlope selectorOutput signal

GND+24 Vdcnot used

100 g/2 ms12 g, 10...2000 Hz

500 V (GND to housing)IP 54

Anodized aluminumMounting clamps

Connector M12, 8-pin standardNominal stroke + 100 mmNominal stroke + 10 mm

Metric to Inch Conversion: inches = mm/25.4

Included:– Transducer– User's guide– 2 Mounting clamps

Ordering example:BIW1_310-M_ _ _ _-P1-S115

Standard nominal strokes [mm]0075, 0100, 0130, 0150, 0175, 0225, 0300, 0360,0375, 0400, 0450, 0500, 0600, 0650, 0750

A 0...+10 VG -10...+10 VC 0...20 mAE 4...20 mA

Data Protocol

BIW1-A/G310-M_ _ _ _-P1-S115

0...+10 V (order code A)-10...+10 V (order code G)

6 mA

BIWAnalog Voltage

A/G

BIWAnalog Current

C/E

BIW1-C/E310-M_ _ _ _-P1-S115

0...20 mA (order code C)4...20 mA (order code E)

≤ 500 Ω

MicropulseBIW Style

105www.balluff.com

BIW

Connectors/Accessoriesfor SeriesType

Ordering Code

Screw TerminalHousing MaterialContactsContact FinishCable Strain ReliefCable DiameterEnclosure Rating per IEC 60529Knurled Coupling RingFinishO-ring

CableNo. of Wires × Conductor Cross SectionTypeConductor ConfigurationOuter DiameterMin. Bending Radius

Molded-on PUR8 × 0.25 mm2

LIYY-CF11Y14 × 0,15 mm6,6 ±0,2 mm

dynamic 4 × D, static 3 × D

BKS-S115-00BIW-___ -S115

8-pin, female

BKS-S115-00

max. 0.75 mm2

CuZn nickel platedCuZn

PG 96...8 mm


Viton

BKS-S116-PU-_ _BIW-___ -S115

8-pin, Right angle, female

BKS-S116-PU-_ _

PURCuZn

0.8 µm Au

IP 67CuZn

2.5 µm NiViton

BKS-S115-PU-_ _BIW-___ -S115

8-pin, Straight, female

BKS-S115-PU-_ _

PURCuZn

0.8 µm Au

IP 67CuZn

2.5 µm NiViton

Please indicate cable lengthin ordering code02 = Length 2 m; 05 = Length 5 m;10 = Length10 m; 15 = Length 15 m;20 = Length 20 m; 25 = Length 25 m

Accessories

Adapter BKS-S15 to BKS-S32Ordering code: BKS-S115/GS32-PU-00.2

Pin assignments Pin Color1 YE2 GY3 PK4 RD5 GN6 BU

View of female 8 WH

MicropulseBIW Style

106

107www.balluff.com

BKS


ContentsConnectors& Accessories

In addition to the standard connector options, Micropulse® transducers offer manyadditional connector configurations to suit various application requirements.

Connector Overview ................... pg. 108Rugged MS-Style Connector ..... pg. 1096 & 7-Pin DIN-Style Connector .. pg. 110Connectors & Accessories for

CANopen/DeviceNet ..... pgs. 111-112Connectors & Accessories for

PROFIBUS-DP ............... pgs. 113-114

Connectors and Accessories

Compatibility – Micropulsetransducers are available withconnectors designed to offer plug-and-play replacement of competitiveproducts.

Rugged Connectors – For demandingapplications in harsh environments,rugged MS-style connectors offerrugged construction and a quick,positive-locking bayonet-styleconnection mechanism.

Fieldbus Connectors – Specialconnectors for CANbus and Profibusallow Micropulse transducers to bequickly and easily connected to fieldbussystems. A choice of molded cableassemblies or field-installable connectorsprovides maximum versatility.


108

Connector Overview

Connector Options

The table above summarizes the special connector options available for Micropulse® transducers.For detailed information, refer to the pages referenced in the table.For configurations not listed, please consult factory.

Transducer CatalogConnector Type Housing Styles Ordering Code Mating Connector(s) Page

7-pin DIN Style Z Rod BTL5-...S147 BKS-S147-xx (straight) 110P Profile

10-pin MS Connector Z Rod BTL5-...-S140 BKS-S140-xx (straight) 109P Profile BKS-S140-23-xx (straight shielded)

6-pin DIN Style (D6) Z Rod BTL5-...-S135 BKS-S135-xx (straight) 110P Profile BKS-S136-xx (right angle)R Low-Profile

CANopen/DeviceNet Z Rod BTL5-...-S92 BKS-S92-00 (straight female) 111-112Connectors P Profile BTL5-...-S94 BKS-S94-00 (straight male)

BTL5-...-S93 BKS-S93-00 (right angle female)BKS-S95-00 (right angle male)BKS-S48-15-CP-xx (power for S93)

Profibus Connectors Z Rod BTL5-....-S103 BKS-S103-00 (field-installable female) 113-114P Profile BKS-S105-00 (field-installable male)

BKS-S103-CP-xx (molded cordset female)BKS-S105-CP-xx (molded cordset male)BKS-S48-15-CP-xx (power for S103)

109www.balluff.com

BKS


S14010-pin MS, Bayonet connector

Rod Style Z, Profile Style PBTL5-...-S140

BKS-S140-00 (field-installable, straight)BKS-S140-xx (cable assembly, straight,

specify cable length “xx” in meters)

Anodized aluminum10/Gold-plated nickel

6...9 mm

24 AWG10 + braided shield

8 mmPVC

IP 65 (when connected)

Connector SeriesConnector DescriptionFor Transducer SeriesTransducer Ordering Code

Ordering Code

Connector Specifications:Housing MaterialNo. of Contacts/MaterialCable Diameter Range (field-installable)Cable Assembly Specifications:Wire GaugeNumber of ConductorsOverall DiameterJacket MaterialEnvironmental Rating

Wiring Diagrams

Rugged MS-StyleConnector

S14010-pin MS, Bayonet connector - shielded


BKS-S140-23-00 (shielded)BKS-S140-23-xx (shielded,

specify cable length "xx" in meters)

Anodized aluminum10/Gold-plated nickel

6...9 mm


8 mmPVC



110

S1356-pin DIN

Rod Style Z, Profile Style P, Low-profile Style RBTL5-...-S135

BKS-S135-00 (Field-installable, straight)BKS-S136-00 (Field-installable, right angle)BKS-S135-xx (cable assembly, straight,

specify cable length "xx" in meters)BKS-S136-xx (cable assembly, right angle,


Nickel-plated Brass6/Gold-plated nickel

6...8 mm


6 mmPUR


Connector SeriesConnector DescriptionFor Transducer SeriesTransducer Ordering Code

Ordering Code

Connector Specifications:Housing MaterialNo. of Contacts/MaterialCable Diameter Range (field-installable)Cable Assembly Specifications:Wire GaugeNumber of ConductorsOverall DiameterJacket MaterialEnvironmental Rating

Wiring Diagrams

6-Pin DIN-StyleConnector

S1477-pin DIN


BKS-S147M-00 (Field-installable, straight)BKS-S147M-xx (cable assembly, straight,


Nickel-plated Brass7/Gold-plated nickel

6...8 mm


6 mmPUR


S147 Only

111www.balluff.com

BKS


BKS-S 92-00

max. 0.75 mm2/AWG 18Nickel plated brass

Brass0.8 µm gold plated

PG 96...8 mm


BKS-S 93-00

max. 0.75 mm2

Nickel plated brassBrass

0.8 µm gold platedPG 9

6...8 mmIP 67 (when attached)

BKS-S 94-00

max. 0.75 mm2/AWG 18Nickel plated brass

Brass0.8 µm gold plated

PG 96...8 mm


Connectors& Accessories forCANopen/DeviceNet

BKS-S 95-00

max. 0.75 mm2

Nickel plated brassBrass

0.8 µm gold platedPG 9

6...8 mmIP 67 (when attached)


BKS-S 92-00CANopen/DeviceNet

Straight, female


Straight, male

BKS-S 93-00CANopen/DeviceNetRight angle, female


Right angle, male

Ordering Code

Screw TerminalHousing MaterialContactsContact FinishCable Strain ReliefCable DiameterEnclosure Rating Per IEC 60529

Connectors/Accessoriesfor Series

Type

Ordering Code

Housing MaterialContactsContact FinishNo. of Wires × ConductorCross SectionEnclosure Rating Per IEC 60529

BKS-S 48-15-CP-_ _

PURBrass

2 × 0.25 mm²/AWG 24


BKS-S 48-15-CP-BTL5-D1...-S93Supply voltage3-pin, female

*

* Indicate cable length in meters.02 = Length 2 m05 = Length 5 m10 = Length 10 m

External supplyvoltage andshield

S 48 3-pin 1 +24 V 3 0 V (GND) 4 Shield Supply

BKS-S 92-00/-S 93-00/-S 94-00/-S 95-00 Pin Signal 1 Shield 2 V + 3 V- (GND) 4 CAN_HIGH 5 CAN_LOW

View of femalecoupling side

PinAssignments

DeviceNet Wiring

BKS-S 92-00/-S 93-00/-S 94-00/-S 95-00 Pin Signal 1 CAN_GND 2 +24 V 3 GND (0 V) 4 CAN_HIGH 5 CAN_LOW

121 Ohms

BKS-S 92-R01/-S 94-R01Pin Signal 1 - 2 - 3 - 4 5

View of femalecoupling side

PinAssignments

CANopen Wiring


112

Connectors& Accessories forCANopen/DeviceNet

BKS-S 92-TA1

PABrass

Ni

IP 67

Brass2.5 µm Ni

HBR

BKS-S 92-R01

TPUBrass

0.8 µm gold plated

IP 68

Brass2.5 µm Ni

Viton121 Ohms

BKS-S 94-R01

TPUBrass

0.8 µm gold plated

IP 68

Brass2.5 µm Ni

Viton121 Ohms

BKS-S 92-16/GS92-_ _

PURBrass

0.8 µm gold plated5 × 0.34 mm2/AWG 22

IP 67

Brass2.5 µm Ni

Viton

BKS-S 92-R01CANopen/DeviceNetTermination resistor,

female

BKS-S 92-TA1CANopen/DeviceNetT-splitter, 2 x F, 1 x M

BKS-S 94-R01CANopen/DeviceNetTermination resistor,

male

BKS-S 92-16/GS92-_ _CANopen/DeviceNetMale/female extension

* Indicate cable lengthin meters.02 = Length 2 m05 = Length 5 m10 = Length 10 m


Ordering Code

Housing MaterialContactsContact FinishNo. of Wires × ConductorCross SectionEnclosure Rating PerIEC 60529Knurled Coupling RingFinishO-ringResistor

*

113www.balluff.com

BKS


Ordering Code

Screw Connection

Housing MaterialContactsCable Strain ReliefCable DiameterNo. of Wires × ConductorCross SectionEnclosure Rating Per IEC 60529Knurled Coupling RingO-ring

BKS-S 105-00

max. 0.75 mm2/AWG 18

Nickel plated brassBrassPG 9

6...8mm


BKS-S 103-00

max. 0.75 mm2/AWG 18

Nickel plated brassBrassPG 9

6...8 mm


Connectors& Accessories forPROFIBUS-DP


Type

BKS-S 103-00BTL5-T1...-S103

5-pin,female

BKS-S 105-00BTL5-T1...-S103

5-pin,male

* Indicate cable lengthin meters.003= Length 0.3 m02 = Length 2 m05 = Length 5 m10 = Length 10 m

BKS-S103-CP-__

PURBrass

2 x 0.64 mm2/AWG 18

IP 67 (when attached)Nickel plated brass

Viton

BKS-S103-CP-xxBTL5-T1...-S103

5-pin, female,molded cordset

Data GNDRxD/TxD-N (A)RxD/TxD-P (B)VP +5 V+24 V0 V (GND)Ground PROFIBUS-DPShield Supply

Pin AssignmentsControl and data signals

Supply voltage and shield

S 103/S 105 5-pin3241

5

S 48 3-pin

13

4

Profibus Profile Style Profibus Rod Style

BKS-S 48-15-CP-__

PURBrass

2 × 0.25 mm²/AWG 24


BKS-S 48-15-CP-BTL5-T1...-S103Supply voltage

3-pin,female

**


114

BKS-S 105-R01

PURBrass


Viton

BKS-S103/GS103-CP-__

PURBrass

2 × 0.64 mm2/AWG 18


Viton

BKS-S103/GS103-CP-BTL5-T1...-S103

Male/female extension

Connectors& Accessories forPROFIBUS-DP

BKS-S 105-R01BTL5-T1...-S103

Termination resistor,male

BKS-S105-CP-__

PURBrass

2 x 0.64 mm2/AWG 18


Viton

BKS-S105-CP-xxBTL5-T1...-S103

5-pin, male,molded cordset

Ordering Code

Screw ConnectionHousing MaterialContactsCable Strain ReliefCable DiameterNo. of Wires × ConductorCross SectionEnclosure Rating Per IEC 60529Knurled Coupling RingO-ring


Type

* Indicate cable lengthin meters.02 = Length 2 m05 = Length 5 m10 = Length 10 m

* *

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BDD

BTM

MicropulseTransducerAccessories

ContentsAnalog Interface ModulesDigital Displays

This section contains digital displays and analog interface modules to be used withMicropulse transducers.

BTM Analog Interface Module .... pg. 116BTM-H Digital Interface Module .. pg. 117Digital Displays ..................... pg. 118-121

Analog Interface Modules andDigital Displays

Analog Interface ModuleThe versatile BTM module converts aSTART/STOP digital pulse signal froma Micropulse transducer into user-scalable analog position and/orvelocity information. In addition, theBTM module can be used to provide aposition signal from up to 4 magnetson a single Micropulse transducer.Since the conversion from digital signalinto analog signal takes place in theclose proximity to the analog inputdevice, a high degree of signal noiseimmunity can be achieved.

Digital Interface ModuleThe BTM-H1 module converts aSTART/STOP digital pulse signal froma Micropulse transducer into paralleldigital outputs (up to 23-bits,depending on transducer length).The output data format is user-selectable binary, BCD, or Gray code.The BTM-H module also provides a24-bit Synchronous Serial Interface(SSI) signal. User-selectableresolutions, and a super-fast updaterate make the BTM-H1 a high-performance interface solution.

Digital DisplaysRanging from simple, low costdisplays to allow visual positionmonitoring up to full-featured displayswith programmable setpoints andserial communication capabilities,Balluff offers a display product to meetany application requirement.


116

Type

Ordering Code

InputOutputsOperating VoltageCurrent DrawOperating TemperatureNumber of OutputsPosition OutputVelocity OutputVelocity RangeOutput ResolutionUpdate Rate

See below

Balluff BTL5 or BTL6 P1... START/STOP linear transducerAnalog position and/or analog velocity

+24 Vdc ±20%125 mA max (excluding transducer)

0 to 70° C1 to 4 (see ordering code)

0 to 10 Vdc, -10 to +10 Vdc , -5 to +5 Vdc, user programmable-10 to +10 Vdc

2 to 400 inches/sec.16-bit

0.5ms / 2 ms for velocity

Description:Used in conjunction with theBalluff P1... START/STOPlinear transducer, the BalluffBTM module is used toprovide up to 4 channels ofanalog position and/orvelocity feedback. Inmulti-magnet mode, theBTM can be used toprovide independentposition information on upto 4 magnets on the Ballufftransducer.

Features:– User-scalable outputs:

-10 to +10, -5 to + 5,0 to 5, 0 to 10 Vdc,4-20 mA

– Standard DIN-railmounting

– Fast 0.5 ms updaterate

– Noise-immune RS-422interface allows forcable lengths of up to1,600 feet betweentransducer and BTM-A

– Outputs short-circuitand reverse-polarityprotected

BTM-A1/E1Analog Output Processor

BTM Analog InterfaceModule

Balluff-Transducer-Module

Analog InterfaceA = Voltage output, E = current output

Supply Voltage1= +24 Vdc (±20%)

Version101 = 1 analog output (position or velocity)102 = 2 analog outputs [(1 position, 1 velocity) or (2 position or 2 velocity)]103 = 3 analog outputs (position only)104 = 4 analog outputs (position only)

Velocity Option (leave blank if velocity feedback is not requiredIndicates pre-programmed velocity scaling

If “M” in position 13 specify velocity in millimeters/secondIf “U” in position 13, specify velocity in inches and tenths of inches/second

e.g.VU0300 = velocity scaling of 30.0 in/secondVM0762 = velocity scaling of 762 mm/second

B T M - A 1 - 1 0 2 - V U X X X X

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BDD

BTM


Type

Ordering Code

InputOutputs

Parallel Output LoadingResolutionRepeatabilityUpdate RateOperating VoltageCurrent DrawOperating TemperatureHumidity

BTM-H1-240 (10-30 V Source Driver Outputs)BTM-H1-340 (TTL Level Outputs)

Balluff BTL5 or BTL6 P1.... START/STOP linear transducerParallel: 23-bit binary, BCD or Gray Code (user selectable)

SSI: 24-bit Gray Code20 mA max

10, 25, 100, 1000 um, user selectable1 digit0.5 ms

24 Vdc +/- 10%max 500 mA (module + transducer)

0 to 60° C≤ 90%, non-condensing

BTM-H1-240/340Digital Parallel Interface Processor

Description:Used in conjunction with theBalluff BTL5 or BTL6 P1…START/STOP lineartransducer, the BTM-H1Module provides 23-bits ofparallel data in binary, BCD orGray Code. The BTM-H1 alsoprovides a 24-bit SSI outputin Gray Code. The BTM-H1can be used to interface todiscrete inputs on PLC's andother controllers.

Features:– User selectable

resolution (10, 25, 100,or 1000 um)

– Fast 0.5 ms positionupdate

– DATA READY, SIGN, andERROR, UP-DOWN andParity outputs

– DATA HOLD andENABLE inputs

– Available with short-circuit protected 10-30 VSource Driver I/O (BTM-H1-240) or TTL-level I/O(BTM-H1-340)

– Standard DIN-railmounting

BTM-H Digital InterfaceModule


118

Digital Displays

Ordering Code

Features

NameSeries

Analog Input

BDD-100

– 6-digit, 0.57" high, seven-segment LEDdisplay

– 0.002" resolution

– Fixed 5 ms update rate

– Programmable decimal point, Units, andGradient

– Remote Zero

– RS-232 serial interface for programming anddata transfer

– Removable Phoenix-type connectors

– Front panel lock-out

– 24 Vdc input power

BDD-100Digital display

for Micropulse transducerswith ST/SP (P) interface

BDD-UM 3023

– 4-digit (14 mm, red LED)

– Analog Input (0-10 V or 4-20 mA)

– 10-bit resolution

– 5 measurements/sec

– Scalable

– Programmable Decimal Point


BDD-UM 3023Analog - inputdigital display

BDD-UM 3023

BDD-100

��

��

��

START/STOP Input

Housing depth 70mmHousing depth 55mm

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BDD

BTM


16-bit analog input, display only16-bit analog input,

four programmable PNP outputs16-bit analog input, two programmable

PNP outputs, 16-bit 0-10 Vdc or4-20 mA analog output, 100% adjustable

0-10 Vdc or 4-20 mA6-digit (5-digit usable for analog models),

0.56" digits, 6 ms refresh rate24 Vdc ± 20%

0 to 70ºC67 ms

16-bit A/DPNP, 100 mA per output

16-bit analog, 0-10 Vdc or 4-20 mA,100% adjustable

Plastic, 1/8 DIN housing, panel mountable

Clear Nema 4X IP65 display cover

BDD 640The BDD 640 series panel metersoffer high performance and advancedfunctionality in a compact package.The BDD 640 series is a highresolution display designed for usewith continuous output analogposition sensors. The universal 16-bitanalog input allows the BDD 640series to be used with either 0-10 Vdcor 4-20 mA analog inputs. Availableoptions include a scaleable 16-bitoutput and up to 4 programmablePNP set-points.

Features:

– Ultra thin design consumesminimal panel space

– 100% adjustable zero and span

– 16-bit input resolution forsuperior accuracy

– Fast update rate providessuperior display readoutresponse

– Available with up to 4programmable setpoint outputs

– Scaleable 16-bit analog outputavailable

VersionsBDD 640-R3A-0-00-E-00BDD 644-R3A-0-54-E-00

BDD 645-R3A-5-53-E-00

Technical SpecificationsInput SignalDisplay

Supply VoltageTemperature RangeUpdate RateResolutionDigital OutputsAnalog Output

Housing Information

Accessories (optional)BDD Z-001

0.28

”0.

25”

1.6”

1.89

”

3.78”

0.57

”0.

80”

0.18

”

1.85” 0.53”

3.43”

BDD 640 SeriesDigital Display

Analog Input

NameSeries

BDD 640Analog - input digital display


120

NameSeries

Ordering Code

Transducer InterfaceDisplayResolution

Display RangeDisplayed ValueUpdate RateMax. Sensor LengthProgrammable SetpointsAnalog OutputSerial CommunicationsOperating VoltagePower SupplyOperating TemperatureStorage TemperatureCase DimensionsCase MaterialApprovals

BDD 652Magnetostrictive Start/Stop Display andController

The BDD 652 is a full-featured digital display that iscompatible with Micropulse®

magnetostrictive linear positiontransducers with a START/STOP interface. The BDD 652features a 6-digit alphanumericdisplay with scrolling menuprompts for easyprogramming and setup. Themodular construction of theBDD 652 allows for a variety ofrelay, analog and serial outputoptions using factory installedplug-in output cards.

Features:

– High resolution – down to0.0001"

– Multiple position magnets:up to 4 magnets can beused on a singleTransducer

– Display position orvelocity

– Easy programming withscrolling alphanumericdisplay

– Front panel zero buttonincluding “reset-to-preset”capability

– 120 Vac operation withbuilt-in +24 Vdc supply

– Up to 4 programmablesetpoints with 5-ampform A relays

– Optional 16-bit auxiliaryanalog output

– Optional RS232 serialinterface

Magnetostrictive START/STOP Display and ControllerBDD 652

BDD 652-R_1P- _2 - _ _ 3- E - _ _4 (See ordering options below)

Micropulse Start/Stop transducer, leading edge (“M1”) or trailing edge (“P1”)6-digit, alphanumeric, 0.56" digitsInches: 0.01", 0.001", or 0.0001"Millimeters: 0.1, 0.01, 0.001 mm

0.00001 to 99999.9Position or velocity for 1 to 4 position magnets

10 samples/sec.165" (4000 mm)

Up to 4 programmable setpoints utilizing 5-amp form A relaysOptional 16-bit analog output (0 to 10 Vdc, 4 to 20 mA, or 0 to 20 mA)

Optional RS232 ASCII interface85-265 Vac / 95-370 Vdc or 15-48 Vac / 10-72 Vdc

Built-in +24 Vdc, 150 mA power supply0 to 50° C (32 to 122° F)

-20 to +70° C (-4 to +158° F)1/8 DIN, 96 x 48 mm (3.78" x 1.89")

94 V-0 UL rated self-extinguishing polycarbonate (metal case optional)CE approval per EN-61000-3/4/6 and EN-61010-1

BDD 652Magnetostrictive Start/StopDisplay and Controller

The BDD 652 iscompatible withMicropulse®

transducers witha START/STOPinterface.

P-Style ProfileHousing

R-Style Low-Profile Housing

AT-Style AdvancedTube Profile Housing

Ordering Options:1 = Power Supply

1 = High Range 85-265 Vac/90-370 Vdc2 = Low Range 15-48 Vac/10-72 Vdc

2 = Analog Output0 = None1 = Isolated 16-bit voltage output, 0-10 Vdc4 = Isolated 16-bit current output, 0-20 or 4-20 mA

3 = Relay Outputs00 = None34 = Four 5A form A relays, isolated

4 = Options00 = NoneS2 = Isolated ASCII code RS232

serial interface

The BDD 652 supports the use of multiplemagnets for monitoring multiple positions.

121www.balluff.com

BDD

BTM


– 7 1/2-digit display with sign– LED display 14 mm high red 7-segment– 0.002" resolution (BDD-AM 10-1-P)– 0.0002" resolution (BDD-AM10-1-SSD)– scalable units– variable decimal point setting– adjustable null point– operating voltage 10...32 V– 2 programmable relay outputs, defined as

– limit switch/comparator– dwell– 2-position (on if below,

off if above set value)– 2 configurable inputs

– external null set– latch display value

– isolated DIN housing for panel mount(mounting hardware included)


Digital DisplayCam Controller

BDD-AM 10-1-P

BDD-AM 10-1-PDigital displayfor Micropulsetransducers

with ST/SP (P)interface

BDD-AM 10-1-SSDDigital displayfor Micropulsetransducers

with SSI interface

BDD-CC 08-1-PCam controllerfor Micropulsetransducers

with ST/SP (P)interface

BDD-CC 08-1-SSDCam controllerfor Micropulsetransducers

with SSI interface

NameSeries

BDD-AM 10-1-SSD BDD-CC 08-1-P BDD-CC 08 1-SSD

– 8 programmable outputs– 8 directional switchpoints possible– LED display, 14 mm high red 7-segment,

6-position– 0.002" reolution (BDD-CC08-1-P)– 0.0002" resolution (BDD-AM10-1-SSD)– LED switchpoint status on

front panel– 300 switchpoints can be distributed

over up to 15 programs– adjustable nullpoint shift– static and dynamic setpoints with deadtime

compensation– multiple BDD-CC 08 can be wired in

parallel– built-in transducer supply voltage

300 mA, 24 V– isolated DIN housing for panel mount

(mounting hardware included)– 18...32 Vdc input power

Ordering Code

Features

Housing depth 110 mm Housing depth 110 mm


122

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T

Terminology& Testing

Temperature CoefficientExpressed as ppm/°C or °F, TC isthe degree to which the outputsignal (and therefore the indicatedposition) is affected by ambienttemperature changes.

Non-LinearityThe degree to which the outputvalue from the Micropulse transducersystem is not perfectly proportionalto travel distance. Standardtransducers show a non-linearity ofmax. ±0.02% full scale. Example: a24-inch stroke BTL5 with analogoutput may output a position valuewhich is 0.0048" greater or less thanthe true, absolute position. Thisvalue is repeatable, however, towithin 0.0002" (see “resolution” and“repeatability”). For higher accuracyrequirements, Micropulsetransducers with Synchronous SerialInterface (SSI) can be used.

HysteresisThe difference in indicated positionwhen the same point is reached fromtwo different directions. Repeatabilityrefers to travel from one directiononly, hysteresis from two directions.

RepeatabilityThe degree to which the indicatedposition point B as represented bythe output value is reproduced whenmoving in one direction from point Aand back to point B. In the case of aBTL5 system, position repeataccuracy is always the same as thestated resolution + hysteresis.

Digital Pulse Output(all housings)For digital pulse-output systems (i.e. Start/Stop or PWM) resolution is determined bythe clock frequency of the customerinterface which measures the time intervalbetween the Start pulse and the Stoppulse (or the rising and falling edges of thePWM signal). Resolution can bedetermined as follows:

Resolution (in inches) =1 ÷ (Gradient x Clock Frequency)

The gradient value is printed on the labelof each transducer and is expressed inmicroseconds per inch (μsec/inch).

The Clock Frequency is the frequency ofthe counter in the customer suppliedinterface and is usually expressed inmegahertz (MHz).

Example - assuming a gradient value of9.000 μs/inch and a clock frequency of56 MHz

Resolution (in inches)= 1 ÷ (9 x 56)= 1 ÷ 504= 0.00198”

Dead ZoneThe end of the Micropulsetransducer rod, from end of stroke tothe end of the rod. This is usually thelast 2.3 inches of the rod. If themagnet enters the dead zone theoutput will be unpredictable.

Null SpaceThe distance from the head of thetransducer to the start of theelectrical stroke.

Null PositionThe position of the magnet on thetransducer rod which reads a zero orminimum output.

StrokeThe active electrical portion or thesensing portion of the Micropulsetransducer.

AnalogThe output of the transducer is ananalog voltage(0 to 10 Vdc, -10 to +10 Vdc,or -5 to 5 Vdc) or an analog current(0 to 20 mA, 4-20 mA) and isproportional to the position of themagnet.

Digital Pulse OutputThe output of thetransducer is a digital Start/Stoppulse or a Pulse Width Modulated(PWM) signal. Magnet position isdirectly proportional to the timeinterval between the Start pulse andthe Stop pulse (or the rising andfalling edges of the PWM signal). Anexternal counter is required tomeasure this time interval.A wide variety of processor cards,PLC plug-in cards, and stand-alonecontrollers designed around thisinterface are available.

Digital Serial OutputThe output of the transducer is in theform of a serial data word or string inSSI (binary or Gray code) or CANbusformat.

Terminology and Testing

Digital Serial Systems (SSI, Canbus,etc.)Resolution is a defined value, stated ininches.

Digitally-Derived Analog (Z housing,rod-style only)Output resolution is expressed as 16-bits.The digital position information isconverted into an analog signal internallythrough a digital-to-analog converter.

True Analog (all other housing styles)The analog output is derived without usinga digital-to-analog converter. Resolutionfor this type of system is virtually infinite.Attainable resolution is determinedprimarily by electrical noise inherent to theapplication, and input resolution of thecontrol system.

ResolutionThe smallest increment of position changethat can be detected by the transducer.The resolution of Micropulse transducersdepends on the output type chosen.


124

Analog voltage output

The output voltage isdirectly proportional to theposition of the magnet alongthe waveguide.

The most importantparameter for analog outputsis the refresh rate and theripple of the output signal.Many transducers on themarket attain the specifiedvalues for output ripple onlyby means of low-passfiltering. This always carrieswith it an undesirable timedelay of the output signal.

Micropulse transducers attainthe specified signal qualitywithout extensive low-passfilters, instead usingimproved circuit design. Thismeans fast update times withlow levels of ripple and noiseon the output signal.Micropulse transducers withvoltage output have 2outputs, one increasing andone decreasing.

Available versions include:

0...10 V (10...0 V)

-10...10 V (10...-10 V) and

-5...5 V (5 V...-5 V)

Analog current output

The output signal is directlyproportional to the magnetposition along thewaveguide. Analog currentinterfaces of 0...20 mA and4...20 mA are standard innumerous applications and inmany industries. Currentinterfaces are significantlyless sensitive to inducednoise than are analog voltageinterfaces. A 500 Ohmresistor can be used to easilyconvert the 0..20 mA signalinto a voltage of 0...10 V. The4...20 mA signal provides asimple form of cable breakmonitoring, since even at thenullpoint of the stroke acurrent of 4 mA must flow.Micropulse transducers withcurrent output are availablewith increasing or decreasingsignals.

Pulse interface

The time between aninterrogation and the replysignal is directly proportionalto the position of the magnetalong the waveguide. Thesepulses are transmitted usingRS485/422 differential linedrivers, guaranteeing noise-free signal transmission overdistances of up to 500 m(1640 ft.). The greatadvantage of these interfacesis the noise-immune signaltransmission with a simpleand economical interface.Interfaces with tristateoutputs allow multiplexing ofseveral Micropulsetransducers. Appropriatecontrol cards are available.

SSI synchronous serialinterface

The position of the magnetalong the waveguide is sentto the control serially in theform of a data word.

Micropulse transducers withSSI interface can beconnected directly tocontrols or closed-loopcontrol cards with SSIinterfaces designed forabsolute encoders. The datatransmission from the sensorto the control is synchronizedby means of a clock pulsefrom the control. Dependingon the required resolution,transducers with 24 or 25-bitdata words are available. Themaximum non-linearity of theSSI Micropulse transducer of±30 μm over the entirestroke, the update frequencyof 2 kHz and a resolution of5 μm make the SSIMicropulse transducers anideal feedback sensor, evenin the most demandingapplications.

Output Signals

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T


CANopen

The position of the magnetalong the waveguide is sentover the CAN-Bus to thecontrol in so-called ProcessData Objects, PDOs.Micropulse transducers workwith standard CANopenprotocols per CiA DS 301and with the standard deviceprofile per DS 406. CANopenoffers greater flexibilitybecause of the large numberof configuration options forthe transducer. For example,the resolution isprogrammable for 5, 10, 20or 100 μm, depending onyour application. Or you canselect whether only positionor also velocity informationshall be sent to your control;cyclically, or on-demand. Andthere's more: Up to 4 so-called software cams can bedefined in the active strokerange. Each time the statusof one of these camschanges, high-priorityEmergency messages aresent to the control (checkfactory for availability).

– Consult factory fortechnical data

PROFIBUS

This interface provides anefficient connection tomachines using Profibus.Features of this interfaceinclude:

– Single telegram mes-sage for fast updateseven with 4 magnets

– Operates at 12 Mbps

– GSD file provided toconfigure telegrammessage

– Sync and Freezefunctions available forcoordination betweenother devices

Output Signals

Quadrature

The quadrature outputinterfaces directly to standardencoder inputs (90° out ofphase, A & B). Thisconfiguration gives you moreinterface options forconnecting to motion basedsystems. Operating modescan be either free-running orsynchronous (switchselectable) depending on thecontrol system'srequirements.

DeviceNet™

DeviceNet is a manufacturer-independent, open standardfieldbus used to interconnectcontrol devices and sensorsfor data exchange. It usesController Area Network(CAN) as the backbonetechnology.

The Micropulse® linearposition transducer withDeviceNet interface iscompatible with the CIPCommon SpecificationObject Library “PositionSensor Object”.

Micropulse DeviceNettransducers feature:

– Selectable positionresolution to 5 μm

– Selectable velocityresolution to 0.1 mm/s

– MAC-ID and baud ratecan be preset using DIPswitches, and can alsobe changed via software

– On-board status LEDshows network/devicestatus


126

Technical Data

"Stress on the sample"

Multifunctional climate chamber

Nitrogen tank for the cooling system

BalluffTesting Laboratory

The result is linear displacementsystems and sensors of the highestquality and reliability which will continueto perform with the same safety andprecision for years to come. Their useincreases equipment up time, preventsservice and repair costs and achievessignificantly greater efficiency.

Rapid temperature cycles from –100 °Cto +200 °C and vibration loadsbetween 10 and 50 g can simulateaging of a sensor. Using this procedurethe products are tested for theirspecifications to determine thereliability, load capacity and lifeexpectancy of the sensor.

HALT SystemManufacturerFrequency SpectrumAccelerationExcitationTemperature RangeTemperature GradientElectrical PowerProcedure

Thermotron Industries USA2...10000 Hz

up to 50 g9 pneumatic cylinders, noise spectrum, 3-axis, 3 linear and 3 rotary degrees of freedom

–100 °C...+200 °C70 K/min96 kW

Electric heater, liquid nitrogen for cooling

HALT – High Accelerated Lifetime Test –Highest function security over years

The sample is intentionally destroyed sothat we can immediately improve thefirst component to fail. In the HALTsystem both sensors and transducerscan be tested.

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T



Objective: Simulate the mechanical loads on a productover its working life. Balluff products are often fitted inmachines when mechanical vibrations and impacts occur.For reliable operation they must be designed to be immu-ne to vibration and shock. In the Balluff test laboratory allproducts are therefore tested before series release fortheir mechanical stability.

The features of the vibration test equipment at Balluff are as follows:

Manufactured by Unholtz-Dickie CorporationModel SA 15-S092-BP SAI60-H560B-24-LPsinusoidal force vector 4.4 kN 35.6 kNrandom force vector 4.4 kN 35.6 kNshock force vector 8.8 kN 73 kNmax. sinusoidal acceleration 100 g 89 gmax. random acceleration 100 g 74 gmax. shock acceleration 200 g 210 gmax. sinusoidal velocity 2.0 m/s 1.9 m/smax. shock velocity 5.1 m/s 3.5 m/smax. amplitude 51 mmp-p 51 mmp-pFrequency range up to 3.5 kHz up to 2.7 kHz

Reliability doesn't happen by chanceTests and checks during the development processimprove the product and give protection against“surprises” in service.

The following tests can beperformed on this equipment:

– Sinusoidal testing– Noise testing– Shocks

In addition one equipment if fittedwith an FFT analyzer.

Tests can be performed to thefollowing standards:

MIL STD 202EN 60068-2-6EN 60068-2-27EN 60068-2-29EN 60068-2-64DIN EN 50155IEC / EN 61373GL 2001


128


1. Electro-magneticcompatibility(EMC)

2. Product-specifictests

3. Shock, sinusoidaland noise tests

4. Other

Test equipmentESD generator ESD 30C, EM test with IEC fingerand relay discharge moduleGTEM cell 1500, MEBSignal generator SML, Rohde & SchwarzHF amplifier model 100W1000M1, ARHF amplifier model CBA9429, SCHAFFNERHF circuit network RFSN, SCHAFFNERWattmeter NRVS, Rohde & SchwarzWattmeter head NRV-Z 51, Rohde & SchwarzDirectional coupler RK 100, MEBDirectional coupler C6187, VERLATONEField strength measurement system HI-6005, HoladaySoftware MEB IMM, SCHAFFNERBurst generator EFT 503, EM-TestCapacitive coupler HFK, EM-TestHybrid generator CE-SURGE, Hilo-TestCoupling / decoupling network CDN 104Coupling / decoupling network CDN 202Signal generator SMH, Rohde & SchwarzHF amplifier model 150A100A, ARCoupling / decoupling network M2, MS3, S4, S9,AF2, AF4, RJ45/5EM injection clamp F-203I-23mm, FCCSoftware MEB IMM, Schaffner MEBSelf-built test equipment, Balluff GmbH

Self-built test equipment, Balluff GmbH

GTEM cell 1500, MEBMeasurement logger SM41, MEBSoftware, MEBMeasurement logger ESHS 30, Rohde & SchwarzNetwork simulator ESH3-Z5, Rohde & SchwarzShield CubicleFrame antenna HLA6120, SCHAFFNERMeasurement logger ESHS 30, Rohde & SchwarzShield Cubicle

Self-built test equipment, Balluff GmbHSelf-built test equipment, Balluff GmbH

Self-built test equipment, Balluff GmbH

Shock and vibration equipment, modelSA15-S092-PB and model SAIGO H560B-24LP,Unholtz-Dickie with software modules for:Sinusoidal vibrationsShocksNoise testsSignal analysis

X-ray inspection equipment RTX 113,HEEB-INOTEC

TestsImmunity from discharge of static electricity(EN 61000-4-2)Immunity from electro-magnetic fields(EN 61000-4-3)

Immunity from rapid transient interference (bursts)(EN 61000-4-4)Immunity from abrupt voltage surges(EN 61000-4-5)

Immunity from mains-borne high-frequency interference (EN 61000-4-6)

Immunity from magnetic fields withpower transmission frequencies (EN 61000-4-8)Immunity from voltage dips, short breaks inpower supply and voltage fluctuations(EN 61000-4-11)Radiated emissions(EN 55011)

Mains-borne emissions(EN 55011)

Emissions, HF magnetic field(DIN EN 300 330-1)

Making capacity / breaking capacity (EN 60947-5-2)Testing cable anchoring of devices with integralconnection cables(EN 60947-5-2)Short circuit testing (EN 60947-5-2)

Shock, sinusoidal and noise testing

(EN 60068-2-6)(EN 60068-2-27; EN 60068-2-29)(EN 60068-2-64)

X-ray analysis

Test equipment in the test laboratory

Object DetectionInductive Proximity SensorsPhotoelectric SensorsMachine Vision - Sharpshooter®

Capacitive SensorsMagnetic Field SensorsMechanical SensorsSensors for Cylinders

Linear Position and MeasurementLinear Position TransducersInductive Distance SensorsPhotelectric Distance SensorsMagneto-Inductive Linear Position SensorsMagnetic Linear Encoder System

Industrial IdentificationIndustrial RFIDMachine Vision - Sharpshooter®

Networking and ConnectivityRemote SystemsPassive ConnectivityDeviceNet Connectivity

AccessoriesAccessories for Inductive Proximity SensorsAccessories for Photoelectric SensorsAccessories for Capacitive SensorsAccessories for Magneto-Inductive SensorsAccessories for Linear Position TransducersAccessories for Mechanical Sensors

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ApplicationsSee real world examples ofsensor applications.

LiteratureDownload literature PDFs andrequest your printed copy online.

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Find the latest product information and

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USABalluff Inc.8125 Holton DriveFlorence, KY 41042Phone: (859) 727-2200Toll-free: 1-800-543-8390Fax: (859) 727-4823E-Mail: [email protected]

CanadaBalluff Canada, Inc.2840 Argentia Road, Unit #2Mississauga, Ontario L5N 8G4Phone: (905) 816-1494Toll-free: 1-800-927-9654Fax: (905) 816-1411E-Mail: [email protected]

MexicoBalluff de Mexico S.A. de C.VProl. Av. Luis M. Vega #109Col. Ampliacion CimatarioQueretaro, QRO 76030Phone: (++52 442) 212-4882, 224-3583, 224-3171Fax: (++52 442) 214-0536E-Mail: [email protected]

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Object Detection

Linear Position and Measurement

Industrial Identification

Networking and Connectivity

AccessoriesLinear Position Transducers

Transducer Catalog

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This catalog was printed on 20% post-consumer recycled paper. It represents Balluff‘s commitment to helping the environment.

Linear 130005 Micro Pulse Catalog

Documents

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