1 Lignite R&D Update Carbon Management, Emerging Markets, & Transmission WDEA Annual Meeting Minot, North Dakota October 31, 2019
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Lignite R&D UpdateCarbon Management, Emerging
Markets, & Transmission
WDEA Annual Meeting
Minot, North Dakota
October 31, 2019
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Topics of Presentation
• Background
• Carbon Management Updates• Regional Impact Study• Carbon SAFE• Allam Cycle• Project Tundra
• Emerging Markets– Value Added Opportunities– Future Opportunities
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Historical Successes
▪ Thriving with high-sodium coal
Optimized operations and cleanability
▪ Meeting regulations for primary pollutants
Addressing potential future NOx challenges
▪ Addressing Hg and trace elements
Costs reduced by more than 20X
▪ Support of only US coal-to-synfuels plant
DGC adding urea to product suite
▪ Spiritwood – industrial complex
▪ DryFining – coal upgrading
▪ Lignite mining, use, and reclamation advances through data, instrumentation & controls
Basin Electric Antelope Valley Station and DGC Synfuels Plant www.dakotagas.com
…. to highlight a few
44EPA Air Trends (U.S.) - https://www.epa.gov/air-trends/air-quality-national-summary#air-quality-trends
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Research & Development
Priorities for the LEC
• Support continued options to enhance performance of the existing fleet
• Invest in transformational research (Next generation of Lignite conversion systems that integrate CO2 capture)
• Focus on Carbon Capture Utilization & Storage (CCUS)
• Leverage international R&D breakthroughs
• Renewed Focus– Additional value propositions for lignite
– Polygeneration opportunities
66BP Statistical Review of World Energy 2019
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If the largest coal-fired power plants in North Dakota captured 90% of the CO2 and targeted near-term enhanced oil recovery (EOR) opportunities, what would be the economic impact?
Regional Impacts Case Study
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STUDY INPUTS
Existing Infrastructure
CO2 Capture and Compression Facilities
Existing Infrastructure
Conventional Oil Fields
CO2 Pipelines
New Construction
Coal MinesCoal Power
Plants
CO2
Compression and Recycle
Facilities
CO2 Injection Wells
Linking the Industries
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• Studies released every 2 years by NDSU1 highlight the economic impact the lignite industry has on the state.
• Approximately $5.7 billion in business activity and ~14,000 total jobs.
1Bangsund, D.A and N.M. Hodur. 2018. North Dakota Lignite Energy Industry’s Contribution to the State Economy in 2017; Agribusiness and Applied Economics, NDSU (report forthcoming).
Total Business Activity
$5,734,000,000
Direct Jobs3820
Secondary Jobs
10,200(Indirect + Induced)
Lignite Industry Impacts Today
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• If additional conventional oil fields were added to the study, up to 1 billion barrels of additional oil recovery would be possible.
• Estimating the additional severance taxes and royalties collected on EOR barrels of oil at $65/barrel, this could add $300,000,000/year to annual revenue.
• Over 30 years, this could result in $45 billion in economic impact and 15,000 long-term jobs per year.
Full Potential for Conventional EOR
Carbon Solutions Needs
EOR
Partners
Existing Plant Solutions New/Replacement Solutions
Project Tundra Allam Cycle
CO2 Utilization and
Storage Solutions
PCOR and
CarbonSAFE
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Key Technology Improvements
Addressing the key technical challenges
Pilot Testing & Pre-FEED
Technology demonstration at plant site
Initial design for capture system
CO2 for EOR and Sequestration
Identify locations & partners; design and permit CO2 and EOR opportunities
CarbonSAFE and EOR studies
FEED Study
FEED for full project and agreements for offtake and sequestration
Finalize federal and state support
Permit corridor for CO2
pipeline and infrastructure for EOR and sequestration
Commercial Application
Detailed engineering, procurement, & construction
Operation and affirmation of capture, EOR, and sequestration solutions for industry
Time Line and Cost Estimate
2015‒2017$1 million
2017‒2020$48 million
2019‒2021 $30 million
2021‒2023 ≈$1.3 billion
Project Tundra Road Map
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INDUSTRIAL COMMISSION OF NORTH DAKOTA
LIGNITE RESEARCH COUNCIL
• Address technical and nontechnical
challenges specific to commercial-scale
deployment of a CO2 storage project in
central North Dakota.
• Long-term goal: develop a certified
(permitted) geologic storage
opportunity should a business case for
CO2 storage emerge.
Carbonsafe-North Dakota Integrated Carbon Storage Complex Feasibility Study
Value-Added Opportunities for
North Dakota Lignite
Lignite Energy Council (LEC) commissioned a study to assess additional uses of North Dakota’s immense coal resource.
The report is available at LEC’s Web site:https://cdn.lignite.com/wp-content/uploads/2019/01/LEC-value-added-executive-summary-2018-1_14_19-small.pdf
Coal Gasification for Fuels, Chemicals & Hydrogen
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Liquid Fuels and AdditivesGasoline Jet FuelDiesel
Syngas
CO2
Heat
Nitrogen Fertilizers
Chemicals
Electricity
EOR
Lignite
Direct or Indirect
Liquefaction
Carbon Based Products
• Activated Carbon• Facility in final design stages in Valley
City, North Dakota
• Carbon Black• Semi-continuous pilot unit at the
EERC, proof-of-concept complete
• Carbon Fiber• Coal-derived pitch has unique
properties• High value product with growing
market
• Carbon Nanotubes and graphite• High value product with growing
markets
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High Value Material Extraction
• Pioneering work by the North Dakota Geologic Survey has led to a number of funded projects investigating recovery of high value materials from coal and byproducts:• Characterization study of coal and byproducts across
North America
• Rare earth element extraction from ND lignite
• Rare earth element extraction from coal combustion byproducts
• Technology development is needed to optimize and improve economics of processes that extract and concentrate rare earth elements and other high value minerals.
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Leonardite
Leonardite is an oxidized form of lignite, rich in humic acid.
• Existing agricultural uses• soil conditioner to improve moisture retention and reduce toxins
• Animal feed additive, source of trace minerals
• Growing market in oil field fluids• Leonardite is used as an additive in water-based drilling fluids
• Global humic acid market was $325.6MM in 2014 (Leonardite Production, LLC)
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Resource Recovery from a Coal Fired Power Plant to Enhance
Agricultural Production in Open Field and Greenhouse Facilities
Plant Integration:▪ Waste heat used for greenhouse heating demands▪ CO2 & Flue gas used to enhance plant growth▪ Plant water / condensate can supplement irrigation
Updates:▪ First planting cycle complete (data analysis ongoing)▪ Low and intermediate concentrations of CO2
improved plant growth and highest level was antagonistic
▪ Second planting cycle to include varied levels of CO2
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Potential Technologies for Future Grant Rounds
• Next Phases of Carbon Management / CCUS
• Next Generation Power Cycles, including ALLAM
• DOE Emerging Markets
– Carbon Materials
– Rare Earth Elements Phase III
– Fertilizers from coal
• DOE Coal FIRST Program
• NOx Technology Solutions
• Continued Focus on Emerging Demand Opportunities
Others to be identified with industry and State guidance
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Major activities of North Dakota
Transmission Authority (NDTA)
2018 - 2019
• Update to the power demand forecast for the Bakken region of North Dakota
• Review of the generation interconnect requests that have been processed recently for connection to the transmission grid in ND
• Preparation of the Annual Report of NDTA thru June 30, 2019
• Support to ND Department of Commerce on potential development in ND
• Continued contact with stake holders in all aspects of the generation and transmission in North Dakota and surrounding states
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NDTA - Summary of key points
• Growth strong, but driven largely by developments in oil and gas production
• Downstream industry development could drive growth higher
• Growth rates manageable, but currently among highest in U.S.
• North Dakota utilities prepared to keep up with growth
• Transmission impacts will be felt largely in North Dakota
• No gaps identified in state government policy and regulation
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Results: study-wideSteady growth under both low and consensus scenario
10,000
11,000
12,000
13,000
14,000
15,000
16,000
17,000
18,000
19,000
2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038
Ele
ctri
cal
En
erg
y C
on
sum
pti
on
(G
Wh
)
Year
Low Scenario: Total Forecasted Electrical Consumption (GWh)
Consensus Scenario: Total Forecasted Electrical Consumption (GWh)
Transmission interconnects may be “up against a wall”
• Emmons-Logan project last 100 MW interconnect triggered high cost in part due to affected system impact in SPP
• Ruso project high cost affected by the Minnesota / Wisconsin congestion for lack of transmission
• A South Dakota project suffered a similar fate• Next project is forecasted to trigger the same high cost
Why?Long term battle over who pays is now being pushed to the next generation interconnect. It happens to be wind, but would be triggered by any other generation source
Complexity
• Explosion of number of devices that need to be controlled by system operations
• More openings for cyber security risks
• Need to design against more failure modes
• Learn how to address system events that require immediate reaction to avoid system collapse, etc.
• With complexity comes cost
• CAISO information also reflects this complexity and cost with solar
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Questions??