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ii Confidential Document Revised 08/2011
Liebert Challenger™ 3000 SM/AM/AG
While every precaution has been taken to ensure accuracy and completeness in this manual, Vertiv Co. assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions.
7.1. EP Display ......................................................................................13 7.2. EP Sensors .....................................................................................14 7.3. EP Controls AM/AG ..........................................................................15 7.4. EP Backpanel ..................................................................................16
7.5. EP Compressor................................................................................18 7.5.1. Fused ......................................................................................18 7.5.2. Circuit Breaker .........................................................................19
7.6. EP Condensate Pump .......................................................................20 7.7. EP Humidifier ..................................................................................21
7.7.1. Steam Generating.....................................................................21 7.7.2. IR ...........................................................................................22
7.8. EP Motor ........................................................................................23 7.8.1. Fused ......................................................................................23 7.8.2. Circuit Breaker .........................................................................24
10.2. Downflow IR Option .....................................................................39 10.3. Upflow IR No Pump ......................................................................40 10.4. Steam Generating ........................................................................41
11.1. Auto Restart ................................................................................43 11.2. EP Common Alarm .......................................................................44 11.3. EP Fan Coil..................................................................................45 11.4. Kit Open Comms ..........................................................................46
12.1. Air .............................................................................................52 12.1.1. 3/5T Air Upflow ........................................................................52 12.1.2. 3/5T Air Downflow ....................................................................57 12.1.3. 3/5T Air Downflow R407C Digital Compressor ..............................60
12.2. Chilled Water ..............................................................................61 12.2.1. Chilled Water ...........................................................................61 12.2.2. Chilled Water HWRH (Hot Water Reheat) ....................................62 12.2.3. Chilled Water HP (High Pressure)................................................63 12.2.4. Chilled Water HP (High Pressure) with HWRH ...............................64 12.2.5. Chilled Water HP (High Pressure) with Flow Switch .......................65 12.2.6. Chilled Water HP (High Pressure) with Flow Switch/HWRH .............66 12.2.7. Chilled Water SP (Standard Pressure) with Flow Switch .................67 12.2.8. Chilled Water SP with Flow Switch/HWRH ....................................68
12.5. Water Glycol ...............................................................................78 12.5.1. 3T Water Glycol POE .................................................................78 12.5.2. 3T Water Glycol HGRH POE........................................................81 12.5.3. 5T Water Glycol........................................................................83 12.5.4. 5T Water Glycol HGRH ..............................................................85
13. Reheat Section ............................................................................... 86 14. Parts Gallery................................................................................... 87 15. Control Upgrade Kits ...................................................................... 94
15.1. Level 00 to AM/AG .......................................................................94 15.2. Solid State Controls to AM ............................................................94 15.3. SM to AM ....................................................................................94 15.4. AM to AG ....................................................................................94 15.5. SM/AM/AG to iCOM ......................................................................95
16. Field Add-on Kits ............................................................................ 96 16.1. Condensate Pump ........................................................................96 16.2. Reheat .......................................................................................96 16.3. Reheat Humidifier Lockout / Extra Common Alarm ...........................97 16.4. Infrared (IR) Humidifier ................................................................97
3 or 5 Tons of Air Conditioning in Less Than 7 Square Feet
A self contained environmental control system that is available in 21 different configurations to meet your application needs. It fits into 7 square feet of corner space and is front accessible for service, reducing the amount of floor space needed to be kept open. The Challenger 3000 provides complete environmental control: Temperature; Humidity; Air Filtration; 24 hours per day, 365 days per year.
Ideal Applications:
• Laboratories and medical imaging suites • Telecommunications switching offices • Industrial process control • Computer rooms
23 136968P1 SHAFT 15.88 X 1.00 C-1018 1 136786P1 SHAFT 15.88 X 1.00 CLASSII 1 136591P1 SHAFT 19.25 X 1.00 CLASSII 1
25 136556P1 ISOLATOR 1-1/4X1-1/4-5/16-18 4 30 136610P1 BASE MOTOR MOUNTING 1
Blower/ Motor Section
4 Confidential Document Revised 08/2011
Item # HP Part Number Description Quantity
1
.75 HP
1A21868P1 MOTOR .75HP 208//460-3-60 HIE 1 B13-0260 MOTOR .75HP 208-3-60 INTOL 1 B13-0270 MOTOR .75HP 230/460-3-60 1 136746P1 MOTOR .75HP 575 HI EFF 1 B13-0280 MOTOR .75HP 575-3-60 INTOL 1
1 HP
B-1720 MOTOR 1.0HP 200/208-3-60 E+ 1 B-0900 MOTOR 1.0HP 200/380/400-3-50 1
B13-0290 MOTOR 1.0HP 208-3-60 INTOL 1 B-1080 MOTOR 1.0HP 220/380-3-50 1
B13-0300 MOTOR 1.0HP 230/460-3-60 1 B-1730 MOTOR 1.0HP 230/460-3-60 1 B-2200 MOTOR 1.0HP 380-3-60 1
136746P2 MOTOR 1.0HP 575 HI EFF 1 B13-0310 MOTOR 1.0HP 575-3-60 INTOL 1
1.5 HP
B-2210 MOTOR 1.5HP 190/380-3-60 1 B-1740 MOTOR 1.5HP 200/208 E+ OPD 1 B-0910 MOTOR 1.5HP 200/380/400-3-50 1 B-1090 MOTOR 1.5HP 220/380-3-50 1 B-1750 MOTOR 1.5HP 230/460 E+ OPD 1
136746P3 MOTOR 1.5HP 575 HI EFF 1 B13-0320 MOTOR 1.5HP 208/230-3-60 INTOL 1 B13-0330 MOTOR 1.5HP 230/460-3-60 1 B13-0340 MOTOR 1.5HP 575-3-60 1
2 HP
B-1760 MOTOR 2.0HP 200/208-3-60 E+ 1 B-0920 MOTOR 2.0HP 200/380/400-3-50 1 B-022A MOTOR 2.0HP 208/230/460-3-60 1 B-1100 MOTOR 2.0HP 220/380-3-50 1 B-1770 MOTOR 2.0HP 230/460-3-60 1
136746P4 MOTOR 2.0HP 575 HI EFF 1
Liebert Challenger™ 3000 SM/AM/AG
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Item # HP Part Number Description Quantity B-023A MOTOR 2.0HP 575-3-60 1
128179P1 BELT A-38 "V"BELT 1 B-0600 BELT B-38 1 B-060A BELT B-40 VT 1
B13-0200 BELT A-36 1 B13-0210 BELT A-37 1 B13-0220 BELT A-39 1 B13-0230 BELT A-41 1 B13-0240 BELT A-42 1 B13-0250 BELT A-40 1 B-1490 BELT B-34 1 B-1690 BELT B-36 1
Blower/ Motor Section
6 Confidential Document Revised 08/2011
4. Coil Section
4.1. 3T Downflow Option
Item # Part Number Description Quantity
1
136653G1 COIL CW ASSY C3000 D 1 136653G3 COIL CW ASSY C3000 D 1 136686G1 COIL DX ASSY 3T HW/HG D 1 136688G1 COIL CW ASSY 3T W/HWRH D 1 136783G1 COIL ASSY 3T DX D 1 136783G3 COIL ASSY 3T DX D 1
Note: 136653G3 and 136783G3 are Heresite coated coils 3 136778G1 PAN DRAIN COIL C3000 1
99 128157P1 VAVLE EXP 1/2X5/8X1/4ODF 3T 1
136946G1 VALVE EXPANSION ASSY 3T C3000 1
Note: 136653G3 and 136783G3 are Heresite coated coils.
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Liebert Challenger™ 3000 SM/AM/AG
4.2. 3T Upflow Option
Item # Part Number Description Quantity
1
136783G4 COIL ASSY 3T DX U 1 136783G2P COIL ASSY 3T DX U W/HERESITE 1 136779G1 COIL CW U 3T 1 136779G5 COIL CW U 3T W/HERESITE 1 136779G2 COIL CW U 3T W/HWRH 1 136929P1 COIL SUBASSY 3T DX U 1 136653G4 COIL CW ASSY C3000 U 1 136653G2P COIL CW ASSY C3000 U HERESITE 1 136688G4 COIL CW ASSY 3T W/HWRH U 1
139140G1 DISPLAY ASM L15 GRAPHICS 1 139145G5 DISPLAY ASM AM UNISYS 24IN/WH 1 139145G6 DISPLAY ASM AM UNISYS 36IN/WH 1 166819G1 DISPLAY ASM AM 4X20 UNIV 24/WH 1 166819G2 DISPLAY ASM AM 4X20 UNIV 36/WH 1 135687G7 DISPLAY ASM SM S3 UNISYS 1
14 Confidential Document Revised 08/2011
Electrical Section
7.2. EP Sensors
EL Sensor SM/AM/AG EL Sensor T/H SM/AM/AG
Item # Part Number Description Quantity
27
1C16334G16 SENSORS T/H 15/SMSYST REM 30 1 1C16334G17 SENSORS T/H 15 REM 060 1 1C16334G18 SENSORS T/H 15 REM 090 1 1C16334G19 SENSORS T/H 15 REM 120 1 1C16334G20 SENSORS T/H 15 REM 150 1
34 4C13121G4 PWA SMT TEMP/HUM GEN EAST SNSR 1
51 E-2350 FIRESTAT OPEN ON RISE 1 181090P1 HIGH TEMPERATURE STAT 1
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7.3. EP Controls AM/AG
Item # Part Number Description Quantity
1
415761G2 PWA UNIVERSAL CONTROL AM 1 415761G3 PWA UNIVERSAL CONTROL AG 1 415761G4 PWA UNIVERSAL CONTROL AM C3000 1 415761G5 PWA UNIVERSAL CONTROL AG C3000 1
Item # Part Number Description Quantity 184139G2 PANEL ACCT FRT ASSY VFR NO DIS 1
184139G4 PANEL ACCT FRT ASSY VRR NO DIS 1 184153G2 PANEL ACCNT HVY G D NO DISC 1 184154G2 PANEL ACCNT HVY G VFR NO DISC 1 184154G4 PANEL ACCNT HVY G VRR NO DISC 1
Item # Part Number Description Quantity 1 149105P1 SMOKE DETECT BASE & HEAD 731L 1
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11.8. Reheat/ Humidifier Lockout
Item # Part Number Description Quantity 17 132487P1 TERMLSTRIP SECTION 1 POS 2 18 132487P2 TERMLSTRIP SECTION END BARRIER 1 19 E-0130 RELAY 2P2T 24VAC COIL 1
Miscellaneous Section
52 Confidential Document Revised 08/2011
12. Piping Section
12.1. Air
12.1.1. 3/5T Air Upflow
Item # Part Number Description Quantity 1 196241G1 Suction Line Assembly (See Page 53) - 2 141142G1 Liquid Line Assembly (See Page 53) - 3 141127G1 Discharge Line Assembly (See Page 54) - 4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1 5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1 7 179738G2 Discharge Line Assembly (See Page 54)
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Liebert Challenger™ 3000 SM/AM/AG
12.1.1.1. Suction Assembly (196241G1)
Item # Part Number Description Quantity 1 1C16925P2 VALVE ROTOLOCK 7/8"X1-1/4"-12 1
12.1.1.5. 3/5T Air Upflow R407C Digital Compressor
Item # Part Number Description Quantity 1 141104G3 Suction Line Assembly (See Page 56) - 3 196240G1 Discharge Line Assembly (See Page 54) - 4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1 5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1 7 179738G2 Discharge Line Assembly (See Page 54)
56 Confidential Document Revised 08/2011
Piping Section
12.1.1.6. Suction Line Assembly (141104G3)
Item # Part Number Description Quantity 1 1C16925P2 VALVE ROTOLOCK 7/8"X1-1/4"-12 1
Item # Part Number Description Quantity 1 196088G1 Suction Line Assembly (See Page 58) - 2 141142G1 Liquid Line Assembly (See Page 53) - 3 197154G1 Discharge Assembly (See Page 58) 1 4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1 5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1 6 141141G1 Hot Gas ASM (See Page 59) - 7 179740G1 Discharge Line Assembly (See Page 59) -
58 Confidential Document Revised 08/2011
Piping Section
12.1.2.1. Suction Line Assembly (196088G1)
Item # Part Number Description Quantity 1 1C16925P2 VALVE ROTOLOCK 7/8"X1-1/4"-12 1 3 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 2 4 P02-0290 VALVE CORE REFRIGERANT 2
12.1.2.2. Discharge Assembly (197154G1/196052G1)
Item # Part Number Description Quantity 1 151141P1 VALVE ROTOLOCK 5/8"X1"-14UNS 1
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Liebert Challenger™ 3000 SM/AM/AG
12.1.2.3. Hot Gas ASM
Item # Part Number Description Quantity 1 P-0180 VALVE BYPASS/DISCH 1/2ODF SLDR 1 2 P-0080 VALVE SOLND 1/2MXF 24V-50/60 1
12.1.2.4. Discharge Line Assembly (179740G1)
Item # Part Number Description Quantity 2 W-0090 VALVE CHECK 7/8" OD 1
12.1.3. 3/5T Air Downflow R407C Digital Compressor
Item # Part Number Description Quantity 1 196088G1 Suction Line Assembly (See Page 58) - 2 141142G1 Liquid Line Assembly (See Page 53) - 3 196052G1 Discharge Assembly (See Page 58) 1 4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1 5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1 7 179740G1 Discharge Line Assembly (See Page 59) -
Item # Part Number Description Quantity 5 141145G1 Liquid Line Assembly (See Page 69) - 11 R-0520 STRAINER -Y- 1/2" CI 1 12 1A23985P1 VALVE SOLND 1/2" NC 24V 50/60 1
12.3.1.1. Liquid Line Assembly (141145G1)
Item # Part Number Description Quantity 3 P03-0030 FILTER/DRIER 3/8ODF SLDR 1
Piping Section
70 Confidential Document Revised 08/2011
12.3.2. Evaporator Downflow
Item # Part Number Description Quantity 5 197054G1 Liquid Line Assembly (See Page 70) - 12 R-0520 STRAINER -Y- 1/2" CI 1 13 1A23985P1 VALVE SOLND 1/2" NC 24V 50/60 1 56 176251G4 TXV+DISTRIBUTOR ASSY 5T C3K DF 1 63 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 2
12.3.2.1. Liquid Line Assembly (197054G1)
Item # Part Number Description Quantity 2 P03-0030 FILTER/DRIER 3/8ODF SLDR 1
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12.4. Glycool
12.4.1. Glycool Upflow
Item # Part Number Description Quantity 1 196693G1 Suction Line Assembly (See Page Page 72) - 2 141143G2 Liquid Line Assembly (See Page 72) - 3 196240G1 Discharge Assembly (See Page 72) - 4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1 5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1 6 141141G1 Hot Gas ASM (See Page 59) - 8 196664G1 Liquid Assembly (See Page 73) - 15 159010P1 VALVE 1"3WAY UNION BODY 1 16 146352G1 ACTUATOR ASSY SP SML 92" WH 1 17 148039P1 SENSOR GLYCOL W/PLUG 1 38 180493P2 STRAINER TXV .495ODX1.50 BULK 1
Piping Section
72 Confidential Document Revised 08/2011
12.4.1.1. Suction Line Assembly (196693G1)
Item # Part Number Description Quantity 2 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 1 3 P02-0290 VALVE CORE REFRIGERANT 1 5 1C16925P2 VALVE ROTOLOCK 7/8"X1-1/4"-12 1
12.4.1.2. Liquid Line Assembly (141143G2)
Item # Part Number Description Quantity 1 P-0050 INDICATOR LIQUID 1/2 ODF 1 2 128177P1 FILTER/DRIER SOLDER 1
12.4.1.3. Discharge Assembly (196240G1)
Item # Part Number Description Quantity 1 1C16925P1 VALVE ROTOLOCK 5/8"X1"-14UNS 1
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12.4.1.4. Liquid Assembly (196664G1)
Item # Part Number Description Quantity 2 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 1 3 P02-0290 VALVE CORE REFRIGERANT 1
Piping Section
74 Confidential Document Revised 08/2011
12.4.2. Glycool Upflow R407C Digital Compressor
Item # Part Number Description Quantity 1 196693G1 Suction Line Assembly (See Page 72) - 2 141143G2 Liquid Line Assembly (See Page 72) - 3 196240G1 Discharge Assembly (See Page 72) - 4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1 5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1 8 196664G1 Liquid Assembly (See Page 73) - 15 159010P1 VALVE 1"3WAY UNION BODY 1 16 146352G1 ACTUATOR ASSY SP SML 92" WH 1 17 148039P1 SENSOR GLYCOL W/PLUG 1 38 180493P2 STRAINER TXV .495ODX1.50 BULK 1 64 180715G1 VALVE SOLND D_SCRL 3/8MXM
24V0 1
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12.4.3. Glycool Downflow Scroll
Item # Part Number Description Quantity 1 196051G1 Suction Line Assembly (See Page 76) - 2 141143G2 Liquid Line Assembly (See Page 72) - 3 196052G1 Discharge Assembly (See Page 76) - 4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1 5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1 6 141141G1 Hot Gas ASM (See Page 59) - 8 1966651G1 Liquid Assembly (See Page 76) - 17 159010P1 VALVE 1"3WAY UNION BODY 1 18 146352G1 ACTUATOR ASSY SP SML 92" WH 1 55 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 1 56 P02-0290 VALVE CORE REFRIGERANT 1
Piping Section
76 Confidential Document Revised 08/2011
12.4.3.1. Suction Assembly (196051G1)
Item # Part Number Description Quantity 1 1C16925P2 VALVE ROTOLOCK 7/8"X1-1/4"-12 1 3 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 1 4 P02-0290 VALVE CORE REFRIGERANT 1
12.4.3.2. Discharge Assembly (196052G1)
Item # Part Number Description Quantity 1 1C16925P2 VALVE ROTOLOCK 7/8"X1-1/4"-12 1 3 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 1 4 P02-0290 VALVE CORE REFRIGERANT 1
12.4.3.3. Liquid Assembly (1966651G1)
Item # Part Number Description Quantity 2 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 1 3 P02-0290 VALVE CORE REFRIGERANT 1
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Item # Part Number Description Quantity 1 196051G1 Suction Line Assembly (See Page 76) - 2 141143G2 Liquid Line Assembly (See Page 72) - 3 196052G1 Discharge Assembly (See Page 76) - 4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1 5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1 8 1966651G1 Liquid Assembly (See Page 76) - 17 159010P1 VALVE 1"3WAY UNION BODY 1 18 146352G1 ACTUATOR ASSY SP SML 92" WH 1 55 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 1 56 P02-0290 VALVE CORE REFRIGERANT 1
12.4.4. Glycool Downflow Digital Scroll
Piping Section
78 Confidential Document Revised 08/2011
12.5. Water Glycol
12.5.1. 3T Water Glycol POE
Upflow
Item # Part Number Description Quantity 1 196241G1 Suction Line Assembly (See Page 53) - 2 141143G1 Liquid Line Assembly (See Page 79) - 3 196240G1 Discharge Assembly (See Page 72) - 4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1 5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1 8 141141G1 Hot Gas ASM (See Page 59) -
Downflow
Item # Part Number Description Quantity 1 196088G1 Suction Line Assembly (See Page 79) - 2 196454G1 Liquid Line Assembly (See Page 80) - 3 196240G1 Discharge Assembly (See Page 58) - 4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1
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79 Revised 08/2011 Confidential Document
Item # Part Number Description Quantity 5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1 6 141141G1 Hot Gas ASM (See Page 59) - 8 196668G1 Liquid Line Assembly (See Page 80) -
12.5.1.1. Suction Line Assembly (196088G1)
Item # Part Number Description Quantity 1 1C16925P2 VALVE ROTOLOCK 7/8"X1-1/4"-12 1 3 187933G2 VALVE ACC BODY 1/4 EXT1" BEAD 2 4 P02-0290 VALVE CORE REFRIGERANT 2
12.5.1.2. Liquid Line Assembly (141143G1)
Item # Part Number Description Quantity 1 P-3870 INDICATOR LIQUID 3/8 ODF 1 2 P03-0030 FILTER/DRIER 3/8ODF SLDR 1
Piping Section
80 Confidential Document Revised 08/2011
12.5.1.3. Liquid Line Assembly (196454G1)
Item # Part Number Description Quantity 1 P-3870 INDICATOR LIQUID 3/8 ODF 1 2 P03-0030 FILTER/DRIER 3/8ODF SLDR 1
12.5.1.4. Liquid Line Assembly (196668G1)
Item # Part Number Description Quantity 2 187933G1 VALVE ACC BODY 1/4 EXT2" BEAD 1 3 P02-0290 VALVE CORE REFRIGERANT 1
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12.5.2. 3T Water Glycol HGRH POE
Item # Part Number Description Quantity 1 196088G1 Suction Assembly (See Page 79) - 2 196454G1 Liquid Line Assembly (See Page 80) - 3 197154G1 Discharge Assembly (See Page 82) - 4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1 5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1 6 141141G1 Hot Gas ASM (See Page 59) - 20 148213P1 RECVR V 5X14 .50IN/OUT 450# SG 1 21 129644P1 VALVE HEAT RECLAIM 1 22 P-411B VALVE CHECK BRASS IN-LINE 5/8 1 28 190899P1 VALVE RELIEF 480# 1/4NPT X 3/8 1 38 180493P1 STRAINER TXV .370ODX1.50 BULK 1
Piping Section
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12.5.2.1. Discharge Assembly (197154G1)
Item # Part Number Description Quantity 1 151141P1 VALVE ROTOLOCK 5/8"X1"-14UNS 1
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12.5.3. 5T Water Glycol
Upflow
Item # Part Number Description Quantity 1 141104G3 Suction Assembly (See Page 84) - 2 141143G2 Liquid Line Assembly (See Page 72) - 3 141127G1 Discharge Line Assembly (See Page 54 ) - 4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1 5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1 6 141141G1 Hot Gas ASM (See Page 59) - 38 180493P2 STRAINER TXV .495ODX1.50 BULK 1
Downflow
Item # Part Number Description Quantity 1 196051G1 Suction Assembly (See Page 76) - 2 141143G2 Liquid Line Assembly (See Page 72) - 3 196052G1 Discharge Line Assembly (See Page 58 ) - 4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1 5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1
Piping Section
84 Confidential Document Revised 08/2011
Item # Part Number Description Quantity 8 1966651G1 Liquid Assembly (See Page 76) - 38 180493P2 STRAINER TXV .495ODX1.50 BULK 1
12.5.3.1. Suction Line Assembly (141104G3)
Item # Part Number Description Quantity 1 1C16925P2 VALVE ROTOLOCK 7/8"X1-1/4"-12 1
Item # Part Number Description Quantity 1 196051G1 Suction Assembly (See Page 76) - 3 196052G1 Discharge Line Assembly (See Page 58) - 4 W-0320 SEAL ROTOLOCK 1"X14" TEFLON 1 5 W-0330 SEAL ROTOLOCK 1-1/4"X12"TEFLON 1 6 141141G1 Hot Gas ASM (See Page 59) - 20 148213P1 RECVR V 5X14 .50IN/OUT 450# SG 1 21 129644P1 VALVE HEAT RECLAIM 1 28 190899P1 VALVE RELIEF 480# 1/4NPT X 3/8 1 38 180493P2 STRAINER TXV .495ODX1.50 BULK 1
Piping Section
86 Confidential Document Revised 08/2011
13. Reheat Section
Item # Part Number Description Quantity
2
148366P1 HEATER 03.0KW 208V SS 304 S/F 3 148366P2 HEATER 03.0KW 230V SS 304 S/F 3 148366P4 HEATER 03.0KW 460V SS 304 S/F 3 148366P5 HEATER 03.0KW 575V SS 304 S/F 3 148366P7 HEATER 05.0KW 230V SS 304 S/F 3 148366P9 HEATER 05.0KW 460V SS 304 S/F 3 148366P10 HEATER 05.0KW 575V SS 304 S/F 3
14 136965P1 SAFETY SWT THERM 105F 2
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14. Parts Gallery
Blower Section
136968P1 Motors 1A24383P1 B-0660
B-0080 B13-0190 B13-0150 185861P1
Coil Section
128158P1 P02-0290 136778G1 136783G1
136783G4
Compressor Section
179860P1 132102P2 134142P1 1D16204P1
1D14684P1
88 Confidential Document Revised 08/2011
Parts Gallery
Condenser Section
P-4760 128159P1 1C14431P1
Electrical Section
F02-2130 E-1230 F02-2130 E-1230
E-1200 E-1020 E-1200 E-1020
E-362B E-0130 E-362B E-0130
E-011A E03-0170 B02-0190 415761G5
136811P1 148039P1 139140G1 136821P13
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136810P1 136241P10 136240P4 136233P1
136223P1 136222P1 136221P1 136200P1
135637P3 135409P2 132487P2 132487P1
128199P1 124547P1 123273P1 124501P1
4C14341G1 4C13121G4 4D10624P1 1C18354P1
1C18352P1 1C18351P1 1C16334G16 1A18660P1
Parts Gallery
90 Confidential Document Revised 08/2011
Exterior Section
S-6210 F30-0030 E-288B 179746P1
136608P1 136607P1 136520G1 1C18352P1
Filter Section
136550P1
Humidifier Section
S13-0140 R13-0090 P-5590 P-5400
P-229A P-057A P15-0170 P15-0140
P02-0260 H-0450 H-0370 H-002A
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H-014A F-6090 F20-2300 E05-4600
E03-0170 185108P1 179856G1 136972P1
136956P1 136812P1 136798P2 136743P1
136635P1 128759P1 127992P1 127781P1
124578P1 124220P1 124216P2 121965P2
1C18003G3 1C11305P1 1A19271P1 1A16207P1
Parts Gallery
92 Confidential Document Revised 08/2011
Miscellaneous
E-3530 E-2440 E-0130 E03-0170
416181G1 149117P1 149105P1 132487P2
132487P1 124547P1 124502P2 F02-005
Piping Section
W-0330 W-0320 P-0180 P-0080
R-0520 P-3870 P-411B P-0050
P03-0030 P02-0290 P02-0270 190899P1
Liebert Challenger™ 3000 SM/AM/AG
93 Revised 08/2011 Confidential Document
159007P3 180715G1 176251G4 159010P1
151141P1 148213P1 148039P1 146352G1
129644P1 128177P1 127998P2 1A23985P1
128122G2
Reheat Section
148366P1 136965P1
Parts Gallery
94 Confidential Document Revised 08/2011
15. Control Upgrade Kits
15.1. Level 00 to AM/AG
Part Number Description SKEC2AWGAMA KIT EL C2 AWG LVL00 TO AM 460V SKEC2AWGAMB KIT EL C2 AWG LVL00 TO AM 575V SKEC2AWGAMC KIT EL C2 AWG LVL00 TO AM 208V SKEC2AWGAMF KIT EL C2 AWG LVL00 TO AM 380V SKEC2CWAMA KIT EL C2 CW LVL00 TO AM 460V SKEC2CWAMB KIT EL C2 CW LVL00 TO AM 575V SKEC2CWAMC KIT EL C2 CW LVL00 TO AM 208V SKEC2CWAMF KIT EL C2 CW LVL00 TO AM 380V
SKEC2AWGAGA KIT EL C2 AWG LVL00 TO AG 460V SKEC2AWGAGB KIT EL C2 AWG LVL00 TO AG 575V SKEC2AWGAGC KIT EL C2 AWG LVL00 TO AG 208V SKEC2AWGAGF KIT EL C2 AWG LVL00 TO AG 380V SKEC2CWAGA KIT EL C2 CW LVL00 TO AG 460V SKEC2CWAGB KIT EL C2 CW LVL00 TO AG 575V SKEC2CWAGC KIT EL C2 CW LVL00 TO AG 208V SKEC2CWAGF KIT EL C2 CW LVL00 TO AG 380V
15.2. Solid State Controls to AM
Part Number Description SKEC2SSAWGAMA KIT EL C2 SLDST AWG TO AM 460V SKEC2SSAWGAMB KIT EL C2 SLDST AWG TO AM 575V SKEC2SSAWGAMC KIT EL C2 SLDST AWG TO AM 208V
SKEC2SSWAMA KIT EL C2 SLDST CW TO AM 460V SKEC2SSWAMB KIT EL C2 SLDST CW TO AM 575V SKEC2SSWAMC KIT EL C2 SLDST CW TO AM 208V
15.3. SM to AM
Model Number (BF/BU) Part Number Description
042, 067A, 046WG, 071WG, 061G SKESMAMCH KIT EL UPGRADE SM TO AM C3000 068C, 102C SKESMAMCHCW KIT EL UPGRADE SM TO AM C3K CW 036E, 060E SKESMAMCHFC KIT EL UPGRADE SM TO AM C3K FC
15.4. AM to AG
Part Number Description SKEAMAGC3KDX KIT EL AM TO AG CHALL3000 DX SKEAMAGC3KSCR KIT EL AM TO AG CHALL3000 SCR SKEAMAGC3KSCR KIT EL AM TO AG CHALL3000 SCR