-
Page 1 of A I.EDT t;26251 * lg9’ 4 ENGINEERING DATA TRANSMITTAL
- T7w 4
2. To: (Receiving Organization) Distribution 5.
Proj./Prog./Dept./Div.:
Spent Nuclear Fuel Project
3. From: (Originating Organization)
6. Design Authority/ Design Agenucog.
C. Van Katwijk Engr.:
11. Receiver Remarks: 1 IA. Design Baseline Document? [] Yes [XI
No
(A) (B) DocumenVDrawing No. G ) Item Sheet No. NO.
15. DATA TRANSMITTED (D) RW. Transmitted No.
(E) Title or Description of Data
1 SNF-3877 0 Waroester 1” Solenoid-AcIuated Gas Operated SCHe
System Valves
4. Related EDT No.: NIA
7. Purchase Order No.:
N/A 9. Equip.1Component No.:
10. System/Bldg./Facility: NIA
20.
T. Chah
Date Cognizant Manager
18.
Originator for Receiving Organization
~
Spent Nuclear Facility 12. Major Assm. Dwg. No.:
21. DOEAPPROVAL(ifrequired) CIA. No.
n Approved 0 Approved wlcnmments [I Disapproved wlcnmments
- N/A
13. PennitPennit Application No.: NIA
14. Required Response Date: NIA . .. . .
Approval Reason Origi-
nator Trans Dispo- miffal sirion
Desig- for nator
+5-w pp
., - Receiv-
Dispo- er
sition - N/A
I 16. KEY
ISTRIBUTION
ED-7400-172-1
-
SNF-3877, Rev. 0
n
Worcester 1” Solenoid-Actuated Gas-operated SCHeS I
System Valves
Carl Van Katwijk Numatec Hanford Co, Richland, WA 99352 U.S.
Department of Energy Contract DE-AC06-96RL13200
EDTIECN: 62625 1 UC: 620 OrgCode: 2G300 Charge Code: 105559/AOOO
B&R Code: 39EW40400 TotalPages: 14 Key Words: Worcester 1”
Solenoid-Actuated Gas-operated SCHe Valves
Abstract: Worcester Solenoid-Actuated Gas Operated SCHe Valves
CGI-SNF-D-13-P4-002
TRADEMARK DISCLAIMER. Reference herein to any specific comercia1
product, procns, or service by trade name, trademark, manufachlrer,
or otherwise, does not necessarily constitute or imply its
endonement, mmmendatioq or favoring by the United States Government
or m y agency thereofor its contractors or subcontractors.
Printed in the United States of America. To obtain copies of
this document, contact: Document Control Serviea, P.O. Box 950,
Mailstop H6-08, Richland WA 99352, Phone (509) 372-2420; Fax (509)
376-4989.
Approved for Public Release A4400473 (01/97) GEF321
-
Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGINo.
CGI-SNF-D-13-P4-002 ~it le: WORCESTER 1" SOLENOID-ACTUATED
GAS-OPERATED SCHE
SYSTEM VALVES
Item No.: NA
Rev. No. 0
Page 1 of 13
3.x 35-17
I Manufacturer: I Supplier: Mfg. PartlModel No.:
I
Part Description:
End Use Description:
Equipment No.: I Specification No.: W-441- I Manufacturer:
Worcester I Past P.O. No.: NA GOUISOU-1*02, P4, Rev. 2
1*06,5*12,5*31, 5'51.5'71
Controls
Manufacturer's Partl Model No.: NA l"5966RTBW4 with
15139SWM212OPBC
Equipment Supplier (if dfferent from manufacturer): TBD Equip.
Suppliel's Parl No.:
Component Description: 1" Gas-operated full-port ball valves
incorporate a solenoid and limit switches es integral parts of the
actuator. These valves are normally open and fail safe to the open
position (GOV-1'02 and 1 *06 fail closed) to provide a flow path of
helium gas to the MCO under helium purge and off-normal conditions
when the MCO is isolated.
1. Is the Item available from a catalogue from a qualified N W I
supplier project CGI interiace Engineer or BTR)?
[ ] YES (go to%? below) [ X ] NO (go to procedure step 5.3.2,
proceed to dedicate Item)
phone 2. List of Canddate qualified suppliers
company name &type
NA
3. Recommended Procurement Strategy(cwrdinat3 with project CGI
interface Engineer or BTR): NA
1. Question #I: Is the Item subject to design or specification
requirements that are unique to nuclear facilities or activities? [
] YES (the Item is not cmmercial grade) [XI NO (continue)
12/18/98
-
Commercial Grade Item Upgade Dedication Form ECNNo. NA CGI NO.
CGI-SNF-D-l3-P4-002 Title: WORCESTER 1” SOLENOID-ACTUATED
GAS-OPERATED SCHE
SYSTEM VAJ.,,vES
. Question #: is the Item used in applications other than
nuclear facilities or activities? [ ] NO (the item is not
commercial grade) [ X ] YES (continue)
catalog? i. Question #3: Is the Item ordered fm
manufacturerlsupplier on the basis or specifications set forth in
the manufacturers
[ 1 NO (the Item is not commercial grade) [ X I YES
(continue)
Rev.No. 0
Page 2 of 13
sa 3677
X ! All three criteria have been satisfied. The Item meets the
definition of commercial grade.
X ] Item is being purchased from a non ESL manufacturer supplier
as commercial grade to be used in a Safety Class
1 Item is beina purchased from a non ESL manufacturer supplier
as commercial grade to be used in a Safety
]
]
Item was purchased from a non ESL manufacturer supplier as
commercial grade to be used in a Safety Class appiicalion. Item was
purchased from a non ESL manufacturer supplier as commercial grade
to be used in a Safety Significant
application.
\. ParVComponent Safety Function: I . Prevent H, Explosion. !.
Remain intact end functional during any event that might threaten
the valve integrity. Maintain
i. Maintain critical function during and afler Seismic event. 3.
ParVComponent Functional Mode:
intact pressure boundary/confinement. Post accident valve
indication monitoring.
Safety Function #I:
[ X ] Active - Mechanical or Electrical change of state is
required to occur for the component to perform its safety function
[ ] Passive - Change of state is not required for the component to
perform its safety funclion
[ ] Active - Mechanical or Electrical change of state is
required to occur for the component to perform its safety function.
[ X ] Passive - Change of state is not required for the component
to perform its safety function
[ ] Active - Mechanical or Electrical change of state is
required to occur for the component to perform its safety function.
[ X ] Passive - Change of state is not required for the component
to perform its safety function
Safety Function#:
Safety Function #3:
12/18/98
-
Commercial Grade Item Upgrade Dedication Form ECN No. NA CGINO.
CGI-SNF-D-13-P4402 TUC: WORCESTER 1" SOLENOID-ACTUATED GAS-OPERATED
SCHE
SYSTEM VALVES
Rev. No. 0
Page 4 of 13
s a 3b71
3. Pelfonnance Critical Characteristics (f GOV Pressure
Boundary
Manufacturer Worcester Controls
Valva Part Number 1 "5966RTBW4 Actuator Part Number (Includes
15139SWM2120PBC SOV) Nameplate Data of Valve
Nameplate Data of Actuator (Includes SOV) 2. Physical Critical
Charactenstics (for reasonable assuranca that the Item delivered is
the Item
Par Vendor Manual. Shall include "R6" in upper right corner Per
Vendor Manual
Valve Body Material Stainless Steel ConfigurationlMounting
Integral ActuatorNalva Assembly. Black
Process Connection 1" butt weld recessed override button
Internal Pressure
GOV Seat leakage
1, IN X 1, IN X 1, IN X
1, IN X
1, IN X
spfsified) 1.T X 1. IN X
1, IN X
GOV Fail Safe Position
5"71
GOV Fail Safe Position GOV-1*02 & I " O 6 '
GOV-5*12, 5'31. 5'51,
Pressure test to 150 psig (bubble-tight standards < IO'cc
Halsec) Valva fails OPEN on loss of air pressure, control signal,
or electrical power to the solenoid. Stroke time lass than 1
second, nominal. Valve fails CLOSED on loss of air pressure,
control signal, or electrical powar to the solenoid. Stroke time
less than 1 second, nominal. Greater than 10 Megohm resistance
Nominal 0.4 amp @ 12OVAC Nominal 0.2 amp @ 12OVAC Nominal 5 amps @
120 VDC, less than 0.5 V drop across contacts Nota 1
Insulation resistance Solenoid inrush currant Solenoid holding
current Currant carrying capability of contacts Environmental
1, T
1, T
1.T
1. T
1.T
1,T
1, T
Seismic condition A
Pressure test at 165 psig (Zero leakage) Note 3 150 psig and
full vacuum
Note 2 I 1.T
- L X
- X
X
X
- X
X X X X
- -
X -
12/18/98
-
, ’ Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI
No. CGI-SNF-D-13-P4-002 Title: WORCESTER 1” SOLENOID-ACTUATED
GAS-OPERATED SCHE
SYSTEM VALVES
4. Notes and Legend 1. These valves have coro-lube
(nickel-acetate), acetal resin and
NEMA Enclosed Solenoids, these materials are not subject to
degradation at 4OoF and 60% RH or 11 5°F and 22% RH and are
suitable for Condition B Application.
441-P4, Rev. 2, Appendix L, pages L2 & L-4, provide a
seismic testing plan for these components at a (TBD) seismic
spectra.
3. Pressure test at 110% of design accident condition pressure
of 150 psig.
2. Maintain critical function during and after Seismic event.
W-
P.ev. No. 0
Page 5 of 13
SOL 3M-l
Acceptance Method: 1. Special Test and Inspection
1, IN for Inspection 1,TforTest
2. Commercial Grade Survey 3. Source Verification 4. Vendorlltem
Histoly
12/18/98
-
’ Commercial Grade Item Upgrade Dedication Form ECNNo. NA 031
No. CGI-SNF-D-13-P4402 Title: WORCESTER 1” SOLENOID-ACTUATED
GAS-OPERATED SCHE
SYSTEM VALVES
WORKSHEET 1
Rev. No. 0
Page 6 of 13
SD3F 3677
......... . .
.............................. Fracture
zorrosion
Erosion
Open Circuit
Short Circuit
Blockage
Seizure
Unacceptable Vibration
Loss of Proper ~ ~ j
3cess Strain
Mechanical Creep
Ductile Fracture
macroscopic plastic deformation.
The gradual deterioration of a material due to chemical or
electrochemical reactions, such as oxidation, between the material
and its environment Destruction of materials by the abrasive action
of moving fluids, usually accelerated by h e presence of solid
palticles canied with the fluid. An electrical circuit that is
unintentionally broken so that there is no ccmplete path for
current flow.
An abnormal connecdon by which an decbical current is connected
to ground, or to some conducting body, resulting in excessive
current flow. Clogging of a filtering medum resulting in the
inability to perform its purification function or blockage of flow.
Binding of a normally moving item through excessive pressure,
temperature, friction, jamming.
Mechanical oscillations produced are beyond the defined
permissible limits due to unbalancing. poor support, or rotation at
critical speeds. A loss of mechanical and physical propelties of a
material due to exposure to high temperatures, radiation exposure.
Under the action of excessive external forces the material of the
part has been deformed or distorted.
From prolonged exposure to high temperature and stress, the
object will show a slow change in its physical (shape and
dimension) and mechanical characteristics. Fracture characterized
by tearing of metal accompanied by appreciable gross plastic
Mode
Yes [ ] No [ XI; If Yes, indicate failure Mode
Yes [ ] No [X I ; If Yes, indicate failure Mode
Yes [ I No [X I ; If Yes, indicate failure
Yes [ X ] No [ 1; If Yes, indicate failure Mode Ooen or Short in
Motor
~~
Actuator Circuit Yes I 1 No [X I ; If Yes, indicate failure . .
Mode
Yes [ X ] No [ 1; If Yes, indicate failure Mode Structural
Failure or Seizure of ValvelDisc Yes [ ] No [ XI; If Yes, indicate
failure Mode
Yes [ ] No [X I ; If Yes, indicate failure Mode
Yes [ ] No [ XI; If Yes, indicate failure Mode
Yes [ ] No [ XI; If Yes, indicate failure Mode
.
Yes [ ] No [X I ; If Yes, indicate failure Mode
1. Loss of Air Pressure
2.
3.
4.
5.
12/18/98
-
CHECKLIST 1 ACCEPTANCE METHOD 1
[ X I
SPECIAL TESTm
[ I [ . I 1. Manufacturer
Item Description: 1 " SCHe Solenoid Valves
System#: 13
Maoufacturer (AddressEhone):
Worcester Controls
P.O. BOX 538
33 Locke DR
Marlborough, MA 01752
(508) 481-4800
P.O. #
SECTION 2 CRITICAL CSAWC'I
,PECTION VERLFICATION
Eyuip# GOV/SOV-1*02, 1 ~ 0 6 ~ 5 ~ 1 2 ~ 5 ~ 3 1 ~ 5 ~ 5 1 ~
5'71
Model # 1" 5966RTBW4 with 15139SWM2120PBC
Supplier (Ad-hone):
RlSTiCS TOBE VERIFIED BY METBOD 1.
2. Valve Part Number
3. Actuator Part Number (Includes SOV)
4. Nameplate Data of Valve
5. Nameplate Data of Actuator (Includes SOV)
6. Valve Body Material
7. ConfigurationlMounting
8. Process Connection
9. Insulation Resistance
I O . GOV Pressure Boundary
I I I. Internal Pressure I 12. GOV Seat leakage I 13. GOV Fail
Safe Position 14. Solenoid Inrush Current
15. Solenoid Holding Current
16. Current Carrying Capability Of Contacts
I 17. Seismic Condition A
12/18/98
-
I I Rev.No. 0 cation Form
YSIbM V A L V b b I
See Attachment G of Desk Instruction for Sampling Size ~
Sharacteristic: Manufacturer
Sample Size*: All Items
4cceptance Criteria: Worcester Coneols
Zeceipt Inspection Plan / Report #:
Zeferences (see Section 7):
Zharacteristic: Valve Part Number
Sample Size*: All Items
4cceptance Criteria: l"5966RTBW4
Receipt Inspection Plan / Report #:
References (see Section 7):
Characteristic: Actuator Part Number (Includes SOV)
Sample Size*: All Items
Acceptance Criteria: 15139SWM2120PBC
Receipt Inspection Plan / Report #:
References (see Section 7): Manual PB 302-26, PB 451 -22. PB
303-1
Characteristic: Nameplate Data of Valve
Sample Size*: All Items
Acceptance Criteria: Per Vendor Manual
Receipt Inspection Plan / Report #:
References (see Section 7): Manual PB 302-26, PB 451 -22, PB
303-1
Characteristic: Nameplate Data of Actuator (Includes SOV)
Sample Size*: All Items Acceptance Criteria: Per Vendor Manual.
Shall include "R6" upper right comer.
Receipt Inspection Plan / Report #:
References (see Section 7): Manual PB 302-26. PB 451 -22, PB
303-1
Characteristic: Configurationhlounting
Sample Size*: All Items Acceptance Criteria: Integral
ActuatorNalve Assembly. Black recessed override button.
Receipt Inspection Plan /Report #: References (see Section 7): -
-
12/18/98
-
ECNNo. NA CGINO. CGI-SNF-D-13-P4402 ~ i t l e : WORCESTER 1"
SOLENOID-ACTUATED GAS-OPERATED SCHE
SYSTEM VALVES
Characteristic: Process Connection
Sample Size*: All Items Acceptance Criteria: 1 " butt weld
Receipt Inspecton Plan / Repoa #:
Page 9 of 13
References (see Section 7):
* See Attachment G of Desk Inshuction for Sampling Size Test To
Be Performed by: [ ] Purchaser
[ ] Supplier/h4anufachuefl*
I ]Other
Number of Items to be Tested:
TeStlInspection Location:
12/18/98
-
CharacteristicforTest: GOV Fail Safe Position GOV-5'12, 5'31,
5'51, 5'71
Acceptance Criteria: Valve fails OPEN on loss of air pressure,
control signal, or electrical power to the solenoid. Stroke time
less than 1 second, nominal.
Sample Size*: Normal Sampling Size
Actual Test Value:
Test Plan and Report #: References (see Section 7):
CharacteristicforTest: GOV Fail Safe Position GOV-1'02 &
1'06
Acceptance Criteria: Valve fails CLOSED on loss of air pressure,
control signal, or electrical power to the solenoid. Stroke time
less than 1 second, nominal.
Sample Size*: Normal Sampling Size
Actual Test Value:
Test Plan and Report #: References (see Section 7):
Characteristic for Test: Solenoid Inrush Current Acceptance
Criteria: Nominal 0.4 amp @ 1 2OVAC Sample Size*: Normal Sampling
Size
Actual Test Value:
Test Plan and Report #:
Characteristic for Test: Solenoid Holding Current
Acceptance Criteria: Nominal 0.2 amp @ 1 2OVAC
Sample Size*: Normal Sampling Size Actual Test Value:
Test Plan and Report #:
Characteristic for Test: Current Camying Capability Of Contacts
Acceptance Criteria: Nominal 5 amps @ 120 VDC, less than 0.5 V drop
across contacts Sample Size*: Normal Sampling Size Actual Test
Value:
References (see Section 7):
References (see Section 7):
Test Plan and Report #: References (see Section 7):
Characteristic for Test: Seismic Condition A
Acceptance Criteria: Maintain critical function during and after
Seismic evant.
Sample Size*: Normal Sampling Size
Actual Test Value:
Test Plan and Report #: References (see Section 7):
12/18/98
-
Commercial Grade Item Upgrade Dedication Form ECN No. "4 CGI NO.
CGI-SNF-D-13-P4-002 ~ i t l e : -WORCESTER 1" SOLENOID-ACTUATED
GAS-OPERATED S C L
SYSTEM VALVES
1. SUMMARY OF VERIFIED CFUTICAL CEIARACTERlSTICS ,THEIR
VERIFICATION METHODS, AND RESULTS
Rev. No. 0
Page 11 of 13
ITEM DESCRIPTION I Cril
Valve Part Number
Actuator Part Number (Includes SOV) Nameplate Data of Valve
Nameplate Data of Actuator (Includes SOV)
Valve Body Material
Process Connection
ConfigurationlMounting
GOV Pressure Boundary
Internal Pressure
GOV Seat Leakage
al Characteristics Acceptance critni~olnancco
Worcester Controls
l"5966RTBW4
15139SWM2120PBC
Per Vendor Manual
Per Vendor Manual. Shall include "R6" in upper right corner.
Stainless Steel
1" butt weld
Integral ActuatorNalve Assembly. Black recessed override button.
Greater than 10 Megohm resistance Pressure test at 165 PSlG (Zero
leakage) 150 psig and full vacuum Pressure test to 150 PSlG
(bubble-tight standards < IO'cc Helsec)
+ I
t t
12/18/98
-
Rev. No. 0
I Page 12 of 13 F-D-13-P4402
Testing Agency Approval: Date Testing Agency QA Engineer:
Date
GOV Fail Safe Position GOV-5'12. 5*31, 5*51,5"71 signal, or
electrical
Valve fails OPEN on loss of air pressure, control
power to the solenoid. Stroke time less than 1 second, nominal.
Valve fails CLOSED on loss of air pressure, control signal, or
electrical power to the solenoid. Stroke time less than 1 second,
nominal.
Solenoid Inrush Current Nominal 0.4 amp @ 12OVAC
Solenoid Holding Nominal 0.2 amp @ Current 12OVAC Current
Carrying Nominal 5 amps @ 120 Capability Of Contacts VDC, less than
0.5 V
drop across contacts Environmental NA
GOV Fail Safe Position GOV-I *02 & 1 *06
BUYER VERIFICATTON Design Authority: Date QA Engineer: Date
Seismic Condition A Maintain critical function
X
- X
X
X -
X
2. DISPOSITION OF UNVERIFIED OR FAILED CRITICAL
CEARACTERISTICS
Critical Characteristic Disaosition
12/18/98
-
Commercial Grade Item Upgrade Dedication Form ECNNo. NA CGI No.
CGI-SNF-D-13-P4-002 ~ i t k : WORCESTER 1” SOLENOID-ACTUATED
GAS-OPERATED SCHE
SYSTEM VALVES
I Name Phone I
Rev.No. 0
Page 13 of 13
S d G 3w7
Design Authority 0 QA 0 QC 0 Cog - Engineer 0 CGI Enfkeer 0
~
[ ] Manuals (specify type & number): [ ]
Designcalculations
[ ] InstallationInstructions
I 1 Ooerationhsmctions
Procurement Engineer 0 Other
I Initial Procurement Documents I For Critical Characteristics I
I I 1 Drawines: I I
12/18/98