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LG Plasma Training Manual

Mar 06, 2016

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Plasma TV Theory
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  • Plazma (PDP)

    LG Electronics/DND /CS Gr.

  • Contents1. PDP feature2. PDP discharge & structure theory3. Module & organization4. Symptom wise trouble audit5. Image Sticking audit6. Other Module audit

    LG Electronics/DND /CS Gr.

  • 1. PDP Feature

    LG Electronics/DND /CS Gr.

  • PDP Feature

    large size/lightweight/thin size are easyPDP forms Line polarity inversion between two plate glasses and has a shape of injected Plasma gas so it

    can be made thin as one tenth of CRT thickness

    And when over 40 wide screen is made, comparing CRT that increases cathode ray length and LCD that must

    form transistor every Cell, PDP has features that mass-production is possible if only Line polarity inversion

    length is increased. In case of 40, manufacture in weight 40 below thickness 10cm below is possible so PDP

    can be applied to not only wall tapestry TV but also for Presentation or for information flag wide screen Display.

    - 3 -Great Company Great People QAS 365QAS 365

  • PDP merits

    Thin type

    1/10 of CRT1/10 of CRT

    Light weight

    1/6 of CRT1/6 of CRTMaking Large is easy

    40 inch40 inch60 inch60 inch

    80 inch80 inch

    Wide viewing angle

    160160oo or moreor more

    Good screen Uniformity Not influenced by Earth magnetic field

    NN

    CRTCRTPDPPDP

    SS

    contrary to usual Analog TV(PRT/CRT) it has no Flicker ,so it is the Digital drive Display Device that makes no eyes fatigued though long time watching.

    - 4 -Great Company Great People QAS 365QAS 365

  • 2. PDP discharge & structure theory

    LG Electronics/DND /CS Gr.

  • Plasma Display Panel structure PDP outline

    discharge Cell

    Panel

    Module

    Circuit

    1 Pixel

    Glass

    - 6 -Great Company Great People QAS 365QAS 365

  • PDP is an abbreviation of Plasma Display Panel and means electronic display device that injects gas such as He+Ne+Xe between glasses that are made airtight by front glass, rear glass and partition between them and authorizes voltage to polarity inversion of plate and cathode then radiates neon light then uses it for display.

    Barrier Rib

    (Front Glass Substrate)

    Sustain Electrode

    Dielectric LayerProtection Layer(MgO)

    Dielectric Layer

    Bus Electrode

    Under Layer

    Phosphor(R,G,B) Address Electrode

    (Back Glass Substrate)

    PDP (Plasma Display Panel) ?

    - 7 -Great Company Great People QAS 365QAS 365

    PDP outline

  • Plasma Display Panel structure PDP outline

    < Front Glass>

    Protection(MgO) Dielectric

    Layer

    BUSPolarityinversion

    ITO polarity inversion

    W/B

    Barrier Rib

    Electrode Fluorescent

    < Back Glass >

    PlasmaPlasma

    Visible Light

    UV

    Address polarity inversion Glass

    partition

    Bus polarity inversionITO polarity inversion

    Fluorescent material(R,G,B)

    - 8 -Great Company Great People QAS 365QAS 365

  • AC-PDP discharge theory PDP outline

    Visible Light

    PlasmaPlasma

    UVVisible LightVisible Light

    Back Glass Substrate

    Front Glass Substrate

    Fluorescent substance(R,G,B)

    partition

    DielectricLayer

    Dielectric protection layer (MgO)

    Dielectric Layer

    Address polarityinversion

    Sustain polarityinversion

    Bus polarity inversion

    Under Layer

    Gas Discharge

    UV Generate

    Visible Luminate

    Display

    Pulse type voltageauthorization topolarity inversion

    Scan polarity inversion

    - 9 -Great Company Great People QAS 365QAS 365

  • AC-PDP discharge theory PDP outline

    PDP Cell dischargethe image intensified CCD camera (ICCD)

    - 10 -Great Company Great People QAS 365QAS 365

  • 3. Block Diagram 3-1. Block Diagram 3-2. Block Diagram 3-3. 3D Comb Filter

    LG / /Gr

  • Block Diagram (PAL)

    ZHINE

    10

    24

    IEP

    24

    ADCW/PLL

    DVI RXW/HDCP

    Gm1602Scaler (Malibu)

    Comp/RGB_SW

    Comp_480i/p

    TXO/1/2/3/CDisp-EnSDATASCLK,SLE

    +-

    CXA2069QSWITCH

    VPC3230(M)Video Decoder

    VPC3230(S)Video Decoder

    SDA6001Text Processor

    HYV641620SRAM

    AM29LV160F-ROM

    HY5DU283222ASD RAM(128M)

    AM29LVF-ROM(1MB)HY57V64322

    SD RAM(8MB)

    S2300Delnterlacar

    CXA2101

    M52758FSwitch

    74ACT253

    ST3232C

    74HCT08

    24LC21

    24LC21

    74LS123

    Tuner(M)

    Tuner(S)

    Text Video for Text

    CXA_RGB

    RGB_ Data

    TX Out

    RS232 RX/TXRGB PC

    RGB DTV

    Comp DTV

    SCL/SDA

    RX/TX0/1/2+ RX/TXC+

    SCL/SDA

    RGB HV

    RGB PC/DTV

    RX0/1 TX0/1

    TXIR

    Comp RGB_SWfrom Malibu

    CVBS S-VHS Side AV BOARDComp_480i/pTo Malibu

    Vin5 YCin5Comp_480i

    Text_V

    Main_YCMain_V

    TV OUTVin1(CVBS)

    1H RGBVin2(CVBS)

    MNT OUT

    Vin3(CVBS)

    TU_Main

    TU_Sub

    Comp_Y

    Analog BOARD

    Vin4

    YCin4

    WIREIR

    RS232

    RGB(PC/DTV)

    DVI(PC/DTV)

    Scart1

    Scart2

    Scart3

    RF

    CVBS

    S-VHS

    Comp1(DVD/DTV)

    Main_VMain_YC

    Digital BOARD

    Sub_Video

    Main_Video

    YCbCr

    8

    DVI_Data

    Pos-t processing Block is omitted.So called JEPICO, in this caseTMDS TX is also required.Sound Processing Block Diagram is separatedRCA type Block Diagram is also separated..

    Great Company Great People QAS 365QAS 365- 12 -

  • Block Diagram (NTSC)

    CXA2069QSWITCH

    WIREIR

    RS232

    RGB(PC/DTV)

    DVI(PC/DTV)

    74ACT253

    ST3232C

    74HCT08

    24LC21

    24LC21CXA2101

    M52758FPIC202(MUX)

    VPC3230(M)Video Decoder

    VPC3230(S)Video Decoder

    HY57V64322SD RAM(8MB)

    IEP

    ZHINE

    LVDS31PIN

    Tuner(M)

    Tuner(S)

    UPD64083

    gm1501H(Scaler)

    AnalogRGB

    DVI

    VPORT(24bit)

    SVPORT(16bit)

    M52758FPIC200

    M52758FPIC400(MUX)

    M62320FP(I2C Expender)

    M37136(OPT)

    LA7151M

    FLI2300

    TMDS Transter/Thine

    TOFP 128KDDR Memory

    Flash ROM512K/1M

    RF

    M656 8bitCOMB Y OUT

    COMB C OUT

    Main Y OUT

    ALT_Y_480i_ SUBALT_Y2_480i_ SUB

    DVD SUBDVD2 SUBSUB_Y OUTSUB_C OUT

    RGB_DTV

    RGB_PC

    TX

    HV

    IIS

    IISRGB DTV

    IIS

    DAC_RGB RGB_24bit

    CAB_Comb

    S/DVD_Comp

    ALT_Y_480i_ MAINALT_Y2_480i_ MAIN

    SW CVBS/YMAIN V OUT

    MAIN Y OUT

    MAIN C OUTCAB_VIN

    DVD MAIN

    DVD2 MAIN

    Comp1(DVD/DTV)

    Comp2(DVD/DTV)

    CVBS IN

    CVBSOUT

    S-VHS

    Side-CVBS

    SideS-VHS

    VIN2

    Y/C IN2

    S656 8bit

    Y/CIN1

    MNT OUT

    VIN1

    DTV2_Comp DTV_Comp

    Side A/V

    Analog BOARD

    Digital BOARD

    Great Company Great People QAS 365QAS 365- 13 -

  • 3D Comb Filter UPD64083GF

    Block Diagram

    4Mbit FrameMemory

    4Mbit FrameMemory

    C-Delay &C-Noise Reducer

    C-Delay &C-Noise Reducer

    YC SeparatorY Noise Reducer

    3 Line Comb Filter

    YC SeparatorY Noise Reducer

    3 Line Comb Filter

    Motion Detector3 Line Comb Filter3 Line Comb Filter

    Motion Detector3 Line Comb Filter3 Line Comb Filter

    WCV-ID Dec.

    ID-1 Dec.

    Y-Coring

    Y-Pecking

    Y-Enhancer

    ID-1 Enc.

    Non-Std.Detector

    Sync.Separate Timing

    Generator

    10-bitC-ADC

    10-bitY-ADC

    10-bitC-ADC

    10-bitY-ADC

    S

    E

    L

    S

    E

    L

    S

    E

    L

    S

    E

    L

    Bias

    Clamp

    8 fsc PLL

    10 bitFsc DAC

    Fsc/227.5fHDec. Power

    Down cont.

    I C BusI/F

    2Ext.Sync

    Separate

    Ext.Sync

    Separate

    BPFBPF

    Y

    4fsc

    2I CBus Line

    Y/CDigitalOutput

    YOutput

    COutput

    10-bit DigitalComp. Input

    CInput

    Comp./YInput

    20MHz

    C

    Great Company Great People QAS 365QAS 365- 14 -

  • 3. Module & organization

    3-1. MN-60PZ90V (General type)3-2. DN-50PY10 (Speaker built-in type)3-3. DN-50PZ60 (Tuner built-in type)3-4. MN-50PZ90V (General type )3-5 .DN-40PY10 (Speaker built-in type )3-6. DN-42PZ60 (Tuner built-in type) 3-7. MN-42PZ90 (General type )3-8. Module Notation Method3-9. Module wise application model

    LG Electronics/DND /CS Gr.

  • CONTROL B/D

    Y-DRIVE

    BOTTOM

    Y-SUS

    B/D

    Y-DRIVE

    TOP

    X-LEFT B/DX-RIGHT B/D

    Z-SUS B/D

    COFCOF

    IPMIPM

    PSU

    Composition of PDP Boards 42 V6 Model

    Great Company Great People QAS 365QAS 365- 16 -

  • Introduction

    Vsc-VyVsetup

    Voltage label (Attached on back side of module)

    Part No. label (Attached on board)

    COF serial No. label (attached on COF)

    BOARD ASS`Y PART NO.

    PCB PART NO.

    BOARD NAME

    BOARD SERIAL NO.

    COF SERIAL NO.

    Great Company Great People QAS 365QAS 365- 17 -

  • X Board

    Receiving LOGIC signal from CONTROL B/D and make ADDRESS

    PULSE(generates Address discharge)by ON/OFF operation, and supplies this waveform to COF(data)

    X RIGHT B/D X RIGHT B/D

    Power partSignal part

    X LEFT B/D X LEFT B/D

    Pull COF as shown in narrow.Lift up lock as

    shown in narrow.

    Great Company Great People QAS 365QAS 365- 18 -

  • Z sustain Board

    Make SUSTAIN PULSE and ERASE PULSE that generates

    SUSTAIN discharge in panel by receiving LOGIC signal from

    CONTROL B/D.

    this waveform is supplied to panel through FPC(Z).

    *composed with IPM,FET,DIODE, electrolytic capacitor ,E/R coil.

    * IPM (Intelligent Power Module)

    E/R(Energy recovery)

    Separate the fixed Screw of Z-Board.Pull out Lock as shown in arrow.

    Pull FPC Connector as shown in arrow.

    Condition in Lock part is pulled

    Great Company Great People QAS 365QAS 365- 19 -

  • Y Drive Board

    1) This is a path to supply SUSTAIN ,RESET waveform which made

    from Y SUSTAIN B/D to panel through SCAN DRIVER IC.

    2) Supply a wave form that select Horizontal electrode (Y SUSTAIN electrode)

    sequentially.

    - potential difference is 0V between GND and Vpp of DRIVER IC

    in SUSTAIN period.

    - being generated potential difference between GND and Vpp only

    in SCAN period.

    * In case of 42 V6 use DRIVER IC IC 8 EA (TOP, BOTTOM: each 4EA)

    Great Company Great People QAS 365QAS 365- 20 -

  • Y sustain Board / Control Board

    Y sustain B/D

    : generates SUSTAIN,RESET waveform, Vsc(SCAN)voltage.

    and supplies it Y DRIVER B/D.

    * Composed with IPM,DIODE, electrolytic capacitor ,FET.

    Control Board

    : creates signal processing (Contour noise,reduction SM,..)

    and an order of many FET on/off of each DRIVER B/D with

    R,G,B each 8bit input.

    * Use 3.3V/5V 2 kinds of power .

    Great Company Great People QAS 365QAS 365- 21 -

  • DC/DC Converter part

    DC/DC con. part

    : Being impressed 5V, Va ,Vs,

    DC/DC converter makes

    5V,Va,Vs,Vset_up,Vsc

    which is essential for each B/D.

    There is no DC/DC B/D in

    model 40 /42 (1 POWER B/D).* 50 60 embedded DC/DC B/D

    separately because of high power

    consumption.

    Great Company Great People QAS 365QAS 365- 22 -

  • FPC / FFC

    : supply a driving waveform to PANEL by connecting a PAD electrode of PANEL with PCB(Y and Z).

    * there is two type of this for Y B/D. One is single-sided,another is double-side. These are having pattern on it

    * for Z B/D, there is no pattern , single-sided, and Betatype(all of copper surface).

    FPC (Flexible Printed Circuit)

    FFC (Flat Flexible Cable)

    : for connecting a Logic signal between B/D and B/D.*There is 0.5mm pitch,50pin type1mm pitch ,30pin type.

    Great Company Great People QAS 365QAS 365- 23 -

  • COF (Chip On Film)

    : supply a waveform which made from X B/D to panel and select

    a output pin that is controlled by COF when be on or off.

    96 output pin per IC.

    the more the resolution higher, the less spare space where can set IC on it in B/D. without using IC PACKAGE,

    we can use a BARE IC , so we can get IC with LOW COST

    because we do not solder IC on PCB directly,a soldering defect rate decrease.

    * composition

    1) FPC + Heat /Sink

    FPC for COF must have a Low Spec decline with getting damp 2) CHIP resistor + CHIP CAPACITOR

    3) BARE IC (STV7610A/WAF) + GOLD WIRE/AL WIRE

    4) EPOXY MOLDING

    Bare IC

    * 42 V6 COF is the same as 42V5.

    Great Company Great People QAS 365QAS 365- 24 -

  • IPM ( Intelligent Power Module)

    : composition

    HEATSINK,CAPACITOR

    DIODE

    IC LINEAR

    RESISTORTANSISTOR,FETS.

    : description

    Attached at Z B/D and Y B/D, make Sustain waveform.

    Sustainer : supply a square wave to panel to make a video.

    IPM

    Great Company Great People QAS 365QAS 365- 25 -

  • Monitor configuration diagram MN-60PZ90V

    General type

    Rv401 Vs Rv401 Vs

    Rv601 VaRv601 Va

    X-Board (L-TOP) X-Board (R-TOP)

    X-Board ( L-Bottom) X-Board ( R- Bottom)

    Z-BoardY-Board

    VSC Board

    Controller Board

    POWER Board POWER Board

    Y-Driver Board (Bottom)

    Y-Driver Board (Bottom)

    PFC Board PFC Board

    DC/DC Board

    - 26 -Great Company Great People QAS 365QAS 365

  • DN-50PY10Monitor configuration diagram

    Speaker built-in type

    X-Board (L-TOP) X-Board (R-TOP)

    X-Board ( L-Bottom) X-Board ( R- Bottom)

    Z-Board

    Y-Board

    VSC Board

    Controller Board

    POWER Board POWER Board

    X-Board (C-TOP)

    X-Board ( C-Bottom)

    DC/DC Board

    Y-Driver Board (Bottom)

    Y-Driver Board (Bottom)

    Speaker RSpeaker L

    Tuner Board

    - 27 -Great Company Great People QAS 365QAS 365

  • Rv401 Vs Rv401 Vs

    Rv601 VaRv601 Va

    Rv401 Vs Rv401 Vs

    Rv601 VaRv601 Va

    X-Board (R-TOP)

    X-Board ( L-Bottom) X-Board ( R- Bottom)

    Z-BoardY-Board

    VSC Board Down

    Controller Board UP

    POWER Board POWER Board

    Y-Driver Board (Bottom)

    Y-Driver Board (Bottom) DC/DC Board Down

    X-Board (L-TOP)

    DN-50PZ60,70Monitor configuration diagram

    Tuner built-in type

    X-Board (C-TOP)

    X-Board ( L-Bottom)

    A/V Box-Board

    - 28 -Great Company Great People QAS 365QAS 365

  • MN-50PZ90VMonitor configuration diagram

    General type

    Rv401 Vs Rv401 Vs

    Rv601 VaRv601 Va

    Rv401 Vs Rv401 Vs

    Rv601 VaRv601 Va

    X-Board (R-TOP)

    X-Board ( L-Bottom) X-Board ( R- Bottom)

    Z-BoardY-Board

    VSC Board Down

    Controller Board UP

    POWER Board POWER Board

    Y-Driver Board (Bottom)

    Y-Driver Board (Bottom)

    DC/DC Board

    X-Board (L-TOP)

    X-Board (C-TOP)

    X-Board ( C-Bottom)

    - 29 -Great Company Great People QAS 365QAS 365

  • DN-42PY10Monitor configuration diagram

    Speaker built-in type

    X-Board L X-Board R

    Z-Board

    Y-Board

    VSC Board

    Controller Board

    POWER Board POWER Board

    X-Board C

    DC/DC Board

    Y-Driver Board (Bottom)

    Y-Driver Board (Bottom)

    Speaker RSpeaker L

    Tuner Board

    - 30 -Great Company Great People QAS 365QAS 365

  • DN-42PZ60,70Monitor configuration diagram

    Tuner built-in type

    X-Board (L-TOP) X-Board (R-TOP)

    X-Board ( L-Bottom) X-Board ( R- Bottom)

    Z-BoardY-Board

    VSC Board UP

    Controller Board Down

    POWER Board POWER Board

    Y-Driver Board (Bottom)

    Y-Driver Board (Bottom)

    A/V Board

    - 31 -Great Company Great People QAS 365QAS 365

  • MN-42PZ90Monitor configuration diagram

    General type

    X-Board R

    Z-BoardY-Board

    VSC Board

    POWER Board POWER Board

    Y-Driver Board (Bottom)

    Y-Driver Board (Bottom)

    A/V BoardControl Board + X-Board L

    - 32 -Great Company Great People QAS 365QAS 365

  • PDP Module Notation Method

    P D P 5 0 X 2 0 3 0 1size ( INCH )

    X : XGAV : VGA

    VERSION

    POWER = PSU (existence)Tool kind ( 1, 0 )

    42 : 5 ~ 6 60 : 5

    general : 0,3 high : 1, 4 PANEL

    OLD.NEW notation outmoded : 0 CONTROL B/D new model : 3

    - 33 -Great Company Great People QAS 365QAS 365

  • PDP Module wise Application Model

    1. General type40NVDN4 6348Q - A032D MN-40PA10, MN-40PA10A 42SD2 6348Q E031D MN-42PZ10 42SD3 6348Q - E032D MN-42PZ10, MN-42PZ12 50WXDP1 6348Q C030C MN-50PZ40S, MN-50PZ41 60HD3 6348Q B031D MN-60PZ10, MN-60PZ11K 60HD4 6348Q B034C MN-60PZ12, MN-60PZ15K

    2. Low voltage 42SD4 6348Q E034A MN-42PZ40S

    3. KK ModulePDP42V50330 6348Q E037T MN-42PZ90, MN-42PZ44S,

    MN-42PZ95PDP42X10030 6348Q E041M DN-42PZ60,70, MN-42PZ65,75 PDP50X20330 6348Q C032A MN-50PZ90V, MN-50PZ44VS, DN-50PZ60,70

    6348Q C032P MN-50PZ95V, DN-50PZ65, DN-50PZ75 6348Q C033S MN-50PZ95V, DN-50PZ65, DN-50PZ75

    PDP50X50331 6348Q C035D DN-50PY10 PDP60X50330 6348Q B036A MN-60PZ90V, MN-60PZ95V

    6348Q B037F MN-60PZ90V, MN-60PZ95V

    - 34 -Great Company Great People QAS 365QAS 365

  • 4. Symptom wise Trouble Audit

    4-1. The directions of remote control4-2. Audit by POWER LED4-3. Indication of LED state 4-4. C O F principles4-5. X-Board Audit4-6. Module Trouble Audit4-7. VSC Board Trouble Types4-8. Wrong discharge SVC Guide4-9. Module Control Inspection Method

    4-10. Troubles Types when Version mixed4-11. Y,Y- Driver Symptom wise Troubles Types4-12. Z-Board Operation principles

    LG Electronics/DND /CS Gr.

  • The instructions of remote control

    1. Method of Module used time confirmation and Reset 1-1. With pressing Menu Key of Set, press the

    IN-Start Key of remote control (for about 5 seconds )

    1-2. In the case of 42 KK Module, OSD that is read Option, in the case of 50 KK Module,ODS that is read Temperature indicated.

    1-3. When pressing In-Stop button of remote control, initialization is finished 1-4. In the case of 60 KK Module, press the Vol + Key of Set then press the

    Menu Key ( for about 5 seconds ) 1-5. OSD that is read Temperature is indicated 1-6. When pressing In-Stop button of remote control, initialization is finished

    2 . Method of White Balance adjustment and confirmation 2-1. In the case of KK Model initiated MN- ,when pressing ADJ Key of

    remote control, the confirmation is possible 2-2. In the case of KK Model initiated DN- ,when pressing ADJ Key of

    remote control ,the following OSD are showed 0). E z Adjust 1). AD 9883A SET 2). VPX 3226 3). White Balance color adjustment 4). DVCO SET 5). White _ Pattern R,G,B, color confirmation6). Module Control 7). Temperature Threshold

    NEW OLD

    3. In the case of existed Model when pressing ADJ-Key, Power ON-Key, and IN Start-Key ,the confirmation of White-Balance and White-Patternis possible

    3-1. For change and adjustment , use the CH+,CH- and VOL+, VOL- buttons

    - 36 -Great Company Great People QAS 365QAS 365

  • When POWER LED doesnt work

    Is the power LED workedred when Standing-By ?

    NO

    YES

    AC input terminalinspection

    I s it changed to greenLED and worked when Powered ON?

    NO

    YES

    When returning to red LED

    Is each terminal B+ power (High power) supplied?

    VS voltage inspection(180V LINE)

    VA voltage inspec-tion (75V LINE)

    V-Setup voltageinspection(240V LINE)

    VSC voltage insp-ection (120V LINE)

    Audio VCC power(30V LINE)

    Does LED and oscillation of VSC Board worknormally?

    NO

    NO VCC power inspect-ion( 5V,12V LINE)

    YES

    Does LED and oscillationof Control Board worknormally?

    NO Signal Cableinspection

    YES VSC Board inspe-ction

    YES

    Is the set-up of Y-SUS ,down waveform genera-ted normally?

    NOY-Board inspection

    YES

    Is VCC and signal ofZ-SUS connected?

    NOZ-Board inspection

    YES

    Does Module make a noise?Is Back Light turned on?

    YESModule inspection

    NO Module ControlBoard inspection

    DC/FAN inspection( 12V,5V inspection )

    Power Boardinspection

    - 37 -Great Company Great People QAS 365QAS 365

  • LED state indication

    off

    red

    scarlet on-off

    green

    Power on sign LED

    The state MAIN power is off

    Power stand-by state ( STAND BY )

    The state preparing for working in Powerstand-by state

    The state of working

    When LED is returning to red with Power onWhen LED is returning to red with Power on

    Y-SUS, Z-SUS inspection( DC/DC Board inspection )

    X-Board inspection

    Y-SUS, ( DC/DC Board)

    180V is Downed (VS)

    75V is Downed (VA)

    120V Downed (VSC)240V Downed (V-Setup) Y-SUS, ( DC/DC Board)30V Down ed (Audio Line) VSC-Board, Audio Board

    When FAN doesnt work DC / FAN, link connector, 12V,5V VCC confirmation

    - 38 -Great Company Great People QAS 365QAS 365

  • ONE POINT CHECK METHOD 42 KK

    Regulation method VR Position such as VS voltage, VA voltage and voltage.

    - 39 -Great Company Great People QAS 365QAS 365

  • Power Supply (Sony Board)

    P801P802P803P804P805P806P807

    PODGNDGNDGND

    Vs5V5V

    5V-MNTGND12VGNDVs

    GND5V

    VS-ON12VGND5VVsVa5V

    GND12V3.4V5VNC

    GND5V

    ST-BY 5VGNDGND

    GNDGNDGND

    RL-ONGND6V

    GNDNC

    GND

    A-ON6V

    GND

    GNDVs

    GND

    6VGND

    GNDVs

    GND

    GND25V

    Va

    GND25V

    Va

    3.4V 3.4V

    Pin No 1 2 3 4 5 6 7 8 9 10 11 12

    T103

    T702

    T101

    T502P806

    P807

    P804

    P805

    Va ADJ

    Vs ADJ

    P801 P802 P803

    VR601

    VR401

    ACINPUT

    Vs Trans

    Va Trans

    ST-By Trans

    Low VoltageTrans

    - 40 -Great Company Great People QAS 365QAS 365

  • Power Supply (Sanken Board)

    T201

    T271

    T221P806

    P807

    P804

    P805

    Va ADJ

    P801 P802 P803

    VR501

    VR401

    ACINPUT

    T121

    Vs ADJ

    Vs Trans

    Va Trans

    ST-By Trans

    Low Voltage Trans

    P801P802P803P804P805P806P807

    PODGNDGNDGND

    Vs5V5V

    5V-MNTGND12VGNDVs

    GND5V

    VS-ON12VGND5VVsVa5V

    GND12V3.4V5VNC

    GND5V

    ST-BY 5VGNDGND

    GNDGNDGND

    RL-ONGND6V

    GNDNC

    GND

    A-ON6V

    GND

    GNDVs

    GND

    6VGND

    GNDVs

    GND

    GND19V

    Va

    GND19V

    Va

    3.4V 3.4V

    Pin No 1 2 3 4 5 6 7 8 9 10 11 12

    Great Company Great People QAS 365QAS 365- 41 -

  • No Power

    X CANVAS

    No Power ( It isnt lighted even in ST-BY)

    Confirm if power is supplied and main power s/w is turned

    ON confirm the EMI Board Fuse(confirm if it is rated capacity)

    Be sure to use the fuse of rated capacity

    Fuse 15 A

    Great Company Great People QAS 365QAS 365- 42 -

  • No Raster

    X CAVBAS CANVASX

    Normal screen stateIts turned off automatically after 2~3 seconds when power is on.(LED changes from green to red)

    Model name : All models Main Check : confirm the B+ voltage supplied to each end (such as VS, VA, VSC, V-SETUP) Content of badness : It is turned off automatically after 2~3 seconds when power is on.

    (LED changes from green to red) measures : change of Y-Board through VS voltage short

    - 43 -Great Company Great People QAS 365QAS 365

  • DC/DC Board Voltage Regulation Method

    1. NC2. V setup3. V setup ( 15V )4. V setup ( GND )5. NC6. NC7. V sc 8. V sc ( 15V )9. V sc ( GND )

    1. V y2. V y ( 15V )3. GND4. GND5. NC6. NC7. V e 8. GND

    P23

    1. V setup voltage regulation Vary the separate GND (2,4)VR2

    2. V sc voltage regulation Vary the separate GND (7,9)VR1

    3. -V y voltage regulation Vary the general GND VR4

    4. -V e voltage regulation Vary the general GND VR3

    VSC V setup- V y

    - V e

    P22

    - 44 -Great Company Great People QAS 365QAS 365

  • C O F principles

    COF : CHIP ON FILM

    Data COF IC inspection method3 8 4

    COF IC COF IC COF IC COF IC

    9 6

    R,G,B, R,GBeach 16 X 6

    resistance

    R,G,B,R,G,Geach 16 X 6

    GND

    R,G,B each 32 items X 3 . 42 CTRL = 7 X 12.50 CTRL = 11 X 12 X 2.60 CTRL = 11 X 12 X 2

    Regarding pattern( GND ) as ANODE, pattern ( resistance soldering part ) as CATHOD,Practice the diode inspection forward and backward.

    - 45 -Great Company Great People QAS 365QAS 365

  • X-Board audit point

    screen screenscreen

    screenscreen

    screen

    As the above, the space charging screen display is allocated for each X Board ( XL_TOP, XL_CNT, XL_BOT, XR_TOP, XR_CNT, XR_BOT ).

    Thus, if the occurring screen problems are limited only to the space X B/D, For example, regular vertical line or abnormal screen in Data COF IC unit, Data COF unit can be the problems of X B/D.The inspection method will be explained in next chapter how to inspect when screen display doesnt work at all about each X B/D, giving examples of XL_Top B/D.

    - 46 -Great Company Great People QAS 365QAS 365

  • Module Trouble Audit Point

    . When one or many Vertical lines are generated irregularly on screen. 1. When one or many lines generate irregularly, it is not the problem of Controller B/D X B/D. 2. In this case , it may be OPEN(or SHORT) generating due to the following.

    - Trouble of panel itself

    - The trouble of DATA COF itself attached to panel

    - OPEN or SHORT of DATA COF FPC attached to panel

    In the case of ADD-BAR

    One BAR appears. It has colors.(magenta,cyan,yellow)In the case of RGBconversion ,specific coloris displayed normally.

    Black BAR of 2`3cmthickness appears.Resistance (10) isbroken in front terminalof relevant COF IC

    In the case ofADD-BAR

    The symptom occurs in KK Module Relevant COFresistance is raised About 10 thicknessof bar appears

    In the case ofADD-BAR

    - 47 -Great Company Great People QAS 365QAS 365

  • Module Trouble Audit Point

    In the case ofADD-BAR

    One BAR appears and ithas a color.(magenta,cyan,yellow)In the case of RGBconversion , specificcolor is displayed normally.

    In the case ofADD-BAR

    Module exchange

    Many BARS appear andthey have colors.(magenta,cyan,yellow)In the case of RGBconversion , specificcolor is displayed normally

    1. X Board inspection

    2. Link connector inspection

    3. Control Board inspection

    4. Module inspection

    - 48 -Great Company Great People QAS 365QAS 365

  • ONE POINT SVC Guide Module

    When specific color and ADD BAR appear When specific color and ADD BAR appear

    Model name : All models main Check : confirm if it appears in a line and has specific color when changing to R.G.BContents of badness : When ADD BAR appears in a line (specific color, magenta, yellow) measures : change the module

    Great Company Great People QAS 365QAS 365- 49 -

  • ONE POINT SVC Guide Module

    Great Company Great People QAS 365QAS 365

    Model name : All models main Check : check the 10 registance at the front end of COF ICContent of badness : When ADD BAR appears at intervals of 2~3cmmeasure : change the module

    When ADD BAR appears in black at intervals of 2~3cm

    - 50 -

    When ADD BAR appears in black at intervals of 2~3cm

  • Module ONE POINT SVC Guide

    When many ADD BAR appear When many ADD BAR appear

    Model name : All models main Check : check the film connection at the front end of COF ICContent of badness : When many ADD BAR appearmeasure : change the module

    Great Company Great People QAS 365QAS 365- 52 -

  • ONE POINT SVC Guide Module

    When specific color and ADD BAR appear Check the film connector linking X-Board and Control Board

    Model name : All models main Check : Check the film connector linking X-Board and Control BoardContent of badness : When 5~6cm ADD BAR appears ( specific color,magenta, cyan, yellow )measure : change the film connector

    Great Company Great People QAS 365QAS 365- 52 -

  • ONE POINT SVC Guide Module

    Great Company Great People QAS 365QAS 365

    When black ADD BAR appears Check the film connector linking X-Board and Control Board

    Bad work film is torn.

    Model name : ever model main Check : Check the film linking X-Board and moduleContent of badness : When black ADD BAR appearsmeasure : change the module

    - 53 -

  • VSC Board Trouble Types

    In the case ofVSC Board

    trouble

    NO POWER( KEY doesnt work )

    1. It operates in green LES, NO RASTER2. When CONTROL KEY doesnt work3. OSD isnt displayed

    In the case of VSC Board

    trouble Specific color isnt displayed

    In the case ofVSC Board

    trouble

    Screen is distorted likeMosaic At this time, OSDworks normally

    - 54 -Great Company Great People QAS 365QAS 365

  • VSC Board ONE POINT SVC Guide

    Red picture appears VSC Board DATA is different

    Model name : MN-42PZ90 main Check : confirm the DATA value in a white balance control mode Content of badness : Red picture appears.(specific color is bad)measures : Modify the DATA value

    Great Company Great People QAS 365QAS 365- 55 -

  • VSC Board ONE POINT SVC Guide

    Specific color doesnt appearSpecific color doesnt appear

    Model name : All Model main Check : check the VSC Board and connection cable for settop box Content of badness : specific color doesnt appearmeasures : change the VSC Board

    Great Company Great People QAS 365QAS 365- 56 -

  • VSC Board ONE POINT SVC Guide

    Picture distortion phenomenonPicture distortion phenomenon

    Model name : All Model main Check : confirm the VSC Board oscillation of VSC BoardContent of badness : OSD is normal and picture is distortedmeasures : VSC Board change

    Great Company Great People QAS 365QAS 365- 57 -

  • VSC Board ONE POINT SVC Guide

    Picture is distorted through mosaic phenomenon Picture is distorted through mosaic phenomenon

    Model name : All Model main Check : Confirm the VSC Board oscillationContent of badness : Picture is distorted through mosaic phenomenonmeasures : change the VSC Board

    Great Company Great People QAS 365QAS 365- 58 -

  • VSC Board ONE POINT SVC Guide

    Picture is distorted Picture shadow appears(smear)

    Model name : All Models main Check : Confirm the VSC Board oscillationContent of badness : Picture is distorted through mosaic phenomenonmeasures : change the VSC Board

    Great Company Great People QAS 365QAS 365- 59 -

  • VSC Board ONE POINT SVC Guide

    NO RASTER Confirm the SVC S/W position

    Model name : All Models main Check : Confirm the VSC Board SVC S/W positionContent of badness : NO RASTERmeasures : modify the s/w position (upgrade s/w)

    Great Company Great People QAS 365QAS 365- 60 -

  • Wrong Discharge SVC Guide General type

    In the case of wrong discharge trouble

    After image appears like Shadow It occurs in oldModule It can be solvedwith VS voltage wrong regulation( about +,- 3~5V)

    VR8501 VS

    VR8401 VA

    In the case of wrongdischarge trouble

    When it isnt solved with VS

    voltage,change the Y-SUS

    Board.

    - 61 -Great Company Great People QAS 365QAS 365

  • 42 KK ONE POINT SVC Guide

    - 62 -Great Company Great People QAS 365QAS 365

    VSC Board Flicker is bad

    Model name : All Models main Check : check the VSC BoardContent of badness : When wrong discharge appears in specific colormeasures : change the VSC Board

  • Wrong Discharge SVC Guide

    (1) ROM Data change -- addition of Safe wave form Version : 50KK_DN05G Checksum : 4A05( file name : 50KK_DN05G_Checksum_4A05_1,2,3,4,5_new_safe.hex)

    (2) Vsetup voltage regulation present 240V change 260 ~ 265V

    3. Reliance inspection of second item SVC countermeasure contents

    measure condition : normal temperature / Full White / Vsetup=265V / improvement ROM

    a standard of judgment : regarding normal temperature(25) as standard, below 69

    50KK

    1. phenomenon : spot wrong discharge of low Gray pattern (animation dark screen wrong discharge) when pattern (Channel) changing, hit spot wrong discharge

    2. Trouble improvement SVC plan

    sDCDC Board Y SUS Board

    T2 PC2 IC HS3 FET IC 6 HS5 FET

    63 60 67 48 58 assurance test of high temperature reliance

    (market returned products n=2unit)condition result

    No problems in spot progress and reliance

    55, 24hr

    - 63 -Great Company Great People QAS 365QAS 365

  • Wrong Discharge SVC Guide

    1. The causes of wrong discharge

    230VVsetup

    Set up

    Set down230s

    25s175V

    Vs

    Y output voltage wave form

    -The above wave form shows Set Up / Down generating wall charge in Panel.

    -The wall charge generated through Set Up / Down wave plays important role in address discharge.

    -If Vs voltage is lower than specified value in label of Panel,

    - Roll-off of Set Down wave form becomes slack the amount of wall charge decreases the screen gets dark and SET OFF after all.

    -If Vs voltage is higher than specified value in label of Panel,

    Roll-off of Set Down wave form is situated behind the amount of wall charge increases screen gets bright due to failing to express dark graduation

    accordingly, wrong discharge phenomenon occurs

    - 64 -Great Company Great People QAS 365QAS 365

  • Wrong Discharge SVC Guide General type

    2. countermeasure

    - Regulate the Va, Vs, -Vy, Vset-up voltage exactly with multi-meter referring to the voltage notation attached on right above of the Panel.

    -VyVset-up

    Va

    Vs

    Vs adj

    -Vy adjVset-up adj

    Va adj

    - 65 -Great Company Great People QAS 365QAS 365

  • Module Control Inspection Method General type

    display type of screen

    Vertical lines occurs at regular intervals on whole screen

    The color of vertical line

    RED

    GREEN

    BLUE

    IC202, 205

    IC201, 204

    IC200, 203

    The relation between color of vertical lineoccurring on screen and SGRAM (IC200-IC205)

    . Regular vertical lines occurs at regular intervals on whole screen. (Generally, regular flickering phenomenon occurs in specific color)

    1) Occurring regular vertical lines at regular intervals is the problem related to DA of Controller B/D.

    2) Because DA is related to IC202, 205(Red), IC201,204(Green), IC200,203(Blue), confirm if these parts are soldered smoothly.

    Confirm the parts related to the color of vertical lines occurring on the screen mainly and see the below as to related parts.3) Confirm if the connection between above parts are Shorted with 3.3v or Ground.

    4) Confirm if the adjacent two pins are shorted each other in connection with above parts.

    5) Confirm if specific pin is not soldered in connection with above parts.

    6) Confirm if the pin connected IC200-IC205 of DA is generated well and soldered smoothly.

    7) Check the PCB pattern .

    8) Change the Controller B/D.

    - 66 -Great Company Great People QAS 365QAS 365

  • Module Control Board

    50/60KK CTRL Block chart

    Differntial input

    TMDS 4Pair

    LVDS 10Pair42 5Pair

    TMDSLVDS

    SPTC4021

    Frame Memory(1 Dealy)

    3EA(arranged deletion)

    3Bit(Serial communication)

    Flash Mem

    16

    100MHz(OSC) SSC

    DA/MEM4011

    DA/MEM4011

    16*3(12*3)

    16*3(12*3)

    A

    A

    A

    B

    SF Mem(3)

    SF Mem(3)

    X, Y, Z Contro 8*3SF Mem(3)

    SF Mem(3)8*3

    8*3

    8*3

    4EA

    4EA

    Flash DownloadB

    Temp Sense Micom

    4

    19

    A74AC74

    Demultiply dircuit

    A

    A

    74LVTH541

    Delay

    74LVTH541

    Delay

    X Data((6*2)*11=132bit

    X Data((6*2)*11=132bit

    X clock Delay

    X clock Delay

    - 67 -Great Company Great People QAS 365QAS 365

  • Trouble Types When Version Mixed 50 General type

    MN-50PZ40SMN-50PZ41

    Phenomenon ofversion mix

    When Module version and Control

    Board Version are mixed, only half

    of the screen is displayed

    New model Module Control PCBPAT : 6871QCH019B

    Old model Module Control PCBPAT : 6871QCH019A

    - 68 -Great Company Great People QAS 365QAS 365

  • ONE POINT SVC Guide Module Control Board

    Great Company Great People QAS 365QAS 365

    Module Control Board Flicker is bad

    Model name : MN-42PZ90 main Check : Confirm the control board and Mi com versionContent of badness : Flicker is badmeasures : change the control board

    - 69 -

  • ONE POINT SVC Guide Module Control Board

    BARS appears at regular intervals Module Control Board

    Model name : All Models main Check : Confirm the control board and Mi com versionContent of badness : BARS appear at regular intervals or OSD works normallymeasures : change the Module control board

    Great Company Great People QAS 365QAS 365- 70 -

  • ONE POINT SVC Guide Module Control Board

    Module Control Board BARS appears at regular intervals

    Model name : All Models main Check : control board and VSC connect cable checkContent of badness : BARS appears at regular intervals and mosaic phenomenon appearsmeasures : change the Module control board

    Great Company Great People QAS 365QAS 365- 71 -

  • Y,Y- Driver B/D Symptom-wise Trouble Audit

    LG Electronics/DND /CS Gr.

  • Y-Sustain Board

    Vs

    Vsetup

    Vsc

    -Ve

    +

    +

    +

    -Vy

    +

    Er_up

    Er_dn

    Sus_up

    Sus_dn

    Pass_top

    Pass_btm

    Ramp_up

    Ramp_dn SW

    SE

    SE

    SCAN

    NSCAN

    FGND

    FGND2

    +15V(F2) 15V(F2)

    15V(F5)

    15V(F)

    FGND5

    SUS_UP15V(F)

    15V(F)

    FGND3

    15V(F3)

    FGND4

    15V(F4)15V(F)

    voltage LEVEL : Vs, Vsc, Vsetup, -Vy, Ve, +5V, +5V(F),15V, GNDFGND, +15V(F), FGND2, +15V(F2), FGND3, +15V(F3)FGND4, +15V(F4), FGND5, +15V(F5), VPP

    I P MI P M SCAN DRIVER IC

    (SN755864APZP)

    YSUS_DN

    Schematic Diagram of Y Board

    - 73 -Great Company Great People QAS 365QAS 365

  • Y-Sustain Board

    Role of Y Board

    Y0V

    Set-up Scan Sustain

    Set-upSet-up It is the process of charge form in internal wall and initial reset.It affects greatly wall charge form part.It is also called address section , confirms if there is X part data.(It is the section that determines existence of operation in sustainsection due to the first discharge.

    ScanScan

    It is for PDP Module brightness and graduation form. (ex. If it has more Sustain , it gets brighter and it indicates graduation and luminance.)

    SustainSustain

    - 74 -Great Company Great People QAS 365QAS 365

  • Y-Sustain Board

    the state sagging the voltage gradually and decreasing the formed wall charge in uniform cost without discharge

    the stage preparing for Scan ,having uniform cost of wall charge in discharge space

    < Scan stage >

    the stage other line Scanned Nothing happens

    < Scan stage >

    the stage present line is scanned

    External operation discharge occurs by the voltage authorized to polarity inversion and wall charge of Y polarity inversion part

    < Sustain stage >

    surface charge occurs between Y polarity inversion and Z polarity inversion by the voltage authorized to Y polarity inversion and wall charge of Y polarity inversion part

    < Sustain stage >

    surface charge occurs between Y polarity inversion and Z polarity inversion by the voltage authorized to Z polarity inversion and wall charge of Z polarity inversion part

    < Erase stage >

    the stage swelling the voltage gradually and dissipating all the wall charge

    < Set up state >

    the stage swelling the voltage gradually and increasing the amount of wall charge

    Scan polarity inversion(Y)

    A2 wave form

    Common sustain polarity inversion (Z)

    Data polarity inversion (Y)

    180 V

    180 V

    280 V

    70 V

    70 V

    180 V

    180 V

    Setup Scan ( Address ) Sustain Erase

    Set downSet up

    X

    Y Z460 V 180 V

    X

    Y Z180 V 180 V

    0 VX

    Y Z0 V 180 V

    0 VX

    Y Z70 V 180 V

    70 VX

    Y Z0 V 180 V

    70 VX

    Y Z180 V 0 V

    0 VX

    Y Z0 V 180 V

    0 VX

    Y Z0 V 0 V

    0 V

    (1) (4) (5)(3) (7) (8) (9)

    (9)(8)(7)(5)(4)(3)(2)(1)

    (2)

    the stage wall charge has

    increased by scan stage

    X

    Y Z180 V 0 V

    0 V

    (6)

    (6)

    - 75 -Great Company Great People QAS 365QAS 365

  • Y-Sustain Board

    PDP vs. CRT

    PDP

    CRT

    ..... .....

    brightnessbrightness

    time

    time

    1/60 seconds

    1/60 seconds

    Mechanism of brightness(graduation) expressionDisplay Device

    In the case of PDP, luminance control by current is difficult because of ultraviolet rays saturation by current and visible rays saturation to the ultraviolet lays . Discharge occurs all over the screen period and discharge frequency indicates luminous intensity.(luminance discharge frequency)

    CRT indicates luminous intensity by electron beam intensity and one pixel brightens only once on one screen.

    - 76 -Great Company Great People QAS 365QAS 365

  • ONE POINT Check Method 42 KK

    4. The control method of VR position such as Y-Board V-Setup voltage, VSC voltage, -Vy voltage and voltage

    V-SET UP voltage

    R89 both end CHECK

    VY,VE voltageR8,R9 both end CHECK

    VSC voltageR60 both end CHECK

    - 77 -Great Company Great People QAS 365QAS 365

  • The directions of Y-SUS and Driver Board 50 new,old model

    Y-Board directions( new model, outmoded)

    General type ModuleMN-50PZ40SMN-50PZ41

    When Y-SUS is exchanged , Y-Driver Board can be changed and used at the same time

    outmoded Y-SUS + Y-Driver PCB new model Y-SUS + Y-Driver PCB

    6871QVH020A (Y-SUS)6871QDH030A (TOP)6871QDH031A (BOM)

    6871QVH020B (Y-SUS)6871QDH030B (TOP)6871QDH031B (BOM)

    - 78 -Great Company Great People QAS 365QAS 365

  • Y Board ONE POINT SVC Guide

    Flicker is bad Flicker is bad

    Model name : All Models main Check : VS, V-SETUP,confirmation of voltageContent of badness : when there is wrong discharge effect and picture doesnt appearmeasures : change the Y-Board

    - 79 -Great Company Great People QAS 365QAS 365

  • Y Board ONE POINT SVC Guide

    Flicker is badFlicker is bad

    Model name : All Models main Check : VS, V-SETUP,confirmation of voltageContent of badness : when there is wrong discharge effect and picture doesnt appearmeasures : change the Y-Board

    - 80 -Great Company Great People QAS 365QAS 365

  • Y Board ONE POINT SVC Guide

    Flicker is bad Confirm the voltage

    Model name : MN-42PZ90main Check : confirm if 15V line supplied to module control board sags ( about 8~9V)Content of badness : when there is wrong discharge effect and picture doesnt appearmeasures : change the Y-Board and Z-Board at the same time

    Great Company Great People QAS 365QAS 365- 81 -

  • ONE POINT Check Method 42 KK

    1. The contents to check surely before Z-Board check when screen darkness generates

    1) Check the signal Line generated at Module Control Board

    2) Check the Cable connected from Module Control Board to X-Board

    3) Check the X-Board

    4) Check the Cable connected from X-Board to Z-Board

    2. The contents to check when voltage of Module Control Board 15V Line is sagged

    1) Check the Module Control Board 15V Line Short

    2) Check the Y-Driver Board Short

    3) Change the Y-Board and Z-Board at the same time when 15V Line voltage is sagged about 8~9V. If only Y-Board is changed, badness can generates again.

    3. Module changing, if UP Greade S/W is pressed at VSC Board, LED lamp isnt turned on and flickered gradually inside VSC Board

    - 82 -Great Company Great People QAS 365QAS 365

  • Y-Driver Board Inspection Point

    . The screen isnt displayed at all Scan FPC wise.

    1) If the screen isnt displayed Scan FPC wise, it may be the problems between relevant Scan FPC and Y DRV B/D

    2) Check if the connector of Scan FPC corresponding to the part that isnt displayed is connected well with Y DRV B/D

    3) Check if the Clock, Data signal of relevant Scan FPC input signal of Y DRV B/D is shorted with +5V or Ground.

    4) Check if the output buffer of Y B/D related to relevant Scan Drive IC works normally.

    5) Check if the signals are authorized well to relevant Scan Drive IC.

    6) Check if the relevant Scan Drive IC Failed.

    7) Check the PCB pattern.

    examples of display type of screen

    Normal part

    The part that isnt displayed at all

    - 83 -Great Company Great People QAS 365QAS 365

  • CURTAIN BAR Trouble Types

    In the case of Curtain Bar

    When setting up to Y-Driver Board, DiodeCheck the Down terminal,it has a Short-circuit

    In the case of wrong discharge

    When setting up to Y-DriverBoard, Diode Check the Down terminal, it has aShort-circuit

    Both end Diode Check (when Short-circuiting,it has a problem)

    - 84 -Great Company Great People QAS 365QAS 365

  • ONE POINT SVC Guide Y-Driver

    Great Company Great People QAS 365QAS 365

    Picture when signal is inputPicture when theres no signal

    Model name : All modelsmain Check : Diode check the SUS-UP terminal and both ends of SUS-Down to Y-DriverContent of badness : when theres no sign,the position of curtain bar moves

    according to OCD positionmeasures : Change to Y-Driver board shortContent of cause : Y-Driver SCAN Driver IC is bad, broken or short

    - 85 -

  • ONE POINT SVC Guide Y-Driver

    Great Company Great People QAS 365QAS 365

    Picture when signal is input Horizontal bar

    Model name : All modelsmain Check : check the Y-Driver board connection state of module or an alien substanceContent of badness : horizontal BARmeasures : Remove the alien substance of Y-Driver board and module connection film

    - 86 -

  • ONE POINT SVC Guide Y-Driver

    Specific part is black and has no picture Specific part is black and has no picture

    Model name : All modelsmain Check : check the SCAN Driver IC of Y-Driver board and portContent of badness : horizontal BARmeasures : change the Y-Driver board

    Great Company Great People QAS 365QAS 365- 87 -

  • Z-Board Operation Principles

    . The structure and operation of Z B/D circuitZ BOARD receives switch open and shut order signal from CONTROL BOARD and makes single SUS_OUT output wave form of high voltage.

    The switches used for forming wave form are 6 kinds and POWER FET for high voltage-high current is used.

    6 signals connected from CONTROL BOARD ( SUS_UP, SUS_DN, E/R_UP, E/R_DN, RAMP, Z_BIAS ) adds to the gate of each FET

    through buffer(IC1) and FET DRIVER IC (HCPL314J). The rest of 4 switch excluding RAMP and Z_BIAS have high frequency

    of drive and many current frequency and much heat, so it is module type with IC and this module has FET and FET DRIVER IC (IR2113S).

    On the other hand,when SUS_UP and SUS_DN comes in HIGH at the same time,it is supposed to Shut-down the FET DRIVER IC (IR2113S) to prevent them from turning ON at the same time.

    The condenser for E/R (Energy Recovery) is fixed for pin 16(ER_COM)of IC4,5,6 to raise energy efficiency,and coils are put in the passage to the SUS_OUT line to fix output ascending and descending roll off when E/R part switching.

    The SUS_OUT output formed in Z BOARD is supplied to all the ROW of every panel equally.

    Z Board BLOCK DIAGRAM

    Vs(170-190V)

    SUS_UP

    SUS_DN

    E/R_UP

    E/R_DN

    RAMP Connected to PANEL.

    `

    3

    1-b

    2-b

    1-a

    2-a

    Vz ( Vs-12V )

    Z_BAIS

    4

    Z_SUS_OUT

    - 88 -Great Company Great People QAS 365QAS 365

  • Z-Board Operation Principles

    Schematic Diagram of Z Sustain Board

    ER_UP

    ER_DN

    SUS_UP

    SUS_DN

    Vs

    Vs

    IPM for Sustain Pulse Generation and ER

    The part for Ramp of Erase Pulse

    L

    SUS_OUT

    LM317VzbVs

    The part for Vzb

    VR

    Z bias

    RAMP_UP

    - 89 -Great Company Great People QAS 365QAS 365Great Company Great People QAS 365QAS 365Great Company Great People QAS 365QAS 365

  • When the screen is dark

    . Though there is input signal pattern, screen brightness is dark on the whole.

    1) Every input signal pattern is displayed but screen brightness is dark on the whole. In this case,

    Z B/D may not work completely or the connection between controller B/D and VSC B/D may be unusual.

    2) Check if the Controller B/D D1 LED is turned on and the state of connection line between VSC and

    controller B/D .

    3) Change the VSC or controller B/D.

    4) Check if the power connector of Z B/D is connected.

    5) Check if the connectors for signal of Controller B/D and Z B/D are connected well.

    6) Without troubles , change the Z B/D or Controller B/D.

    . In Full White screen, it looks like another color partly or generates wrong discharge.

    1) Check if there are problems of Y B/D set up, set down wave form and roll-off adjustment.

    2) Check if the roll-off of ramp wave form of Z B/D is normal.

    3) Measure the output wave form of each B/D with oscilloscope above 500MHz and compare it with

    the picture below.

    setup roll-off of Y B/D is (Test-up:B/C[/]) VR1, setdown roll-off is(Test-down:D[]) VR2, ramp roll-off of Z B/D (Tramp:F/G[/])varies and adjusts VR1. Adjust as the notation contents of Label.

    - Y B/D measure POINT : B41 ( Y_SUS_UP )

    - Z B/D measure POINT : B39 ( Z_SUS_OUT )

    0V

    140us130us

    110us

    5us15us

    12V

    < Y sus_up wave form >

    < Z sus_out wave form >

    - 90 -Great Company Great People QAS 365QAS 365

  • ONE POINT SVC Guide Z-Board

    - 91 -Great Company Great People QAS 365QAS 365

    Insert to Z-Board and X-Board linking connector is badPicture is dark and wrong discharge(phenomenon)

    Model name : MN-42PZ90main Check : Check the B+ terminal and cable connected to Z-BoardContent of badness : picture is dark and has too much noisemeasures : check the Z-Board and connector

  • ONE POINT SVC Guide Z-Board

    Picture is dark and wrong discharge(phenomenon) Picture is dark and wrong discharge(phenomenon)

    Model name : All modelsmain Check : Check the B+ terminal and cable connected to Z-BoardContent of badness : picture is dark and has too much noisemeasures : check the Z-Board and connector

    Great Company Great People QAS 365QAS 365- 92 -

  • ONE POINT SVC Guide Z-Board

    Check the port

    50 KK 42 KK

    . Contents to check when picture is dark1) check the cable connected from module control board to X-Board

    2) check the X-Board

    3) check the cable connected from X-Board to Z-Board

    Great Company Great People QAS 365QAS 365- 93 -

  • 5. Image Sticking Audit

    LG Electronics/DND /CS Gr.

  • matters connected with after-image prevention function

    1. The cause of after-image generation: When a fluorescent substance keeps radiating in same color in pixel(that is, when freeze picture continues) due to the radiation property of PDP Module, the color remains after changing the picture because of the Burning of the color.

    2. After-image prevention function

    1) change : It prevents from radiating of same color in one pixel by changing the whole screen in the direction of (right-right-down-down-left-left-left-up-up) at 2 minutes intervals. On this occasion, it moves 4 pixel when moving left and right, 2 pixel when moving up and down in pixel unit.

    When it is initial location of the first screen ( 0, 0 ) direct practice the change function ( 4,0 ) : change of right 4 pixel after 2 minutes ( 8, 0 ) : change of right 4 pixel after 4 minutes ( 8, 2 ) : change of down 2 pixel after 6 minutes ( 8, 4 ) : change of down 4 pixel after 8 minutes ( 4, 4 ) : change of left 4 pixel after 10 minutes ( 0, 4 ) : change of left 4 pixel after 12 minutes ( 0, 2 ): change of UP 2 pixel after 14 minutes ( 0, 0 ): change of up 2 pixelIt is repeated until cancellation of change function

    2) inversion : It displays original brightness value

    3) removal : After generating after-image, it displays the whole screen in white and expresses all the Pixel(R,G,B) in maximum bright then can remove the after-image by erasing the Burned color

    4) ISM : It prevents pixel from burning by decreasing the brightness automatically and slowly in PDPModule when the freeze picture keeps over 5 minutes. The darker the brightness of screen is ,the less the after-image generates, and ISM function built in Module is impossible for users tocontrol.

    - 95 -Great Company Great People QAS 365QAS 365

  • ISM ( Image Sticking Minimization )

    - 96 -Great Company Great People QAS 365QAS 365

  • Generation of After-image such as Letters and Logo in screen

    X CANVAS

    After-image remains due to watching same image for a long time (letters and others)Normal screen state

    CANVASX

    There is ISM Mode as an after-image prevention function, so it is programmed to make dark the screen in the caseof long time freeze picture . But it is for the whole animation screen, so it cant prevent partial letters and logoafter-image. Therefore pay attention not to display same image for a long time especially take notice not to displaysame image continually when displaying at the stores. (Take notice it is dealt with compensation when after-image generates )

    Press the ADJ Key of remote control and connect to SVC Mode , Select WHITE at HEAT RUN then make HEAT RUNas much time as generation time of after-image. (when the after-image is intense, it cant be recovered )

    - 97 -Great Company Great People QAS 365QAS 365

  • Matters connected with after-image prevention

    When using change function

    When using inversion function

    - 98 -Great Company Great People QAS 365QAS 365

  • Module comparison

    1. SD3 and SD4

    - They are same Panel in structure but differ in drive method and set voltage.

    - SD4 is low voltage model and lower voltage than general SD3 is set. In early stages it was developed in much low voltage but the voltage has been swelled compared to initial development goal because there are problems in varying and making only circuit and wave form with same panel

    in conclusion , SD4 is the model developed for low voltage drive. Vs Va V setup -Vy Peak remark

    SD3 170 ~ 185 60 ~ 75 210 ~ 240 -60 ~ -90 650SD4 170 ~ 185 35 ~ 45 210 ~ 240 -60 ~ -90 650

    present Spec( 35 ~ 50 )

    2. KK Model and general model

    - KK model means each Contrast and Peak luminance is 1000 and it is the development goal.

    - It has structural difference.

    asymmetryT structure Close structure Xe : 8%KK model

    Increased Preparing for

    Mass production

    symmetryStrips structure Strips structureXe : 5%General model

    voltagedam ratioITORib structureGas

    - Because KK model gets higher Xe component ratio, drive voltage increases in general.

    - Image Streaking or after-image property may look lower than present model due to high Contrast and luminance, but it proved to have relative little difference comparing to general and other models.

    - 99 -Great Company Great People QAS 365QAS 365

  • Global Quality Information (GQI)

    Set Model MT-42PZ44 Quantity 1 No. : 000-000-0000

    Set Serial No. 301KT00034

    Module Model PDP42V51330

    Vertical Line ( R , G , B Pattern) Vertical Bar ( R , G , B ) Horizontal Line ( R , G , B ) Horizontal Bar ( R , G , B ) No Raster Cell Defect External Defect Mal-discharge etc

    Module Serial No. 312K142V5009368 Detail :

    Country Netherlands

    Customer purchase date 2004 / 04 / 05

    Issued date 2004 / 04 / 30

    PCB B/D defect only

    Serial No. X-L-TOP(UP) X-C-TOP X-R-TOP PSU X-L-BTM(LOW) X-C-BTM X-R-BTM DC-DC Y-SUS Y-DRV-TOP Y-DRV-BTM CTRL Z-SUS etc

    No.: the last line number of white label on B/D

    Issued place Office or living room

    Condition in use Use as monitor

    Detailed repair records and

    the resultincluding date

    Replace Control Board( 2004 / 04 / 06 ): Not improved

    COF defect only

    Serial No.

    Ex)Long2-4IC Fail or Register Fail

    No.: the number of white label on inside COF

    Pictures of Symptom

    Symptom

    2-1 2-2 2-3 2-4 2-5 2-6 2-7Long

    Long1-1 1-2 1-3 1-4 1-5 1-6 1-7

    1-1 1-2

    Short 1-31-4

    Back Side

    Tip2-1

    Short2-4

    Defect part

    White labelGreat Company Great People

    EXAM

    PLE

    Plasma Display Panel structureAC-PDP discharge theoryAC-PDP discharge theory