BARNEY’S PUMPS INC. LAKELAND • CORAL SPRINGS • JACKSONVILLE X P.O. Box 3529 12080 NW 40th Street P.O. Box 56170 Lakeland, FL 33802-3529 Coral Springs, FL 33065-7602 Jacksonville, FL 32241-6170 2965 Barney's Pumps Place (954) 346-0669 Broward 11306 Business Park Blvd Lakeland, FL 33812-4209 (305) 945-0279 Dade Jacksonville, FL 32256-2725 (863) 665-8500 (954) 346-0993 Fax (904) 260-0669 (863) 666-3858 Fax (904) 260-4913 Fax 25 October, 2017 To: Jeremy Mader Company: John Mader Enterprises, Inc./ Mader Electric Motors Address: 18161 N. Tamiami Trail City, State Zip: North Fort Myers, FL 33903 Reference: Collier County Manatee Booster Pump Station Gentlemen: We are transmitting the following: QTY DESCRIPTION 1 Pump Shop Drawing Package - Electronic These are transmitted for your: Approval Review Use As Requested Information X Other: Forward to County and Engineer Remarks: cc: file Sincerely, Michael Vizza, Sales Engineer LETTER OF TRANSMITTAL
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BARNEY’S PUMPS INC. LAKELAND • CORAL SPRINGS • JACKSONVILLE
X P.O. Box 3529 12080 NW 40th Street P.O. Box 56170 Lakeland, FL 33802-3529 Coral Springs, FL 33065-7602 Jacksonville, FL 32241-6170 2965 Barney's Pumps Place (954) 346-0669 Broward 11306 Business Park Blvd Lakeland, FL 33812-4209 (305) 945-0279 Dade Jacksonville, FL 32256-2725 (863) 665-8500 (954) 346-0993 Fax (904) 260-0669 (863) 666-3858 Fax (904) 260-4913 Fax
25 October, 2017
To: Jeremy Mader Company: John Mader Enterprises, Inc./ Mader Electric Motors
Address: 18161 N. Tamiami Trail
City, State Zip: North Fort Myers, FL 33903
Reference: Collier County Manatee Booster Pump Station Gentlemen: We are transmitting the following:
These are transmitted for your: Approval Review Use As Requested Information X Other: Forward to County and Engineer Remarks: cc: file Sincerely, Michael Vizza, Sales Engineer
LETTER OF TRANSMITTAL
BARNEY’S PUMPS INC. L A K E L A N D • C O R A L S P R I N G S • J A C K S O N V I L L E
SHOP DRAWINGS SUBMITTAL #1
24 October 2017
PROJECT NAME & OWNER Manatee Booster Pump Station Pump Upgrades
Collier County Naples, Florida
CONTRACTOR
TBD (For Installation Only)
ENGINEER
Tetra Tech, Inc. Fort Myers, Florida
SUPPLIER
Barney’s Pumps Lakeland, Florida
CORPORATE OFFICES 2965 BARNEY’S PUMPS PLACE
LAKELAND, FL 33812-4209 P.O. BOX 3529
LAKELAND, FL 33802-3529 PHONE (863) 665-8500
FAX (863) 666-3858
BARNEY’S PUMPS INC. L A K E L A N D • C O R A L S P R I N G S • J A C K S O N V I L L E
Equipment Included In This Submittal Section 11212 Split Case Double Suction Centrifugal Pumps
Tracking Information Barney's Pumps Order #: TBD Equipment Serial Number(s): Provided with O&M Manual
NOTES:1. All dimensions in inches (mm).2. Dimensions may vary ± 3/8" (10).3. Not for construction purposes unless certified.4. Discharge and suction flanges - ANSI Standard
The charts reflect the worst possible conditions at pump shut-off. The effect fromimpeller, shaft sleeves, wearing rings and packing will reduce the amount of deflection.
EXAMPLE: A 5x6x15 pump operating at 1750 R.P.M. on a No. 4power series with a shut-off head of 225 ft. T.D.H. has a SizeFactor of 3.00, a Load Factor of 3.35, a maximum Shaft Deflectionat the centerline of the impeller of .0092, and a minimum BearingLife of 97,000 hours @ 1750 R.P.M.
SPACe SAVING VeRTICAl SPlIT CASe PUMPS – PUT THe MOTOR ABOVe FlOOd CONdITIONS
AURORA® 410 SerieSSingle Stage Split Case PumpsCapacities to 15000 GPM (3407 m3/hr)Heads to 663 Ft. (202 m)Temperatures to 275˚F (135˚C)
IntroductionThe horizontal split case pump has long been used for the handling of liquids where the utmost in reliability and accessibility is paramount. Billions of gallons of liquid have been pumped by split case double suction pumps and billions more will be pumped considering the rapid industrial, agricultural and commercial expansion. The Aurora 410 Series pumps make a significant contribution to the customer requirements for pumps on this type of service. The 410 Series is a modern design based on Aurora’s over 90 years of experience with the design, sales and manufacturing of split case pumps. Look through this brochure and see what real accomplishments can be made when an imaginative approach is taken to the customer’s problem of moving liquids within a piping system.
Model 411 is horizontally baseplate mounted with a driver flexibly coupled to the pump. This design is recommended where floor space is readily available and where flooding of the installation is not possible.
Model 412 is vertically mounted and uses flexible shafting between the driver and the pump. This model is frequently used on difficult applications where flooding of the installation is a possibility.
Model 413 is vertically mounted with an elevated driver coupled directly to the pump through a flexible coupling. Model 413 is very popular for installations where available floor space is limited and where possible flooding is marginal.
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SINGle STAGe SPlIT CASe PUMPS
Pump FeaturesDISCHARGE
SUCTION
STANDARDRIGHT HAND ROTATION
DISCHARGE
OPTIONAL DUAL DRIVERIGHT HAND ROTATION
SUCTION
DISCHARGE
OPTIONAL LEFTHAND ROTATION
SUCTION
DISCHARGE
SUCTION
STANDARDRIGHT HAND ROTATION
DISCHARGE
OPTIONAL DUAL DRIVERIGHT HAND ROTATION
SUCTION
DISCHARGE
OPTIONAL LEFTHAND ROTATION
SUCTION
DISCHARGE
SUCTION
STANDARDRIGHT HAND ROTATION
DISCHARGE
OPTIONAL DUAL DRIVERIGHT HAND ROTATION
SUCTION
DISCHARGE
OPTIONAL LEFTHAND ROTATION
SUCTION
Standard Features•Bronzefittedpumpconstruction
•Bronzeshaftsleeves
•Dynamicallybalancedimpellers
•Bronzecasewearingrings
•Twinvoluteon10"andlargerpumps
•Stainlesssteelimpellerkey
•Regreaseableballbearings
•Singlerowballbearing(inboard)
•Doublerowballbearing(outboard)
•Mechanicalseals...singleunbalanced(Models 412 and 413)
•GraphiteandTFElubricated acrylic packing
• Internalbypassbetweencasingandstuffing box
•125#ASAflanges
•250psicaseworkingpressure
•Carbonsteelshaft
•Stuffingboxbushings
•Liftinglugs
•Hydrostatictest
•Castintegralbearingarms
•Waterslingersandgreaseseals
•Externalbypassbetweencasingandstuffing box (Models 412 and 413)
A. SplitCaseDesign simplifies disassembly. The suction and discharge piping and alignment is
not disturbed. Simply remove the upper casing for service or inspection. Cast lifting lugs are provided. Computer-machined major components with 360 degree registered fits assure concentricity of all parts. Twin volute design balances out radial hydraulic thrust loads on larger split case pumps (see RangeCharts).
B. DynamicallyBalancedImpeller iskeyedtotheshaftandsecuredbyadjustableshaftsleeves.Doublesuction
design balances out hydraulic thrust loads. Vacuum cast process and proven design provides high efficiency and performance.
C. Bronze Shaft Sleeve prevents shaft wear, is slip fit over the shaft, keylocked and extends the entire
lengthofeachstuffingbox.ShaftsleevesandimpellerareO-ringsealedtoeliminate corrosion of the shaft by the pumped liquid. This eliminates the need for high cost, special stainless steel or Monel® shafts.
d. Interchangeable Stuffing Box for mechanical seals or packing. Packing is standard on horizontal pumps.
Optional lantern rings have internal water seal passages between the casing and stuffing box and cannot be damaged. Mechanical seals have carbon against ceramic face. Long life is assured with 303 stainless steel metal parts andBuna-Nelastomers.Severaloptionalmechanicalsealsareavailable.
e. Grease Lubrication purges old grease from bearing. Oil lubrication is optional on horizontal pumps.
Lube fittings are conveniently located for quick access and provide positive bearing lubrication. Oil seals and nonsparking neoprene rotating slingers protect both bearings during pump operation and washdowns.
F. Bearings selected for 50,000 hour minimum life at maximum load. Average bearing
life5xminimum.Doublerowthrustballbearingisstandardonallmodels.Short bearing span holds shaft deflection to .002" at face of stuffing boxat maximum load. Integral bearing arms eliminate bearing misalignment and simplify service.
G. Left-HandRotation can be readily provided with standard parts. Tandem drive pumps require only
a different shaft.
H. Certified Performance with positive suction pressure or with a suction lift is available on each pump
for customer approval. Pumps are all hydrostatically tested.
I. CaseWearingRings and throttle bushings prevent wear on the pump casing and are easily and
inexpensively replaced.
A
B C de
FG
H
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SINGle STAGe SPlIT CASe PUMPS
Vertical Pump FeaturesKey FeaturesA. Coupling Alignment with true alignment is vital to long life and proper performance. To maintain
proper coupling alignment, the mounting bracket is rabbet fitted to the motor.
B. Mechanical Seals Standard construction includes carbon against ceramic face for optimum hot
water performance. Long life is also assured with 303 stainless steel metal partsandBuna-Nelastomers.
C. Bearing Protection Grease seals and water slingers are provided to protect the bearings from
contamination. This important feature is also standard on horizontal pumps.
d. CastIronDripRimBase Accurate positioning of the pump is assured by the mounting base. A drip rim
is incorporated in the base design to control condensation and leakage.
eXTeRNAl UPPeR SeAl FlUSH
A
B
C
d
BenefitsGo vertical and put two pumps where only one horizontal would fit.
Aurora’s® space saving vertical split case pumps have long been recognized for their reliability. This reputation in the field of vertical installations has been re-emphasized since the introduction of theModel 413 as pumps of unmatched quality.
Vertical pumps provide distinct advantages over horizontal pump construction.
•Elevatedmotorprotectsagainstpotentialfloodingifthepumpstation is in a low area. Additional features described for the horizontal pumps are also found in the vertical pumps. There are several features unique only to Model 413.
Individual performance curves should be checked for final selection. For selections not shown on this chart, please refer to the factory.
Power Frame No. 1 Power Frame No. 5Power Frame No. 2 Power Frame No. 6BPower Frame No. 3 Power Frame No. 7Power Frame No. 4 Power Frame No. 7A
Performance CurvesThe individual curve for the size pump selected is found in the catalog. These performance curves give complete operating characteristics, efficiency, horsepower and N.P.S.H. required. Horsepower lines on these curves are based on specific gravity of 1.0. To obtain the horsepower for a liquid of a different specific gravity, multiply the horsepower obtained from the curves by the specific gravity of that liquid. The performance curve illustrated to the left is typical of the individual curves readily available for each pump size.
Notes – Apply to all models: • Maynotbeusedforallpumpsizesinthispowerseries.Consultindividualdimension pages for final selection. † For motor and baseplate dimensions over 200 HP, refer to the factory. 1. Dimensionsandweightsareapproximate. 2. Complete dimensions are available. 3. Not for construction purposes unless certified for approval. 4. Framesizesshownareforopendrip-proofmotorsonly. 5. Add pump, base and motor weight for unit total weight. 6. Conduitboxisshowninapproximateposition.Dimensionsarenotspecifiedastheyvary
with each motor manufacturer. 7. Aurora® reserves the right to make revisions to its products and their specifications
and to this brochure and related information without notice. 8. 10x12x18 and 12x14x15 pump sizes are also available as bottom suction horizontal
Model 411B pumps. See individual dimension pages for complete dimensions.
Models 412 and 413Notes – Apply to all models: * Add1"fortruedischargecenterline. ** Alwaysuselargestof2“D”dimensions. †† These pump sizes are available in a vertical chair mount configuration
in Models 412 and 413. See individual dimensions pages for complete dimensions and weights.
MOdelS 412 ANd 413
P DIA.APPROX.
AGAPPROX.
DH
CPVE
HA
S
DISCHARGESUCTION
YY X
S
YY
A DIA.BASE
X
P DIA.APPROX.
AGAPPROX.
DH
CPVE
HA
S
DISCHARGESUCTION
YY X
S
YY
A DIA.BASE
X
MOdel 411
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SINGle STAGe SPlIT CASe PUMPS
Engineering SpecificationsModels 411, 412 and 413Split Case Base MountedFurnishandinstallasshownontheplans____Right-hand(Left-hand) Aurora® Model (Horizontal – 411) (Vertical – 412 Open Shaft) (Vertical–413FlexibleCoupled)typeSplitCase,DoubleSuction,Single Stage centrifugal pump, size ____x____x____ of bronze fitted (all bronze) (all iron) (stainless steel) construction. The pump shall be capable of delivering at design conditions a capacity of ____GPMwhenoperatingagainstaTotalDynamicHeadof____feet, with a temperature of ____ °F, specific gravity ____. Pump shall have minimum guaranteed efficiency at design capacity of ____%. Pump must also be capable of delivering a maximum of ____ GPM when operating against a head of ____ feet, and at this condition shall have a minimum efficiency of ____%. Minimum shut-offheadacceptablewillbe____feet.Pumpshalloperateatamaximumsynchronousspeedof____RPM.
A unit operating at a lesser rotative speed will be considered, but in no event will a pump operating at more than the maximum speed specified be acceptable. The pump casing halves shall be of the inline piping design and will be constructed of Class 30 cast iron having a minimum tensile strength of 30,000 psi and shall be of sufficient thickness to withstand stresses and strains at full operating pressures.
Casingsshallbesubject toahydrostaticpressure testat150%of the specified duty point. Bearing housing supports, suction and discharge flanges shall be integrally cast with the lower half of thecasing.Removaloftheupperhalfofthecasingmustallowtherotating element to be removed without disconnecting the suction and discharge flanges. The upper casing is to be dowel aligned to the lower casing.
Pump sizes 10" and larger are to be of the twin volute design.Drainopeningsmustbeprovidedinthebearingarmsforremovalof
lubricating liquid. Impeller shall be of the enclosed double suction type and shall be vacuum cast bronze (____). Impeller shall be dynamically balanced and securely fastened to the shaft by key and screw locked shaft sleeves. The vanes shall be designed to reduce noise. The pump shaft shall be made of high grade SAE 1045 steel or equal, accurately machined to give a true running rotatingelement.Theminimumdia.acceptablewillbe____".Theshaft shall be protected from wear by bronze (____) sleeves which are key locked and threaded so that the sleeves tighten with the rotationoftheshaft.BunaO-ringsmustbeprovidedbetweentheimpeller hub and the shaft sleeves to prevent pumped liquid from corroding the shaft.
Pump shall be equipped with easily renewable bronze (____) casing rings (impeller wearing rings) so designed that hydraulic pressure will seat them against a shoulder in the pump case around the full periphery of the wearing ring. The wear rings will be locked in place by the doweling to prevent rotation. The rotating element shall be mounted in heavy duty grease lubricated ball bearings and shall be equipped with water strainers on side next to pump glands.
Bearing housings shall be so designed to flush lubricant through and provide continuous cleaning of bearing surfaces and maximum protection against overheating. The pump shall be supplied with a single row inboard bearing primarily for radial loads and double row outboard bearing primarily for thrust loads. Both bearings shall be regreaseable lubrication ball type, designed for 250,000 hours average life. Each bearing shall be mounted in a machined housing thatismoisture-anddust-proof.Thehousingshallhaveregisteredfits to assure alignment, pinned to prevent rotation and bolted to the bearing arms. Each housing shall be supplied with a grease fitting and a plugged relief port.
Engineering SpecificationsModel 411Stuffing boxes shall be placed on both sizes of the pump centerline to seal the pump shaft. All packed pumps having a suction lift shall be provided with lantern rings connected to the pressure side of the pump by cored passages in the parting flange of the pump. The stuffing boxes shall be equipped with heavy, cast, split glands with extra length, for easy removal for packing inspection and maintenance. Pump and motor shall be mounted on a common heavy baseplate of (steel with drip rim) (formed steel) (structural steel). Pump and motor must be checked for alignment after the pump base has been installed and grouted in place, in accordance with the standards of the Hydraulic Institute. There shall be no strain transmitted to the pumps.
Models 412 and 413Mechanical seal boxes shall be placed on both sides of the pump centerline to seal the pump shaft. Each pump is to be furnished with mechanical seals with all metal parts to be 303 stainless steelwithBuna-Nelastomers,ceramicseat,andcarbonwasher.A bypass line must be provided for the upper seal between the seal faces and the discharge flange to assure adequate venting of the seal chamber and to provide lubrication. All pumps shall be provided with cored passages in the parting flange of the pump to provide additional circulation to both seals. The mechanical seal boxesshallbeequippedwithheavy,cast,onepieceO-ringsealedglands. The pump shall be supported by a cast iron drip rim base.
Model 412Vertical open shaft pumps are to be driven through flexible shafting with dia. tubing and intermediate bearings. Shafting must be of sufficient size to transmit required HP and must be provided with a slip spline which will permit removal of the pump rotating assembly without removing any section of intermediate shafting, bearings, suction or discharge piping.
Model 413Vertical flexible coupled pumps shall be furnished with a cast iron motor bracket which is to be bolted to the vertical casing. The motor bracket must be machined with a register fit to ensure proper alignment of motor and pump shaft.
Models 411 and 413The pumps shall be flexible coupled to a standard (horizontal) (vertical) NEMA, ____ HP, ____ phase, ____ Hertz, ____ volts, ____RPM(drip-proof)(tot.encl.)(hazardouslocation)motor.
800 AIRPORT ROAD, NORTH AURORA, ILLINOIS 60542 WWW.AURORAPUMP.COM
Falk Steelflex Grid CouplingsA general purpose, lubricated design that combines the economy and high torque capacity of a gear coupling with the torsional flexibility of an elastomercoupling. Backed by a 5–year lubrication warranty, Falk Steelflex couplings require no periodic maintenance when lubricated with Falk LTG (Long Term Grease)at installation. Featuring 25 sizes, Steelflex couplings can accommodate torque loads of 7,500,000 (lb-in) and shaft diameters of 20 inches.
WARNING! Mixing grid coupling components from different manufacturers may cause prematurefailure and possible personal injury or property damage from flying debris.
Used primarily to connect theflywheel of an engine to thedriven machinery. It provides forhigher torque ratings withresulting smaller sizes and lowercosts than elastomer couplings.(See Page 34.)
Double piloted designfor connectingequipment where thedistance between shaftsis too large for a spacertype coupling. (See Pages28 & 29.)
Proven to be far superior todrum-type brakes in cost,construction and performance.(See Pages 30 thru 32.)
Complete center section dropsout for easy service of connectedequipment bearings and seals.Ideal for pump applications.(See Pages 16 & 17.)
A combination of twostandard Rexnordcouplings. Utilizes readilyavailable components foran economical price andshorter lead time thanT31/T35 couplings.(See Page 35.)
An economical spacer designfor easy service of connectedequipment bearings and seals.Ideal for pump applications.(See Pages 18 & 19.)
Type T10 Close Coupled Type T50 Piloted
Type T50 Floating Shaft Type BW Brakewheel
Type T10/G82 SpacerType T41/T44 Controlled Torque
Type T35 Half Spacer Type T90 Flywheel
Type T31 Full Spacer Type T70 High Speed
Type T20 Close Coupled Type T63 Disc Brake
Provides a built-in breaking surface right at ornear the centerline of the coupling . . . savesspace and dollars. (See Selection Guide431-310.)
Designed for operating speeds beyondthose of the T10 and T20 designs.Features a one-piece cover and balancedcomponents. (See Page 33.)
A double flexing design featuring avertically split steel cover. Ideal forhigher running speeds. (See Page 15.)
For use on line shaft applications.Can be used in place of singleengagement gear couplings toprovide torsional resiliency andlower overall operating cost.(See Pages 28 & 29.)
A double flexing, close-coupleddesign for use in four bearingsystems. Features a horizontally splitcover which allows for gridreplacement without the movement ofthe connected equipment.(See Page 14.)
� Refer to Page 5 for General Information and Reference Notes.
Sizes 1020 thru 1230T10 covers are cast aluminum alloy; Sizes1240 thru 1260T10 are fabricated steel.
Type HD size range is from 1070-1140 as shown in shared areasbelow. Covers are powder-coated and seals are Nitrile.
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SECTION 3
3 Scotchkote™
134 Fusion-Bonded Epoxy Coating
Product Description3M™ Scotchkote 134 Fusion-Bonded Epoxy Coating is a one-part, heat curable, thermosetting epoxy coating designed for corrosion protection of metal. The epoxy is applied to preheated steel as a dry powder which melts and cures to a uniform coating thickness. This bonding process provides excellent adhesion and coverage on applications such as valves, pumps, pipe drains, hydrants and porous castings. Scotchkote 134 coating is resistant to wastewater, corrosive soils, hydrocarbons, harsh chemicals, and sea water. Powder properties allow easy manual or automatic application by electrostatic or air-spray equipment.
Product Features• No primer required for most applications.• Particularly suitable for electrostatic or air-spray
application on preheated metal articles.• Can be electrostatically applied to unheated metal parts
and subsequently cured by baking.• Long gel time allows application on large or complex
articles, minimizing fear of runs, sags, laminations, or unsightly overspray.
• Especially useful for coating the inside of pipe or other fabrications where a smooth, corrosion resistant coating is required.
• Can be machined by grinding or cutting to meet close tolerance requirements.
• Allows easy visual inspection of coated articles.• Can be painted with alkyd paint, acrylic lacquer,
polyurethane, or acrylic enamel for color coding.• Will not sag, cold flow, or become soft in storage. Long
term storage under most climatic conditions.• Lightweight for lower shipping costs.• Protects over wide temperature range.• Resists direct burial soil stress.• High adhesion and toughness.• Resists cavitation and cathodic disbondment.• Excellent chemical resistance.
• Suitable for elevated temperature service in presence of H2S, CO2, CH4, crude oil and brine when applied over phenolic primer such as Scotchkote 345.
• Long-term performance history in water, sewage, and other service environments.
• Scotchkote 134 coating has been tested and certified to ANSI/NSF Standard 61, Drinking Water System Components.
• Scotchkote 134 FBEC meets the requirements of AWWA Standard C213 and C550.
• Operating temperature dry is 235°F/ 113°C and wet is 175°F/79°C.
General Application Steps1. Remove oil, grease and loosely adhering deposits.2. Abrasive blast clean the surface to NACE No. 2/SSPC-
SP10 ISO 8501:1, Grade SA 2 1/2 near-white metal.3. Apply mechanical masks or mask with materials such as
Scotch™ Glass Cloth Tape 361 or Scotch Aluminum Foil Tape 425 as required.
4. Preheat article to the desired application temperature per cure specifications.
5. Deposit Scotchkote 134 coating by powder spray to the specified thickness.
6. Cure according to cure specifications.7. Visually and electrically inspect for coating flaws after
the coating has cooled.8. Repair all defects.
Cure SpecificationsScotchkote 134 coating may be applied to metal articles which have been preheated to a temperature of 300°F/149°C to 475°F/246°C. After application, Scotchkote 134 coating must be cured according to the cure guide to achieve maximum performance properties.
3M Scotchkote 134 Fusion-Bonded Epoxy Coating Cure GuideTemperature of Article at Time of Powder Application Typical Gel Time Cure Time475°F/246°C 40seconds 7minutes
450°F/232°C 60seconds 10minutes
400°F/204°C 120seconds 15minutes
350°F/177°C 330seconds 25minutes
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Chemical/Pressure/Temperature ResistanceAll tests performed on Scotchkote™ 134 Fusion Bonded Epoxy Coating applied over a 1 mil/25,4 µm phenolic primer. Liquid phase for all test conditions: 33% kerosene, 33% toluene, 34% brine solution of 5% NaCl.
Test Conditions Gas Phase ResultsAutoclave,120°F/49°C 99.5%CO2 Excellentadhesion,nocoatinglossorblistersin48hours,1500psi/10.3MPa 0.5%H2S aqueous,hydrocarbon,orgasphase
Handling and Safety PrecautionsRead all Health Hazard, Precautionary, and First Aid statements found in the Material Safety Data Sheet, and/or product label of chemicals prior to handling or use.
Ordering Information/Customer ServiceFor ordering information, technical information, product information or to request a copy of the Material Safety Data Sheet: Phone: 800/722-6721 or 512/984-9385Fax: 877/601-1305 or 512/984-6296
3M and Scotchkote are trademarks of 3M Company.
Important NoticeAll statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M.
Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted.
3Corrosion Protection Products6801 River Place Blvd. Austin, TX 78726-9000 www.3M.com/corrosion
Your coatings supplier will always designate the degree of surface preparation required for the materials you are using. The basic standards for preparing metal substrates are a joint effort between the Society for Protective Coatings (SSPC) and the National Association of Corrosion Engineers International (NACE). SSPC-SP1 Solvent CleaningRemoval of all visible oil, grease, soil, drawing and cutting compounds, and other soluble contaminants from steel surfaces with solvent, vapor, cleaning compound, alkali, emulsifying agent, or steam. SSPC-SP2 Hand Tool CleaningRemoves all loose mill scale, loose rust, loose paint, and other loose detrimental foreign matter by hand chipping, scraping, sanding, and wire brushing. SSPC-SP3 Power Tool CleaningRemoves all loose mill scale, loose rust, loose paint, and other loose detrimental foreign matter by power wire brushing, power sanding, power grinding, power tool chipping, and power tool descaling. SSPC-SP5 / NACE 1 White Metal Blast CleaningWhen viewed without magnification, the surface shall be free of all visible oil, grease, dust, dirt, mill scale, rust, coating, oxides, corrosion products and other foreign matter. SSPC-SP6 / NACE 3 Commercial Blast CleaningWhen viewed without magnification, the surface shall be free of all visible oil, grease, dust, dirt, mill scale, rust, coating, oxides, corrosion products and other foreign matter of at least 66-2/3% of unit area, which shall be a square 3 in. x 3 in. (9 sq. in.). Light shadows, slight streaks, or minor discolorations caused by stains of rust, stains of mill scale, or stains of previously applied coating in less than 33-1/3% of the unit area is acceptable. SSPC-SP7 / NACE 4 Brush-Off Blast CleaningWhen viewed without magnification, the surface shall be free of all visible oil, grease, dirt, dust, loose mill scale, loose rust, and loose coating. Tightly adherent mill scale, rust, and coating may remain on the surface. Mill scale, rust, and coating are considered tightly adherent if they cannot be removed by lifting with a dull putty knife. SSPC-SP10 / NACE 2 Near-White Blast CleaningWhen viewed without magnification shall be free of all visible oil, grease, dust, dirt, mill scale, rust, coating, oxides, corrosion products and other foreign matter of at least 95% of each unit area. Staining shall be limited to no more than 5 percent of each unit area, and may consist of light shadows, slight streaks, or minor discolorations caused by stains of rust, stains of mill scale, or stains of previously applied coatings. Unit area shall be approximately 3 in. x 3 in. (9 sq. in.). SSPC-SP11 Power Tool Cleaning to Bare MetalWhen viewed without magnification, the surface shall be free of all visible oil, grease, dirt, dust, mill scale, rust, paint, oxides, corrosion products, and other foreign matter. Slight residues of rust and paint may be left in the lower portion of pits if the original surface is pitted. The surface profile shall not be less than 1 mil (25 microns).
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HI-BUILD EPOXOLINE II
PRODUCT DATA SHEET
N69 or V69
PRODUCT PROFILE
GENERIC DESCRIPTION Polyamidoamine Epoxy
COMMON USAGE An advanced generation epoxy for protection and finishing of steel and concrete. It has excellent resistance to abrasionand is suitable for immersion as well as chemical contact exposure. Contact your local Tnemec representative for a list ofchemicals. This product can also be used for lining storage tanks that contain demineralized, deionized or distilled water.Note: Series V69 conforms with air pollution regulations limiting Volatile Organic Compounds (VOC) to a maximum of250 grams/litre (2.08 lbs/gal) in areas requiring less than 100 grams/litre VOC, please refer to the Series L69 data sheet.
COLORS Refer to Tnemec Color Guide. Note: Epoxies chalk with extended exposure to sunlight. Lack of ventilation, incompletemixing, miscatalyzation or the use of heaters that emit carbon dioxide and carbon monoxide during application and initialstages of curing may cause yellowing to occur.
FINISH Satin
SPECIAL QUALIFICATIONS A two-coat system at 4.0-6.0 dry mills (100-150 dry microns) per coat passes the performance requirements of MIL-PRF-4556F for fuel storage.
PERFORMANCE CRITERIA Extensive test data available. Contact your Tnemec representative for specific test results.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.comshould be referenced for the most current technical data and instructions or you may contact your Tnemec representativefor current technical data and instructions.
PRIMERS Steel: Self-priming or Series 1, 27, 37H, 66, 90E-92, 90-97, 90-1K97, 91-H2O, 94-H2O, 135, 161, 394, 530Galvanized Steel and Non-Ferrous Metal: Self-priming or Series 66, 161Concrete: Self-priming or Series 130, 218CMU: Self-priming or 54-562, 130, 215, 216, 218
TOPCOATS 46H-413, 66, L69, N69, 73, 84, 104, 113, 114, 161, 175, 1028, 1029, 1070, 1071, 1072, 1074, 1074U, 1075, 1075U, 1077,1078. Refer to COLORS on applicable topcoat data sheets for additional information. Note: The following recoat timesapply for Series N69/V69: Immersion Service—Surface must be scarified after 60 days. Atmospheric Service—After 60days, scarification or an epoxy tie-coat is required. Contact your Tnemec representative for specific recommendations.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.comshould be referenced for the most current technical data and instructions or you may contact your Tnemec representativefor current technical data and instructions.
SURFACE PREPARATION
PRIMED STEEL Immersion Service: Scarify the Series 66, N69/V69 or 161 prime coat surface by abrasive blasting with fine abrasive beforetopcoating if it has been exterior exposed for 60 days or longer and N69/V69 is the specified topcoat.
Surface preparation recommendations will vary depending on substrate and exposure conditions. Contact your Tnemecrepresentative or Tnemec Technical Services.
CAST/DUCTILE IRON Contact your Tnemec representative or Tnemec Technical Services.
CONCRETE Allow new concrete to cure 28 days. For optimum results and/or immersion service, abrasive blast referencing SSPC-SP13/NACE 6, ICRI CSP 2-4 Surface Preparation of Concrete and Tnemec’s Surface Preparation and Application Guide.
CMU Allow mortar to cure for 28 days. Level protrusions and mortar spatter.
PAINTED SURFACES Non-Immersion Service: Ask your Tnemec representative for specific recommendations.
ALL SURFACES Must be clean, dry and free of oil, grease, chalk and other contaminants.
Published technical data and instructions are subject to change without notice. The online catalog at www.tnemec.comshould be referenced for the most current technical data and instructions or you may contact your Tnemec representativefor current technical data and instructions.
TECHNICAL DATA
VOLUME SOLIDS 67.0 ± 2.0% (mixed) †
RECOMMENDED DFT 2.0 to 10.0 mils (50 to 255 microns) per coat. Note: MIL-PRF-4556F applications require two coats at 4.0-6.0 mils (100-150microns) per coat. Otherwise, the number of coats and thickness requirements will vary with substrate, applicationmethod and exposure. Contact your Tnemec representative.
CURING TIME AT 5 MILS DFT Without 44-700 Accelerator
Temperature To Handle To Recoat Immersion
90°F (32°C) 4 hours 7 hours 6 days
80°F (27°C) 5 hours 8 hours 7 days
70°F (21°C) 7 hours 10 hours 7 days
60°F (16°C) 8 hours 12 hours 9 days
50°F (10°C) 12 hours 16 hours 12 days
Curing time varies with surface temperature, air movement, humidity and film thickness. Note: For faster curing and low-temperature applications, add No. 44-700 Epoxy Accelerator; see separate product data sheet.
THEORETICAL COVERAGE 1,074 mil sq ft/gal (26.4 m²/L at 25 microns). See APPLICATION for coverage rates. †
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Text Box
Exterior of pump casing
NUMBER OF COMPONENTS Two: Part A (amine) and Part B (epoxy)
PACKAGING 5 gallon (18.9L) pails and 1 gallon (3.79L) cans — Order in multiples of 2.
NET WEIGHT PER GALLON N69: 13.67 ± 0.25 lbs (6.10 ± .11 kg) (mixed) V69: 14.01 ± 0.25 lbs (6.36 ± .11 kg) (mixed) †
STORAGE TEMPERATURE Minimum 20°F (-7°C) Maximum 110°F (43°C)
TEMPERATURE RESISTANCE (Dry) Continuous 250°F (121°C) Intermittent 275°F (135°C)
SHELF LIFE Part A: 24 months; Part B: 12 months at recommended storage temperature.
FLASH POINT - SETA N69 & V69 Part A: 82°F (28°C) N69 Part B: 93°F (34°C) V69 Part B: 86°F (30°C)
HEALTH & SAFETY Paint products contain chemical ingredients which are considered hazardous. Read container label warning and MaterialSafety Data Sheet for important health and safety information prior to the use of this product.Keep out of the reach of children.
Dense Concrete & Masonry: From 100 to 150 sq ft (9.3 to 13.9 m²) per gallon.CMU: From 75 to 100 sq ft (7.0 to 9.3 m²) per gallon.(1) Note for Steel: Roller or brush application requires two or more coats to obtain recommended film thickness. Also,Series N69 can be spray applied to an optional high-build film thickness range of 8.0 to 10.0 dry mils (205 to 255 drymicrons) or 11.5 to 14.5 wet mils (209 to 370 wet microns). Allow for overspray and surface irregularities. Film thicknessis rounded to the nearest 0.5 mil or 5 microns. Application of coating below minimum or above maximum recommendeddry film thicknesses may adversely affect coating performance. †
MIXING l. Start with equal amounts of both Parts A & B.2. Using a power mixer, separately stir Parts A & B.3. (For accelerated version. If not using 44-700, skip to No. 4.)Add four (4) fluid ounces of 44-700 per gallon of Part A while Part A is under agitation.4. Add Part A to Part B under agitation, stir until thoroughly mixed.5. Both components must be above 50°F (10°C) prior to mixing. For application of the unaccelerated version to surfacesbetween 50°F to 60°F (10°C to 16°C) or the accelerated version to surfaces between 35°F to 50°F (2°C to 10°C), allowmixed material to stand 30 minutes and restir before using.6. For optimum application properties, the material temperature should be above 60°F (16°C).Note: The use of more than the recommended amount of 44-700 will adversely affect performance.
THINNING Use No. 4 or No. 60 Thinner. For air spray, thin up to 10% or 3/4 pint (380 mL) per gallon. For airless spray, roller orbrush, thin up to 5% or 1/4 pint (190 mL) per gallon. Note: When using Series V69, a maximum of 2.5% of No. 4 Thinnermay be used to comply with VOC regulations.
POT LIFE Without 44-700 15 hours at 50°F (10°C) 5 hours at 77°F (25°C) 3 hours at 100°F (38°C)With 44-700 8 hours at 35°F (2°C) 4 hours at 77°F (25°C) 1 hour at 100°F (38°C)
APPLICATION EQUIPMENT Air Spray ‡
Gun Fluid Tip Air Cap Air Hose ID Mat’l Hose ID AtomizingPressure Pot Pressure
DeVilbiss JGA E 765 or 704 5/16” or 3/8”(7.9 or 9.5 mm)
3/8” or 1/2”(9.5 or 12.7
mm)
75-100 psi(5.2-6.9 bar)
10-20 psi(0.7-1.4 bar)
Low temperatures or longer hoses require higher pot pressure.
Airless Spray ‡
Tip Orifice Atomizing Pressure Mat’l Hose ID Manifold Filter
0.015”-0.019”(380-485 microns)
3000-4800 psi(207-330 bar)
1/4” or 3/8”(6.4 or 9.5 mm)
60 mesh(250 microns)
Use appropriate tip/atomizing pressure for equipment, applicator technique and weather conditions.‡ Spray application of first coat on CMU should be followed by backrolling. Note: Application over inorganic zinc-richprimers: Apply a wet mist coat and allow tiny bubbles to form. When bubbles disappear in 1 to 2 minutes, apply a fullwet coat at specified mil thickness.Roller: Use 3/8” or 1/2” (9.5 mm or 12.7 mm) synthetic woven nap roller cover. Use longer nap to obtain penetration onrough or porous surfaces.Brush: Recommended for small areas only. Use high quality natural or synthetic bristle brushes.
SURFACE TEMPERATURE Minimum 50°F (10°C) Maximum 135°F (57°C)The surface should be dry and at least 5°F (3°C) above the dew point. Coating will not cure below minimum surfacetemperature.
CLEANUP Flush and clean all equipment immediately after use with the recommended thinner or MEK.
† Values may vary with color.
PRODUCT DATA SHEET
HI-BUILD EPOXOLINE II | N69 or V69
WARRANTY & LIMITATION OF SELLER'S LIABILITY: Tnemec Company, Inc. warrants only that its coatings represented herein meet the formulation standards of Tnemec Company, Inc. THEWARRANTY DESCRIBED IN THE ABOVE PARAGRAPH SHALL BE IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIEDWARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. Thebuyer's sole and exclusive remedy against Tnemec Company, Inc. shall be for replacement of the product in the event a defective condition of the product should be found to exist and theexclusive remedy shall not have failed its essential purpose as long as Tnemec is willing to provide comparable replacement product to the buyer. NO OTHER REMEDY (INCLUDING, BUT NOTLIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, ENVIRONMENTAL INJURIES OR ANY OTHER INCIDENTALOR CONSEQUENTIAL LOSS) SHALL BE AVAILABLE TO THE BUYER. Technical and application information herein is provided for the purpose of establishing a general profile of the coating andproper coating application procedures. Test performance results were obtained in a controlled environment and Tnemec Company makes no claim that these tests or any other tests, accuratelyrepresent all environments. As application, environmental and design factors can vary significantly, due care should be exercised in the selection and use of the coating.
Tnemec Company Incorporated 6800 Corporate Drive Kansas City, Missouri 64120-1372 1-800-TNEMEC1 Fax: 1-816-483-3969 www.tnemec.com