Leslie Gertsch Harvesting NEOs: The Mining …kiss.caltech.edu/workshops/neo/presentations/ShortCourse...Mining • mining = extraction of geologic materials for use • mining engineering

Harvesting NEOs: The Mining Engineering Perspective

Leslie Gertsch

11 August 2014

Outline

• Mining terms• Small-body classification for mining• Unit operations• Stages in the life of an asteroid mine• Mining methods

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Mining

• mining = extraction of geologic materials for use

• mining engineering = applying science, engineering fundamentals, and appropriate technology to recover geologic materials

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Mining Terms

• mineral deposit = a naturally occurring concentration of geologic material– ore = anything that can be mined for a net benefit

• may include one or several target substances

– most mineral deposits are not ore, because• the concentrated material is not of interest; or• the deposit is too small; or• the material is in an un-extractable form

– gangue = unwanted material intermixed with the target substance

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More Mining Terms

• reserves vs. resources– reserves = ore known to exist, and available to

mine– resources = potential ore

• recovery = proportion of in-place target substance that can be separated from waste material

• dilution = amount of waste material inextricably bound to target substance

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Small-Body Classification for Mining

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Apply to All Asteroids and Comets

• Group 0. Ice composites– Very weak, mostly ices with or without organic

compounds.• Group 1. Friable rock

– Similar to Group 0, but with low volatile amounts. Weak.• Group 2. Hard rock

– Strong and brittle, the most similar to materials encountered in terrestrial mining practice.

• Group 3. Metallic:– 3a. Massive metal – may be ductile.– 3b. Rock-metal composites – would fracture mainly at

rock-metal interfaces.

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Group 0 Example: Comet Churyumov-Gerasimenko

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Group 1 Example: Mathilde(?)

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Group 2 Example: Ida(?)

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Group 3b Example: Lutetia(?)

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Unit Operations

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Mining Unit Operations

• generic fundamental activities to acquire ore while minimizing handling of gangue

• terrestrial basics:– fragmentation – detach ore from surrounding mass– excavation – remove ore from surroundings – often

combined with fragmentation– transportation – move ore through the process– beneficiation – increase the concentration of target

substance– support activities

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Fundamental Constraints

• terrestrial:– unidirectional, constant-magnitude gravity vector– energy scarcity– mass abundance– difficult deposit access– originally derived from human physical capabilities

• asteroids:– variable gravity vector– energy abundance– launch mass limitations– difficult location access– difficult human participation

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Example: Sand & Gravel Pit

• fragmentation, excavation, and some transportation accomplished by track hoes

• beneficiation is by simple size separation• further transportation is by truck• site maintenance is

by bulldozer

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Example: Large Open-Pit Gold Mine

• fragmentation is by drilling-and-blasting• excavation is by hydraulic excavator• transport is by truck• liberation is by crushing and grinding• separation is by

carbon adsorption& cyanide leaching

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Example: Underground Copper Mine

• fragmentation is by drilling-and-blasting• excavation is by load-haul-dump• transportation is by truck, conveyor, & hoist• liberation is by crushing and grinding• separation is by

froth flotation

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Example: Underground Salt Mine

• liberation is by chemical dissolution• transport is by slurry pipeline• concentration is by evaporative precipitation

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Stages in the Life of an Asteroid Mine

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Subsurface Fluids

Prospecting

1.1

Exploration

1.2

Development

1.3

Atmospheric Gases

2.1

2.2

Regolith

2.3

Rock

2.4

Resource Assessment

1

Resource Acquisition

Resource Beneficiation

Site Management

2 3 4

Mixed Materials

2.5

Openings as Product

2.6

Waste Materials

2.7

Phase Change

Particle Size Change

Separation

3.1

3.2

3.3

Site Planning

Dust Control

4.1

4.2

Anchoring & Tethering

4.3

Ground Stability

4.4

Transportation and Storage

4.5

Auxiliary Operations

4.7

Monitoring

4.6

Waste Management

4.8

Closure & Reclamation

4.9

Materials Handling

3.4

Asteroid Mining Phases

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Asteroid Mining Sequence: Prospecting

1. decide on target substance

2. locate target NEOs3. gain access to NEO4. characterize NEO5. prepare NEO

6. mining operations7. ore beneficiation8. transport9. closure &

reclamation

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Asteroid Mining Sequence: Exploration

1. decide on target substance

2. locate target NEOs3. gain access to NEO4. characterize NEO

a) surface propertiesb) internal propertiesc) orbital properties

5. prepare NEO6. mining operations7. ore beneficiation8. transport9. closure &

reclamation

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Asteroid Mining Sequence: Development

1. decide on target substance

2. locate target NEOs3. gain access to NEO4. characterize NEO5. prepare NEO

a) anchor and tetherb) control NEO motionc) restrain NEO

d) install operations platforms

e) bag all or part of NEO

f) install support equipment

6. mining operations7. ore beneficiation8. transport9. closure &

reclamation

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Asteroid Mining Sequence: Acquisition

1. decide on target substance

2. locate target NEOs3. gain access to NEO4. characterize NEO5. prepare NEO

6. mining operationsa) access the oreb) remove the ore

7. ore beneficiation8. transport9. closure &

reclamation

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Asteroid Mining Sequence: Beneficiation

1. decide on target substance

2. locate target NEOs3. gain access to NEO4. characterize NEO5. prepare NEO

6. mining operations7. ore beneficiation

a) liberationb) separation

8. transport9. closure &

reclamation

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Asteroid Mining Sequence: Transport

1. decide on target substance

2. locate target NEOs3. gain access to NEO4. characterize NEO5. prepare NEO

6. mining operations7. ore beneficiation8. transport

a) supplies & supportb) miningc) processingd) marketing

9. closure & reclamation

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Asteroid Mining Sequence: Closure

1. decide on target substance

2. locate target NEOs3. gain access to NEO4. characterize NEO5. prepare NEO

6. mining operations7. ore beneficiation8. transport9. closure &

reclamationa) remove/recycle

equipmentb) prevent future

problems

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Mining Methods

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Mining Method

• how the unit operations are accomplished for a given deposit type– same unit operations can be accomplished by

various technologies– take advantage of environment and orebody

characteristics – terrestrial examples:• block caving uses gravity and the fracturability of the

rock mass to fragment and excavate the ore• longwall mining uses differences in fracturability of coal

and sandstone to control stability of the rock mass• mills built on hillsides use gravity to transport ore

through beneficiation steps

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Target: Volatile Ices

• mining method derived from in situ solution and block caving

• likely asteroids:– Group 0

• mining sequence:– primary fragmentation– bagging of major fragments– heating– fragmentation of refractory portion(s)– repeat as needed

Churyumov-Gerasimenko

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Target: REEs

• mining method derived from bulk mining of disseminated metal orebodies

• likely asteroids:– Groups 1-3

• mining sequence for spin caving:– maintain or increase body spin– set up two opposing bags sized for half the body– blast even-massed layers off both ends

simultaneously – repeat– wind up and release inter-bag tether to segregate

fragments

Matilde

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Target: PGEs

• mining method derived from narrow-vein deposit methods

• likely asteroids:– large, cohesive Group 2 bodies

• mining sequence:– locate vein outcrops– fragment & excavate

with gripper-basedcontinuous miner

Ida

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Target: Native Metals

• mining method derived from smelting• likely asteroids:

– Group 3a, some Group 3b

• mining sequence:– bag the body– solar concentrator for

differential heating

Lutetia

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What About Rubble Pile Asteroids?

• it depends on particle compositions & sizes• gain experience with small, monolithic bodies

– mineral economics determines minimum size– orbital dynamics and rock strength determine

maximum size

• then “move up”to multi-component bodies

Itokawa

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Mining Method w.r.t. Asteroid Size

• smallest bodies likely to be monolithic and free of regolith cover

• intermediate-sized bodies may require hierarchical approach:– fragment into sizes amenable to small-body

methods

• largest bodies may be amenable to underground mining techniques– especially if ore occurs in narrow veins

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Questions?

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Backup Slides

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Generic Resource Extraction

Prospecting

1.1

Exploration

1.2

Development

1.3

Atmospheric Gases

Subsurface Liquids & Gases

2.1

2.2

Regolith

2.3

Rock

2.4

Resource Assessment

1

Resource Acquisition

Resource Beneficiation

Site Management

2 3 4

Mixed Materials

2.5

Openings as Product

2.6

Waste Materials

2.7

Phase Change

Particle Size Change

Separation

3.1

3.2

3.3

Site Planning

Dust Control

4.1

4.2

Anchoring & Tethering

4.3

Ground Stability

4.4

Transportation and Storage

4.5

Auxiliary Operations

4.7

Monitoring

4.6

Waste Management

4.8

Closure & Reclamation

4.9

Materials Handling

3.4

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Resource Assessment Components

Prospecting

1.1

Exploration

1.2

Development

1.3

Resource Assessment

1

Compilation of Previous Data

1.1.1

Direct Methods

1.1.2

Indirect Methods

1.1.3

Direct Methods

1.2.1

Indirect Methods

1.2.2

Detailed Site Information

1.3.1

Extraction Method Selection1.3.2

Development

1.3.3

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Resource Extraction Components

Subsurface Fluids

2.2

Rock

2.4

Openings as Product

2.6

Resource Acquisition

2

Interior

2.2.1

Exterior

2.2.2

Fragmentation

2.4.1

Excavation

2.4.2

Surface-Access

2.6.1

Subsurface-Access

2.6.2

Auxiliary Operations

2.8

Ground Stability

2.8.1

Anchoring

2.8.2

Dust Control

2.8.3

Anchoring

2.3

Fragmentation

2.3.1

Excavation

2.3.2

Material Handling

2.3.3

Material Handling

2.4.3

Mixed Materials

2.5

Volatiles from Regolith

2.5.1

Mixed Waste Materials

2.5.2

Material Handling

2.5.3

Waste Materials

2.7

Gaseous Waste

2.7.1

Liquid Waste

2.7.2

Solid Waste

2.7.3

Mined Waste Handling

2.7.4

Waste Disposal

2.8.4

Material Handling

2.4.3

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Resource Beneficiation Components

Phase Change

3.1

Particle Size Change

3.2

Separation

3.3

Resource Beneficiation

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Gases → Other Phases

3.1.1

Liquids →Other Phases

3.1.2

Comminution

3.2.1

Agglomeration

3.2.2

Plasma Separation

3.3.1

Gaseous Separation

3.3.2

Materials Handling

3.4

Batch Transport

3.4.1

Continuous Transport

3.4.2

Storage

3.4.3

Process Monitoring

3.2.3

Solids →Other Phases

3.1.3

Process Monitoring

3.1.4

Liquid Separation

3.3.3

Granular Solids Separation

3.3.4

Other Methods

3.3.5

Process Monitoring

3.3.6

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Mine Site Management

Dust Control

4.2

Ground Stability

4.4

Site Monitoring

4.6

Site Management

4

Interior

4.2.1

Exterior

4.2.2

Surface

4.4.1

Subsurface

4.4.2

Infrastructure Performance

4.6.1

Ground Stability

4.6.2

Waste Management

4.8

Disposal Site Preparation

4.8.1

Material Handling

4.8.2

Anchoring & Tethering

4.3

In Regolith

4.3.1

In Rock

4.3.2

Other Approaches

4.3.3

Whole-Body

4.4.3

Transport & Storage

4.5

Batch Mode

4.5.1

Continuous Mode

4.5.2

Storage

4.5.3

Auxiliary Operations

4.7

Power

4.7.1

Communica-tions

4.7.2

Parts and Supplies

4.7.3

Equipment Maintenance

4.7.4

Site Planning

4.1

Site Logistics

4.1.1

Site Preparation

4.1.2

Environmental Quality

4.4.3

Infrastructure Maintenance

4.7.5

Closure & Reclamation

Site Closure

4.9.1

Reclamation

4.9.2

Long-Term Stabilization

4.9.3

Long-Term Monitoring

4.9.4

4.9

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Mining

• mineral deposits form when natural processes segregate substances– if it's a substance humans can use, then the deposit is a

potential orebody– most mineral deposits are not of interest, so aren't studied

or mined

• natural segregation accomplishes part of the beneficiation required for extraction – can be as simple as the carbonaceous chondrite proportion

of the NEO population – or as complex as PGE* veins in multi-lithology breccia

*platinum-group element

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Mining Methods

• classified by access type– surface– underground

• classified by ground support type– naturally supported– artificially supported– unsupported, allowed to fail

• classification by deposit type– same unit operations often accomplished by

various technologies / methods

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Mining Methods by Access

• surface– open-pit– quarry– area mine

• underground– categorized by support type (next slide)

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Mining Methods by Support Type

• naturally supported– room-and-pillar– sublevel stoping– longhole open stoping

• artificially supported– cut-and-fill

• overhand• underhand

– shrinkage stoping– vertical crater retreat

• unsupported –allowed to fail– longwall/shortwall– sublevel caving– block/panel caving

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Mining Methods by Deposit Type

• fuel minerals– coal– uranium

• nonfuel minerals– base metals– precious metals– industrial minerals– construction

materials

• rock type– hard rock (> 50-100

MPa)– soft rock

• petroleum• water

– fresh surface water– salt surface water– groundwater

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