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Service / Parts ................................................................................ phone (818) 727-2100 ................................................................... fax (818)407-1004
Programming Support ..................................................................... phone (818) 727-2100 .................................................................... fax (818) 407-0061
1990-1A 1090-3B J1-1 J12-6 BROW N J1-2 J12-5 YELLOW J1-3 J12-1 RED J1-4 J12-4 GREEN J1-5 J12-3 ORANG J1-6 J12-8 W HITE J1-7 J12-2 BLUE J1-8 J12-7 VIOLET J12-9 GREEN J12-10 W HITE J12-11 RED J12-12 BLACK
WORKLIGHT 2 (optional)
WORKLIGHT 1
1090-3B
FADAL 1990-1
OR
1090-6
MAN-0137_A
8 STANDARD VMC
FADAL MACHINING CENTERS1.7 WRG-0026_E
1.7.1 1980_0_15K_AIR_OIL_SHT_1
9
LEGACY CNC88 WIRING DIAGRAM
2006 STANDARD VMC
1.8 WRG-0026_D1.8.1 15K_AIR_OIL_HARNESS_SHT_2
MAN-0137_A
10 STANDARD VMC
FADAL MACHINING CENTERS1.9 WRG-0030_C
1.9.1 VMC_AC_BRUSHLESS_POWER
11
LEGACY CNC88 WIRING DIAGRAM
W ASH PUMP
COOLANT THRU
W ASHDOWN
2006 STANDARD VMC
1.10 WRG-0037_F1.10.1 AUGER_WASHDOWN_COOLANTTHRU
AUGER
AUGER MOTOR
MAN-0137_A
12 STANDARD VMC
FADAL MACHINING CENTERS1.11 WRG-0040_C
1.11.1 COOLANT_PUMP
13
LEGACY CNC88 WIRING DIAGRAM
SHT_1
J6 J13 #8
BLA
CK
J10
#7
RE
D J
10 #
8
BLAC
K
BR
OW
N 3
2 C
ON
DU
CTO
R, 2
2 A
WG
BR
OW
N 1
8 AW
G
WH
ITE
18
AW
G
SP
IND
LE M
OVI
NG
BR
OW
N 9
BROWN 18 AWG
PALLET MOVING
WHITE 18 AWG
BROWN 18 AWG
BROWN 18 AWG
WH
ITE
3
BLA
CK
1
GR
EEN
2
WH
ITE
4
BR
OW
N 8
BR
OW
N 7
BR
OW
N 6
BR
OW
N 5
RE
D 4
2 CONDUCTOR, 20 AWG
BR
OW
N 1
0
BR
OW
N 1
1
WH
ITE
12
BR
OW
N 1
8 AW
G
BR
OW
N 1
8 AW
G
BROWN 18 AWG
BROWN 18 AWG
RED
PRESS TOOVERRIDE AXIS LOCKOUT
Phantom lines show wiring offuture axis lockout option.Axis lockout is not used at this time.
(This diagram only shows the wiringrelevant to the CE door interlocks.See VMC wiring diagram for all other wiring.)
J4-1 REDJ4-3 BLACK
SPINDLE ORIENTATIONSENSOR
PALLET CHANGERPUMP STARTER
T CHANGER - 1100-3iagram only shows the wiring relevant to the CE door interlocks.llet changer wiring diagram for all other w iring.)
1100-1(This diagram only shows the wiringrelevant to the CE door interlocks.See VMC wiring diagram for all other wiring.)
1100-2(This diagram only show the wiring relevant to the CE door interlocks.See VMC wiring diagram for all other wiring.)
IF DATC HAS NO CONTACTOR FEEDING J8, THEN WIRES FROM J7 PINS 7 & 8 GO DIRECT TO J2 PINS 1 & 2 ON 2030.
DATC - 1330(This diagram only shows the wiring relevant to the CE door interlocks.)See DATC wiring diagram for all other w iring.
1330-1B
J104
-1 R
ED
J104
-3 B
LAC
K
PRESSTO
UNLOCK
SIDE DOOR
SIDE DOOR
IF VMC IS AN AUGER MACHINETHE 1310 AND DASHED CONNECTIONS REPLACE THE 2000 BOARD .(This only shows CE door wiring. SeeAuger w iring diagram for auger wiring.)
F42 - 3A FUSE
J4-1 REDJ4-3 BLACK
12
J14
TOO
L INS
ER
TER IN
TERLO
CK
PC
B-
2 CONDUCTOR, 22 AWG
#7
#8
#2
#1
SP
IND
LE E
NAB
LED
WH
ITE
18
AWG
BR
OW
N 1
8 A
WG
BR
OW
N 1
8 A
WG
BR
OW
N 1
8 A
WG
SPINDLE
2 C
ON
DU
CTO
R, 2
2 AW
G
BLAC
KR
ED
BLAC
KR
ED
RED
BLAC
K
BR
OW
N 1
WH
ITE
2
2 CONDUCTOR, 22 AWG
BR
OW
N 1
8 A
WG
J6 #7
IDEC assembled switch ALFW2B9911DN-G-120V (ELE-1344), (includes lens ALW 2BLD-G and green LED lamp LSPD-120-G)LBL-0462
PALLE(This dSee pa
DISABLES SPINDLEW HEN DOOR IS OPEN
8 CONDUCTOR, 20 AW G
GREEN
W HITE
BLACK
GREEN
RED
W HITE
BLACK
GREEN
RED
W HITE
4 C
ON
DU
CTO
R, 2
2 AW
G
W HITE
RIGHT
BROWN
BLUEW HITE
BLACK
LEFT
4
3
BLACK
BLUE
BROWN
RED
W HITEX2
GREEN
X1 RED
J7 #8
J7 #7
RED
BLAC
K
BLAC
K
RED
BROWN 18 AWG
W HITE 18 AWG
#4#2
GENEVA SLIDE MOVING
or
DATC ON
J1-9 J1-10
#8
#10
#9
FRONT DOOR
INTERLOCKS SHOW N IN DOOR-CLOSED STATE.
BLU
EO
RAN
GE
BLA
CK
RED
-BLK
RED
GR
EEN
WH
ITE
-BLK
WH
ITE
BLAC
K
WH
ITE
RED
GR
EEN
WH
ITE
BLAC
K
RED
GR
EEN
WH
ITE
BLAC
K
RED
GR
EEN
WH
ITE
18
AWG
PIN
K, 2
0 A
WG
4 CONDUCTOR, 20 AW G
4 CONDUCTOR, 22 AWG
4 CONDUCTOR, 22 AW G
BLACKW HITEREDGREEN
W HITEBLACK
REDGREEN
W HITEBLACK
REDGREEN
SOCKETS
BLAC
K
BLU
E
ORANGE
WHITE-BLKRED-BLK
REDGREEN
WHITE
SPLICE
PINS
GR
EEN
WH
ITE
RED
BLACK
GREENWHITERED
4 CONDUCTOR, 22 AW G
BLAC
K
RED
WH
ITE
GR
EEN
RE
D
BLAC
K
MAN-0137_A
14 STANDARD VMC
FADAL MACHINING CENTERS1.13 WRG-0042_A
1.13.1 TRANSFORMER_THERMAL_SWITCH
TO 1100-1 TO RELAY ON TRANSFORMER
IF THERE IS A SPINDLE OVERLOAD RELAY,W IRE AS BELOW.
MATERIAL LIST: Omron relay socket (#PYF14A-E) (ELE-1440) Omron MY4N relay 110VAC coil (ELE-0072) Selco thermal switches (2) (UP62-120C or UP72-120C) (ELE-1441) (Switches may be for any temperature rating from 110C to 120C) 16AWG brown wire (2 pieces 8.5 feet long) 18AWG white wire (1 piece 12 inches long) 18AWG brown wire (2 pieces, 15 and 10 inches) Crimp connector (WIR-0190) Loctite Blue RTV Silicone Adhesive
1. TURN OFF POWER.2. ATTACH RELAY SOCKET TO UPPER DIN RAIL ON TRANSFORMER. (ON T820, YOU MAY NEED TO SLIDE WAGO TERMINALS TO THE RIGHT.)3. CONNECT BROW N W IRE MARKED "A16" TO THE LOAD SIDE OF THE A16 CIRCUIT BREAKER.4. CONNECT W HITE W IRE MARKED "15" TO TERMINAL 15 ON THE TRANSFORMER.5. FIND LOCATION W HERE THERMAL SW ITCH W ILL SLIP BETW EEN TRANSFORMER COILS (SHOULD BE SNUG).6. APPLY HIGH TEMPERATURE RTV SILICONE SEALANT TO THERMAL SWITCH AND INSERT BETW EEN COILS OF TRANSFORMER. PUSH INTO POSITION WITH SMALL SCREW DRIVER IF NEEDED.7. APPLY ADDITIONAL HIGH TEMPERATURE RTV SILICONE SEALANT OVER SWITCH TO HOLD SW ITCH IN PLACE AND TO INSULATE IT FROM THE AIR ABOVE. BEAD ABOVE SW ITCH SHOULD BE AT LEAST 1/4" THICK.7. IF VMC HAS A THERMAL OVERLOAD RELAY FOR THE SPINDLE MOTOR CONNECT THE TWO WIRES MARKED "1100-1 TB2-26" AND "1100-1 TB2-30" AS SHOW N IN THE DOTTED BOX AND CONTINUE AT STEP 11.8. ROUTE THE TW O W IRES MARKED "1100-1 TB2-26" AND "1100-1 TB2-30" TO THE 1100-1 BOARD.9. REMOVE THE JUMPER W IRE FROM 1100-1 TB2 TERMINAL 26 TO 30.10. CONNECT "TB2-26" W IRE TO TB2 TERMINAL 26 ON THE 1100-1 AND W IRE "TB2-30" TO TERMINAL 30. (THIS IS W HERE YOU REMOVED THE JUMPER WIRE FROM.)11. POW ER ON MACHINE. RELAY SHOULD BE ON AND MACHINE SHOULD NOT BE IN EMERGENCY STOP. W HEN THE TRANSFORMER EXCEEDS 130 DEGREES C, THE THERMAL SENSORS WILL OPEN, THE RELAY W ILL GO OFF, AND THE MACHINE W ILL ENTER EMERGENCY STOP UNTIL THE TRANSFORMER COOLS BELOW 90 DEGREES C.12. TEST: REMOVE THE RELAY FROM THE SOCKET; VMC SHOULD GO INTO EMERGENCY STOP. (SINCE THE TRANSFORMER W ILL NOT NORMALLY REACH A TEMPERATURE TO TRIP THE THERMAL SW ITCHES, THIS IS THE ONLY WAY TO TEST THE W IRING.)
15
LEGACY CNC88 WIRING DIAGRAM
2006 STANDARD VMC
1.14 WRG-0043_A1.14.1 ENCODER_CABLE_E5D
MAN-0137_A
HYDROSW EEP PUMP
W ASHDOW N PUMP
8
16 STANDARD VMC
FADAL MACHINING CENTERS1.15 WRG-0044_D
1.15.1 6535_WASHDOWN
IF SIEMENS CONTROL - CONNECT TO 2010-0 J5-4(RED), 3(BLK)
17
LEGACY CNC88 WIRING DIAGRAM
M E R G E N C YS T O P
R C O N V E Y O RO N L Y
T O H E N N IG S P E E D C O N T R O L
E M E R G E N C Y S T O P N E X T T O E X IT C H U T E
P A R T S L IS T O N H E N N IG C H IP C O N V E Y O R : E m e rg e n cy S to p S w itch : E s to p B u tto n E LE -0674 S w itch B o d y E LE -0673 C o n ta c ts (2 ), N o rm a lly C losed E LE -0094 C o rd G rip s (2 ): W IR -0108 F in g e r G u a rd : S T M -131 6 B o x a n d L id : S T M -1 3 1 7 & S T M -1 3 1 8
P A R T S L IS T IN E LE C T R IC A L C A B IN E T : C o n ta c to r: A B B B 6 -3 0 -1 0 , 1 2 0 V D C co il E LE -1 2 9 9 C ircu it B re a ke r, 1 0 A E LE -1300 D IN R a il H D W -0668 R e ce p ta c le : H u b b le H B L -4 5 6 0 o r e q u iv . W IR -0815 (2 5 0 V 2 -p h a se , tw is t-lo ck ) R e ce p ta c le is lo ca ted w he re au g e r re ce p ta c le w en t.
MAN-0137_A
5
J6
Cable 9 ft. overall
HAMMOND ENCLOSURE #1590W LBFL (Paint white)(Box is rated IP65.)
OTTO SW ITCH #P3-D111129W(Switch is rated IP67.)
1/4 in. Flex Conduit W IR-0123approximately 6 ft. for VMC6535approximately 4 ft. for VMC6030/8030
1/4 in. Flex Conduit fitting WIR-0099Fastened with 1/4 in. Flex Conduit Lock-Nut W IR-0049
Drill for 1/4 in. pipe fitting
Drill 0.625 in.
Mount box to head cover with 4 screws.Remove box from head cover before removing head cover.
Installation procedure is given in FSP-W1042.
18 STANDARD VMC
FADAL MACHINING CENTERS1.17 WRG-0046_C
1.17.1 TOOL_IO_SWITCH_ON_SPINDLE
1090-5C and 1090-6C do not use 1705-0A board.
Connection of 1705-0A is the same for all keyboards.
2 Conductorwith shieldW IR-0277(shield not used)
2 Conductorw ith shieldW IR-0277
J7 J11 J12
J1
J2 J3 J5
J6
TOOL I/O TO 1090
REMOTE TOOL I/O
GND
SPINDLE TOOL I/O
SPINDLE TOOL I/O
+5V
REMOTE TOOL I/O
TOOL I/O TO 1090
J7 J11 J12
J1
J2
FADAL1090-6C
J3 J
J14 RE
MO
TE T
UR
RET
CW
RE
MO
TE T
UR
RET
CC
W
REM
OTE
TO
OL
IO
Cable 28 ft.
If VMC has Remote Pendant,
connect remote Tool I/O here.
Molex 03-09-1032 and 03-09-2032
Connectors locatedin spindle head
FADAL1090-3B
FADAL1705-0A
1090-5C
RE
D
BLA
CK
SHIELD
OR
TOO
L I/O
REDBLACKSHIELD
REDBLACKSHIELD
SHIELD
BLACKRED
BLACK - J5-8
RED - J5-5
REDBLACK
REDBLACK
RED
BLACK
Mount 1705-0A in pendant with standoffs or snap track.
1090-4B
19
LEGACY CNC88 WIRING DIAGRAM
R_SHT_1
This diagram covers the installation of the Remote Turret ClockW ise and CounterClockW ise switches next to the tool turret, Tool Inserter Disable Switch, and associated wiring. Other wiring for the DATC has been om itted for clarity.
This diagram covers the installation of the Remote Turret ClockW ise and CounterClockW ise switches next to the tool turret, Tool Inserter Disable Switch, and associated wiring. Other wiring for the DATC has been om itted for clarity.
20 STANDARD VMC
FADAL MACHINING CENTERS
1.18.2 REMOTE_TURCW_TURCCW_FOR_40_50_TAPE
2.4
43.2 2.4
For 1330-1A and 1331
1. Add wire to Turret Dterminal A2. (Do not from terminal A2.)
2. Remove wire from and insulate with heaW ire from Turret Dooswitch connects to te1330-1
or 213301331
2 1J14
TOOL INSERTER INTERLOCK
3.2
4
Interlock switch: Pizzato FR692-D1, Om ron D4DS-35FS or equivalent
FACEPLATE FOR SWITCHES
CCW
Enable
CW
TURRET CCW
TURRET CW
Idec switches
21
LEGACY CNC88 WIRING DIAGRAM
2006 STANDARD VMC
1.19 WRG-0050_C1.19.1 AIR_OIL_SYSTEM_50TAP
MAN-0137_A
22 STANDARD VMC
FADAL MACHINING CENTERS1.20 WRG-0051_A
1.20.1 15_PIN_CONNECTOR_50TAP
23
LEGACY CNC88 WIRING DIAGRAM
2006 STANDARD VMC
1.21 WRG-0052_A1.21.1 RMPG_EUCHNER
MAN-0137_A
24 STANDARD VMC
FADAL MACHINING CENTERS1.22 WRG-0056_A
1.22.1 AUGUSTA_AMP_CABLES
25
LEGACY CNC88 WIRING DIAGRAM
1, J12
B PINK BLACK BROWN LIGHT BROWN GREY WHITE RED PINK
2006 STANDARD VMC
1.23 WRG-0057_B1.23.1 PENDANT_WIRING_LCD_MONITOR
1090-3B
FADAL 1990-1A
NOTE A
MPG
1990-1A J1 (16PIN IDC) TO 1090-3B J1
1990-1A 1090-3B 1990-1A 1090-3 J1-1 J12-6 BROWN J1-9 J11-8 J1-2 J12-5 YELLOW J1-10 J11-5 J1-3 J12-1 RED J1-11 J11-9 J1-4 J12-4 GREEN J1-12 J11-4 J1-5 J12-3 ORANGE J1-13 J11-11 J1-6 J12-8 WHITE J1-14 J11-10 J1-7 J12-2 BLUE J1-15 J11-6 J1-8 J12-7 VIOLET J1-16 J11-12 J12-9 GREEN J12-10 WHITE J12-11 RED J12-12 BLACK
WORKLIGHT 2 (optional)
W ORK LIGHT 1(EMC OPTIONAL)
OR
1090-6
MAN-0137_A
26 STANDARD VMC
FADAL MACHINING CENTERS1.24 WRG-0058_B
1.24.1 VMC_AC_BRUSHLESS_CONTROL
27
LEGACY CNC88 WIRING DIAGRAM
WORKLIGHT 1
WORKLIGHT 2 (optional)
2006 STANDARD VMC
1.25 WRG-0059_B1.25.1 VMC_AC_BRUSHLESS_PENDANT
MAN-0137_A
DUAL ARM TC
AUGER
W ASHDOW N PUMP
OTHER OPTIONS
DATC TURRET
28 STANDARD VMC
FADAL MACHINING CENTERS1.26 WRG-0061_A
1.26.1 DATC_REPLACE_1330-0_WITH_1330-1
1330-1 IS A DROP-IN REPLACEMENT FOR 1330-0.IF REMOVAL OF OFF-BOARD CONTACTORS IS DESIRED,USE W RG-0001 WIRING DIAGRAM.
P A R T S L IS T IN E LE C T R IC A L C A B IN E T : C o n ta c to r: A B B B 6 -3 0 -1 0 , 1 2 0 V D C co il E LE -1 2 9 9 C ircu it B re a ke r, 1 0 A E LE -1300 D IN R a il H D W -0668 R e ce p ta c le : H u b b le H B L -4 5 6 0 o r e q u iv . (2 5 0 V 2 -p h a se , tw is t-lo ck ) R e ce p ta c le is lo ca ted w he re au g e r re ce p ta c le w en t.
W h e n c o o la n t th ru is tu rn e d o n (1 1 0 0 -1 T B 2 -2 4 ) , c o o la n t th ru s e a l a ir v a lv e is a c t iv a te d im m e d ia te ly . W h e n c o o la n t th ru is tu rn e d o ff , th e re is a 4 s e c o n d d e la y b e fo re tu rn in g o ff c o o la n t th ru s e a l a ir .
Coo
lant
Thr
u Se
al
R e la y - E L E -0 0 7 2 , O m ro n M Y 4 NS o c k e t - E L E -1 4 4 0 , O m ro n P Y F 1 4 A -EA d d o n 1 1 0 0 -2 , C B -7 2 .5 A m p s B re a k e r (E L E -0 0 8 6 )a n d 2 A F u s e a t F 4 (E L E -0 0 4 5 )
T im e r - E L E -1 0 2 3 , O m ro n H 3 C R -AS o c k e t -E L E -2 0 3 0 , O m ro n P 2 C F -1 1
D
C o o la n t 2
0
2
46
8
1 0
1 2
1 8 a w g B ro w n
MAN-0137_A
NOTE: DASHED LINES INDICATES CONNECTIONS FOR MACHINE WITH WYE/DELTA
34 STANDARD VMC
FADAL MACHINING CENTERS1.32 WRG-0119_C
1.32.1 YASKAWA_G7_SP_DRIVE
35
LEGACY CNC88 WIRING DIAGRAM
NOTE: W IRES BETWEEN TERMINAL BLOCKS AND CONTACTORS - 8 AW G BLK FAN W IRES - 16 AWG BLK CONTACTOR - ELE-1557
2006 STANDARD VMC
1.33 WRG-0128_A1.33.1 WYE_DELTA_CONTACTORS_50TAP
MAN-0137_A
36 STANDARD VMC
FADAL MACHINING CENTERS1.34 WRG-0144_B
1.34.1 YASKAWA_G7_LEGACY
NOTE: THIS WIRING DIAGRAM IS APPLICABLE TO THE FOLLOWING DRIVES: INV-0084 7,5HP (EMC) INV-0083 10HP INV-0077 15HP INV-0078 20HP
IDEC assembled switch ALFW 2B9911DN-G-120V (ELE-1344), (includes lens ALW 2BLD-G and green LED lamp LSPD-120-G)LBL-0462
CONTACTORSupplies power to
EMC Spindle Drive and Axis Drives
2 CONDUCTOR, 22 AWG
(This diagram only shows the wiringrelevant to the CE door interlocks.See EMC wiring diagram for all other wiring.)
1100-1(This diagram only shows the wiringrelevant to the CE door interlocks.See EMC wiring diagram for all other wiring.)
1100-2(This diagram only show the wiring relevant to the CE door interlocks.See EMC wiring diagram for all other wiring.)
F42 - 3A FUSE
DISABLES SPINDLEW HEN DOORS ARE OPEN
SIDE DOOR
J4-1 REDJ4-3 BLACK
2 CONDUCTOR, 22 AWG
#7
#8
#2
#1
WH
ITE
18
AWG
BR
OW
N 1
8 A
WG
BR
OW
N 1
8 A
WG
BR
OW
N 1
8 A
WG
2 C
ON
DU
CTO
R, 2
2 A
WG
BLAC
KR
ED
BLAC
KR
ED
RED
BLAC
K
BR
OW
N 1
WH
ITE
2
49
LEGACY CNC88 WIRING DIAGRAM
2006 EMC
2.2 WRG-0048_F2.2.1 WIRING_DIAGRAM_SHT_1
MAN-0137_A
FADAL MACHINING CENTERS
50 EMC
2.2.2 WIRING_DIAGRAM_SHT_2
51
LEGACY CNC88 WIRING DIAGRAM
2006 EMC
2.2.3 SP_DRIVE_315_SHT_3
MAN-0137_A
FADAL MACHINING CENTERS
52 EMC
2.2.4 SP_DRIVE_515_SHT_4
53
LEGACY CNC88 WIRING DIAGRAM
2006 EMC
2.3 WRG-0049_B2.3.1 4TH_AXIS
NOTE:1. INSTALL FUSE F11 (AGC 2) AND SOLID STATE RELAY K17 (GREEN) ON 1100-1 BOARD.2. USE AMPLIFIER AMP-0029 FOR VH65. 3. INSTALL JUMPER ON 4th AXIS AMPLIFIER IN J5 BETW EEN +LIMIT & -LIMIT (22 AWG RED).
MAN-0137_A
FADAL MACHINING CENTERS
54 EMC
2.4 WRG-0053_A2.4.1 DISK-DRIVE_HARNESS
55
LEGACY CNC88 WIRING DIAGRAM
2006 TRM
3.0 TRM
MAN-0137_A
FADAL MACHINING CENTERS
56 TRM
3.1 WRG-0055_B3.1.1 POWER_SHT_1
57
LEGACY CNC88 WIRING DIAGRAM
2006 TRM
3.1.2 DC_POWER_SUPPLY_N2_SHT_2
MAN-0137_A
FADAL MACHINING CENTERS
(OPTIONAL)
(OPTIONAL)
(OPTIONAL)
58 TRM
3.1.3 1105_BOARD_SHT3
(OPTIONAL)
59
LEGACY CNC88 WIRING DIAGRAM
NOTE: AMPLIFIER CHASSIS WITH AMPLIFIERS - AMP-0063 Z AXIS MOTOR - MTR-0233
X, Y AXES MOTOR - MTR-0234 SPINDLE MOTOR - MTR-0232