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    Planning and Development of

    Underground Space in Rock Caverns

    (CV6316)

    Lecture 5 and 6

    Cavern Stability Analysis and Rock Support Design

    Lu Ming

    Visiting Professor, NTU CEE

    AY 2013-2014 Semester 2

    1

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    OUTLINE

    1. Introduction2. Criteria for assessing cavern/tunnel stability

    3. Methods of rock support

    4. Analytical method for tunnel rock support design

    5. Rock support design by empirical method - Rockmass classification systems

    6. Rock support design by numerical methods

    7. A commonly used process for cavern rock supportdesign

    8. Design of rock cavern

    9. Examples

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    1. INTRODUCTION

    Commonly used terms

    Modes of cavern/tunnel failure

    Factors affecting cavern stability Methods for cavern stability analysis

    Methods for cavern rock support

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    Rock Reinforcement and Rock Support

    Rock reinforcement

    Is used to improve the strength and/or deformational behaviour of rock

    mass.

    It generally consists of bolts or cables that are placed within the rock

    mass in such a way that they provide confinement or restraint to

    counteract loosening and movement of the rock blocks. In general, it is only fully effective in rock masses of moderate to high

    strength.

    Rock support

    A load bearing structure installed on rock surface

    The primary function of the support is to limit deformation of the rock

    mass surrounding the tunnel

    Is fully effective in failing weak ground

    Generally consists of steel sets and shotcrete or concrete linings in

    different combinations7

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    Rock Reinforcement and Rock Support

    Some support elements can be both reinforcement and

    support, e.g. pre-tensioned rock bolts

    Active support and Passive support: Acting load before and

    after rock mass deforms

    Rock Support, a commonly used term in engineering, refers

    to Rock Reinforcement +Rock Support

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    Temporary Support and Permanent Support

    Temporary supportTo ensure a safe working environment before the next round

    blasting

    Must be applied immediately after the blasting

    May be removed for installation of permanent support

    Permanent supportTo meet the long term safety and quality requirements for

    the entire lifetime (operation) of the underground facility

    May be applied a certain distance behind the excavation

    face Modern design: Temporary support serves as part of

    permanent support

    Primary and Secondary support

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    Factors Affecting Cavern Stability

    Strength and quality of intact rock Degree of jointing and character of

    discontinuities

    Overburden/In-situ rock stress Function requirements (internal pressure /

    temperature)

    Shape and dimensions

    Water saturation

    10

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    Modes of Cavern/Tunnel Failure

    Stress induced instabilityRock burst/spalling due to high stress for hard rock

    Yielding of soft rock

    Squeezing groundLocal instability at fracture/weakness zoon

    Structure controlled instability

    Wedge stability Rockfalls

    11

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    Methods for Cavern Stability Analysis and Rock

    Support Design

    Stress analysis using analytical solutions

    Stress analysis by using physical modeling

    (model tests) Stress analysis using numerical analysis

    Empirical methods for rock support design

    Basic concepts of modern rock support design(NATM/NMT)

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    NATM (New Austrian Tunnelling Method)

    For weak and squeezing ground. Structural supports are

    needed

    Basic principle: Take advantage of the bearing capacity of

    weak rocks. Surrounding rock is transferred from loading body

    into a load-carrying body. So only a reduced support is

    needed to confine the unstable rock close to the tunnel.

    Deformation of surrounding rock is allowed in a controlled

    manner.

    Support must have suitable load-deformation characteristics

    and be applied at the right time

    Design as you go or Design as you monitor approach:

    systematic in-situ measurement of deformation and stresses

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    NMT (Norwegian Method of Tunnelling)

    For fast tunnel excavation at low cost in hard andjointed rock

    Developed from experience gained in construction of5000 km tunnels in Norway

    Is basically empirical, observationally based tunnelling. Contract system is based on the principle that the

    contractor is paid for the amount of work whichactually has been performed and needed according tothe ground conditions encountered.

    Flexible rock support adjusted to the actual rock massconditions plays an important role.

    Risk-sharing contract system.

    14

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    2. CRITERIA FOR ASSESSING CAVERN/TUNNEL

    STABILITY

    Deformation

    Stresses

    Strains Yielding

    Potential for rockfall

    Failure of rock support elements

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    Deformation monitoring

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    3. METHODS OF ROCK SUPPORT

    Rock bolts and cables Shotcrete (Sprayed Concrete)

    Reinforced concrete lining

    Steel plate lining

    Precast concrete segments

    Reinforced sprayed concrete ribs

    Spiling bolts

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    Rock Bolts and Cables

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    Rock Bolts Functions of rock bolting

    Bolt types End-anchored bolts

    Fully grouted bolts

    Strand cable

    Swellex boltsfriction bolt

    Split set

    Yield bolt

    Composite bolts (glassfibre)

    AT bolts

    Estimate of bolt length Application of rock bolts - Spot bolting , systematic bolting

    and pre-bolting

    Rock bolt model in UDEC and Phase2

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    Rock bolts

    A bar set in holes drilled into the rock to assist insupporting the tunnel roof or individual rockblocks that tend to fall into a tunnel.

    Rock bolts maintain the stability of an opening by

    suspending the dead weight of a slab from therock above by providing a normal pressure on therock surface to clamp discontinuities togetherand develop beam action by preventing key

    blocks becoming loosened so that the strengthand integrity of the rock mass is maintained.

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    Tunnel roof stability and rock bolting

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    Function of rock bolt

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    Suspension effect of roof bolting

    TheLoad carried by each bolt P

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    Beam building effect of roof bolting

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    =

    6

    = 3

    12

    = ()

    6

    = ()3

    12

    B1: Strength of thecomposite beam

    T1: Stiffness of thecomposite beam

    B2: Strength of the boltedcomposite beam

    T2: Stiffness of the boltedcomposite beam

    B2=n2B1

    T2

    =n3T1

    26

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    Keying effect of roof bolting

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    Bolt installed inclined to roof line

    Bolt installed normal to roof line

    b: bolt axial stress required to

    stabilize the roof

    p: Horizontal stress

    : angle between the normal to the

    fracture plane to the horizontal plane

    : friction angle of the fracture plane

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    Compression zone in roof created by bolt keying

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    Bolt types

    End-anchored bolt

    Fully grouted bolt

    Cable

    Swellex

    Split sets

    Yielding bolts

    Composite bolts

    CT-Bolts

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    End-anchored boltMechanically

    anchored (expansion shell bolt)

    Work well in hard rock,

    not so well in soft or heavily jointed rock

    Capacity drops to zero if anchor slips

    Also resin anchored

    bolts that work in

    soft rock as well

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    Fully grouted bolts - Grouted dowelPassive support: should be installed

    close to face before

    significant displacement takes place.

    Support loading activated by rock

    deformation.

    Hole drilling

    Grouting Bolt installation

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    Fully grouted bolts with pre-tension

    Anchored at end by grout or resin

    Tensioning Grouting full length

    Active reinforcement

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    Cable bolts

    High capacity

    Flexible

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    The cablebolt (oftenseven strand) arecement grouted intoborehole

    Usually a 2-3 m longgrout anchor is formed

    at the end of borehole The cablebolt is then

    tensioned

    Remaining part of theborehole is filled withgrout.

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    Typical cablebolt installation for slope stabilization

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    Swellex bolt (By Atlas Copco) 42 mm diameter tube

    which is folded during

    manufacture to create a

    25 to 28 mm diameter

    unit which is inserted

    into a 32 to 39 mmdiameter hole

    The bolt is activated by

    injection of high

    pressure water (30MPa) which inflates the

    folded tube into intimate

    contact with the walls of

    the borehole.

    Min Yielding load 200 kN

    Min elongation 10%

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    Swellex bolt (By Atlas Copco)

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    Split set

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    Slotted bolt inserted intoa slightly smallerborehole

    Induced radial pressureanchors the system by

    friction Typical data:

    Yield load: 90 kN

    Tube D: 33,39 and 46 mm

    Hole D: 32, 35 and 41 mm

    Main application: Miningindustry

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    Lab test result on

    load-deformationcharacteristics of

    bolts by Stillborg

    Testing set-up 2 high strength

    concrete blocks

    drilled hole

    insertion of bolts

    pull blocks apart

    41

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    Yielding rock bolts

    The concept:Elastic-Perfect Plasticity

    Application: rock condition where largedeformation occurs (mining industry) or dynamicloading

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    Yield bolts

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    YIELD-LOK yielding bolt

    Yield load: 70-90kN (Dynamic load)120-135kN (Static load)

    Elongation: 8%

    44

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    D-Bolt Newly developed at NTNU

    Smooth steel bar with a number of anchors along its length.

    Only fixed at the anchors positions.

    The smooth sections between anchors can freely deform whensubjected to rock dilation.

    Typical 3 or 4 sets of anchors.

    Anchor

    45

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    Advantages of D-bolts

    Dynamic performance of 22mm D-bolts: Maximum load: 250280 kN.

    Maximum displacement: 145 - 163 mm per meter,

    mean: 151 mm/ m

    Maximum kinetic energy: 36 kJ per meter.

    Strong as a rebar, but with a larger elongation tolerance

    high energy absorption.

    Reliable anchoring in the borehole due to the multi-point

    anchors.

    Combination of excellent Static and Dynamic properties

    potential standard bolt.

    Easy to install with standard equipment.47

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    Yield load: 90 kN

    Slide load: 80 kN

    Elongation (static):

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    FRP (Fibreglass Reinforced Polyester)

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    FRP (Fibreglass Reinforced Polyester)

    Composite RockboltsAdvantages

    Corrosion resistance

    Cuttability

    All-Thread Rebar

    High tensile strength

    Flexibility Low weight

    Anti-static conditioning

    Anti-magnetic

    High thermal isolation

    No electrical conductivity

    Disadvantages

    Low elongation

    Mainly used for temporary support

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    CT-Bolts

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    Tension test

    http://www.ctbolt.com/objects/window_video.asp?RecordID=32

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    Estimate of bolt length for systematic bolting

    Non-pretensioned

    L=1.4+0.184D (m)

    D: Tunnel span

    Pretensioned

    L/a2

    a3e

    T 0.5-0.8K

    a: bolt spacing

    e: average joint spacing

    T: Pretension force

    K: Bolt capacity

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    Estimate of bolt length for systematic bolting

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    In meters

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    Application of rock bolts

    Spot bolting

    Systematic bolting

    Pre-bolting

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    Spot bolting for stabilization of

    individual rock blocks

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    Systematic boltingbolting in a certain pattern,

    usually normal to the excavation surface

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    Prebolting - bolting ahead of excavation

    usually for reinforcement of weakness zone

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    Systematic bolting + shotcrete

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    When Q-value < 1,

    bolting as supportmeasure may not

    be adequate on

    its own. Rock mass

    between the bolts

    must be stabilized

    by sprayed

    concrete.

    R kb lt M d l i UDEC

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    Rockbolt Models in UDEC

    Material model of bolt

    Material model of grout

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    Cable element properties:

    (1) cb area cross section area of cable

    (2) cb density mass density for cable

    reinforcing [mass/volume]

    (3) cb fstrain extensional failure strain

    (default = 1010)

    (4) cb spacing spacing of cables in out-of-

    plane direction (default = 1.0)

    (5) cb ycomp compressive yield force for

    cable reinforcing (use positive value)

    [force](6) cb yield tensile yield force for cable

    reinforcing (use positive value) [force]

    (7) cb ymod Youngs modulus for cable

    reinforcing [stress]

    (8) cb thexp thermal expansion coefficient

    for cable

    Grout properties:(1) cb kbond grout shear stiffness [force/unit

    cable length/displacement]

    (2) cb sbond grout shear strength [force/unit

    cable length]

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    Bolt Models in Phase2

    End-anchored bolt

    Fully bonded bolts

    Plain Strand Cable Bolt

    Shear Bolt (Swellex / Split Sets)

    Tiebacks

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    End-anchored Bolt

    One dimensional deformable element. Tensile failure.

    F=Kbu Kb=EA/L

    u: Relative displacement between the two anchorage points

    Residual capacity can be assigned (normally zero)

    Pre-tension can be assigned

    67

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    Fully Bonded Bolt

    A bolt is divided intoelements according toFE mesh

    Bolt axial force

    Fe=Keu Ke=EA/Le

    Failure of elements intension

    Yield and residualcapacity can beassigned Fyieldand Fres

    Pre-tension possible

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    Bolt-Joint Interaction

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    Dowel force for shear resistance

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    Limitation

    Following potential failure modes are not

    simulated

    Failure of grout

    Failure of bond between grout and rock

    Failure of bond between grout and bolt

    UDEC has a better model for fully bonded bolt

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    Shotcrete (Sprayed Concrete)

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    Shotcrete (Sprayed Concrete)

    Functions of shotcrete

    Strength of shotcrete

    Fibre or mesh reinforcement

    Thickness of shotcrete (min)

    Application of shotcrete (wet and dry)

    74

    Shotcrete creates a semi-stiff immediate

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    Shotcrete creates a semi stiff immediate

    lining on the excavated rock surface

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    Functions of Shotcrete

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    Functions of Shotcrete

    * Seal Surface

    * Preserve Ground Strength

    * Support of Individual Blocks

    * Form a Structural Arch

    77

    Seal SurfaceSeal Surface

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    Barrier to Water Movement

    Seal SurfaceSeal Surface

    Seal on weak or expanding clays

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    Functions of Shotcrete

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    * Seal Surface

    * Preserve Ground Streng th

    * Support of Individual Blocks

    * Form a Structural Arch

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    Preserve Ground StrengthPreserve Gro

    und Strength

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    Minimizes Loosening

    Continuous Support

    Smoothing of Surface Contours

    Preserve Ground StrengthPreserve Ground Strength

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    Preserve Ground StrengthPreserve Gro

    und Strength

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    Minimizes Loosening

    Continuous Support

    Smoothing of Surface Contours

    Preserve Ground Strengthese e G ou d S e g

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    Functions of Shotcrete

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    * Seal Surface

    * Preserve Ground Strength

    * Suppo rt of Ind iv idual B locks

    * Form a Structural Arch

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    Simple Support of Individual Blocks

    SimpleSupport of Individual Blocks

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    Acts as a Bridge

    Between Joints

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    Functions of Shotcrete

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    * Seal Surface

    * Preserve Ground Strength

    * Support of Individual Blocks

    *Form a Structu ral A rch

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    S h f h

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    Strength of shotcrete

    C35 and C45

    Tensile strength

    High early strength is needed

    Minimum thickness 80 mm, maximum up to

    300 mm

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    Mesh reinforced shotcrete

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    Mesh reinforced shotcrete

    Wire mesh is used to support small pieces ofloose rock or as reinforcement for shotcrete.Another layer of shotcrete is often applied tocover the mesh.

    Two types of wire mesh are commonly used inunderground excavations: chainlink mesh andweldmesh. Chainlink mesh is commonly used forsupporting loose rock, whilst weldmesh is

    commonly used for reinforcing shotcrete. Wire can be galvanized for corrosion protection.

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    Welded mesh

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    Welded mesh

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    Chainlink mesh

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    Chainlink mesh

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    Fibre reinforced shotcrete

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    Fibre reinforced shotcrete

    Enhance compressive and flexural strength andsignificantly increase ductility (tensile strength)

    Three types of fibres

    Steel fibres (dosage 40-60kg/m

    3

    ) Glass fibres (anti-corrosion)

    Synthetic fibres (anti-corrosion, low cost, reducing

    fibre rebound rate, easy logistics )

    Control development of micro cracks

    Reduce rebound in wet-mix spraying

    90

    Energy absorption capacity of

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    Energy absorption capacity of

    fibre reinforced shotcrete (FRS)

    An index for ductility or toughness of FRS Testing: it can be determined from a plate specimen

    tested according to EN-14488-5. The plate test has been

    designed to determine the absorbed energy from the

    load/deformation curve. Classes:

    Energy absorption

    class

    Energy absorption in Joules for

    deflection up to 25 mm

    Applied to rock

    condition

    E500 500 Sound

    E700 700 Medium

    E1000 1000 Poor

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    During the test the panel (> 600600100 mm) is

    supported on its four edges and a central point

    load is applied through a contact surface of100100 mm.

    The load deflection curve is recorded and the test

    is continued until a deflection of 25 mm at thecentral point of the slab is reached.

    From the load-deflection curve, a second curve is

    generated resulting in a plot of the absorbedenergy (in Joules) versus the central deformation

    or deflection.

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    Energy absorption testing of fiber reinforced

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    gy p g

    sprayed concrete according to EN 14488-5

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    L d d fl ti d E d fl ti

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    Load-deflection and Energy-deflection curve

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    Fibre types and properties

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    Fibre types and properties

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    CONSTITUENT MATERIALS

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    CONSTITUENT MATERIALS

    Cement

    Aggregates

    Additives

    Silica fume (Microsilica)

    Fly ash (Pulverized Fuel Ash or PFA)

    Water

    Chemical Admixtures

    Plasticizers/superplasticizers

    Hydration Control Admixture

    Viscosity Modifying Admixtures (VMA)

    Curing agents

    Air Entraining Admixtures (AEA)

    Accelerators

    97

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    Application of shotcrete

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    Application of shotcrete

    Dry-mix and Wet-mix methods Dry-mix sprayed concretesprayed concrete

    in which most of the mixing water is added atthe nozzle.

    Wet-mix sprayed concretesprayed concretein which all of the ingredients, including water,are mixed before introduction into the

    delivery hose. Compressed air is introduced tothe material flow at the nozzle.

    99

    General comparison dry-mix method and wet-mix method

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    p y

    Main Features Dry-Mix Method Wet-

    Mix

    Method

    Equipment capital cost + -

    Output 0 +

    Equipment complexity + 0

    Operating cost - +

    Conveying distance + 0

    Rebound - +

    Dust - +

    Use of fibers - +

    Key: + advantage, 0 neutral, - disadvantage

    * Wet-Mix method is the standard in Norway now.

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    Support for various rock conditions suggested by Hoek

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    Support for various rock conditions suggested by Hoek

    101

    From Support in Hard rock Underground Mines by Evert Hoek Published

    in Underground Support Systems. Edited by J. Udd. (Montreal; Canadian

    Institute of Mining and Metallurgy). Special Volume 35, 1987, pages 1-6.

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    Reinforced Concrete Lining

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    Design of Cast in Place Concrete Lining

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    Design of Cast-in-Place Concrete Lining

    Usually as the final lining in two pass liningsupport

    Calculation of internal forces: moment and axial

    force Tradition method of structure mechanics

    By numerical method

    Design of reinforcement with flexural (bending)calculation

    Design of reinforcement with axial compression

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    Structure Mechanics Method

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    Structure Mechanics Method

    As a frame

    Loads: ground

    pressure, water

    pressure andother loads

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    Numerical Method

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    Numerical Method

    Concrete lining assolid elements orbeam elements

    Loads: in-situ rock

    stress (includingvariation withdepth)

    Water saturation

    Interactionbetween rock andconcrete lining

    107

    Moment and Axial Force

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    Moment and Axial Force

    108

    Reinforcement design - flexural and shear capacity

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    bf

    fAdfAM

    c

    ys

    ysnf '85.02

    19.0

    df

    VV

    s

    A

    ys

    csuv

    dbfV cc '

    17.0

    From: ACI-318-08, Building Code Requirements for Structural

    Concrete and Commentary

    109

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    As[mm2]: Area of longitudinal tension reinforcement

    Av [mm2]: Required area of shear reinforcement

    Vu[N]: Shear force acting on the section

    Vc[N]: Nominal shear strength provided by concrete

    s

    : Shear reduction factor, assumed as 0.7

    d [mm]: Distance from extreme compression fiber to centroid of longitudinal tension

    reinforcement (typically the section height minus concrete cover)

    110

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    b [mm]: Width of the beam

    s [mm]: Spacing of the shear reinforcement

    fy[MPa]: Yielding strength of reinforcement

    '

    cf [MPa]: Compressive strength of concrete

    111

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    R i f t d i i l i

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    Reinforcement designaxial compression

    =

    < . Small eccentricity:

    compressionreinforcement can becalculated directly

    Large eccentricity:

    interactive diagramscan be used to findout the requiredreinforcement area

    To check the compressive capacity of the concrete inthe compression zone

    =

    > .

    M: moment

    P: axial force

    h: height of the beam

    113

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    Steel Plate Lining

    114

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    Used when tunnel is subject to

    High internal water pressure (hydraulic jacking)

    or

    Extremely low temperature (high tensile stress)

    115

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    Precast Concrete Segments

    116

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    Can be used in either one-pass lining or two-

    pass lining For two-pass lining precast concrete segments

    are used as the initial lining, and the final

    lining is the cast-in-place concrete Mostly used in soft ground TBM tunneling

    Norwegian Inner Lining System in traffic

    tunnels for water and frost protection

    117

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    Fire protection

    of PE-form

    covered by

    sprayed concrete

    118

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    Reinforced Sprayed Concrete Rib

    119

    Reinforced Sprayed Concrete Rib used

    d k d

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    in adverse rock conditions 1>Q>0.001

    Fibre reinforced

    sprayed concrete

    Radial bolts

    Rebars

    120

    Reinforced Sprayed Concrete Rib

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    Reinforced Sprayed Concrete Rib

    121

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    122

    Reinforced Sprayed Concrete Rib used

    i Qi d S b T l

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    in Qingdao Subsea Tunnel

    123

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    Spiling Bolts

    124

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    125

    A temporary rock support ahead of tunnel working

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    A temporary rock support ahead of tunnel working

    face in weakness / fracture zone. Small spacing.

    It is very important to establish safe anchoring at therear end of the bolt prior to the next blast taking

    place. The normal procedure is to use steel straps,

    radial bolts, and fibre reinforced sprayed concrete as

    back anchorage. There must be a radial bolt for each

    spile.

    May be combined with permanent support such as

    shotcrete, reinforced shotcrete ribs and rockbolts Combined with reduced length of blast round

    Optionally combined with concrete invert

    126

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    L- Length: 6 m

    B -Spacing: 0.3(0.2-0.6) m

    sl- distance

    between 2 rows:2.3-3 m

    V

    recommendedangle: 10-15

    127

    4. ANALYTICAL METHOD FOR TUNNEL SUPPORT

    DESIGN

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    DESIGN

    Introductionthe concept

    Convergence-confinement method

    Ground Reaction Curve

    Support Reaction Curve

    An example

    Summary

    128

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    Displacement of tunnel periphery develops as tunnel

    advances

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    advances

    Elastic surface displacement of a circular tunnel of

    radius riunder hydrostatic in-situ stress P0normalized with plain strain displacement P0ri/2G

    130

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    Support pressure and tunnel displacement

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    132

    Convergence-Confinement Method

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    Point A: initial state

    before work faceapproaches thesection

    Point C: Work facehas passed

    sufficiently awayfrom the sectionwithout any rocksupport

    Point B: whereequilibriumbetween rock andsupport is reached

    133

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    134

    Ground Reaction Curve

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    Displacement (convergence) as a function ofsupport pressure

    Also termed Ground Response Curve

    Required Support Line Can be obtained from analytical solution or

    numerical analysis

    135

    GRC with M-C failure criterion by Brady and Brown

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    Circular tunnel in M-C rock

    Elastic-brittle stress-strainrelation

    Hydrostatic in-situ rock stress

    R=3m,p=10MPa,

    =25kN/m3, G=600MPa,

    f=2.0, =45, f=30,

    c=2.414MPa

    136

    GRC with H-B failure criterion by Carranza-Torrens and Fairhurst

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    137

    Analytical solution with H-B by Carranza-Torrens and Fairhurst

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    138

    Support Reaction Curve

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    Also termed Available Support Line SupportReaction Line

    Dependent upon types of support

    Calculation methods have been developed byHoek and Brown for

    Circular tunnel in hydrostatic stress field

    Elastic-brittle stress-strain relation H-B failure criterion

    139

    Model

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    140

    S iff d i

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    Support stiffness and maximum support

    pressure are computed for Concrete or shotcrete lining

    Blocked steel sets

    End-anchored rock bolts or cables

    Refer to Appendix C of Rock Mechanics for

    Underground Mining by Brady and Brown

    141

    C.2 Required support line calculation

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    142

    From Rock Mechanicsfor Underground

    Mining by Brady and

    Brown, Appendix C

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    143

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    Assessment of support alternatives

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    1. 8I23 steel sets at 1.5m centres with good blocking:

    Adequate2. 8I23 steel sets at 1.5m centres with bad blocking:

    Not adequate (roof)

    3. 50mm thick shotcrete:

    Sufficient stiffness and strength to stabilize the tunnel. But, stress

    in shotcrete maybe too high and brittle failure may occur. Mesh and fibre

    to increase tensile strength and ductility.4. 25mm diameter 3m long end-anchored bolts at 1.5m centres installed

    within 3m from face:

    Adequate support. But, safety margin for roof seems not enough.

    May reduce bolt spacing at roof and increase spacing at walls and

    floor.

    5. 25mm diameter 3m long end-anchored bolts at 1.5m centres installedwithin 10m from face.

    Roof collapse will occur due to late application of bolts.

    145

    Summary

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    Apply support at right time:

    Too early: support load will be too high and support mayfail

    Too late: tunnel may collapse due to large deformation

    Mobilize strength of rock mass

    Allow enough displacement to enable strength of rockmass to be mobilized

    Without support the rock mass strength is fully mobilized,but tunnel may collapse due to excessive displacement

    Load taken by rock and support Support stiffness: Different types of support have

    different stiffness and different Support Reaction Curve

    146

    5. ROCK SUPPORT DESIGN BY EMPIRICAL

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    METHOD - ROCK MASS CLASSIFICATION SYSTEMS

    Q-system

    Use Q-value for rock support design

    RMR system

    147

    Q-system

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    A given Q-value is an indication of given stabilitysituation with a given need for support

    More than 1000 existing tunnels with permanent

    support have been analyzed

    Based on the analysis the relation between the

    Q-value and permanent rock support is

    documented

    Such providing a guide for design of rock supportfor new tunnels

    148

    Rock Mass Quality (Q)-system

    by Barton and Grimstad

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    by Barton and Grimstad

    149

    Calculation of RQD from the number of joints per m3

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    RQD=115-3.3JvJvis the number of joints per m

    3

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    151

    In addition to the Q-value two other factors are

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    In addition to the Q value two other factors aredecisive for support design:

    tunnel dimensions and

    safety consideration

    Tunnel dimensions:

    span width or height more support is needed with increasing dimensions

    Safety consideration:

    usage of the tunnel, or importance of the tunnel

    safety

    ESR (Excavation Support Ratio)

    152

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    = ()

    153

    ESR Estimate

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    154

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    155

    2013 Update (1)

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    156

    2013 Update (2)

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    157

    Use of the Diagram

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    Notations

    Sb: Spot bolting B: systematic bolting

    Sfr: Fibre Reinforced Shotcrete

    Sfr (EXXX): Fibre Reinforced Shotcrete with energy absorptionClass EXXX

    CCA: Cast concrete lining RRS: Reinforced sprayed concrete ribs

    Rock support is found for a given combination of Q-value and equivalent dimension

    Bolt length: given at the right hand side, need to beincreased for unfavorable joint geometry

    Bolt spacing

    Minimum thickness requirement for shotcrete

    158

    Support of Walls

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    159

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    160

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    162

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    1) Introduction

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    The most popular tool for stability analysisand rock support design

    Quantitative evaluation of cavern stability

    Continuum approach and discontinuumapproaches

    Input data play critical role

    164

    2) Continuum Approach

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    Rock mass is taken as a continuous body Joints are taken into account by using reducedmaterial properties of rock mass

    Significant discontinuities such as faults can bemodelled explicitly by joint elements

    Strength of rock mass

    Computing stresses and deformation

    Compare stress with strength and evaluate theyielded zone

    Strength of rock mass: H-B and M-C Input data:

    165

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    168

    Input Parameters for M-C

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    Frictional angle Cohesion c

    Dilation angle dil

    169

    Hoek-Brown Failure Criterion

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    -2 0 2 4 6 8 103(MPa)

    0

    20

    40

    60

    80

    100

    120

    140

    1

    (MPa)

    1> 2> 3compression positive

    GSI=25, mi=10,mb=0.6866, s=0.0002404, ci=25

    GSI=75, mi=30,mb=12.2845, s=0.06218, ci=80

    Hard Rock

    Soft Rock

    2

    331 cici sm

    170

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    171

    Generalized H-B Failure Criterion

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    a

    cibci sm

    3

    31

    172

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    173

    Input Parameters for H-B

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    ci: Uniaxial compressive strength ofintact rock

    mb: H-B parameter for rock mass

    s: H-B parameter

    a: H-B parameter

    mdil: H-B parameter for rock mass

    174

    Strain Softening and Brittle Failure

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    175

    Residual Parameters

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    For M-C

    crand r

    For H-Bmrand sr

    176

    Basic input data

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    Material properties of rock mass Deformability of rock mass

    Strength of rock mass: H-B or M-C parameters

    A commonly used process

    Lab test for E-modulus of intact rock Lab test for UCS of intact rock

    Field mapping for GSI index

    Use software RocData in estimating deformability and H-Bstrength parameters

    Use RocData to convert H-B to M-C parameters

    In-situ rock stress

    177

    Estimate of Rock Mass Parameters by Using RocData

    Run RocData

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    A tool foranalyzing rockproperties

    Estimate of H-Bparameters

    Converting H-Bto M-Cparameters

    Rock propertydatabase

    Analyzing labtest data

    178

    Conversion from H-B to M-C

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    Other input data

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    Groundwater

    Dynamic analysis

    Thermal analysis

    Creep analysis

    180

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    Main Commercial Software

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    ABAQUS

    FLAC/FLAC3DDIANA

    Phase2

    182

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    Cavern Stability Analysis and Rock

    Support Design Using Phase2

    183

    Introduction to Phase2 program

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    Main features/functions Structure of Phase2

    184

    Main Features of Phase2

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    2D Finite Element software specially developedfor analysis for excavations and slopes in rockand soil.

    It can be used for a wide range of engineeringprojects and includes tunnel support design,slope stability analysis, groundwater seepageand probabilistic analysis.

    Plane strain or axisymmetric analysis

    A low-end, practical, user-friendly and cost-effective software for engineers and students

    185

    Program Structure

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    Three modules MODEL(pre-processor)

    To generate the model

    COMPUTETo perform the computation

    INTERPRET(post-processor)

    For data visualization and interpretation ofthe computation results

    186

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    Model

    187

    Modelling - Preprocessing

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    Interactive geometry entry Grid/vertex/object snapping

    Define boundariesexternal, material,

    excavation, stage, joint, piezo, structuralinterface

    Import/export in DXF format

    Sequential staging of excavation and support

    188

    Elements and Meshing

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    3 or 6-noded triangles 4 or 8-noded quadrilaterals

    One-click mesh generation

    Graded, uniform or radial meshing Check/define mesh quality

    Easy application of boundary conditions,material properties and loading

    189

    Material Models for Rock Mass

    Elastic

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    Elastic

    PlasticMohr-Coulomb

    Hoek-Brown and Generalized Hoek-Brown

    Cam-Clay and Modified Cam-Clay

    Drucker-Prager

    Discrete function

    Staged material properties

    Datum dependent properties Depth/Radial distance

    For M-C: c, , E; For H-B: E Isotropic, transversely isotropic, orthotropic elastic models

    Import from RocLab/RocData

    190

    Loads

    Constant or linearly distributed loads

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    Constant or linearly distributed loads

    Concentrated load Seismic load Pseudo-static seismic load (in x and y direction)

    Seismic Force = Seismic Coefficient * Body Force (due to

    gravity) Ponded water load

    Load split "split" the field stress induced load between any stages

    Use: to simulate 3D tunnel advance and delayedinstallation of rock support

    Springs

    191

    Ponded water load

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    192

    In-situ Rock Stress

    Far Field Stress

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    Constant stress field

    Gravity stress field

    Multiple stress fields (customize per material) Load split per stage or material

    193

    Rock Support

    Rock boltbolt types

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    end anchoredfully bonded

    cable bolts

    Swellexsplit-set

    tiebacks

    194

    Rock Support

    Linerliner types

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    Beam (shotcrete)

    Reinforced concrete

    Geotextile

    Cable truss

    Composite liners

    Reinforced concrete For concrete: concrete or shotcrete

    For reinforcement: rebar, I-beam, lattice girder

    Staged liner properties and staged support

    installation

    195

    Joints Individual joints

    Joint network (joint sets)

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    Joint network (joint sets)

    Parallel Deterministic Parallel Statistical

    Cross Jointed

    Baecher

    Veneziano

    Voronoi

    Joint mechanical model (yielding criteria)Mohr-Coulomb

    Barton-Bandis

    Hyperbolic slip Staged joint property

    Datum dependent properties

    196

    Joint Networks

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    197

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    Groundwater Seepage Analysis

    Steady-state groundwater seepage analysis

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    Steady state groundwater seepage analysis

    Seepage analysis is (fully) integrated with thestress analysis (pore pressures computed fromthe groundwater analysis are automatically usedin the stress analysis to compute effective stress).

    Following data can be computed and presented:Pore pressure, total head, flow lines, flow rate,discharge velocity, hydraulic gradient, effectivestress

    Transient flow cannot be simulated (tunnel) Consolidation cannot be simulated

    199

    Probabilistic Analysis

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    Rosenblueth point estimate method Random variables - materials, joint properties,

    field stress

    Contour / error plots of statistical output

    200

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    Interpret

    201

    Interpret in Phase2

    Interpretation and presentation of computing

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    Interpretation and presentation of computing

    result Contours of data for rock mass Stresses, Strains, displacements, strength factor

    Yielding status of rock

    Rock support Rock bolts: force and yielding

    Shotcrete: force, moment and yielding

    Others Deformed geometry, water pressure, etc.

    202

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    203

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    204

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    205

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    206

    Limitation of Phase2

    Two dimensional (3D effect cannot be fully

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    simulated) Cannot fully analyze following problemsGroundwater seepage

    Seismic analysis

    Cannot perform following types of analysisThermal analysis

    Creep

    Crack propagation

    Strain-hardening/Strain-softeningLarge deformation (geometrical non-linearity)

    207

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    Run Phase2

    208

    3) Discontinuum Approach

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    Discontinuities are explicitly included in themodel

    Analyzing interaction of rock blocks

    Simulating opening and sliding of joints Deformable and plastic rock blocks

    Water flow along joints

    Commonly used rock support

    209

    Numerical Methods forDiscontinuous Modelling

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    Distinct element method (DEM)

    Discontinuous Deformation Analysis (DDA)

    Numerical manifold method

    Key block theory Boundary element method

    Particle modelling

    210

    A UDEC model for Gjvik cavern

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    211

    DISCONTINUOUS MODELLING

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    212

    Representative commercial code

    UDEC (Universal Distinct Element Code)

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    UDEC and 3DEC Major functions

    Joint generation

    Deformable and plastic blocks

    Meshing in blocks

    Different mechanics models for joints

    Support modelling: Bolting and shotcreting

    Fluid flow

    Thermal analysis

    Dynamics

    213

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    Input Data for Discontinuous Modelling

    Mechanical input

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    p

    For blocks Strength parameters

    Deformability parameters

    For joints

    Stiffness

    Strength

    Geometrical input

    Joint distribution

    Geometry of rock blocks

    215

    Mechanical Input for Discontinuous Modelling

    Strength properties of discontinuities M C d l Di h

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    M-C model:p

    ,r

    , c,

    Direct shear test

    B-B model: JCS, JRC, r, Tilt tests, joint profiling test, Schmitt hammer

    Difficulties: Representative joints, undisturbed samples

    Stiffness properties of discontinuities

    Constant?

    sss

    nnn

    KF

    KF

    216

    Remarks on discontinuous modelling

    Theoretically discontinuum approach is better

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    y pp

    suited to simulate jointed rock mass Acquisition of input data for discontinuous

    modelling is much more complicated and expensivethan continuous modelling

    Block models are best suited to slope stabilityproblems

    Stability of underground works is dependent onjoint pattern around the opening which is almostimpossible to obtain exactly

    217

    ycontours

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    218

    Axial force on bolts

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    219

    Displacement vectors and axial force on shotcrete

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    220

    Displacement of rock blocks

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    221

    2D vs. 3D Analysis

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    In most situations 2D analysis is sufficient fortunnel/cavern support design

    3D analysis is needed for

    Caverns L/D < 35

    Intersection areas

    Fractured/weakness zones

    222

    Wedge Stability Analysis and Design ofBolting by Using Unwedge

    Unwedge is a 3D stability analysis and

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    Unwedgeis a 3D stability analysis andvisualization program for undergroundexcavations in rock containing intersectingstructural discontinuities.

    Safety factors are calculated for potentially

    unstable wedges and support requirements canbe modeled using various types of pattern andspot bolting and shotcrete.

    Use Unwedgeto quickly create a model, perform

    a safety factor analysis, place reinforcement andinterpret the results.

    223

    An ExampleWedge analysis for aPower House Cavern

    Three sets of discontinuities are detected in mapping

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    Descriptions Foliation (F1) Joint (J1) Joint (J2)

    Dip/dip direct. 25-35/340-020 70-75/180-200 80-86/270-295

    Spacing (cm) 15 -70 20 -150 40 -120

    Aperture (mm) 3 - open 3 - open 3 - open

    Roughness Planar smooth Planar smoothUndulating-Planar

    smooth

    Filling Sericite/mica Quartz Quartz/ clay

    Weathering Slightly weathered Slightly weathered Slightly -moderately

    Persistence (m) > 20 3 -10 46

    Water Dry Dry Dry

    224

    Geometry and strength data for the three

    joint sets used in the wedge analysis

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    Joint set Dip () Dip direction

    ()

    C

    (MPa)

    () JRC JCS

    (ton/m2)

    Joint set 1(J1)

    70-75 (75)

    180-200 (200)

    0.90

    20.83

    6

    7500

    Joint set 2

    (J2)

    80-86 (87) 270-295 (274) 0.90 20.83 10 6100

    Foliation (F1) 25-35 (22) 340-020 (359) 1.49 16.38 4 6800

    225

    Combinations of joint orientation used in the analysis

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    Case

    Dip/Dip direction ()

    Joint set 1

    Joint set 2

    Foliation

    1 70/180 80/270 25/340

    2 70/180 80/270 35/020

    3 70/180 86/295 25/340

    4 70/180 86/295 35/020

    5 75/200 80/270 25/340

    6 75/200 80/270 35/020

    7 75/200 86/295 25/340

    8

    75/200

    86/295

    35/020

    226

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    Wedge view around cavern perimeter for joint

    Combination 1

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    End wedges for joint Combination 1

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    Rock Support Design from Q-system

    Roof

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    Fully grouted 32 rock bolts, L = 8 m, in pattern 1.5 x 1.5 m

    Fiber reinforced shotcrete 15 cm

    Walls

    Fully grouted 32 rock bolts, in pattern 1.5 x 1.5 m; L = 8 m for upper 10 m, L= 6 m for middle 10 m and L = 4 m for the rest lower part.

    Fiber reinforced shotcrete 10 cm

    The tensile capacity of the 32 rock bolts is taken as 300 kN and the shearstrength of the shotcrete is taken as 2 MPa.

    230

    Rock support for combination 1

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    7. A COMMONLY USED CAVERN ROCK SUPPORTDESIGN PROCESS

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    Use rock mass classification method, e.g. theQ-system, to estimate systematic rock support

    Use FLAC/Phase2/UDEC to verify the rock

    support Perform 3D analysis by using FLAC3D,

    ABAQUS, DIANA, 3DEC, if needed

    Check wedge stability by performing Unwedgeanalysis

    233

    8. DESIGN OF ROCK CAVERN

    Functional requirements:

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    Temperature Pressure

    Seismic loading

    Volume

    Traffic (inclination, AADT (Annual Average Daily Trafficvolume))

    Water and frost protection (groundwater pressure)

    Safety requirements (Manned or unmannded operation)

    Environmental concerns

    234

    8. DESIGN OF ROCK CAVERN

    Cavern location

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    Cavern orientation Orientation of in-situ rock stress

    Orientation of major rock joints

    Cavern depth

    Cavern spacing

    Cavern shape and dimensions

    Maximum width/height

    Simple shape

    235

    Cavern orientation

    For shallow caverns:

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    Consider major jointset orientation

    (perpendicular to

    major joint sets)

    For deep caverns:

    Also consider the

    orientation of the

    major in-situ rock

    stress (parallel to the

    major horizontal in-situ stress)

    236

    9. AN EXAMPLE

    QINLING ZHONGNANSHAN ROAD TUNNEL

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    Background

    Design approach

    In-situ rock stress measurement Rock support design

    Numerical analysis

    237

    Project background

    Worlds longest twin tube road tunnel (18 km)

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    Two lanes each tube, speed limit 80 km/h Large overburden, up to 1640 m

    High in-situ rock stresses

    Mainly granitic gneiss

    Construction started in March 2002, breakthroughDec 2004, open to traffic Jan 2007

    Total cost 500 MSGD

    Special lighting caverns for driving safety purpose

    Minimum pillar width between tunnels only 8 m

    http://maps.google.com.sg/maps?rlz=1T4GGHP_enSG457SG457&um=1&ie=UTF-8&gl=sg&daddr=Xi&
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    China

    Xian

    http://maps.google.com.sg/maps?rlz=1T4GGHP_enSG457SG457&um=1&ie=UTF-8&gl=sg&daddr=Xi&http://maps.google.com.sg/maps?rlz=1T4GGHP_enSG457SG457&um=1&ie=UTF-8&gl=sg&daddr=Xi&
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    Tunnel

    Qinling Mountain

    Range

    Design approach

    Rock stress measurements

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    Empirical design

    Cavern

    Rock support

    Numerical modelling control of empirical design 2D and 3D models

    Excavation sequence design

    Deformation monitoring Extensometer, fixed points

    Tunnel and cavern outline

    6 caverns, 3 in each tube

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    Rock stress measurements at two locations

    Xian

    Ankang

    Borehole 1 Borehole 2

    Cavern geometryplan view

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    243

    Cavern geometryvertical cross section

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    Excavation dimensions of tunnels and caverns

    Special Lighting Cavern

    Emergency Parking Zone

    Standard Tunnel Section

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    22.0 m

    15.8 m

    12.8 m

    3.9m

    3.9m

    3.9m

    6.6m

    7.1m

    9.0m

    Core disking experienced in Borehole 2- 23 disks in 27 cm

    A clear indication of extremely high stresses

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    246

    Result of 3-Dovercoringmeasurement

    ORIENTATION OF MEAN PRINCIPAL STRESSES

    N

    SINTEF Rock and Soil mechanics

    Project: 503350 kode: DISO 3.5nt Date: oct. 2005

    2Hole 01

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    Upper figure:Orientation

    Lower figure:MagnitudeMAGNITUDE OF PRINCIPAL STRESSES

    1

    2

    3

    W E

    S

    1

    3

    0 5 10 15 20 25 30 35

    PRINCIPAL STRESSES (MPa)

    0

    5

    10

    15

    20

    RELATIVEFREQUENCY

    (%)

    Tunnel

    Final result of in-situ stress evaluation

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    E1/W1 E2/W2 E3/W3

    Vertical stress v[MPa] 10 40-45 15

    Horizontal stress perpendicular to tunnel

    axis h[MPa]15 25-30 15-20

    Horizontal stress parallel to tunnel axis a[MPa]

    15 25-30 15-20

    Q-value is estimated as 4-28 basedon informatin provided by the clientand designers visual inspection

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    249

    Rock support design using Q-systemCaverns E1, W1, E3 and W3

    Sprayed concrete, fibre reinforced with a thickness of

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    150 mm. The sprayed concrete shall fulfil therequirements of C35 and have a minimum of 40 kgsteel fibres per m3, Dramix ZP305 or similar.

    Systematic rock bolting in a 2.0 m pattern. The bolts

    shall be 20 mm massive steel rebars, fully grouted andcomply with the quality requirements for rsta steelbolts with 3% elongation, yield load of 120 kN andfailure load of 150 kN, or similar.

    Length of rock bolts shall be 7 m in the roof and 4 m inthe walls.

    Rock support design using Q-systemCaverns E2 and W2

    a) Excavation of original tunnels and temporary supportof the tunnels. The enlargement/broadening to reachh f ll ll d d

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    the full cavern size will cause damaging anddemolishing of the temporary support

    b) Slashing of the left hand side of the tunnel to reachfull height and full width of the area dedicated for the

    emergency parking zone, constituting approximatelyhalf the full size of the cavern.

    c) Before mucking out after the last blasting 3 m longholes shall be drilled in a 2x2 m pattern in the final

    wall and roof areas as described in point b) above.The holes shall be equipped with protection toprevent sprayed concrete to clog the holes.

    d) The newly excavated surface of the wall shall bemanually scaled to remove loose rock before beingsprayed with an initial layer of fibre-reinforcedshotcrete, building up a layer of 60 mm (mechanical

    l h ll b ll d)

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    scaling shall not be allowed).e) End-anchored rock bolts with length of 3m (polyester

    cartridges shall be used for anchoring, not mechanicalanchors) shall be inserted in the pre-drilled holes inpoint c) above and the steel plates shall be mounted

    outside the wet shotcrete. The nuts shall be tightenedonly loosely, so that the bolts are not pre-stressed.

    f) The muck from the last blast round is removed andpoints d) and e) above are repeated. It is important that

    the rock bolts and shotcrete are installed all the way tothe floor level.

    g) Excavation of the right hand side of the tunnel to thefull height and width of the caverns, blast rounds shallbe parallel to the tunnel axis.

    h) Installation of permanent rock support in theremaining part of the tunnel, i.e. the wall and roof onthe right hand side as was the last part to beexcavated. The installation of rock support shallf ll h d d ib d b i

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    follow the same procedure as described above inpoints c), d), and e).

    i) When the sprayed concrete has cured for 3-4 daysthe installation of permanent rock support may start.

    10 m long steel bars shall be installed in a pattern of2x2 m to fill in between the existing rock bolts. Useend-anchored rock bolts with polyurethane cartridgeor other device which has a documented similarperformance.

    j) Apply fibre-reinforced sprayed concrete to build upthe permanent shotcrete layer. The thickness of theshotcrete layer shall be 300 mm totally.

    Overburden and in-situ rock stress

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    E1/W1 E2/W2 E3/W3

    Overburden [m] 400 1500 600

    Vertical stress v[MPa] 10 40-45 15Horizontal stress perpendicular to

    tunnel axis h[MPa]

    15 25-30 15-20

    Horizontal stress parallel to tunnel

    axis a[MPa]15 25-30 15-20

    Rock mechanics parameters of rock mass- defined in Standard for engineering classification of

    rock mass of China

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    Class Unit weight

    (kN/m3)Friction angle

    ()Cohesionc (MPa)

    Poissons ratio

    I >26.5 >60 > 2.1 0.35

    Rock mechanics parameters of the rock mass

    Parameters E1/W1 E2/W2 E3/W3

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    Parameters E1/W1 E2/W2 E3/W3

    Rock mass classification index II- II+ II-

    E [GPa] 20 29 20

    0.25 0.215 0.25p[] 50 57 50r [] 40 47 40

    cp [MPa] 1.5 1.9 1.5cr [MPa] 0.5 0.6 0.5

    [] 10 10 10tp [MPa] 1.09 1.13 1.09tr: [MPa] 0.47 0.47 0.47

    3-D numerical simulation with Flac3D

    Goals of the 3-D analysis

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    Overview of the rock mass responses to the

    cavern excavations

    Three dimensional effect along the tunnel axis

    direction

    E2-W2

    E1/W1

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    E2-W2 Numerical model

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    Rockbolts and shotcreteFLAC3D 2.10

    Step 20982 Model Perspective10:55:18 Tue Nov 29 2005

    Center:X: 4 263e-001 Rotation:X: 30 000

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    X: 4.263e-001Y: 2.851e+002Z: -1.450e+001

    X: 30.000Y: 0.000Z: 190.000

    Dist: 1.030e+003 Mag.: 3.05Ang.: 22.500

    SEL GeometryMagfac = 0.000e+000

    SEL Geometry

    Magfac = 0.000e+000

    E2-W2 resultYielding and displacementplan view

    FLAC3D 2.10

    Step 15374 Model Perspective18:51:49 Tue Nov 15 2005

    Center:X: -3.359e+000

    Rotation:X: 90.000

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    X: 3.359e 000Y: 3.515e+002Z: 3.529e+000

    X: 90.000Y: 0.000Z: 90.000

    Dist: 1.030e+003 Mag.: 5.96Ang.: 22.500

    Plane Origin:X: 1.500e+001Y: 3.500e+002Z: -2.000e+000

    Plane Orientation:Dip: 0.000 DD: 0.000

    Block StatePlane: on

    Noneshear-n shear-pshear-n shear-p tension-pshear-pshear-p tension-p

    DisplacementPlane: on Maximum = 3.355e-002 Linestyle

    E2-W2 resultYieldingvertical cross section

    FLAC3D 2.10

    Step 15374 Model Perspective18:49:41 Tue Nov 15 2005

    Center:

    X: 3.513e+000

    Rotation:

    X: -0.000

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    Y: 3.110e+002Z: 3.529e+000

    Y: 0.000Z: -0.000

    Dist : 1 .030e+003 Mag.: 5 .96Ang.: 22.500

    Plane Origin:X: 1.500e+001Y: 3.440e+002Z: 0.000e+000

    Plane Orientation: Dip: 90.000 DD: 0.000

    Block StatePlane: on

    Noneshear-n shear-pshear-n shear-p tension-pshear-pshear-p tension-p

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    E1-W1 resultYielding and displacementplan view

    FLAC3D 2.10

    Step 21248 Model Perspective10:02:50 Tue Nov 29 2005

    Center:X: 1.159e+001

    Rotation:X: 90.000

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    Y: 3.457e+002Z: 2.964e+000

    Y: 0.000Z: 270.000

    Dist: 1.030e+003 Mag.: 5.96Ang.: 22.500

    Plane Origin:X: 1.500e+001Y: 3.500e+002Z: -2.000e+000

    Plane Orientation:Dip: 0.000 DD: 0.000

    Block StatePlane: on

    Noneshear-n shear-pshear-n shear-p tension-pshear-pshear-p tension-p

    DisplacementPlane: on Maximum = 1.419e-002 Linestyle

    E1-W1 resultYieldingvertical cross section

    FLAC3D 2.10

    Step 21248 Model Perspective09:42:12 Tue Nov 29 2005

    Center:X: 1 342e+000

    Rotation:X: 0 000

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    X: 1.342e+000Y: 2.995e+002Z: 2.186e-001

    X: 0.000Y: 0.000Z: 20.000

    Dist: 1.030e+003 Mag.: 11.6Ang.: 22.500

    Plane Origin:X: 1.500e+001Y: 3.450e+002Z: 0.000e+000

    Plane Orientation:Dip: 90.000 DD: 0.000

    Block State Plane: on

    Noneshear-n shear-pshear-n shear-p tension-pshear-pshear-p tension-p

    Displacement Plane: on Maximum = 2.219e-002

    Linestyle

    E1-W1 resultMajor principal stress

    FLAC3D 2.10

    Step 21248 Model Perspective10:02:14 Tue Nov 29 2005

    Center:

    X: 1.159e+001Y: 3 457e+002

    Rotation:

    X: 90.000Y: 0 000

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    Y: 3.457e+002Z: 2.964e+000

    Y: 0.000Z: 270.000

    Dist: 1.030e+003 Mag.: 5.96Ang.: 22.500

    Plane Origin:X: 1.500e+001Y: 3.500e+002Z: -2.000e+000

    Plane Orientation:Dip: 0.000 DD: 0.000

    Contour of SMin Plane: on Magfac = 0.000e+000Gradient Calculation

    -3.5355e+007 to -3.5000e+007-3.5000e+007 to -3.2500e+007-3.2500e+007 to -3.0000e+007-3.0000e+007 to -2.7500e+007-2.7500e+007 to -2.5000e+007-2.5000e+007 to -2.2500e+007-2.2500e+007 to -2.0000e+007-2.0000e+007 to -1.7500e+007

    -1.7500e+007 to -1.5000e+007-1.5000e+007 to -1.2500e+007-1.2500e+007 to -1.0000e+007-1.0000e+007 to -7.5000e+006

    E1-W1 resultBolt force

    FLAC3D 2.10

    Step 21248 Model Perspective10:00:43 Tue Nov 29 2005

    Center:X 1 846 001

    Rotation:X 0 000

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    X: 1.846e+001Y: 3.457e+002Z: 2.964e+000

    X: 0.000Y: 0.000Z: -0.000

    Dist: 1.030e+003 Mag.: 9.31Ang.: 22.500

    Plane Origin:X: 1.500e+001Y: 3.520e+002Z: 0.000e+000

    Plane Orientation:Dip: 90.000 DD: 0.000

    cable Axial ForceMagfac = 0.000e+000

    tensioncompression

    Maximum = 1.200e+005

    cable Yield (tension)yielding nowyielded in past

    Boundary Plane: onMagfac = 0.000e+000 Linestyle

    E3-W3 resultYielding and displacementplan view

    FLAC3D 2.10

    Step 19071 Model Perspective10:23:18 Tue Nov 29 2005

    Center:X: 1.386e+000Y 3 423 +002

    Rotation:X: 90.000Y 0 000

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    Y: 3.423e+002Z: 7.458e+000

    Y: 0.000Z: 90.000

    Dist: 1.030e+003 Mag.: 4.77Ang.: 22.500

    Plane Origin:X: 1.500e+001Y: 3.500e+002Z: -2.000e+000

    Plane Orientation:Dip: 0.000 DD: 0.000

    Block State Plane: on

    Noneshear-n shear-pshear-n shear-p tension-pshear-pshear-p tension-p

    Displacement Plane: on Maximum = 2.279e-002 Linestyle

    E3-W3 resultYieldingvertical cross section

    FLAC3D 2.10

    Step 19071 Model Perspective10:15:04 Tue Nov 29 2005

    Center:X: 1.386e+000Y 3 000 002

    Rotation:X: 0.000Y 0 000

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    Y: 3.000e+002Z: 5.497e+000

    Y: 0.000Z: 0.000

    Dist: 1.030e+003 Mag.: 7.45Ang.: 22.500

    Plane Origin:X: 1.500e+001Y: 3.450e+002Z: 0.000e+000

    Plane Orientation:Dip: 90.000 DD: 0.000

    Block State Plane: on

    Noneshear-n shear-pshear-n shear-p tension-pshear-pshear-p tension-p

    Displacement Plane: on Maximum = 3.524e-002

    Linestyle

    E3-W3 resultMajor principal stressFLAC3D 2.10

    Step 19071 Model Perspective10:22:16 Tue Nov 29 2005

    Center:X: 1.386e+000Y: 3 423e+002

    Rotation:X: 90.000Y: 0 000

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    Y: 3.423e+002Z: 7.458e+000

    Y: 0.000Z: 90.000

    Dist: 1.030e+003 Mag.: 4.77Ang.: 22.500

    Plane Origin:X: 1.500e+001Y: 3.500e+002Z: -2.000e+000

    Plane Orientation:Dip: 0.000 DD: 0.000

    Contour of SMin Plane: on Magfac = 0.000e+000 Gradient Calculation

    -3.7288e+007 to -3.5000e+007-3.5000e+007 to -3.2500e+007-3.2500e+007 to -3.0000e+007-3.0000e+007 to -2.7500e+007-2.7500e+007 to -2.5000e+007-2.5000e+007 to -2.2500e+007-2.2500e+007 to -2.0000e+007

    -2.0000e+007 to -1.7500e+007-1.7500e+007 to -1.5000e+007-1.5000e+007 to -1.2500e+007-1.2500e+007 to -1.0000e+007

    -1.0000e+007 to -7.5000e+006

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    2-D numerical simulation with Phase2

    Goals of the 2-D analysis

    D il d d f h i i

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    Detailed study of the entire construction

    sequence at the most critical sections

    Three dimensional effect is ignored

    E2-W2

    E1/W1

    E3/W3

    E1-W1 Numerical model

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    Construction sequence

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    E1-W1 Numerical model - constructionsequence

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    -

    - - -

    -

    - - -

    -

    - - -

    -

    - - -

    -

    - - -

    E1-W1 Yielding - stage 3Total

    Displacement

    m

    0.00e+000

    2.40e-003

    4.80e-003

    7.20e-003

    9.60e-003

    30

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    Shear

    Tension

    Shear

    Tension

    Both

    1.20e-002

    1.44e-002

    1.68e-002

    1.92e-002

    -10

    0

    10

    20

    -40 -30 -20 -10 0 10 20 30

    E1-W1 Yielding - stage 4Total

    Displacement

    m

    0.00e+000

    2.85e-003

    5.70e-003

    8.55e-003

    1.14e-002

    30

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    Shear

    Tension

    Shear

    Tension

    Both

    1.43e-002

    1.71e-002

    2.00e-002

    2.28e-002

    -10

    0

    10

    20

    -40 -30 -20 -10 0 10 20 30

    E1-W1 Yielding - stage 5Total

    Displacement

    m

    0.00e+000

    4.50e-003

    9.00e-0031.35e-002

    1 80 002

    30

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    Shear

    Tension

    Shear

    Tension

    Both

    1.80e-002

    2.25e-002

    2.70e-002

    3.15e-002

    3.60e-002

    -10

    0

    10

    20

    -40 -30 -20 -10 0 10 20 30

    E1-W1 Yielding - final stageTotal

    Displacement

    m

    0.00e+000

    4.50e-003

    9.00e-003

    1.35e-002

    1.80e-002

    2.25e-002

    30

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    Shear

    Tension

    Shear

    Tension

    Both

    2.70e-002

    3.15e-002

    3.60e-002

    -10

    0

    10

    20

    -40 -30 -20 -10 0 10 20 30

    E1-W1 Major principal stressfinal stage

    Sigma 1

    MPa

    0.00

    3.00

    6.00

    9.00

    12.0015.00

    18 00

    30

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    Shear

    Tension

    Both

    18.00

    21.00

    24.00

    27.00

    30.00

    33.00

    36.00

    -10

    0

    10

    20

    -40 -30 -20 -10 0 10 20 30

    E1-W1 Minor principal stressfinal stage

    Sigma 3

    MPa

    -0.50

    0.70

    1.90

    3.10

    4.30 5.50

    6 70

    30

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    Shear

    Tension

    Both

    6.70

    7.90

    9.10

    10.30

    11.50

    12.70

    13.90

    -10

    0

    10

    20

    -40 -30 -20 -10 0 10 20 30

    E1-W1 Deformationfinal stage

    Magnification factor 60

    Total

    Displacement

    m

    0.00e+000

    3.00e-003

    6.00e-003

    9.00e-003

    1.20e-002

    1 50e-002

    30

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    Shear

    Tension

    Both

    1.50e 002

    1.80e-002

    2.10e-002

    2.40e-002

    2.70e-002

    3.00e-002

    3.30e-002

    3.60e-002

    -10

    0

    10

    20

    -40 -30 -20 -10 0 10 20 30

    E2-W2 Numerical model - construction sequence

    Stage 2 Stage 4Stage 3

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    Stage 5 Stage 7Stage 6

    -

    - - -

    -

    - - -

    -

    - - -

    -

    - - -

    -

    - - -

    -

    - - -

    E2/W2 YieldingFinal stageTotal

    Displacement

    m

    0.00e+000

    1.20e-002

    2.40e-002

    3.60e-002

    4.80e-002

    30

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    Shear

    Tension

    Shear

    Tension

    Both

    6.00e-002

    7.20e-002

    8.40e-002

    9.60e-002

    -10

    0

    10

    20

    -30 -20 -10 0 10 20 30

    E2/W2 Major principal stressFinal stageSigma 1

    MPa

    0.00

    10.00

    20.00

    30.00

    40.0050.00

    60 00

    30

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    80.00

    Shear

    Tension

    Both

    60.00

    70.00

    80.00

    90.00

    100.00

    110.00

    120.00

    -10

    0

    10

    20

    -30 -20 -10 0 10 20 30

    E2/W2 Major principal stressFinal stage

    Sigma 3

    MPa

    -1.50

    1.50

    4.50

    7.50

    10.5013.50

    16 50

    30

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    13.50

    Shear

    Tension

    Both

    16.50

    19.50

    22.50

    25.50

    28.50

    31.50

    34.50

    -10

    0

    10

    20

    -30 -20 -10 0 10 20 30

    E2/W2 DeformationFinal stage

    Magnification factor 20

    Total

    Displacement

    m

    0.00e+000

    8.00e-003

    1.60e-002

    2.40e-002

    3.20e-002

    4.00e-002

    30

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    Shear

    Tension

    Both

    4.80e-002

    5.60e-002

    6.40e-002

    7.20e-002

    8.00e-002

    8.80e-002

    9.60e-002

    -10

    0

    10

    20

    -30 -20 -10 0 10 20 30

    E3-W3 Numerical model - construction sequence

    Stage1 Stage 2

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    Stage 3 Stage 4

    -

    - - -

    -

    - - -

    -

    - - -

    -

    - - -

    E3/W3 YieldingFinal stageTotal

    Displacement

    m

    0.00e+000

    6.00e-003

    1.20e-002

    1.80e-002

    2.40e-002

    3 00 002

    30

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    Shear

    Tension

    Shear

    Tension

    Both

    3.00e-002

    3.60e-002

    4.20e-002

    4.80e-002

    -10

    0

    10

    20

    -40 -30 -20 -10 0 10 20 30

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    E3/W3 Major principal stressFinal stage

    Sigma 3

    MPa

    -0.75

    0.75

    2.25

    3.75

    5.25

    6 75

    30

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    6.00

    Shear

    TensionBoth

    6.75

    8.25

    9.75

    11.25

    12.75

    14.25

    15.75

    17.25

    -10

    0

    10

    20

    -40 -30 -20 -10 0 10 20 30

    E3/W3 DeformationFinal stage

    Magnification factor 40

    Total

    Displacement

    m

    0.00e+000

    4.00e-003

    8.00e-003

    1.20e-002

    1 60e-002

    30

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    1.60e-002

    2.00e-002

    2.40e-002

    2.80e-002

    3.20e-002

    3.60e-002

    4.00e-002

    4.40e-002

    4.80e-002

    -10

    0

    10

    20

    -40 -30 -20 -10 0 10 20 30

    Rock support summary- caverns E1, W1, E3 and W3

    Excavation in 2 stages, first inner part and

    then the outer part.

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    then the outer part.

    A layer of 15 cm shotcrete and 20 mm

    diameter 7/4 m long fully grouted bolts in 2x2

    m patterns installed right after eachexcavation stage.

    This is the permanent support.

    Rock support summary - caverns E2 and W2

    Excavation in 2 stages, first inner part and then the

    outer part.h d d d d h

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    The support is divided to temporary support and thepermanent support

    The temporary support consists of 6 cm shotcrete and

    3 m long end-anchored bolts in 2x2 m patterns whichare installed right after each excavation stage.

    The permanent support consists of 24 cm shotcreteand 20 mm diameter 10 m long end-anchored bolts in

    2x2 m pattern which is installed 3-4 days after thetemporary support.

    Some points from the support design

    Rock stress measurements are important

    2D numerical modelling may give conservative design

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    Use 3D models for general design

    2D models for detailed analysis and sequential design

    Flexible support system is important when excavating

    in high rock stress End anchored rock bolts

    Flexible support consists of temporary and final support

    Sequential excavation is important when excavating

    caverns in high stressed rock mass

    Special Lighting Cavern for

    the Qinling Zhongnanshan Tunnel

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    References

    C. Carranza-Torres and C. Fairhurst Analysis of tunnel support requirements using

    the convergence-confinement method and the Hoek-Brown rock failure criterion

    www.ct-bolt.com

    UDEC user manual

    http://www.ct-bolt.com/http://www.ct-bolt.com/http://www.ct-bolt.com/http://www.ct-bolt.com/
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    UDEC user manual

    Phase2 online help

    Unwedge online help

    JunLu Luo A new rock bolt design criterion and knowledge-based expert system

    for stratified roof phd thesis www.atlascopco.com

    http://www.atlascopco.com/http://www.atlascopco.com/