Lean Overview 5S Overview Check Your Knowledge Take Notes

Lean Overview 5S Overview Check Your Knowledge Take Notes Dig Deeper

Sort Set Shine Standardize Sustain

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About Feedback

Lean Overview 5S Overview Check Your Knowledge Take Notes Dig Deeper

Introduction to

Lean Concepts

What is Lean Manufacturing?

Lean is the relentless pursuit of the

elimination of waste.

Waste is anything that consumes resources,

but does not add value for the customer.

In general terms, customers see value in

lower costs, higher quality, and increased

flexibility.

What Lean Is Not

Lean is not a program of the month.

It is a new way of thinking about our work.

It is never finished.

Lean is not about cutting headcount.

It is about utilizing our people better.

It is about increasing our value-added work.

Lean is not a cost-cutting program.

It is about increasing value, which means better quality and increased flexibility in addition to lower cost for the customer.

Learning To See

There are Seven Types of Waste:

Overproduction Waiting

Transport Extra Processing

Inventory Motion

Defects

The customer is not willing to pay for these.

There are Lean tools to help you see these

wastes.

Lean Tools

Value Stream Mapping

5S (Workplace Organization)

Visual Management

Pull Systems (Kanban)

Work Flow or Flow Manufacturing

Total Productive Maintenance (TPM)

Kaizen (Continuous Improvement)

Quick Change/Set-up Reduction

Standard Work

Lean Overview 5S Overview Check Your Knowledge Take Notes Dig Deeper

5S

Sort, Set, Shine, Standardize, Sustain

A method of organizing the work area so that

it is efficient, clean, and standardized

Incorporates visual management into the

workplace

Reduces wasted time for treasure hunts

Improves morale, safety, and quality

Requires discipline to sustain

Disorder, Clutter, Chaos

“5S-ed” – Clean, neat, visual

Lean Overview 5S Overview Check Your Knowledge Take Notes Dig Deeper

Lean is the relentless pursuit

of the elimination of…

headcount value

value-added work waste

Lean is the relentless pursuit

of the elimination of…

headcount value

value-added work waste

Example of wrong

response feedback

Lean is the relentless pursuit

of the elimination of…

headcount value

value-added work waste

Example of correct

response feedback

Waste consumes _____ but

does not add _____.

labor, resources value, time

resources, value time, resources

Value is seen in…

(Click all that apply.)

higher flexibility higher quality

lower costs lower headcount

Examples of waste include…

(Click all that apply.)

inventory training

motion defects

Examples of waste include…

(Click all that apply.)

overproduction waiting

headcount transport

Which of the following are Lean

tools?

(Click all that apply.)

Four Sigma 5 S

Visual Management Value Stream Maps

Which of the following is not a

5S step?

sort set

sample sustain

Lean Overview 5S Overview Check Your Knowledge Take Notes Dig Deeper

Lean Overview 5S Overview Check Your Knowledge Take Notes Dig Deeper

• Lean.org

• Lean Mfg Resource

• Lean Resources

• Lean at EPA

• Visual Workplace

Sort Set Shine Standardize Sustain

• Is about ORGANIZATION

• Clearly distinguish needed items from unneeded items and eliminate the latter.

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• Is about ORDERLINESS

• Keep needed items in the correct place to allow for easy and immediate retrieval.

• A place for everything and everything in its place.

• Shadow boards are helpful. Goes to Goes to next S

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• Is about CLEANLINESS

• Sweep and clean the area.

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• Is about CONSISTENCY

• Put like items together.

• Labels are helpful.

• Color coding is helpful.

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• Is about DISCIPLINE

• Make a habit of maintaining established procedures.

• Communicate expectations.

• Procedures, audits, and inspections are helpful.

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About Feedback

• This app is designed to be carried on the job for a 5S Lean project. It serves as a memory jogger during execution of the project.

• Version 1.0.

About Feedback