Leading the Eco-friendly Artificial Turf · PDF fileLeading the Eco-friendly Artificial Turf revolution Brighten your field . . . With Eco-design turf, High Durability & Quality....

Leading the Eco-friendly Artificial Turf revolutionBrighten your field . . . With Eco-design turf, High Durability & Quality.

“Global Value Creator”

2

Contents

1. INTRODUCTION- KOLON Group, KOLON GLOTECH- ‘KONYGREEN’

2. KONYGREEN SPECIAL - Eco-design Turf- High Durability & Quality

3. APPENDIX- Customer Service- Reference- Test equipment, Maintenance Machine

3

KOLON Group

☆ KOLON is one of the nation's top 30 business group in Korea.Hold 16 affiliates, 42 overseas branch offices

PHILOSOPY- KOLON continues to innovate for its customers.

We’ve been exceeding customer expectations for more than 60 years.KOLON began delivering value in 1954 and continues to embrace inventive and original ways to assure customer satisfaction.

VISION

1. Introduction

4

Main Businesses

Key Materials, Fashion,Auto Parts & IT,Life Science & Healthcare,Water Treatment(Energy, Environment),Construction & Retail

Introduction

KOLON Group

5

KOLON delivers value to worldwide customers.

17 Nation, 42 overseas branch offices & factories.

Introduction

KOLON Group

KOLON GLOTECH's affiliation

Parent Company & Affiliation of KOLON GLOTECH

6

Introduction

KOLON Group

PRODUCTS : ARTIFICIAL TURF, CAR SEAT, CARPET,

FABRIC & COVERING, PP FIBER

CAPITAL : U$ 89 MILLION (2014)

ANNUAL SALES : U$ 650 MILLION (2014)

ADDRESS : GWACHEON-CITY, KOREA

ESTABLISHED : AUGUST, 1965

EMPLOYEE : 650 (2014)

OFFICE

HEADQUATER (GWACHEON, KOREA)

R&D CENTER (GUMI & YONGIN, KOREA)

MANUFACTURING (ARTIFICIAL TURF)

KUMI-CITY, KOREA

Introduction

KOLON GLOTECH

KONYGREEN :

8

Brand name for Artificial TurfKorea No.1 company manufacturing artificial turf.

- Unitary research, design, manufacturing, sales, installation, A/S.

- Occupying 50% of domestic market.

- The nation’s largest maintenance system, independent R & D system.

Introduction

★ 1970’~79’ Start an artificial turf- Started production of artificial turf manufacturing system.

☆ 1980’~89’ Develop technology further- Reported technical success to the president and became

dedicated to modern history development of Korea.- Acquire Asia’s first FIH certificate.

★ 1990’~99’ Become one of Korea’s 1st company based on its technical skill

- Began with patents and 15 registration of design.- Acquire ISO 9000, 14000, FIH global level certificate.

☆ 2000’~10’ Becoming a global flooring specialist withquality approved

- Acquire Korea’s first FIFA certificate.- Appointed as an official product of The Korea Football Association.- Installed in national team’s athletic field.- Become a global flooring company by expanding from within Korea.

9

KONYGREEN History

Introduction

10

1. Eco-design Turf

2. High Durability & Quality

WHAT’S SPECIAL ABOUTKONYGREEN

11

2.1. Eco-design Turf

• Potential threat to an environmental concerns :the responsible recycling or disposal of turf by AMI report

1. Eco-design Turf

12

* AMI : Applied Market Information Ltd. Headquarter in the United KingdomAMI is a leading provider of information, market intelligence and conferences for the global plastics industry.

KONYGREEN SPECIAL

• Potential threat to an environmental concerns :Artificial turf demand has continued to grow strongly

13

* Figure based on AMI report

INCREASED DEMAND

= INCREASED GARBAGE IN THE FUTURE

KONYGREEN SPECIAL

1. Eco-design Turf

• Unrecyclable reason for the turf

2nd backing

1st backing

Pile

‘Conventional’ Coating

PE(Polyethylene)

PP(Polypropylene)

SBR, PU Latex Compound

OrdinaryTech’

‘Brand New’ Coating

PE(Polyethylene)

PP(Polypropylene)

PE(Polyethylene)

Brand NewTech’

14

KONYGREEN SPECIAL

1. Eco-design Turf

‘Conventional’ Coating

“Composite material”Polyolefin (PE, PP)+SBR, PU

‘Brand New’ E Coating

“Single material”Polyolefin (PE, PP)

KONYGREEN is the Best Solution to the recyclable turf.

15

KONYGREEN SPECIAL

1. Eco-design Turf

16

KONYGREEN SPECIAL

Conventional Coating IncinerationInstallation DestructionDemolish

InstallationBrand New Coating Separation

RecycleCollection

KONYGREEN Turf provides the best recycling system :

Comparison between ‘Conventional’ and ‘Brand New’ Coating

1. Eco-design Turf

17

KONYGREEN SPECIAL

KONYGREEN Turf provides the best recycling system:

Reproduction System (From Cradle to Cradle)

Waste of artificial turf

Infill separation,Recycling machine

Separation recovery machine

Turf recycle(Smash, Separate, Extrude)Returned product

1. Eco-design Turf

18

KONYGREEN SPECIAL

KONYGREENBrand new Coating Carbon emission quantity

101.5 tCo2e/年

74.5%

Carbon emissionquantity

397.4 tCo2e/年

KONYGREEN Turf provides the reduction of carbon emission quantity when producing :

295.9 tCo2e/year (74.5% Down)

Figures based on 11,000,000 square foot producing the turf

1. Eco-design Turf

Country, Product Test method

Specification result

Pb(㎎/㎏)

Cd(㎎/㎏)

Cr(㎎/㎏)

Hg(㎎/㎏)

U.S.A

ARTIFICIAL TURF ASTM F2765300(2009)100(2011)

- - -

TOY (GENERAL) ASTM F2765300(2009)100(2011)

- - -

Republic ofKOREA

ARTIFICIAL TURF ASTM F2765 90 50 25 25

TOY (GENERAL) ISO 3696 90 75 60 60

TOY (CLAY, PAINT) ISO 3696 90 50 25 25

19

KONYGREEN SPECIAL

KONYGREEN provides the Environment-Friendly turf in comparison tothe products offered by U.S.A standard specification.

1. Eco-design Turf

20

KONYGREEN SPECIAL

KONYGREEN Turf provides the environment-friendly turf : Heavy metal-free Turf

PropertySpecification

Test Method Test Result PASS/FAILResult Units

Heavy Metal's content DOC(Without EXO)≤20 mg/l DIN 18035-7 N.D PASS

DOC(With EXO)≤40 mg/l ASTM F 963 6 PASS

EXO ≤ 100 mg/kg 14.7 PASS

Pb ≤ 0.04 mg/l ≤ 0.04 PASS

Cd ≤ 0.005 mg/l ≤ 0.005 PASS

Cr ≤ 0.05 mg/l ≤ 0.05 PASS

CrVi ≤ 0.008 mg/l ≤ 0.008 PASS

Hg ≤ 0.001 mg/l ≤ 0.001 PASS

Zn ≤ 3.0 mg/l ≤ 3.0 PASS

Sn ≤ 0.05 mg/l ≤ 0.05 PASS

Sb ≤ 60 mg/kg ≤ 60 PASS

As ≤ 25 mg/kg ≤ 25 PASS

Ba ≤ 500 mg/kg ≤ 500 PASS

Se ≤ 500 mg/kg ≤ 500 PASS

* DOC : DISSOLVED ORGANIC CARBONE* EXO : EXTRACTABLE ORGANIC BOUND HALOGENS

1. Eco-design Turf

21

2.2. High Durability & Quality

22

KONYGREEN SPECIAL

2. High Durability & Quality

KONYGREEN Turf provides the high durability:

Withdrawal Force after watering

48.7%차이

Unit : N, Cycle

Withdrawal Strength Stay

* ISO 4919 Carpets -- Determination of tuft withdrawal force

23

KONYGREEN SPECIAL

‘N’ Company (USA) KONYGREEN

* Test Method : ISO 4892-2: 2013 Plastics - Methods of exposure to laboratory light sources -- Part 2: Xenon-arc lamps* 4,896 MJ : 4-5 Years

KONYGREEN Turf provides the high durability :

Light Fastness

Initial

4,896 MJ

Initial Initial

4,896 MJ 4,896 MJ

‘P’ Company (USA)

2. High Durability & Quality

24

KONYGREEN SPECIAL

‘F’ Company (USA) KONYGREEN

Initial

20,200 Cycle

Initial Initial

KONYGREEN Turf provides the high durability :

Abrasion Stability

20,200 Cycle 20,200 Cycle

* Test Method : FIFA LISPORT Test

‘C’ Company (China)

2. High Durability & Quality

PropertySpecification

Test Method Test Result PASS/FAILResult Units

Spec'

Material Polyethylene - ASTM D 276:00a:2000, FT-IR Polyethylene PASS

Melting Point 120±10 ℃ ASTM E 794-05, DSC 124.8 PASS

Yarn Count 12,500.0±10% dtex ASTM D 1059:2001 13482.1 PASS

Pile Height 60 ± 5% mm ASTM D 5823:2005 60.5 PASS

Weight Pile Yarn outer yarn > 38 oz/yd2 ASTM D 5848:2005 50.2 PASS

Total > 68 92.3 PASS

Backing1 > 5 8.1 PASS

Backing2 > 25 34 PASS

Pile Count 5/8 gauge/inch ASTM D 5793:2005 5/8 PASS

Strength of filament yarn C.R.E

>85(19) N(lbf) ASTM D 2256:2002 104.7 (23.5) PASS

Elongation offilament yarn C.R.E

>35 % ASTM D 2256:2002 134.4 PASS

KONYGREEN SPECIAL

KONYGREEN Turf provides the Best Quality :

FED Test Result (1)

* FED : US Army - Far East District

2. High Durability & Quality

PropertySpecification

Test Method Test Result PASS/FAILResult Units

Quality

Resistance to pulling out >30(6.7) Non-infilling N(lbf) ASTM D 1335:1998 73.0 (16) PASS

>30 (6.7) Infilling 77.0 (17) PASS

Tensile Strength Length > 1100(246 ) N(lbf) ASTM D 5034:2001 1353.9 (304.4) PASS

Width > 1100(246 ) C.R.E, Grab Method 1248.2 (280.6) PASS

Weather ability Length >90 Retained % ISO 4892-2:1994 93.3 PASS

Width >90 500h UV exposure 96.7 PASS

Tearing Strength Length > 140(31) N(lbf) ASTM D 2261:1996 246.1 (54.3) PASS

Width >140(31) C.R.E Tongue method 257.3 (57.8) PASS

Relative Abrasiveness <35Abrasive

IndexASTM F 1015-03 21 PASS

Flammability PASS - ASTM D 2859:2004 PASS PASS

Water Flow RatePermeability

>500 mm/h ASTM D 4491:1999Constant head method

608.6 PASS

>20 inch/h 23.96 PASS

Critical Radiant Flux >Class 2 NFPA W/㎠

classificationASTM E 648-04 Class 1 PASS

Shock Absorbing Properties

<200Average

G-Max readASTM F 355-01 112 PASS

KONYGREEN SPECIAL

KONYGREEN Turf provides the Best Quality :

FED Test Result (2)

* FED : US Army - Far East District

2. High Durability & Quality

KONYGREEN SPECIAL

This is how KONYGREEN Turf provides the playability :

FIFA Quality Turf Test Result (1)

PropertySpecification

Test Condition Results PASS/FAILResult Units

Performance

Vertical Ball Rebound

0.60 - 1.00 m Dry 0.88 PASS

0.60 - 1.00 m Wet 0.8 PASS

0.60 - 1.00 mAfter simulated wear

20200 cycles0.98 PASS

Angle Ball Rebound45 - 70 % Dry 49 PASS

45 - 80 % Wet 69 PASS

Ball Roll4 - 8 m Dry 7.88 PASS

4 - 10 m Wet 8.33 PASS

Shock Absorption

55 - 70 % Dry 61 PASS

55 - 70 % Wet 61 PASS

55 - 70 %After simulated wear

20200 cycles55 PASS

55 - 70 % - 5℃ 66 PASS

55 - 70 % 40℃ 62 PASS

Deformation

4 - 11 ㎜ Dry 7.5 PASS

4 - 11 ㎜ Wet 7.5 PASS

4 - 11 ㎜After simulated wear

20200 cycles5 PASS

Linear Friction Stud Deceleration Value

3.0 - 6.0 g Dry 3.1 PASS

3.0 - 6.0 g Wet 3.3 PASS

* FIFA TEST METHOD

2. High Durability & Quality

KONYGREEN SPECIAL

KONYGREEN Turf provides the Best Quality of Playability :

FIFA Quality Turf Test Result (2)

PropertySpecification

Test Condition Results PASS/FAILResult Units

Performance

Rotational Resistance

25 - 50 Nm Dry 45 PASS

25 - 50 Nm Wet 40 PASS

25 - 50 NmAfter simulated wear

20200 cycles49 PASS

Linear Friction Stud Slide Value130 - 210 - Dry 166 PASS

130 - 210 - Wet 127 PASS

Skin / Surface Friction 0.35 - 0.75 μ Dry 0.71 PASS

Skin Abrasion ± 30 % Dry 25 PASS

Durability

Pile yarn (s) color change 3 > -

Effects of artificial weathering

5 PASS

Pile Yarn change in tensile strength 50 < % -2 PASS

Polymeric infill color change 3 > - 4-5 PASS

Polymeric infill change in visual appearance - - No Change PASS

Seam strength (EN 12228 Method B)25 > N/100㎜

Bonded SeamsUnaged

90 PASS

25 > N/100㎜Bonded Seams

Water aged46 PASS

Water Permeability of complete system 180 > mm/h - 804 PASS

Carpet tuft withdrawal30 > N Unaged 43 PASS

30 > N Water aged 30 PASS

* FIFA TEST METHOD

2. High Durability & Quality

KONYGREEN SPECIAL

KONYGREEN Turf provides the Quality :

Certification for a tennis, hockey

2. High Durability & Quality

30

3. Appendix

31

Appendix

REF: FOOTBALL FIELD (FED)

* FED : US Army - Far East District

- PYUNG-TEC US ARMY FOOTBALL Field (2014. 10)

- QUANTITY : 8,909 ㎡

REF: OVERSEA FIELD

Appendix

32

- JAPAN _ SAITAMA FUTSAL FIELD (2014. 10)

- QUANTITY : 695 ㎡

REF: OVERSEA FIELD

Appendix

33

- JAPAN _ OSAKA ELEMENTARY SCHOOL (2014. 09)

- QUANTITY : 3,254 ㎡

REF: OVERSEA FIELD

Appendix

34

- JAPAN _ GUNMA SOCCOR FIELD (2014. 04)

- QUANTITY : 8,952 ㎡

REF: OVERSEA FIELD

Appendix

35

- SINGAPORE _ HOCKEY VILLEGE (2010. 01)

- QUANTITY : 6,388 ㎡

Appendix

REF: LOCAL HOCKEY, TENNIS FIELD

36

- CHUNGPUNG HOCKEY FIELD (2012.05 FIH Certified)

- QUANTITY : 12,910 ㎡

- MUNWON TENNIS FIELD (2012.06 ITF Certified)

- QUANTITY : 1,736 ㎡

Appendix

REF: LOCAL BASEBALL

37

- MOC-DONG BASEBALL FIELD (2008. 02)

- QUANTITY :12,542 ㎡

Appendix

REF: LOCAL GOLF FIELD

38

- TAE-KYUNG GOLF FIELD (2009. 11)

- QUANTITY :21,400 ㎡

39

Appendix

REF: ROOF GARDEN

- SAMSUNG ELECTRONICS HWASUNG (2014. 04)

- QUANTITY : 11,000 ㎡

40

Appendix

REF: ROOF GARDEN

- DON-AM MODELHOUSE (2014. 8)

- QUANTITY : 1,200 ㎡

OUTDOOR FLOORS -SINGAPORE

▲ HOUSE FRONT YARD

Appendix

OUTDOOR FLOORS

▲ TRAFFIC ISLAND –SAFTY AREA

Appendix

43

Appendix

REF: PLAYGROUND

- PRUGIO APARTMENT PLAYGROUND (2015. 5)

- QUANTITY : 340 ㎡

D.I.Y (Do IT Yourself)

Module Type

Appendix

D.I.Y (Do IT Yourself)

Roll Type

Appendix

46

AppendixREF: OVERSEAS MAJOR INSTALLATION

BEIJING SPORTS UNI. QINGDAO HAINUI SOCCER SCHOOL SHANGHAI PEOPLE’S HOCKEY PITCH QINGDAO 2ND SPORTS SCHOOLCHENGDU SOCCER FIELD,THE 3RD MILITARY UNI. SOCCER ETC

MERILLAND UNI. FOOTBALL FIELD

ATLANTA OLYMPIC HOCKEY FIEDCAROLINA SOCCER FIELDMAINMERITIME UNI. FIELD

COSMOTEN HOCKEY & SOCCER FIELD

SRI LANCA NATIONAL HOCKEY STADIUM

Reference

UNSTINTED PRAISES ARE RECEIVED BY CUSTOMERS ALL OVER THE WORLD

KAZAKHSTAN CENTRAL STADIUM KAZAKHSTAN NATIONAL ARMY CLUBTABAGAN SLEDGE COURSEFIRST LADY’S SCHOOLFOOTBALL LAND SOCCER PITCHECONOMY UNI. SOCCER FIELDALMATY FOOTBALL SCHOOL. ETC

KHARK ISLAND SOCCER FIELD (FIFA 1STAR),ETC

BUKIT BATOK CDNS GOLF DRIVE RANGEHOCKEY VILLAGEMILLENIUM MINI HOCKEY PITCH,ETCEASTCOAST PARK MULTI,ETCULU PADAN TRADING FACILITY

INDONESIA ARCHIPELAGO HOCKEY PITCH, ETC

TAPARAK MULTI PURPOSE, FAMILLY SOCCER FIIELD , RAMA 9 MULTI PURPOSE, ETCKASETSART HOCKEY FIELDMAHACHAI SOCCER FIELDSAMUTSAKORN SOCCER FIELDNONGLUX’S SOCCER FIELD

HOKAIDO KINDGARTEN PLAYGROUND, TOKYO MULTI-PURPOSE, ETC

KARA BAG SPORTS CENTER

47

AppendixKOLON TEST EQUIPMENT

Linear Friction

Ball Behavior

Ball Rebound

Skin FrictionTriple A

TractionBall Roll

Head Injure Criteria

Lisport (Abrasion) TesterXenon

THANK YOU!