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FACILITY LOCATION Group- 4 Anila P Jestine Akhil Nandakumar Aneesh K Saju George K. J. Ghosh Arpan Yoshi Janssens
19

Layout

Apr 13, 2017

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George K J
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Page 1: Layout

FACILITY LOCATION

Group- 4Anila P Jestine

Akhil NandakumarAneesh K Saju

George K. J.Ghosh Arpan

Yoshi Janssens

Page 2: Layout

ALDEP: Automated Layout Design Program

Page 3: Layout

Relationship Chart

Page 4: Layout

ALDEP

Page 5: Layout

CRAFT: Computerized Relative Allocation of Facilities Technique

Page 6: Layout

Initial Layout

Page 7: Layout

Material Handing Trips Matrix

Bed. Bth. Dng. Lvg. Ktn.Bed. 21 5 9 3

Bth. 20 20 5 1

Dng. 6 21 9 21

Lvg. 10 6 10 6

Ktn. 2 1 20 3

Abbreviations:-•Bed. – Bedroom•Bth. – Bathroom•Dng. – Dining room•Lvg. – Living room•Ktn. – Kitchen

From To

Material Movement Scores

A 20 21

E 14 15

I 9 10

O 5 6

U 2 3

X 1 1

Page 8: Layout

Total area:900 sq. feet

Distance calculation

Page 9: Layout

Calculation of Centroid

• Equation for Centroid :

• Centroid of Bathroom : (5,30)• Centroid of Dining room : (20,30)• Centroid of Bedroom : (5,15)• Centroid of Living room : (15,17.5)• Centroid of Kitchen : (25,12.5)

Page 10: Layout

Calculation of distances between the rooms

• Equation for distance:

• Distance between Bathroom & Dining room: 15 ft.• Distance between Bathroom & Bedroom: 15 ft.• Distance between Bathroom & Living room: 22.5 ft.• Distance between Bathroom & Kitchen: 37.5 ft.• Distance between Dining room & Bedroom: 30 ft.• Distance between Dining room & Living room: 17.5 ft.• Distance between Dining room & Kitchen: 22.5 ft.• Distance between Bedroom & Living room: 12.5 ft.• Distance between Bedroom & Kitchen: 22.5 ft.• Distance between Living room & Kitchen: 15 ft.

Page 11: Layout

Distance Matrix

Bed. Bth. Dng. Lvg. Ktn.Bed. 15 30 12.5 22.5

Bth. 15 15 22.5 37.5

Dng. 30 15 17.5 22.5

Lvg. 12.5 22.5 17.5 15

Ktn. 22.5 37.5 22.5 15

From To

Page 12: Layout

Total Distance Matrix

Bed. Bth. Dng. Lvg. Ktn.Bed. 315 150 112.5 67.5

Bth. 300 300 112.5 37.5

Dng. 180 315 157.5 472.5

Lvg. 125 135 175 90

Ktn. 45 37.5 450 75

Total distance travelled = 3652.5 ft.

Page 13: Layout

Interchange Possibility• Possible:

– Bathroom & Dining room (share a common boundary)– Bathroom & Bedroom (share a common boundary)– Dining room & Living room (share a common boundary)– Dining room & Kitchen (share a common boundary)– Dining room & Bedroom (same area)– Bedroom & Living room (share a common boundary)– Living room & Kitchen (share a common boundary)

• Not Possible:– Bathroom & Kitchen– Bathroom & Living room– Bedroom & Kitchen

Page 14: Layout

Checking the possible cases– Bathroom & Dining room (Defaults relationship chart)– Bathroom & Bedroom (Defaults relationship chart)– Dining room & Living room (Defaults relationship chart)– Dining room & Kitchen (Defaults relationship chart)– Dining room & Bedroom (Feasible, but may get an irregular

shaped layout)– Bedroom & Living room (Defaults relationship chart)– Living room & Kitchen (Defaults relationship chart)

– Therefore we have decided to interchange Dining room and Bedroom

Page 15: Layout

New Centroids

• Centroid of Bathroom : (5,30)• Centroid of Dining room : (5,15) [Previous Centroid

of Bedroom]• Centroid of Bedroom : (20,30) [Previous Centroid of

Dining room]• Centroid of Living room : (15,17.5)• Centroid of Kitchen : (25,12.5)

Page 16: Layout

New Distance Matrix

Bed. Bth. Dng. Lvg. Ktn.Bed. 15 30 12.5 22.5

Bth. 15 15 22.5 37.5

Dng. 30 15 17.5 22.5

Lvg. 12.5 22.5 17.5 15

Ktn. 22.5 37.5 22.5 15

Solution:Here we can see that the new distance matrix remains the same. So the new total distance matrix will also be the same. So there won’t be any savings in distance by interchanging Dining room and Bedroom. This implies that the original layout developed through ALDEP itself is the optimal layout. And there is no improvement that can be done to this layout through CRAFT.

Page 17: Layout

Proof: Interchanging Dining room & Living room

• The new distance matrix is as given below:

Bed. Bth. Dng. Lvg. Ktn.Bed. 15 12.5 30 22.5

Bth. 15 22.5 15 37.5

Dng. 12.5 22.5 17.5 22.5

Lvg. 30 15 17.5 15

Ktn. 22.5 37.5 22.5 15

Page 18: Layout

New Total Distance MatrixBed. Bth. Dng. Lvg. Ktn.

Bed. 315 62.5 270 67.5

Bth. 300 450 75 37.5

Dng. 75 472.5 157.5 472.5

Lvg. 300 90 175 90

Ktn. 45 37.5 450 75

Total distance= 4017.5 ft.Savings in total distance= 3652.5 - 4017.5 = -365 ft.

Therefore the savings is negative which means the layout obtained from this interchange is not a feasible solution . This implies that the original layout developed through ALDEP itself is the optimal layout.

Page 19: Layout

THANK YOU