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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
Engineered Tooling Solutions• Multi - Location Tool Rooms
• High Precision and Hi-tech CNC Machines
• High Degree of CAD/CAM Application,
CAD/CAM Integration and Complete Networking
with R & D, Product Engineering and Tool
Rooms for collaborative working
• Tool Design and Manufacturing Capability at par with Global Tool Rooms
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
Build Customer driven tooling service Provide a ‘One-Stop Shop’ for Tooling Solutions Build in-house competence in key areas of
technology
Pursue various Improvement Initiatives for Cost and Quality Leadership
Provide tools and services of World Class Quality
Our Mission
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
Well established Quality, Environment and Safety Systems conforming to the requirements of
ISO 9001-2000, ISO 14001 and OHSAS 18001
Certified by BVQI – UK
Quality Management
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
Detailed documentation and specifications Process Charts Validation reports Traceability to national / international
standards Conformance to customer requirements
Quality Documentation
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
Improvement Initiatives
TQM JIT Kaizen 5S of House Keeping TPM Six Sigma Value Engineering
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
• Selected from premium engineering institutes
• Post Graduate Engineers in Tool Engineering courses
• Graduate Engineers in Mechanical and Production Engineering
• Post Diploma and Diploma Engineers in Mechanical and Advanced Plastics Engineering.
• Skilled labour trained in in-house Training School
People
Cat.Post
GradsGrad Engrs
Post Dip
Diploma Engrs
Tech Staff
Skilled Labour
Trainees Total
Nos. 2 15 5 21 17 95 29 184
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
Classroom and hands-on training for workmen Specialised training for engineers Monthly information sharing meetings for
engineers and supervisors Participation in exhibitions, workshops, seminars Avg 10 mandays per person per year
Training
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
People oriented Technological Quality related Process related Productivity related
Development Activities
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
Press Tools for Sheet Metal Working – ferrous, non-ferrous materials and cladded metals
Injection Moulds for Advanced Engineering
Thermoplastics like PBT, PET, PC, ABS, SAN,
Acrylic, Nylon, PPO, PPS, Polyacetal,
Polysulphone, Polyaralamide etc.
Injection, Compression and Transfer Moulds for
Thermosets like Phenolics, Melamine, Glass filled
polyester resins (like SMC / DMC).
…contd.
Domain Knowledge
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
Pressure Die Casting Dies for Aluminium and Zinc Alloys
Cold Extrusion and Compaction Dies
Jigs, Fixtures, Gauges
Precision Machining
Heat Treatment
Inspection & Quality Control
…contd.
Domain Knowledge …… contd.
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
Tool Engineering and Design Process Planning and Electrode Design Manufacturing Fitting and Assembly Heat Treatment Inspection Tool Trial and Proving Trouble Shooting Training
ETS Functions
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
• Pro/Engineer & Pro/Mould work stations networked through Fibre-optic backbone
• AutoCAD 2000i
• 3-D modeling of moulded and sheet metal parts
CAD Facilities
Supported by 22 engineers and 6 technical staff
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
Manufacturing
CNC Wire EDM
CNC Surface Grinding M/c
CNC Jig Grinding M/c
CNC Machining Centre CNC Milling M/c
CNC Machining Centre
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
• Wire EDMs – Agie 120AC & Makino U32K
• EDM Sinking machine – Agie MONDOSTAR 50
• Vertical Machining Centers – Deckel Maho DMC 100V hi-dyn and Makino FX 650
• Milling machines – Makino KE55, Bridgeport EZTRAK, Deckel FP3 NC, BFW BMC 3200
• Jig Grinding machine – Hauser CNC S35-200
• Surface grinding m/c - Jones Shipman Format 5
CNC Machining Facilities
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
CAM Facilities
• Pro/Engineering - 2001
• Pro/Manufacture - 2001
• Unigraphics - Ver. NX
• MasterCAM - Ver. 9
• AutoCAD rel. 2000i
• Vericut - Ver. 5.2
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
• Jig Boring machines – SIP Hauser MP42 / Lindner LB150 / Perrin AV3 / Deckel LKDB / LKS
• EDM Sinking machines – Agie EMS15, and Electronica EZNC (2nos.)
• Universal tool milling machines – Deckel FP2 / FP3, FP3 AB, LB, NCB, FP4M, Bridgeport Ram Turret
• Die Sinking machines – Deckel KF2, GORTON.
Precision Machining Facilities
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
General Machining Facilities
• Universal Cylindrical Grinding machines – Landis / Churchill / Micromatic.
• Surface Grinding machines – Elbschliff / Thomson / Praga / HMT
• Other machines like lathe, shaping, milling etc.
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
Inspection & Calibration Facilities
• CMMs – Brown & Sharpe.
• Profile Projectors – Nikon with Data Processor
• Entire range of Precision Measuring Instruments
• Measurement accuracy : 1 micron
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
• Hardening and Tempering Furnaces
• 63T Power Presses for trial of press tools.
• R.H. Windsor 130 T Moulding Machine for
trials of Compression and Transfer Moulds
• ARBURG 320D 75 T Moulding Machine for
trials of Injection Moulds
Other Facilities
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
Well developed vendor base for support in areas of :
Pre-cut and pre-machined steels
Tool Design and CAD services
3D Modeling and CAM programs
CNC machining and EDM operations
Hardening, surface treatments, polishing etc.
Manufacture and supply of full tools
Sourcing Capabilities
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
• Electrical and Electronics products
• Medical Electronics
• Automobile parts
• Industrial Consumables
• Aerospace, Aviation and Nuclear Power projects
Product list
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
• Larsen & Toubro Limited
• Kie Hin Fie Limited
• Bajaj Auto
• Balmer Lawrie Van Leer Limited
• Tata Infotech
• Seeger-Orbis GmbH, Germany
• EATON Corporation, USA
Our esteemed customers
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
• ISOLA Composites, Germany
• General Motors, USA
• J&J, USA (for moulds)
• Pratt & Whitney, Connecticut, USA
• Total Moulding Solutions, Michigan, USA
…. and likely addition
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
• World Class Capability to Design and Manufacture Wide Range of tools - Multi-cavity and Repeat Tools for Interchangeability of components
• Excellent Work Environment and Fully Developed Infrastructure
• Large Pool of Highly Experienced and Skilled Manpower
• Value Addition and Total Solution Capability• Wide network of well developed vendors • History of four decades of Successful Working
What we have ……
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
• Superior quality – Design, Materials, Processes
• Shortest time for tool proving and validation• Trouble free working – No stoppage, least
downtime
• Least cost per part :– Long life – No rejections – Consistency of dimensions
What we give ……
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LARSEN & TOUBRO LIMITED Engineered Tooling Solutions
• Total Solution – “One Stop Shop”
• Ease of Production, Easy Tool
Maintenance, Higher Productivity
• Quality, Dependability, Durability,
Reliability, Economy
• And above all ……..
…. Total Satisfaction
What you get ……