University of Waterloo Department of Civil and Environmental Engineering Making and Testing of Concrete Labs 2 & 4 CIVE 265 November 7, 2014 Prepared for: Prof. S. Walbridge Department of Civil and Environmental Engineering University of Waterloo Prepared by: Group No. 16 Heidi Vanheule 20505468 Mena Shamshoom 20519304 Michelle Liu 20457298 Salika Gnanasampanthan 20521680
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University of Waterloo Department of Civil and Environmental Engineering
Making and Testing of Concrete
Labs 2 & 4
CIVE 265
November 7, 2014
Prepared for: Prof. S. Walbridge
Department of Civil and Environmental Engineering University of Waterloo
Prepared by:
Group No. 16
Heidi Vanheule 20505468
Mena Shamshoom 20519304 Michelle Liu 20457298
Salika Gnanasampanthan 20521680
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Abstract
It is essential for all civil engineers to understand the properties and characteristics of one of the
most common engineered construction materials: concrete. Various applications of concrete exist
in the world today such as buildings, foundations, bridges, dams and many more. In order to
investigate the behaviour of this material, various mixtures of general use concrete were casted
and later tested for compressive and splitting tensile strengths. All concrete specimens were
made and tested according to CSA guidelines. Water-cement ratios and slump test results were
obtained prior to casting and strength properties including compressive and split tensile strengths
and compressive elastic moduli were successfully determined. A power-operated destructive
testing machine was used to determine maximum loads necessary to compute compressive and
tensile strengths. The compressive strength of concrete linearly decreases as the water cement
ratio increases. The split-tensile strength of concrete also decreases linearly as the water cement
ratio increases. However, the decrease in strength occurs at a much faster rate in comparison to
compressive strength.
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Table of Contents List of Figures ……………………………………………………………………………….. iv List of Tables ………………………………………………………………………………... iv 1.0 Introduction ……………………………………………………………………………… 1 1.1 Purpose of Study …………………………………………………………………….. 1 1.2 Objective …………………………………………………………………………….. 1 1.3 Scope ………………………………………………………………………………… 1 2.0 Data Analysis …………………………………………………………………………..... 2 2.1 Hand-mixing and Casting …………………………………………………………… 2 2.2 Destructive Testing ………………………………………………………………….. 3 3.0 Data Interpretation ………………………………………………………………………. 9 3.1 Sources of Error …………………………………………………………………………. 22 4.0 Conclusion ………………………………………………………………………………. 23 5.0 References ……………………………………………………………………………….. 23 6.0 Appendices ………………………………………………………………………………. 25 Appendix A: MATLAB Codes ………………………………………………………….. 26 Appendix B: Spreadsheet Calculations ………………………………………………….. 30
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List of Figures
Figure 1. Compression Test Apparatus 4 Figure 2. Concrete specimen placed in splitting tensile test apparatus 7 Figure 3. Slump vs. Water Cement Ratio for Machine Mixed Concrete 9 Figure 4. Slump vs. Water Cement Ratio for Hand Mixed Concrete 9 Figure 5. Non-Vibrated Compressive Strength vs. Water Cement Ratio 11 Figure 6. Compressive Strength vs. Water Cement Ratio (Vibrated) 12 Figure 7. Compressive Elastic Modulus vs. Water Cement Ratio (Non-vibrated) 13 Figure 8. Compressive Elastic Modulus vs. Water Cement Ratio (Vibrated) 14 Figure 9. Split Tensile Strength vs. Water Cement (Non-Vibrated) 15 Figure 10. Split Tensile Strength vs. Water Cement Ratio (Vibrated) 15 Figure 11. Ratio of Mean Split Tensile to Compressive Strength vs. Water Cement Ratio (Non-Vibrated) 16 Figure 12. Ratio of Mean Split Tensile Strength to Compressive Strength vs. Water Cement Ratio (Vibrated) 17 Figure 13. Coefficient of Variation for f'c, Ec, and fst vs. Water Cement Ratio (Non-vibrated) 18 Figure 14. Coefficient of Variation for f'c, Ec, and fst vs. Water Cement Ratio (Vibrated) 19 Figure 15. Split Tensile Testing Aggregate Failure 21 Figure 16. Type One Failure from Compression Test. 21
List of Tables
Table 1. Summary of Hand Mixed Designs. 2 Table 2. Summary of Machine Mixed Designs. 3 Table 3. Compressive Strength of Concrete Samples in Compression Test. 5 Table 4. Compressive Elastic Modulus of Concrete Samples in Compression Test. 5 Table 5. Split Tensile Strength of Concrete Samples in Splitting Cylinder Test. 7
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1.0 Introduction
1.1 Purpose of Study
The purpose of conducting this experiment was to collect data pertaining to concrete strength
properties of three different types of concrete mixtures: dry mix, normal mix and wet mix
concrete. The variability in concrete strength as a result of batch variation and water-cement
ratios was tested and results have been analyzed and discussed.
1.2 Objective
Raw data obtained during this lab includes water-cement ratios, slump measurements and
maximum load values for compressive and split tensile strength tests. The maximum load values
were then used to compute compressive strength and elastic modulus, and split tensile strength of
concrete specimens. In addition, mean values, standard deviations and coefficients of variations
for the aforementioned strength properties had been established.
1.3 Scope
The experiments were governed by CSA guidelines. However, data is limited to the concrete
specimens prepared and tested. Standard tools and devices were available, and experimental data
was collected in a professional laboratory setting.
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2.0 Data Analysis
2.1 Hand Mixing and Casting
Three different concrete mixes that were produced in this lab were a dry mix, a normal mix, and
a wet mix. The dry mix had a water cement ratio (w/c) of 0.38, the normal mix had a w/c of 0.46
and the wet mix had a w/c of 0.49. The following table includes the mixture design for the hand
mixes that were prepared in this lab.
Table 1. Summary of Hand Mixed Designs
Batch Water (g) Cement (g) w/c Ratio Slump (mm) Dry 2300 6085.4 0.38 0
Normal 2800 6085.4 0.46 100 Wet 3000 6085.4 0.49 195
As the water cement (w/c) ratio increases, the workability of the concrete mix and the slump also
increases. Workability is defined as the ability of the concrete to be shaped, moulded, or worked.
The dry mix has the least amount of workability and slump while the wet mix has the greatest
amount.
The advantage of utilizing dry concrete mix in comparison to normal or wet mix is that the dry
mix is stronger and more robust. However, dry concrete lacks the higher degree of workability
possessed by normal and wet mix concrete. Dry mix concrete would be used for simple shapes
such as pillars which require a great amount of strength, but little workability. In comparison to a
dry mix, the wet mix has a great amount of workability, but decreased strength. This mixture
would be used for projects that require a lighter more workable concrete. An application would
be concrete used for intricate mouldings, such as arched bridges. Normal concrete is in between
dry and wet mix with respect to strength and workability. This type of mixture would be used for
projects that require strong, yet workable concrete. Normal concrete may be used for simple
projects such as flooring.
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In addition to hand-mixed concrete, machine-mixed concrete was prepared. A summary of the
machine-mixed concrete design is summarized below in Table 2.
Aggregate failure can be seen in Figure 15 which exhibited split tensile testing. A type one
fracture can be seen in Figure 16 in the sample that underwent the compression test. The fracture
occurs around the aggregate.
Figure 16. Type One Fraction from Compression Test.
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The failure type seen with throughout all w/c ratios was primarily failure type one. There was
very little variation among the failure types. There was no change of failure type as the w/c ratio
was changed, although there were type two and three failures observed for the poorly
consolidated samples.
3.1 Sources of Error
Throughout the course of preparing concrete cylinder specimens, various sources of error may
have occurred. When placing the concrete in the cylindrical moulds, the concrete may not have
been symmetrically distributed, causing segregation of course aggregates within the mixture.
Specimens that were subject to vibration may have also experienced segregation due to
excessive-vibration with respect to the specimen workability. Following the addition of each new
layer of concrete mixture within the mould, the concrete may not have been evenly penetrated
along the cross-section, causing variability in consolidation of the cylindrical specimens. The
sides of the mould cylinder was not tapped in order to close any holes resulting from the rodding
process, as mentioned in clause 8.2.1.1 of the CSA standards (CSA_A23_2-3C, 2009).
Throughout the duration of curing, the specimens were not kept in a moist environment at all
times as per CSA standards. During split-tensile testing, bearing strips were re-used for each
specimen tested which was not recommended in clause 4.3 of CSA Standards (CSA_A23_2-
13C, 2009). Also, during testing, the application of loads onto the cylindrical specimen, accurate
loads applied may not have been applied, as mentioned by Lab Technicians. Hence, this may
have resulted in the variation between the expected compressive and split tensile strength values
and the experimental values obtained.
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4.0 Conclusion
Three types of concrete specimens, a dry mix, normal mix and wet mix were prepared and tested
for concrete strength properties.
Through conducting this experiment, it is established that both hand mixed and machine mixed
concrete, as the water cement ratio increases, the slump, and as a result, the workability of the
mixture increases.
The mean of all the tested compressive strengths established were within the expected range for
compressive strength for concrete. The mean value of the tested compressive strengths was 41.17
MPa. Hence, it is evident that concrete can withstand large amounts of compression. The
compressive strength of concrete linearly decreases as the w/c ratio increases. The mean elastic
modulus of all specimens tested is 28.53 GPa which was between the expected range and
indicated that concrete is not very ductile.
The mean value of split tensile strength of concrete was 4.32 MPa, indicating that concrete is not
a suitable material to withstand large amounts of tension. As the w/c ratio increases, the tensile
strength decreases linearly.
Both the compressive and tensile strengths decrease with increasing w/c ratios. However the
tensile strength decreases at a much faster rate than the compressive strength.
5.0 References Civil and Environmental Engineering (CEE) Department, Lab Manual, “Lab #2 – Making
Concrete”, 2014. CSA-A23.2-3C, “Making and Curing Concrete Test Specimens in the Field”, Canadian
Standards Association, 2009. CSA-A23.2-9C, “Making and Curing Concrete Test Specimens in the Field”, Canadian
Standards Association, 2009.
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CSA-A23.2-13C, “Splitting Tensile Strength of Cylindrical Concrete Specimens”, Canadian Standards Association, 2009.
University of Waterloo: Civil and Environmental Engineering (CEE) Department, Lab Manual, “Lab #4 – Concrete Testing”, 2014. Wikipedia, (2014 August 16), “Water Cement Ratio”. Retrieved from
http://en.wikipedia.org/wiki/Water%E2%80%93cement_ratio William D. Callister Jr. and David G. Rethwisch, “Materials Science and Engineering an
Introduction: 9th Edition”, John Wiley Sons and Inc., 2014.
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6.0 Appendices
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Appendix A: MATLAB Codes
close all, clear, clear all, clc, format short, format compact % 3.0 Data Interpretation (Plots) % ------------------------------------------------------------------------ % Plot slump versus w/c for % Machine mixed figure(1) m_wc = [0.3,0.35,0.4,0.45,0.5,0.55,0.6,0.65]; m_slump = [0,0,25,40,150,190,245,275]; scatter(m_wc,m_slump), hold on m_fit = polyfit(m_wc,m_slump,2); m_slump_fit = polyval(m_fit,m_wc); plot(m_wc,m_slump_fit), hold off title('Slump vs. Water Cement Ratio for Machine Mixed Concrete') xlabel('Water Cement Ratio'), ylabel('Slump (mm)') % Hand Mixed figure(2) h_wc = [0.383358891,0.483365558,0.533368891]; h_slump = [10,125,215]; scatter(h_wc,h_slump), hold on h_fit = polyfit(h_wc,h_slump,2); h_slump_fit = polyval(h_fit,h_wc); plot(h_wc,h_slump_fit), hold off title('Slump vs. Water Cement Ratio for Hand Mixed Concrete') xlabel('Water Cement Ratio'), ylabel('Slump (mm)') % ------------------------------------------------------------------------ % Plot of compressive strength versus w/c % non-vibrated figure(3) csnv_wc = [0.30,0.30,0.30,0.30,0.35,0.35,0.40,0.40,0.40,0.40,0.45,0.45.... 0.45,0.45,0.50,0.50,0.50,0.50,0.50,0.55,0.55,0.55,0.55,0.60,... 0.60,0.60,0.60,0.65,0.65,0.65,0.65]; csnv = [25.19,28.64,32.06,26.19,28.13,30.53,49.23,48.51,49.28,45.18,... 45.10,46.05,45.12,45.00,38.83,40.19,42.95,40.45,39.97,35.39,34.13... 33.65,33.83,30.61,30.07,31.12,28.68,24.60,22.31,24.79,22.11]; scatter(csnv_wc,csnv), hold on mean_csnv_wc = [0.3,0.35,0.4,0.45,0.5,0.55,0.6,0.65]; mean_csnv = [28.02,29.33,48.05,45.32,40.48,34.25,30.12,23.45]; plot(mean_csnv_wc,mean_csnv), hold off title('Compressive Strength vs. Water Cement Ratio (Non-Vibrated)') xlabel('Water Cement Ratio'), ylabel('Compressive Strength (MPa)') legend('All data','Mean for each W/C')
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% vibrated figure(4) csv_wc = [0.30,0.30,0.35,0.35,0.35,0.40,0.40,0.40]; csv = [63.46,60.30,53.89,52.79,52.88,60.92,54.84,60.71]; scatter(csv_wc,csv), hold on mean_csv_wc = [0.3,0.35,0.4]; mean_csv = [61.88,53.19,58.82]; plot(mean_csv_wc,mean_csv), hold off title('Compressive Strength vs. Water Cement Ratio (Vibrated)') xlabel('Water Cement Ratio'), ylabel('Compressive Strength (MPa)') legend('All data','Mean for each W/C') % ------------------------------------------------------------------------ % Plot of compressive elastic modulus versus w/c % non-vibrated figure(5) cemnv_wc = [0.30,0.30,0.30,0.30,0.35,0.35,0.40,0.40,0.40,0.40,0.45,0.45.... 0.45,0.45,0.50,0.50,0.50,0.50,0.50,0.55,0.55,0.55,0.55,0.60,... 0.60,0.60,0.60,0.65,0.65,0.65,0.65]; cemnv = [22583.86,24080.45,25481.14,23028.57,23866.44,24863.20,31574.36... 31340.75,31591.42,30248.42,30219.51,30537.47,30228.56,30186.08... 28042.86,28527.34,29492.19,28621.14,28449.43,26771.86,26289.41... 26105.60,26174.50,24898.00,24675.90,25104.21,24100.29,22317.63... 21257.21,22406.97,21158.98]; scatter(cemnv_wc,cemnv), hold on mean_cemnv_wc = [0.3,0.35,0.4,0.45,0.5,0.55,0.6,0.65]; mean_cemnv = [23793.50,24364.82,31188.74,30292.90,28626.59,26335.35... 24694.60,21785.20]; plot(mean_cemnv_wc,mean_cemnv), hold off title('Compressive Elastic Modulus vs. Water Cement Ratio (Non-Vibrated)') xlabel('Water Cement Ratio'), ylabel('Compressive Elastic Modulus (MPa)') legend('All data','Mean for each W/C') % vibrated figure(6) cemv_wc = [0.30,0.30,0.35,0.35,0.35,0.40,0.40,0.40]; cemv = [35847.43,34943.12,33035.53,32695.80,32724.68,35122.61... 33324.56,35061.52]; scatter(cemv_wc,cemv), hold on mean_cemv_wc = [0.3,0.35,0.4]; mean_cemv = [35395.28,32818.67,34502.90]; plot(mean_cemv_wc,mean_cemv), hold off title('Compressive Elastic Modulus vs. Water Cement Ratio (Vibrated)') xlabel('Water Cement Ratio'), ylabel('Compressive Elastic Modulus (MPa)') legend('All data','Mean for each W/C') % ------------------------------------------------------------------------ % Plot of split tensile strength versus w/c % non-vibrated figure(7)
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stsnv_wc = [0.30,0.30,0.35,0.35,0.40,0.40,0.45,0.45,0.45,0.45,0.50,... 0.50,0.50,0.50,0.50,0.55,0.55,0.55,0.55,0.60,0.60,0.60,0.60,0.65,... 0.65,0.65,0.65]; stsnv = [4.385080843,3.340069488,4.584746376,3.845454077,4.965112013,... 5.125753136,4.826870306,4.086149859,4.862176021,4.394524664,... 4.306545519,3.816958631,4.776092363,4.57510688,3.881979737,... 3.001232013,4.160630278,3.366188499,3.847228214,3.524198273,... 3.518146345,3.611465384,3.511108184,2.455894601,2.812357469,... 3.517800678,3.056227682]; scatter(stsnv_wc,stsnv), hold on mean_stsnv_wc = [0.3,0.35,0.4,0.45,0.5,0.55,0.6,0.65]; mean_stsnv = [3.862575165,4.215100227,5.045432574,4.542430212,... 4.271336626,3.593819751,3.541229546,2.960570107]; plot(mean_stsnv_wc,mean_stsnv), hold off title('Split Tensile Strength vs. Water Cement Ratio (Non-Vibrated)') xlabel('Water Cement Ratio'), ylabel('Split Tensile Strength (MPa)') legend('All data','Mean for each W/C') % vibrated figure(8) stsv_wc = [0.30,0.30,0.35,0.40,0.40]; stsv = [5.562553489,6.058841610,4.834491468,5.009362249,4.777158928]; scatter(stsv_wc,stsv), hold on mean_stsv_wc = [0.30,0.35,0.40]; mean_stsv = [5.810697549,4.834491468,4.893260588]; plot(mean_stsv_wc,mean_stsv), hold off title('Split Tensile Strength vs. Water Cement Ratio (Vibrated)') xlabel('Water Cement Ratio'), ylabel('Split Tensile Strength (MPa)') legend('All data','Mean for each W/C') % ------------------------------------------------------------------------ % Plot of the ratio of the average split tensile strength to % compressive strength versus w/c % non-vibrated figure(9) rationv_wc = [0.3,0.35,0.4,0.45,0.5,0.55,0.6,0.65]; mean_csnv = [28.02,29.33,48.05,45.32,40.48,34.25,30.12,23.45]; mean_stsnv = [3.862575165,4.215100227,5.045432574,4.542430212,... 4.271336626,3.593819751,3.541229546,2.960570107]; rationv = mean_stsnv./mean_csnv; scatter(rationv_wc,rationv), hold on plot(rationv_wc,rationv), hold off title('Ratio of Mean Split Tensile Strength to Compressive Strength vs. Water Cement Ratio (Non-Vibrated)') xlabel('Water Cement Ratio'), ylabel('Mean Split Tensile Strength to Compressive Strength') % vibrated figure(10) ratiov_wc = [0.3,0.35,0.4]; mean_csv = [61.88,53.19,58.82]; mean_stsv = [5.810697549,4.834491468,4.893260588]; ratiov = mean_stsv./mean_csv; scatter(ratiov_wc,ratiov), hold on
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plot(ratiov_wc,ratiov), hold off title('Ratio of Mean Split Tensile Strength to Compressive Strength vs. Water Cement Ratio (Vibrated)') xlabel('Water Cement Ratio'), ylabel('Mean Split Tensile Strength to Compressive Strength') % ------------------------------------------------------------------------ % Plot of coefficient of variation for f?c, Ec, and fst versus w/c % non-vibrated figure(11) cvnv_wc = [0.3,0.35,0.4,0.45,0.5,0.55,0.6,0.65]; cvnv_cs = [0.109,0.058,0.040,0.011,0.037,0.023,0.035,0.061]; cvnv_cem = [0.054,0.029,0.020,0.005,0.019,0.011,0.018,0.031]; cvnv_sts = [0.191,0.124,0.023,0.082,0.098,0.143,0.013,0.151]; plot(cvnv_wc,cvnv_cs,'-o',cvnv_wc,cvnv_cem,'-s',cvnv_wc,cvnv_sts,'-v') title('Coefficient of Variation for f''c, Ec, and fst vs. Water Cement Ratio (Non-Vibrated)') xlabel('Water Cement Ratio'), ylabel('Coefficient of Variation for f''c, Ec, and fst') legend('Compressive Strength','Compressive Elastic Modulus','Split Tensile Strength') % non-vibrated figure(12) cvv_wc = [0.3,0.35,0.4]; cvv_cs = [0.036,0.011,0.059]; cvv_cem = [0.018,0.006,0.030]; cvv_sts = [0.060,0,0.034]; plot(cvv_wc,cvv_cs,'-o',cvv_wc,cvv_cem,'-s',cvv_wc,cvv_sts,'-v') title('Coefficient of Variation for f''c, Ec, and fst vs. Water Cement Ratio (Vibrated)') xlabel('Water Cement Ratio'), ylabel('Coefficient of Variation for f''c, Ec, and fst') legend('Compressive Strength','Compressive Elastic Modulus','Split Tensile Strength')
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Appendix B: Spreadsheet Calculations
Compressive Strength of Concrete Samples in Compression Test