L0112054 Owners Manuel Crafsman Mower

Owner's Manual

ICRRFTSMRN°ILAWN TRACTOR17.0 HP, 42" MowerElectric StartAutomatic Transmission

Model No.917.271660

I I

This product has a low emission engine which operates Idifferently from previously built engines. Before you start the Iengine, read and understand this Owner's Manual.

CAUTION:

Read and follow all SafetyRules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917Sears Craftsman Help Line5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.AVisit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2Safety Rules ......................................... 3Product Specifications .......................... 6AssemblyPre-Operation ....................... 8Operation ............................................ 11Maintenance ....................................... 18

Maintenance Schedule ...................... 18Service and Adjustments .................... 22Storage ............................................... 29Troubleshooting ................................. 30Repair Parts ........................................ 34Sears Service ...................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment ismaintained, lubricated and tuned up according to the instructions in the owner'smanual, Sears will repair or replace, free of charge, any parts found to be defective inmaterial or workmanship. Warranty service is available free of charge by returning yourCraftsman riding equipment to your nearest Sears Service Center. In-home warrantyservice is available but a trip charge will apply. This warranty applies only while thisproduct is used in the United States.

This Warranty does not cover:.• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impactingobjects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,electrical and mechanical damage caused by improper storage, failure to use theproper grade and amount of engine oil, failure to keep the deck clear of flammabledebris, or the failure to maintain the equipment according to the instructions con-tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within thirty (30) days of itspurchase date.

• Riding equipment used for commercial or rental purposes. A product is "used forcommercial purpose" if is used for any purpose other than single family householddwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this ridingequipment proves defective in material or workmanship and our testing determines thebattery will not hold a charge, Sears will replace the battery at no charge. Warrantyservice is available free of charge by returning your Craftsman riding equipment toyour nearest Sears Service Center. In-home warranty service is available but a tripcharge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOMEWARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME ®.

This Warranty gives you specific legal rights, and you may also have other rights whichmay vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoftman Estates, IL 60179

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IMPORTANT: This cutting machine is capable of amputating hands and feet andthrowing objects. Failure to observe the following safety instructions could result inserious injury or death.

Look for this symbol to point out • Do not mow in reverse unless absolutelyimportant safety precautions. It means necessary. Always look down andCAUTION!i! BECOME ALERT!!! YOUR behind before and while backing.SAFETY IS INVOLVED.A4Bk CAUTION: In order to preventaccidental starting when setting up,transporting, adjusting or making repairs,always disconnect spark plug wire andplace wire where it cannot contact sparkplug.

CAUTION: Do not coast down a hillin neutral, you may lose control of thetractor.

CAUTION: Tow only the attachmentsthat are recommended by and complywith specifications of the manufacturer ofyour tractor. Use common sense whentowing. Operate only at the lowestpossible speed when on a slope. Tooheavy of a load, while on a slope, isdangerous. Tires can lose traction withthe ground and cause you to lose controlof your tractor.

&WARNING: Engine exhaust, some ofits constituents, and certain vehiclecomponents contain or emit chemicalsknown to the State of California to causecancer and birth defects or other repro-ductive harm.

_,WARNING: Battery posts, terminalsand related accessories contain leadand lead compounds, chemicals knownto the State of California to cause cancerand birth defects or other reproductiveharm. Wash hands after handling.I. GENERAL OPERATION

• Read, understand, and follow allinstructionsin the manual and on themachine before starting.

• Only allow responsible adults, who arefamiliar with the instructions, to operatethe machine.

• Clear the area of objects such as rocks,toys, wire, etc., which could be pickedup and thrown by the blade.

• Be sure the area is clear of other peoplebefore mowing. Stop machine if anyoneenters the area.

• Never carry passengers.

Be aware of the mower dischargedirection and do not point it at anyone.Do not operate the mower without eitherthe entire grass catcher or the guard inplace.Slow down before tuming.Never leave a running machineunattended. Always tum off blades, setparking brake, stop engine, and removekeys before dismounting.Tum off blades when not mowing.Stop engine before removing grasscatcher or unclogging chute.Mow only in daylight or good artificiallight.Do not operate the machine while underthe influence of alcohol or drugs.Watch for traffic when operating near orcrossing roadways.Use extra care when loading or unload-ing the machine into a trailer or truck.Data indicates that operators, age 60years and above, are involved in a largepercentage of riding mower-relatedinjuries. These operators shouldevaluate their ability to operate the ridingmower safely enough to protect them-selves and others from serious injury.Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts and burn. Donot allow the mower deck to plow leavesor other debris which can cause build-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool beforestorage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can re-sult in severe injury or death. All slopesrequire extra caution. If you cannot back upthe slope or if you feel uneasy on it, do notmow it.

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DO:• Mow up and down slopes, not across.• Remove obstacles such as rocks, tree

limbs, etc.• Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tallgrass can hide obstacles.

• Use slow speed. Choose a low gear sothat you will not have to stop or shiftwhile on the slope.

• Follow the manufacturer's recommenda-tions for wheel weights or counter-weights to improve stability.

• Use extra care with grass catchers orother attachments. These can changethe stability of the machine.

• Keep all movement on the slopes slowand gradual Do not make suddenchanges in speed or direction.

• Avoid starting or stopping on a slope. Iftires lose traction, disengage the bladesand proceed slowly straight down theslope.

DO NOT"• Do not turn on slopes unless necessary,

and then, tum slowly and graduallydownhill, if possible.

• Do not mow near drop-offs, ditches, orembankments. The mower couldsuddenly turn over it a wheel is over theedge of a cliff or ditch, or if an edgecaves in.

• Do not mow on wet grass. Reducedtraction could cause sliding.

• Do not try to stabilize the machine byputting your foot on the ground.

• Do not use grass catcher on steepslopes.

III. CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to themachine and the mowing activity. Neverassume that children will remain whereyou last saw them.• Keep children out of the mowing area

and under the watchful care of anotherresponsible adult.

• Be alert and turn machine off if childrenenter the area.

• Before and when backing, look behindand down for small children.

• Never carry children. They may fall offand be seriously injured or interferewith safe machine operation.

• Never allow children to operate themachine.

• Use extra care when approaching blindcomers, shrubs, trees, or other objectsthat may obscure vision.

IV, SERVICE

• Use extra care in handling gasolineand other fuels. They are flammableand vapors are explosive.-Use only an approved container.- Never remove gas cap or add fuelwith the engine running. Allowengine to cool before refueling. Donot smoke.

-Never refuel the machine indoors.- Never store the machine or fuelcontainer inside where there is anopen flame, such as a water heater.

• Never run a machine inside a closedarea.

• Keep nuts and bolts, especially bladeattachment bolts, tight and keepequipment in good condition.

• Never tamper with safety devices.Check their proper operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage. Allow machine to cool beforestoring.

• Stop and inspect the equipment if youstrike an object. Repair, if necessary,before restarting.

• Never make adjustments or repairswith the engine running.

• Grass catcher components are subjectto wear, damage, and deterioration,which could expose moving parts orallow objects to be thrown. Frequentlycheck components and replace withmanufacturer's recommended parts,when necessary.

• Mower blades are sharp and can cut.Wrap the blade(s) or wear gloves, anduse extra caution when servicing them.

• Check brake operation frequently.Adjust and service as required.

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• Be sure the area is clear of otherpeople before mowing. Stop machine ifanyone enters the area.

• Never carry passengers or childreneven with the blades off.

• Do not mow in reverse unless abso-lutely necessary. Always look downand behind before and while backing.

• Never carry children. They may fall offand be seriously injured or interferewith safe machine operation.

• Keep children out of the mowing areaand under the watchful care of anotherresponsible adult.

• Be alert and turn machine off if childrenenter the area.

• Before and when backing, look behindand down for small children.

• Mow up and down slopes (15 ° Max),not across.

• Remove obstacles such as rocks, treelimbs, etc.

• Watch for holes, ruts, or bumps.Uneven terrain could overturn themachine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear sothat you will not have to stop or shiftwhile on the slope.

• Avoid starting or stopping on a slope. Iftires lose traction, disengage theblades and proceed slowly straightdown the slope.

• If machine stops while going uphill,disengage blades, shift into reverseand back down slowly.

• Do not turn on slopes unless neces-sary, and then, turn slowly and gradu-ally downhill, if possible.

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PRODUCT SPECIFICATIONS

Gasoline

Capacityand Type:

Oil TypeAPI-SF-SJ):

1.25 GallonsUnleadedRegular

SAE 30 (Above 32°F)SAE 5W-30(Below 32°F)

Oil Capacity: 3.0 Pints

Spark Plug: Champion RC12YCGAP: .030")

Ground Speed Forward: 5.2(MPH): Reverse: 2.7

Tire Pressure: Front: 14 PSIRear: 12 PSI

Charging 3 Amps BatterySystem: 5 Amps Headlights

Battery: Amp/Hr: 28Min. CCA: 230Case Size: U1R

Blade Bolt 27-35 Ft. Lbs.Torque:

CONGRATULATIONS on your purchaseof a new tractor. It has been designed,engineered and manufactured to giveyou the best possible dependability andperformance.Should you experience any problem youcannot easily remedy, please contact aSears or other qualified service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.

Please read and retain this manual. Theinstructions will enable you to assembleand maintain your tractor properly.Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on thisproduct. Contact your nearest Searsstore for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.• Follow a regular schedule in maintain-

ing, caring for and using your tractor.• Follow the instructions under "Mainte-

nance" and "Storage" sections of thisowner's manual.

_ILWARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near anyunimproved forest-covered, brush-covered or grass-covered land unless theengine's exhaust system is equipped witha spark arrester meeting applicable localor state laws (if any). If a spark arrester isused, it should be maintained in effectiveworking order by the operator.In the state of California the above isrequired by law (Section 4442 of theCalifornia Public Resources Code).Other states may have similar laws.Federal laws apply on federal lands. Aspark arrester for the muffler is availablethrough your nearest Sears servicecenter (See REPAIR PARTS section ofthis manual).

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SteeringWheel Insert

I_(1) Hex Bolt

3/8-16 x 1

SteeringBoot

Steering Wheel

(1) Lockwasher 3/8

(1) Locknut5/16-18J

_ SteeringWheel Adapter

(1) Large Flat Washer

(1) Hex Bolt5/16-18 x 1-1/4

t Steering n

Shaft

Seat

\

(_Washer17/32 x 1-3/16 x 12Gauge

_(1) Knob

Slope Sheet

For Future Use

Keys

Video Cassette

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Your new tractor has been assembled at the factory with the exception of those partsleft unassembled for shipping purposes. To ensure safe and proper operation of yourtractor all parts and hardware you assemble must be tightened securely. Use thecorrect tools as necessary to insure proper tightness. Review the video cassette beforeyou begin.TOOLS REQUIRED FORASSEMBLY

A socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.(1) 9/16" wrench (1) Pliers(2) 1/2"wrench (1) Utility knife(1) Tire pressure gaugeWhen right or left hand is mentioned inthis manual, it means, from your point ofview, when you are in the operatingposition (seated behind the steeringwheel).

TO REMOVETRACTOR FROMCARTONUNPACK CARTON

1. Remove all accessible loose partsand parts boxes from carton.

2. Cut, from top to bottom, along lineson all four corners of carton, and laypanels flat.

3. Check for any additional loose partsor cartons and remove.

BEFORE REMOVINGTRACTORFROM SKIDA'I-rACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT ANDBOOT1. Slide extension shaft onto lower

steering shaft. Align mounting holesin extension and lower shafts andinstall 5/16 hex bolt and Iocknut.Tighten securely.

IMPORTANT: Tighten bolt and nutsecurely to 18-22 ft. Ibs torque.2. Place tabs of steering boot over tab

slots in dash and push down tosecure.

INSTALL STEERING WHEEL3. Position front wheels of the tractor so

they are pointing straight forward.4. Remove steering wheel adapter from

steering wheel and slide adapteronto steering shaft extension.

5. Position steering wheel so cross barsare horizontal (left to right) and slideinside boot and onto adapter•

6. Assemble large flat washer, 3/8 lockwasher, 3/8 hex bolt and tightensecurely.

7. Snap steering wheel insert into centerof steering wheel.

8. Remove protective materials fromtractor hood and grill.

IMPORTANT" Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.

_ Insert"_-,__----3/8 Hex Bolt

,_------_ 3/8 Look Washer

_Large Flat

Washer

J BootSteering Wheel

,Tabs

AdaShaft

CHECK BATTERY

1. Lift seat pan to raised position.NOTE: If this battery is put into serviceafter month and year indicated on label(label located between terminals) chargebattery for minimum of one hour at 6-10amps. (See "BATTERY" in Maintenancesection of this manual for charginginstructions).

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Label

Terminal

INSTALL SEAT

Adjust seat before tightening adjustmentknob.1. Remove adjustment knob and flat

washer securing seat to cardboardpacking and set aside for assembly ofseat to tractor.

2. Pivot seat upward and remove fromthe cardboard packing. Remove thecardboard packing and discard.

3. Place seat on seat pan so head ofshoulder bolt is positioned over largeslotted hole in pan.

4. Push down on seat to engageshoulder bolt in slot and pull seattowards rear of tractor.

5. Pivot seat and pan forward andassemble adjustment knob and flatwasher loosely. Do not tighten.

6. Lower seat into operating position andsit in seat.

7. Slide seat until a comfortable positionis reached which allows you to pressclutch/brake pedal all the way down.

8. Get off seat without moving itsadjusted position.

9. Raise seat and tighten adjustmentknob securely.

Seat

Bolt

\

Knob i

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.

TO ROLLTRACTOR OFF SKID (SeeOperation section for location andfunction of controls)

1. Press lift lever plunger and raiseattachment lift lever to its highestposition.

2. Release parking brake by depressingclutch/brake pedal.

3. Place freewheel control in "transmis-sion disengaged" position (See ,q'OTRANSPORT" in the Operationsection of this manual).

4. Roll tractor forward off skid.5. Remove banding holding deflector

shield up against tractor.

TO DRIVETRACTOR OFF SKID (SeeOperation section for location andfunction of controls)_IWARNING: Before starting, read,understand and follow all instructions inthe Operation section of this manual. Besure tractor is in a well-ventilated area. Besure the area in front of tractor is clear ofother people and objects.1. Be sure all the above assembly steps

have been completed.2. Check engine oil level and fill fuel

tank with gasoline.3. Place freewheel control in "transmis-

sion engaged" position. (See "TOTRANSPORT" in the Operationsection of this manual).

4. Sit on seat in operating position,depress clutch/brake pedal and setthe parking brake.

5. Place motion control lever in neutral(N) position.

6. Press lift lever plunger and raiseattachment lift lever to its highestposition.

7. Start the engine. After engine hasstarted, move throttle control to idleposition.

8. Release parking brake.9. Slowly move the motion control lever

forward and slowly drive tractor offskid.

10.Apply brake to stop tractor, set parkingbrake and place motion control leverin neutral position.

11.Turn ignition key to "STOP" position.Continue with the instructions that follow.

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INSTALL MULCHER PLATE(If previously removed)1. Raise and hold deflector shield in

upright position.2. Place front of mulcher plate over front

of mower deck opening and slide intoplace, as shown.

3. Hook front latch into hole on front ofmower deck.

4. Hook rear latch into hole on back ofmower deck.

DeflectorShield

MulcherPlate

LatchHooks

_, CAUTION: Do not remove deflectorshield from mower. Raise and hold shieldwhen attaching mulcher plate and allow itto rest on plate while in operation.

TO CONVERTTO BAGGING ORDISCHARGING

Simply remove mulcher plate and store ina safe place. Your mower is now ready fordischarging or installation of optionalgrass catcher accessory.NOTE: It is not necessary to changeblades. The mulching blades aredesigned for discharging and baggingalso.

CHECKTIREPRESSUREThe tires on your tractor were overinflatedat the factory for shipping purposes.Correct tire pressure is important for bestcutting performance.• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" sectionof this manual.

CHECK DECKLEVELNESS

For best cutting results, mower housingshould be properly leveled. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

CHECK FOR PROPER POSITION OFALL BELTS

See the figures that are shown forreplacing motion and mower blade drivebelts in the Service and Adjustmentssection of this manual. Verify that thebelts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate yourtractor, check to see that the brake isproperly adjusted. See "TO ADJUSTBRAKE" in the Service and Adjustmentssection of this manual.

CHECKLIST

Before you operate your new tractor, wewish to assure that you receive the bestperformance and satisfaction from thisqualify product.Please review the following checklist:/ All assembly instructions have been

completed.•/ No remaining loose parts in carton.,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).•/ Seat is adjusted comfortably and

tightened securely.,/All tires are properly inflated. (For

shipping purposes, the tires wereoverinflated at the factory).

,/Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).

,/Check mower and drive belts. Be surethey are routed properly around pulleysand inside all belt keepers.

•/ Check wiring. See that all connectionsare still secure and wires are properlyclamped.

,/Before driving tractor, be sure freewheelcontrol is in "transmission engaged"position (see "TO TRANSPORT" in theOperation section of this manual).

While learning how to use your tractor, payextra attention to the following importantitems:J Engine oil is at proper level.,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.,/Become familiar with all controls - their

location and function. Operate thembefore you start the engine.

J Be sure brake system is in safe operat-ing condition.

,/It is important to purge the transmissionbefore operating your tractor for the firsttime. Follow proper starting and trans-mission purging instructions (See "TOSTART ENGINE" and "PURGE TRANS-MISSION" in the Operation section of thismanual).

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These symbols may appear on your tractor or in literature supplied with the product.Learn and understand their meaning.

BATrERY CAUTION OR REVERSE FORWARD FAST SLOWWARNING

.NG,NEO.ENG,.=OFFO'LP"ESSUR'L,GHT=ONOVI_MP [m

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFTLOCKED

R N H LATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDSATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

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FREE WHEEL(Automatic Models only)

KNOWYOURTRACTORREAD THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTORCompare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save this manual for future reference.

AttachmentClutchLever

Light SwitchIgnition Switch Position

Ammeter

Throttle/Choke AttachmentControl _ Lift Lever

Clutch/Brake HeightPedal Adjustment

Indicator

FreewheelControl Parking Brake Lever

Motion ControlLever

Our tractors conform to the safety standards of theAmerican National Standards Institute.

AMMETER - Indicates charging (+) ordischarging (-) of battery.ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or otherattachments mounted to your tractor.ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deckor other attachments mounted to yourtractor.CLUTCH/BRAKE PEDAL - Used fordeclutching and braking the tractor andstarting the engine.MOTION CONTROL LEVER - Selects thespeed and direction of tractor.

IGNITION SWITCH - Used for starting andstopping the engine.LIFT LEVER PLUNGER - Used to releaseattachment lift lever when changing itsposition.LIGHT SWITCH POSITION -Turns theheadlights on and off.PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.THROTTLE/CHOKE CONTROL- Usedfor starting and controlling engine speed.FREEWHEEL CONTROL -Disengagages transmission for pushing

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The operation of any tractor can result in foreign objects thrown into theeyes, which can result m severe eye damage. Always wear safetyglasses or eye shields while operating your tractor or performing anyadjustments or repairs. We recommend standard safety glasses or awide vision safety mask worn over spectacles.

HOWTO USEYOURTRACTORTO SET PARKING BRAKE

Your tractor is equipped with an operatorpresence sensing switch. When engineis running, any attempt by the operator toleave the seat without first setting theparking brake will shut off the engine.1. Depress clutch/brake pedal all the

way down and hold.2. Pull parking brake lever up and

release pressure from clutch/brakepedal. Pedal should remain in brakeposition. Make sure parking brake willhold tractor secure.

Attachment Clutch Lever Ignition

"Engaged" Posits.. Key___(" J/.j_ / "Disengaged"

.<....___.'____ ) PositionThrottle/"'--_" ."F_=_:7_. _p=,.Chol<'e-'-._J ,_"" _,_ ParKingConirol _'",_m-.__X"_\_/J BraKe ,

/ dCluteW r \\'5" ..... _ ........Brake't_ 3 _ _.

_ f..._._ Motion Control. /_ ,Brake-_..LeverDisengaged"

Position Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attach-ment clutch lever to "DISENGAGED"position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal all the way down.

• Move motion control lever to neutral (N)position.

IMPORTANT: The motion control leverdoes not return to neutral (N) positionwhen the clutch/brake pedal is de-pressed.

ENGINE -

• Move throttle control to slow position.NOTE: Failure to move throttle control toslow position and allowing engine to idlebefore stopping may cause engine to"backfire".

• Turn ignition key to "STOP" positionand remove key. Always remove keywhen leaving tractor to preventunauthorized use.

• Never use choke to stop engine.IMPORTANT: Leaving the ignition switchin any position other than "STOP" willcause the battery to discharge and godead.NOTE: Under certain conditions whentractor is standing idle with the enginerunning, hot engine exhaust gases maycause "browning" of grass. To eliminatethis possibility, always stop engine whenstopping tractor on grass areas.A CAUTION: Always stop tractorcompletely, as described above, beforeleaving the operator's position.TO USE THROTTLE CONTROL

Always operate engine at full throttle.• Operating engine at less than full

throttle reduces the battery chargingrate.

• Full throttle offers the best bagging andmower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement iscontrolled by the motion control lever.1. Start tractor with motion control lever in

neutral (N) position.2. Release parking brake.3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift leverdetermines the cutting height.• Grasp lift lever.• Press plunger with thumb and move

lever to desired position.The cutting height range is approxi-mately 1-1/2 to 4". The heights aremeasured from the ground to the blade tipwith the engine not running. Theseheights are approximate and may varydepending upon soil conditions, height ofgrass and types of grass being mowed.

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• The average lawn should be cut toapproximately 2-1/2 inches during thecool season and to over 3 inchesduring hot months. For healthier andbetter looking lawns, mow often andafter moderate growth.

• For best cutting performance, grassover 6 inches in height should bemowed twice. Make the first cutrelatively high; the second to desiredheight.

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attempt bythe operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine.1. Select desired height of cut.2. Start mower blades by engaging

attachment clutch control.TO STOP MOWER BLADES -

disengage attachment clutch control.

_CAUTION: Do not operate the mowerwithout either the entire grass catcher, onmowers so equipped, or the deflectorshield in place.Attachment AttachemntClutch Lift Lever"Engaged" HighPosition Position

IMPORTANT: The motion control leverdoes not return to neutral (N) positionwhen the clutch/brake pedal is de-pressed.• To restart movement, slowly release

parking brake and clutch/brake pedal.• Slowly move motion control lever to

slowest setting.• Make all turns slowly.TO TRANSPORT

When pushing or towing your tractor, besure to disengage transmission byplacing freewheel control in freewheelingposition. Freewheel control is located atthe rear drawbar of tractor.1. Raise attachment lift to highest

position with attachment lift control.2. Pull freewheel control out and down

into the slot and release so it is held inthe disengaged position.

• Do not push or tow tractor at more thantwo (2) MPH.

• To re-engage transmission, reverseabove procedure.

Transmission Engaged

." Position

"Disengaged_.Position Deflector

TO OPERATE ON HILLS

4_ICAUTION: Do not drive up or downhills with slopes greater than 15° and donot drive across any slope. Use the slopeguide at the back of this manual.• Choose the slowest speed before

starting up or down hills.• Avoid stopping or changing speed on

hills.• If slowing is necessary, move throttle

control lever to slower position.• If stopping is absolutely necessary,

push clutch/brake pedal quickly tobrake position and engage parkingbrake.

• Move motion control lever to neutral (N)position.

Transmission Disengaged

NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).

TOWING CARTS AND OTHER ATTACH-MENTS

Tow only the attachments that arerecommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Too heavy of a load, while on a slope, isdangerous. Tires can lose traction with theground and cause you to lose control ofyour tractor.

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BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVEL

The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on level

ground.2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screwcap tight, wait for a few seconds,remove and read oil level. If neces-sary, add oil until =FULL" mark ondipstick is reached. Do not overfill.

• For cold weather operaUonyou shouldchange oil for easier starting ((See theoil viscositychart in the Maintenancesection of this manual).

• To change engine oil, see the Mainte-nance section in this manual.

ADD GASOLINE• Fill fuel tank to bottom of tank filler

neck. Do not overfill. Use fresh, clean,regular unleaded gasoline with aminimum of 87 octane. (Use of leadedgasoline will increase carbon and leadoxide deposits and reduce valve life).Do not mix oil with gasoline. Purchasefuel in quantities that can be usedwithin 30 days to assure fuel freshness.

_CAUTION: Wipe off any spilled oil orfuel. Do not store, spill or use gasolinenear an open flame.IMPORTANT: When operating in tem-peratures below 32°F(0°C), use fresh,clean winter grade gasoline to helpinsure good cold weather starting.[kCAUTION: Alcohol blended fuels(called gasohol or using ethanol ormethanol) can attract moisture whichleads to separation and formation ofacids during storage. Acidic gas candamage the fuel system of an enginewhile in storage.To avoid engine problems, the fuelsystem should be emptied before storageof 30 days or longer. Drain the gas tank,start the engine and let it run until the fuellines and carburetor are empty. Use freshfuel next season. See Storage Instruc-tions for additional information.Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur.

TO START ENGINEWhen starting the engine for the first timeor if the engine has run out of fuel, it willtake extra cranking time to move fuel fromthe tank to the engine.1. Be sure freewheel control is in the

transmission engaged position.2. Sit on seat in operating position,

depress clutch/brake pedal and setparking brake.

3. Place motion control lever in neutral(N) position.

4. Move attachment clutch to disen-gaged position.

5. Move throttle control to choke position.NOTE: Before starting, read the warmand cold starting procedures below.6. Insert key into ignition and turn key

clockwise to start position and releasekey as soon as engine starts. Do notrun starter continuously for more thanfifteen seconds per minute. If theengine does not start after severalattempts, move throttle control to fastposition, wait a few minutes and tryagain. If engine still does not start,move the throttle control back to thechoke position and retry.

WARM WEATHER STARTING (50 ° F andabove)

7. When engine starts, move the throttlecontrol to the fast position.

• The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minuteusing the choke as described above.

COLD WEATHER STARTING ( 50 ° F andbelow)

7. When engine starts, allow engine torun with the throttle control in thechoke position until the engine runsroughly, then move throttle control tofast position. This may require anengine warm-up period from severalseconds to several minutes, depend-ing on the temperature.

15

AUTOMATICTRANSMISSIONWARMUPBeforedrivingthe unit in cold weather,the transmissionshouldbe warmedup asfollows:1. Be sure the tractor is on level ground.2. Place the motion control lever in

neutral. Release the parking brakeand let the clutch/brake slowly returnto operating position.

3. Allow one minute for transmission towarm up. This can be done duringthe engine warm up period.

• The attachments can also be usedduring the engine warm-up period afterthe transmission has been warmed up.

NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance.(See 'q'O ADJUST CARBURETOR" in theService and Adjustments section of thismanual.)PURGETRANSMISSION

PreCAUTION: Never engage or disengageewneel lever wnile the engine is

running.To ensure proper operation and perfor-mance, it is recommended that thetransmission be purged before operatingtractor for the first time. This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractor.IMPORTANT: Should your transmissionrequire removal for service or replacement,it should be purged after reinstallationbefore operating the tractor.1. Place tractor safely on level surface

with engine off and parking brake set.2. Disengage transmission by placing

freewheel control in '_transmission

disengaged" position (See "TOTRANSPORT' in this section of

manual).3. Sitting in the tractor seat, start engine.

After the engine is running, movethrottle control to slow position. Withmotion control lever in neutral (N)position, slowly disengage clutch/brake pedal.

4. Move motion control lever to fullforward position and hold for five (5)seconds. Move lever to full reverseposition and hold for five (5) seconds.Repeat this procedure three (3) times.

NOTE: During this step there will be nomovement of drive wheels. The air isbeing removed from hydraulic drivesystem.5. Move motion control lever to neutral

(N) position. Shutoff engine and setparking brake.

6. Engage transmission by placingfreewheel control in "transmissionengaged" position (See "TO TRANS-PORT" in this section of manual).

7. Sitting in the tractor seat, startengine. After the engine is running,move throttle control to half (1/2)speed. With motion control lever inneutral (N) position, slowly disen-gage clutch/brake pedal.

8. Slowly move motion control leverforward, after the tractor movesapproximately five (5) feet, slowlymove motion control lever to reverseposition. After the tractor movesapproximately five (5) feet return themotion control lever to the neutral (N)position. Repeat this procedure withthe motion control lever three (3)times.

Your transmission is now purged andready for normal operation.

16

MOWINGTIPS

• Mower should be properly leveled forbest mowing performance. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section ofthis manual.

• The left hand side of mower should beused for trimming.

• Drive so that clippings are dischargedonto the area that has already beencut. Have the cut area to the right ofthe tractor. This will result in a moreeven distribution of clippings and moreuniform cutting.

• When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or tworounds, mow in the opposite directionmaking left hand turns until finished.

f .,.

• If grass is extremely tall, it should bemowed twice to reduce load andpossible fire hazard from dried clip-pings. Make first cut relatively high; thesecond to the desired height.

• Do not mow grass when it is wet. Wetgrass will plug mower and leaveundesirable clumps. Allow grass to drybefore mowing.

• Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed byselecting a low enough gear to give themower cutting performance as well asthe quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand give best performance of theattachment being used.

MULCHING MOWINGTIPS

IMPORTANT: For best performance,keep mower housing free of built-upgrass and trash. Clean after each use.• The special mulching blade will recut

the grass clippings many times andreduce them in size so that as they fallonto the lawn they will disperse into thegrass and not be noticed. Also, themulched grass will biodegrade quicklyto provide nutrients for the lawn.Always mulch with your highest engine(blade) speed as this will provide thebest recutting action of the blades.

• Avoid cutting your lawn when it is wet.Wet grass tends to form clumps andinterferes with the mulching action.The best time to mow your lawn is theearly afternoon. At this time the grasshas dried and the newly cut area willnot be exposed to the direct sun.

• For best results, adjust the mowercutting height so that the mower cuts offonly the top one-third of the grassblades. For extremely heavy grass,reduce your width of cut on each passand mow slowly.

Max 1/3

• Certain types of grass and grassconditions may require that an area bemulched a second time to completelyhide the clippings. When doing asecond cut, mow across or perpendicu-lar to the first cut path.

• Change your cutting pattern from weekto week. Mow north to south one weekthen change to east to west the nextweek. This will help prevent mattingand graining of the lawn.

17

,, L'"B'TEBAS YOU COMPLETEREo. ..SERV,CE SE.V,OEDATES

,Ohec.°.oper=onCheck Tire Pressure

Check Operator Presence andT Intedock Systems V

R Check for Loose Fasteners V / ll_s

A i Shaq>entReplaCeLubricationMower Blades _3C i Chart

0 Check Battery Level

R Clean Battery and Terminals I_

Check Transaxle Cooling t_

Check V-Belts V d

Check Engine Oil Level if If

Change Engine Oil (with oil filter) _1,2 I_

E Change Engine Oil (without oil filter) V°_ I1_

N Clean Air Filter i V!2

G Clean Air Screen 1_2

IN Muffler/Spark Arrester V /Inspect

E Replace Oil Filter (If equipped) _,2

Clean Engine Cooling Fins I_

Replace Spark Plug _2 I//Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load orin high ambient temperatures,

2 - Service more often when operating in dirty or dusty conditions,

3 - RepLace blades more often when mowing in sandy soil.4 ° Not required if equipped with maintenance-free battery+5 o Tighten bent axle pivot bait to 35 ft.-Ibs, maximum,

Do not overtighten,

GENERAL RECOMMENDATIONS

The warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence. To receivefull value from the warranty, operator mustmaintain tractor as instructed in thismanual.

Some adjustments wHI need to be madeperiodically to properly maintain yourtractor.All adjustments in the Service andAdjustments section of this manual shouldbe checked at least once each season.• Once a year you should replace the

spark plug, clean or replace air filter,and check blades and belts for wear. Anew spark plug and clean air filterassure proper air-fuel mixture and helpyour engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.2. Check brake operation.3. Check tire pressure.4. Check operator presence and

interlock systems for proper opera-tion.

5. Check for loose fasteners.

LUBRICATION CHART

_) Spindle _ _"-----_1_ O Spindle

Zerk __ = _'_-. Zerk

(])Front Wheel ,__-_ _--:_Front WheelBearing _ .... ==' I ,L Bearing Zerk

ze,_l:nninA / __--.; I I ',--_7._

t in * i

(_ General Purpose Grease(_) REFER TO Maintenance "ENGINE"SECTION

IMPORTANT: Do not oil or grease thepivot points which have special nylonbearings. Viscous lubricants will attractdust and dirt that will shorten the life ofthe self-lubricating bearings. If you feelthey must be lubricated, use only a dry,powdered graphite type lubricantsparingly.

18

TRACTOR

Always observe safety rules whenperforming any maintenance.BRAKE OPERATION

If tractor requires more than six (6) feetstopping distance at high speed inhighest gear, then brake must beadjusted. (See "1"OADJUST BRAKE" inthe Service and Adjustments section ofthis manual).TIRES

• Maintain proper air pressure in all tires(See =PRODUCT SPECIFICATIONS"section of this manual).

• Keep tires free of gasoline, oil, orinsect control chemicals which canharm rubber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures andprevent flat tires due to slow leaks, tiresealant may be purchased from yourlocal parts dealer. Tire sealant alsoprevents tire dry rot and corrosion.OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlocksystems are working properly. If yourtractor does not function as described,repair the problem immediately.• The engine should not start unless the

brake pedal is fully depressed andattachement clutch control is in thedisengaged position.

• When the engine is running, anyattempt by the operator to leave theseat without first setting the parkingbrake should shut off the engine.

• When the engine is running and theattachment clutch is engaged, anyattempt by the operator to leave theseat should shut off the engine.

• The attachment clutch should neveroperate unless the operator is in theseat.

BLADE CAREFor best results mower blades must bekept sharp. Replace bent or damagedblades.BLADE REMOVAL

1. Raise mower to highest position toallow access to blades.

2. Remove hex bolt, lock washer andflat washer securing blade.

3. Install new or resharpened blade withtrailing edge up towards deck asshown.

IMPORTANT: To ensure proper assembly,center hole in blade must align with staron mandrel assembly.4. Reassemble hex bolt, lock washer

and flat washer in exact order asshown.

5. Tighten bolt securely (27-35 Ft. Lbs.torque).

IMPORTANT: Blade bolt is grade 8 heattreated.

Trailing Edge Up Mandrel Assembly

Blade CenterHole

Flat Washer.

Lock Washer

_---Hex Bolt (Grade)*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.TO SHARPEN BLADE

NOTE: We do not recommend sharpen-ing blade - but if you do, be sure theblade is balanced.Care should be taken to keep the bladebalanced. An unbalanced blade willcause excessive vibration and eventualdamage to mower and engine.• The blade can be sharpened with a file

or on a grinding wheel. Do not attemptto sharpen while on the mower.

• To check blade balance, you will needa 5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone bal-ancer, follow the instructions suppliedwith balancer.)

NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.• Slide blade on to an unthreaded

portion of the steel bolt or pin and holdthe bolt or pin parallel with the ground.If blade is balanced, it should remain ina horizontal position. If either end ofthe blade moves downward, sharpenthe heavy end until the blade isbalanced.

"_ _'_J_-'_ Blade

5/8" Bolt or Pin-----_"/_-,.._-_, f/_

Center Hole ' _)

BATrERY

Your tractor has a battery charging systemwhich is sufficient for normal use. How-ever, periodic charging of the battery withan automotive charger will extend its life.

19

• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6-10 amperes for 1 hour,NOTE: The original equipment battery onyour tractor is maintenance free. Do notattempt to open or remove caps or covers.Adding or checking level of electrolyte isnot necessary.TO CLEAN BATTERY AND TERMINALSCorrosion and dirt on the battery andterminals can cause the battery to "leak"power.1. Open battery box door.2. Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

3. Rinse the battery with plain water anddry.

4, Clean terminals and battery cable endswith wire brush until bright.

5. Coat terminals with grease or petro-leum jelly.

6. Reinstall battery (See "REPLACINGBATTERY" in the Service and Adjust-ments section of this manual).

TRANSAXLE COOLINGThe transmission fan and cooling finsshould be kept clean to assure propercooling.Do not attempt to clean fan or transmissionwhile engine is running or while thetransmission is hot. To prevent possibledamage to seals, do not use high pressurewater or steam to clean transaxle.• Inspect cooling fan to be sure fan blades

are intact and clean.• Inspect cooling fins for dirt, grass

clippings and other materials. Toprevent damage to seals, do not usecompressed air or high pressure sprayerto clean cooling fins.

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle. Should thetransaxle ever leak or require servicing,contact a Sears or other qualified servicecenter.

V-BELTS

Check V-belts for deterioration and wearafter 100 hours of operation and replace ifnecessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.

ENGINELUBRICATIONOnly use high quality detergent oil ratedwith API service classification SF-SJ.Select the oil's SAE viscosity gradeaccording to your expected operatingtemperature.

NOTE: Although multi-viscosity oils (5W30,10W30 etc.) improve starting in coldweather, these multi-viscosity oils willresult in increased oil consumption whenused above 32°R Check your engine oillevel more frequently to avoid possibleengine damage from running low on oil.Change the oil after every 25 hours ofoperation or at least once a year if thetractor is not used for 25 hours in one year.Check the crankcase oil level beforestarting the engine and after each eight (8)hours of operation. Tighten oil fill cap/dipstick securely each time you check theoil level.TO CHANGE ENGINE OILDetermine temperature range expectedbefore oil change. All oil must meet APIservice classification SF-SJ.• Be sure tractor is on level surface.• Oil will drain more freely when warm.• Catch oil in a suitable container.1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the enginewhen changing oil.

2. Remove yellow cap from end of drainvalve and install the drain tube onto thefitting.

Oil Drain Valve

ClosedandLockedPosition

.

.

5.

.

2O

Drai)_Tube

Unlock drain valve by pushing inwardslightly and turning counterclockwise.To open, pull out on the drain valve.After oil has drained completely, closeand lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown.Remove the drain tube and replace thecap onto to the end of the drain valve.

7. Refill engine with oil through oil filldipsticktube. Pour slowly. Do notoverfill. For approximate capacity see"PRODUCT SPECIFICATIONS" sectionof this manual.

8. Use gauge on oil fill cap/dipstick forchecking level. Be sure dipstick cap istightened securely for accuratereading. Keep oil at "FULL" line ondipstick.

AIR FILTER

Your engine will not run properly using adirty air filter. Clean the foam pre-cleanerafter every 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.Service air cleaner more often underdusty conditions.1. Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.3. Wash it in liquid detergent and water.4. Squeeze it dry in a clean cloth.5. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze toremove excess oil.

NOTE: If very dirty or damaged, replacepre-cleaner.6. Reinstall pre-cleaner over cartridge.7. Reinstall cover and secure with

knob(s).TO SERVICE CARTRIDGE

1. Remove cartridge nut.2. Carefully remove cartridge to prevent

debris from entering carburetor.Clean base carefully to prevent debrisfrom entering carburetor.

3. Clean cartridge by tapping gently onflat surface.

NOTE: If very dirty or damaged, replacecartridge.4. Reinstall cartridge, nut, precleaner,

cover and secure with knob(s).IMPORTANT: Petroleum solvents, suchas kerosene, are not to be used to cleanthe cartridge. They may cause deteriora-tion of the cartridge. Do not oil cartridge.Do not use pressurized air to clean or drycartridge. _ Cover

_'_ Knob

Cover__ Cadridga Nut

_ _ Papert-oam t're- -..---_-S Cartridge

Cleaner _ _.._ Base

.

4.

21

CLEAN AIR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt andstubborn dried gum fibers.ENGINE COOLING FINS

Remove any dust, dirt or oil from enginecooling fins to prevent engine damagefrom overheating.1. Remove screws from blower housing

and lift housing and dipstick tubeassembly off engine.

2. Cover oil fill opening to prevent entryof dirt.

3. Use compressed air or stiff bristlebrush to thoroughly clean enginecooling fins.

4. To reassemble, reverse aboveprocedure.

BlowerHousing

Screws _Screws.._

Dipstick Tube _ Air Scree'n -

Assembly

oilF,!

Opening _

MUFFLER

Spark

Plug

Engine Cooling Fins

Inspect and replace corroded muffler andspark arrester (if equipped) as it couldcreate a fire hazard and/or damage.SPARK PLUG(S)

Replace spark plug(s) at the beginning ofeach mowing season or after every 100hours of operation, whichever occurs first.Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced onceeach season. If fuel filter becomesclogged, obstructing fuel flow to carbure-tor, replacement is required.1. With engine cool, remove filter and

plug fuel line sections.2. Place new fuel filter in position in fuel

line with arrow pointing towardscarburetor.Be sure there are no fuel line leaksand clamps are properly positioned.Immediately wipe up any spilledgasoline.

Clam_Clarnp

Fuel FilterCLEANING

i Clean en_)ine, battery, seat, finish, etc.of all foreign matter.Keep finished surfaces and wheels freeof all gasoline, oil, etc.

• Protect painted surfaces with automo-tive type wax.

We do not recommend using a gardenhose to clean your tractor unless theelectrical system, muffler, air filter andcarburetor are covered to keep water out.Water in engine can result in a shortenedengine life.

I,_ WARNING:TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:1. Depress clutch/brake pedal fully and set parking brake,2. Place motion control lever in neutral (N) position.3. Place attachment clutch in "DISENGAGED" position.4. Turn ignition key "OFF" and remove key.5. Make sure the blades and all moving parts have completely stopped.6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug,

TRACTORTO REMOVE MOWER

Mower will be easier to remove from theright side of tractor.1. Place attachment clutch in "DISEN-

GAGED" position.2. Move attachment lift lever forward to

lower mower to its lowest position.3. Roll belt off engine pulley.4. Remove small retainer spring, and lift

clutch spring off pulley bolt.5. Remove large retainer spring, slide

collar off and push housing guide outof bracket,

6. Disconnect anti-sway bar from chassisbracket by removing retainer spring.

7. Disconnect suspension arms fromrear deck brackets by removingretainer springs,

8. Disconnect front links from deck byremoving retainer springs,

9. Raise lift lever to raise suspensionarms. Slide mower out from undertractor.

Small RetainerSpring

ClutchSpring

RetainerSpring

IMPORTANT: If an attachment other thanthe mower deck is to be mounted on thetractor, remove the front links and hookthe clutch spring Into square hole inframe.TO INSTALL MOWER1. Raise attachment lift lever to its

highest position.2. Slide mower under tractor with

deflector shield to right side of tractor.3. Lower lift lever to its lowest position.4. Connect front links to mower deck and

secure with retainer springs.5. Connect suspension arms to rear

deck brackets and secure withretainer springs.

6. Connect anti-sway bar to chassisbracket and secure with retainerspring.

7. Push clutch cable housing guide intobracket, slide collar onto guide andsecure with large retainer spring.

8. Install belt onto engine pulley.

Suspension " ,,Arms

linePulley

Hole

Front Link

Anti-Sway

CollarHousingGuide

Retainer SpringsBoth Sides)

Deflector

LargeRetainerSpring

Bracket

22

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parkedon level ground or driveway. Make suretires are properly inflated (See "PROD-UCT SPECIFICATIONS" section of thismanual). If tires are over orunderinflated, you will not properlyadjust your mower.SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.• At the midpoint of both sides of mower,

measure height from bottom edge ofmower to ground. Distance "A" onboth sides of mower should be thesame or within 1/4" of each other.

• If adjustment is necessary, makeadjustment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full turn of adjustment nutwill change mower height about 1/8".• Recheck measurements after adjust-

ing.

Bottom edge of Bottom edge ofmower to _ mower to

ground _ ground

A--rT-_JGround Line _"-)'TA

FRONT-TO-BACK ADJUSTMENTIMPORTANT: Deck must be level side-toside. If the following front-to-backadjustment is necessary, be sure toadjust both front links equally so mowerwill stay level side-to-side.To obtain the best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is inits highest position.Check adjustment on right side of tractor.Measure distance "D" directly in frontand behind the mandrel at bottom edgeof mower housing as shown.• Before making any necessary adjust-

ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number oftums.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"against trunnion on both front links.

• To raise front of mower, loosen nut "F"from trunnion on both front links.Tighten nut "E" on both front links anequal number of turns.

• When distance "D" is 1/8" to 1/2" lowerat front than rear, tighten nut "F"against trunnion on both front links.

• Recheck side-to-side adjustment.

Both Front Links Should be Equal in Length

Nut "E"

Front Links

23

TO REPLACE MOWER BLADE DRIVEBELT

The mower blade drive belt may bereplaced without tools. Park the tractor onlevel surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See 'q'OREMOVE MOWER" in this section ofmanual).

2. Work belt off both mandrel pulleys andidler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -1. Work belt around both mandrel

pulleys and idler pulleys2. Make sure belt is in all pulley grooves

and inside all belt guides.3. Install mower (See 'q'o Install Mower"

in this section of this manual).

MandrelIdler

Mandrel -Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-able brake system which is mounted onthe side of the transaxle.If tractor requires more than six (6) feetstopping distance at high speed inhighest gear on a level dry concrete orpaved surface, then brake must beadjusted.1. Depress clutch/brake pedal and

engage parking brake.2. Measure distance between brake

operating arm and nut "A" on brakerod.

3. If distance is other than 1-9/16", loosenjam nut and turn nut "A" until distancebecomes 1-9/16". Retighten jam nutagainst nut "A".

4. Road test tractor for proper stoppingdistance as stated above. Readjust ifnecessary. If stopping distance is stillgreater than six (6) feet in highestgear, further maintenance is neces-sary. Contact a Sears or otherqualified service center.

With Parking Brake"Engaged"

Jam NutNut "A"

Do Not touch this nut. If further brakeadjustment is necessary contact a Sears orother qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottomside of left footrest.

BELT REMOVAL -

1. Remove mower (See 'q-O REMOVEMOWER" in this section of manual).

NOTE: Observe entire motion drive beltand position of all belt guides andkeepers.2. Remove belt from stationary idler and

clutching idler.3. Remove belt downward from around

engine pulley.4. Pull belt slack toward rear of tractor.

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades.

5. Remove belt from center span keeperand pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down aroundtransmission cooling fan and onto theinput pulley.

2. Slide belt into the center span keeper.3. Pull belt toward front of tractor and roll

around the top groove of enginepulley.

4. Install belt through stationary idler andclutching idler.

5. Make sure belt is in all pulley groovesand inside all belt guides and keep-ers.

6. Install mower (See 'q'O INSTALLMOWER" in this section of manual).

24

Motion Control Lever NeutralLock Gate

Clutching

Stationary Idler

Center SpanKeeper

TransmissionInput Pulley

TRANSAXLE MOTION CONTROLLEVER NEUTRAL ADJUSTMENT

The motion control lever has been presetat the factory and adjustment should notbe necessary.1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.2. Start engine and move motion control

lever until tractor does not moveforward or backward.

3. Hold motion control lever in thatposition and turn engine off.

4. While holding motion control lever inplace, loosen the adjustment bolt.

5. Move motion control lever to the

neutral (N) (lock gate) position.6. Tighten adjustment bolt securely.NOTE: If additional clearance is needed

to get to adjustment bolt, move mowerdeck height to the lowest position.After above adjustment is made, if thetractor still creeps forward or backwardwhile motion control lever is in neutralposition, follow these steps:1. Loosen the adjustment bolt.2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying tocreep.

3. Tighten adjustment bolt securely.4. Start engine and test.5. If tractor still creeps, repeat above

steps until satisfied.

/ Adjustment Bolt

TRANSMISSION REMOVAL/REPLACE-MENT

Should your transmission requireremoval for service or replacement, itshould be purged after reinstallation andbefore operating the tractor. See "PURGETRANSMISSION" in the Operationsection of this manual.

TO ADJUST STEERING WHEEL ALIGN-MENT

If steering wheel crossbars are nothorizontal (left to right) when wheels arepositioned straight forward, removesteering wheel and reassemble withcrossbars horizontal. Tighten securely.FRONT WHEEL TOE-IN/CAMBERThe front wheel toe-in and camber arenot adjustable on your tractor. If damagehas occurred to affect the front wheel toe-in or camber, contact a Sears or otherqualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.2. Remove axle cover, retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose).

3. Repair tire and reassemble.NOTE: On rear wheels only: align groovesin rear wheel hub and axle. Insert squarekey.4. Replace washers and snap retaining

ring securely in axle groove.5. Replace axle cover.NOTE: To seal tire punctures and preventflat tires due to slow leaks, purchase anduse tire sealant from Sears. Tire sealantalso prevents tire dry rot and corrosion.

WashersRetaining

AxleCover

Square Key ------,,_'_'(Rear Wheel Only)

25

TO START ENGINE WITH A WEAKBA'I-rERY

_WARNING: Lead-acidbatteriesgenerateexplosive gases. Keep sparks, flame andsmokingmaterials away from batteries.Always wear eye protectionwhen aroundbatteries.Ifyourbattery is too weak to startthe engine, itshouldbe recharged. (Sea "BATTERY"in theMAINTENANCE sectionof this manual).If 'lumper cables"are used for emergencystarting,follow this procedure:IMPORTANT: Yourtractoris equippedwitha12 voltsystem.The othervehiclemust alsobea 12 voltsystem.Do notuse your tractorbatteryto startothervehicles.

TO ATTACHJUMPER CABLES -1. Connect one end of the RED cable to

the POSITIVE (+) terminal of eachbattery(A-B), taking care not to shortagainst tractor chassis.

2. Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery.

3. Connect the other end of the BLACKcable (D) to good chassis ground,away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -1. BLACK cable first from chassis and

then from the fully charged battery.2. RED cable last from both batteries.

Weak or Dead Fully ChargedBattery Battery

REPLACING BA'I-I'ERY

41_WARNING: Do not short batteryterminals by allowing a wrench or anyother object to contact both terminals atthe same time. Before connecting battery,remove metal bracelets, wristwatchbands, rings, etc.Positive terminal must be connected firstto prevent sparking from accidentalgrounding.1. Lift seat pan to raised position.2. Disconnect BLACK battery cable first

then RED battery cable and carefullyremove battery from tractor.

3. Install new battery with terminals insame position as old battery.

4. First connect RED battery cable topositive (+) terminal with hex bolt andkeps nut as shown. Tighten securely.Slide terminal cover over terminal

5, Connect BLACK grounding cable tonegative (-) terminal with remaininghex bolt and keps nut. Tightensecurely.

Terminal

Cover/ /K_ps

"-_ HexBolt

Positive(Red)Cable

(Black) Cable

TO REPLACE HEADLIGHT BULB1. Raise hood.2. Pull bulb holder out of the hole in the

backside of the grill.3. Replace bulb in holder and push bulb

holder securely back into the hole inthe backside of the grill.

4. Close hood.INTERLOCKS AND RELAYS

Loose or damaged wiring may cause yourtractor to run poorly, stop running, orprevent it from starting.• Check wiring. See electrical wiring

diagram in the Repair Parts section.TO REPLACE FUSE

Replace with 20 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.

26

TO REMOVE HOOD AND GRILL AS-SEMBLY1. Raise hood.2. Unsnap headlight wire connector.3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

4. When replacing hood, be sure toreconnect the headlight wire connec-tor.

Headlight WireConnector

ENGINEMaintenance, repair, or replacement ofthe emission control devices and sys-tems, which are being done at thecustomers expense, may be performedby any non-road engine repair establish-ment or individual. Warranty repairs mustbe performed by an authorized enginemanufacturer's service outlet.TO ADJUST THROTTLE CONTROLCABLE

The throttle control has been preset at thefactory and adjustment should not benecessary. Check adjustment as de-scribed below before loosening cable. Ifadjustment is necessary, proceed asfollows:1. With engine not running, move throttle

control lever from slow to choke

position. Slowly move lever fromchoke to fast position.

2. Check that holes "A" in governorcontrol lever and hole in governorplate line-up. If holes "A" are notaligned, loosen clamp screw andmove throttle cable until holes arealigned. Tighten clamp screwsecurely.

GovernorControl. Lever Governor Control Plate

_rottle Cable

Holes "A" Clamp Screw

TO ADJUST CARBURETOR

NOTE: The carburetor on this engine islow emission. It is equipped with an idlefuel adjusting needle with a limiter cap,which allows some adjustment within thelimits allowed by the cap. Do not attemptto remove the limiter cap. The limiter capcannot be removed without breaking theadjusting needle.The carburetor has been preset at thefactory and adjustment should not benecessary. However, minor adjustmentmay be required to compensate fordifferences in fuel, temperature, altitudeor load. If the carburetor does needadjustment, proceed as follows:In general, turningidle mixture valve in(clockwise)decreases the supplyof fuel tothe engine givinga leaner fuel/air mixture.Turningthe idle mixturevalve out (counter-clockwise)increases the supplyof fuel to theengine giving a richerfueVair mixture.IMPORTANT: Damage to the needlevalveand the seat incarburetormay resultifscrewis tumed in too tight.

PRELIMINARY SE'FI'ING -

1. Air cleaner assembly must be as-sembled to the carburetor whenmaking carburetor adjustments.

2. Be sure the throttle control cable is

adjusted properly (see above).

FINAL SEFI-ING -(See "TO ADJUSTTHROTTLE CONTROL CABLE" in this

section of the manual.)1. Start engine and allow to warm for five

minutes. Make final adjustments withengine running and shift/motioncontrol lever in neutral (N) position.

2. Move throttle control lever to slow

position. With finger, rotate and holdthrottle lever against idle speed

27

screw. Tum idle speed screw to attain1750 RPM.

3. While still holding throttle leveragainst idle speed screw, turn idlemixture valve full travel clockwise thencounterclockwise until engine runsrough. Tum valve to a point midwaybetween those two positions. Re-lease throttle lever.

ACCELERATION TEST -4. Move throttle control lever from slow to

fast position. If engine hesitates ordies, turn idle mixture valve out(counterclockwise) 118 turn. Repeattest and continue to adjust, if neces-sary, until engine acceleratessmoothly.

High speed stop is factory adjusted. Donot adjust or damage may result.IMPORTANT: Never tamper with theengine governor, which is factory set forproper engine speed. Overspeeding theengine above the factory high speedsetting can be dangerous. If you think theengine-governed high speed needsadjusting, contact a Sears or otherqualified service center, which has properequipment and experience to make anynecessary adjustments.

Idle SpeedS

3"hrottle

Idle Mixture Valve _

with Limiter

28

Immediately prepare your tractor forstorage at the end of the season or if thetractor will not be used for 30 days ormore.

,_ CAUTION: Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flame orspark. Allow the engine to cool beforestoring in any enclosure.

TRACTORRemove mower from tractor for winterstorage. When mower is to be stored fora period of time, clean it thoroughly,remove all dirt, grease, leaves, etc. Storein a clean, dry area.1. Clean entire tractor (See "CLEANING"

in the Maintenance section of thismanual).

2. Inspect and replace belts, if necessary(See belt replacement instructions inthe Service and Adjustments sectionof this manual).

3. Lubricate as shown in the Mainte-nance section of this manual.

4. Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

5. Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

BA'B'ERY• Fully charge the battery for storage.• After a period of time in storage, battery

may require recharging.• To help prevent corrosion and power

leakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see'q'O CLEAN BAr-I'ERY AND TERMI-NALS" in the Maintenance section ofthis manual).

• After cleaning, leave cables discon-nected and place cables where theycannot come in contact with batteryterminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuelhose, or tank during storage.

Also, alcohol blended fuels (calledgasohol or using ethanol or methanol)can attract moisture which leads to

separation and formation of acids duringstorage. Acidic gas can damage the fuelsystem of an engine while in storage.1. Drain the fuel tank.

2. Start the engine and let it run until thefuel lines and carburetor are empty.

• Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank orstorage container. Always follow the mixratio found on stabilizer container. Runengine at least 10 minutes after addingstabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tankand carburetor if using fuel stabilizer.ENGINE OIL

Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).CYLINDER(S)

1. Remove spark plug(s),2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER• Do not store gasoline from one season

to another.• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in yourgasoline will cause problems.

• If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitableprotective cover that does not retainmoisture. Do not use plastic. Plasticcannot breathe which allows conden-sation to form and will cause yourtractor to rust.

IMPORTANT: Never cover tractor whileengine and exhaust areas are still warm.

29

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service center

Hard to start

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel.2. Engine not "CHOKED"

properly.3. Engine flooded. 3.

4. Bad spark plug. 4.5. Dirty air filter. 5.6. Dirty fuel filter. 6.7. Water in fuel. 7.

8. Loose or damaged wiring. 8.9, Carburetor out of adjustment. 9.

10.Engine valves out ofadjustment,

1. Dirty air filter. 1.2. Bad spark plug. 2.3, Weak or dead battery. 3.4. Dirty fuel filter. 4.5. Stale or dirty fuel. 5.

6. Loose or damaged wiring. 6.7. Carburetor out of adjustment. 7.

8. Engine valves out of 8.adjustment.

1. Brake pedal not 1.depressed

2. Attachment clutch is '2.engaged.

3. Weak or dead battery. 3.4. Blown fuse. 4.5. Corroded battery terminals. 5.6. Loose or damaged wiring. 6.7. Faulty ignition switch. 7.

8. Faulty solenoid or starter. 8.

9. Faulty operator presence 9.switch(es).

Engine clicks but 1. Weak or dead battery. 1. Recharge or replace battery.will not start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.4. Faulty solenoid or starter. 4. Check/replace solenoid or

starter.Loss of power 1. Cutting too much grass/too 1. Set in "Higher Cut" position/

fast. reduce speed.2. Throttle in "CHOKE" position. 2. Adjust throttle control.

3O

Enginewill notturn over

1. Fill fuel tank.2. See "TO START ENGINE"

in Operation section.Wait several minutes beforeattempting to start.Replace spark plug.Clean/replace air filter.Replace fuel filter.Drain fuel tank and carburetor, refill tank with freshgasoline and replace fuelfilter.Check all wiring.See "To Adjust Carburetor"in Service and Adjustmentssection.

10.Contact a Sears or otherqualified service center.

Clean/replace air filter.Replace spark plug.Recharge or replace battery.Replace fuel filter.Drain fuel tank and refill withfresh gasoline.Check all wiring.See "To Adjust Carburetor" inService and Adjustmentssection.Contact a Sears or otherqualified service center.

Depress brake pedal.

Disengage attachmentclutch.

Recharge or replace battery.Replace fuse.Clean battery terminals.Check all wiring.Check/replace ignitionswitch.Check/replace solenoid orstarter.Contact a Sears or other

qualified service center.

TROUBLESHOOTING CHART:See appropriate section In manual unless directed to Sears service centerPROBLEM

Loss of powercontinued)

Excessivevibration

Enginecontinuesto run whenoperator leavesseat withattachmentclutch engaged

Poorcut-uneven

CAUSE

3. Build-up of grass, leavesand trash under mower.

4. Dirty air fUter.5. Low oil level/dirty oil.6. Faulty spark plug.

7. Dirty fuel filter.8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.13. Loose or damaged wiring.14. Carburetor out of

adjustment.

15. Engine valves out ofadjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safetypresence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.3. Buildup of grass, leaves,

and trash under mower.4. Bent blade mandrel.

. Clogged mower deck ventfrom build-up of grass,leaves, and trash aroundmandrels.

CORRECTION

3. Clean underside of mowerhousing.

4. Clean/replace air filter.5. Check oil level/change oil.6. Clean and regap or change

spark plug.7. Replace fuel filter.8. Drain fuel tank and refill

with fresh gasoline.9. Drain fuel tank and

carburetor, refill tank withfresh gasoline and replacefuel filter.

10.Connect and tighten sparkplug wire.

11.Clean engine air screen/fins.

12.Clean/replace muffler.13.Check all wiring.14. See 'q'o Adjust Carburetor"

in Service and Adjustmentssection.

15.Contact a Sears or otherqualified service center.

1. Replace blade.Tighten blade bolt.

2. Contact a Sears or otherqualified service center.

3. Tighten loose part(s).Replace damaged parts.

. Check wiring, switches andconnections. If not correctedcontact a Sears or otherqualified service center.

1. Replace blade. Tightenblade bolt.

2. Level mower deck.3. Clean underside of mower

housing.4. Contact a Sears or other

qualified service center.5. Clean around mandrels to

open vent holes.

Mower blades will 1. Obstruction in clutch 1. Remove obstruction.not rotate mechanism.

31

TROUBLESHOOTING CHART:See appropriate section in manual unless directed to Sears service centerPROBLEM

Mower blades willnot rotate (con't)

Poor grassdischarge

CAUSE

2. Worn/damaged mowerdrive belt.

3. Frozen idler pulley.4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.3. Wet grass.

4. Mower deck not level.5. Low/uneven tire air pressure

6. Worn, bent or loose blade.

7. Buildup of grass, leaves andtrash under mower.

8. Mower drive belt worn.9. Blades improperly installed.

10.Improper blades used.

11

Headlight(s) not 1.working 2.(if so equipped) 3,

4.

5.

Battery will not 1.charge 2.

3.

4.

Loss of drive 1.

2.

3.

Engine "backfires" 1.when turningengine"OFF"

.Clogged mower deck ventholes from buildup ofgrass, leaves, and trasharound mandrels.

Switch is "OFF'.Bulb(s) or lamp(s) bumed outFaulty light switch.Loose or damaged wiring.

Blown fuse.

Bad battery cell(s).Poor cable connections.

Faulty regulator(if so equipped).Faulty alternator.

Freewheel control in

"disengaged" position.Motion drive belt worn,damaged, or broken.Air trapped in transmissionduring shipment orservicing.

Engine throttle control notset at "SLOW"position for 30 secondsbefore stopping engine.

CORRECTION

2. Replace mower drive belt.

3. Replace idler pulley.4. Contact aSears or other

qualified service center.

1. Place throttle control in"FAST" position.

2. Shift to slower speed.3. Allow grass to dry before

mowing.4. Level mower deck.5. Check tires for proper air

pressure:6. Replace/sharpen blade.

Tighten blade bolt.7. Clean underside of mower

housing.8. Replace mower drive belt.9. Reinstall blades sharp edge

down.10.Replace with blades listed

in this manual.11.Clean around mandrels to

open vent holes.

1. Turn switch "ON".2. Replace bulb(s) or lamp(s).3. Check/replace light switch.4. Check wiring and connec-

tions.5. Replace fuse.

1. Replace battery.2. Check/clean all connec-

tions.3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

. Move throttle control to"SLOW" position and allowto idle for 30 seconds beforestopping engine.

32

TRACTOR- - MODEL NUMBER 917.271660SCHEMATIC

RED

BATTERY

BLACK

AMMETER FUSE STARTER

(OPTIONAL) , , _,,.-, :©: _ ......

SOLENOIDI J

CLUTCH ! BRAKE_G A1 (PEDALUP) v,_rcE

] SEAT SWITCHIGNITION , _ __ • (NOT OCCUPIED)

SWITCH _j____j _F _I

aULCK [ / A_ME-Nf (_I_UTCH ....O°OO.O,NOCONNECTOR D

- :_ SPANK

S_CK (_ IGNITION _ PLUG_- - -FUEL, UNIT GAP

_.UE FI LINE ', ! TWIN CYL, ENGINES) _I i

CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN Q 3600 RPM

I i 3 AMP DG @ _ RPM (CHARGING SYSTEM DISCONNECT _D) [

_ REI_ P

FUEL SHUT-OFF SOLENOID

L_HTIN_ SYSTEM OUTPUT I T Ro_ SAMPACO_p. DIODE IAL E NATOR ,

NOTE

YOUR TRACTOR IS u_ow. _b_t_cKEQUIPPED WITH A SPECIALALTERNATOR SYSTEM.THE LIGHTS ARE NOTCONNECTED TO THEBATTERY, BUT HAVE THEIROWN ELECTRICAL SOURCE. HEADLIGHTSBECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. AS THE ENGINE ISSPEEDED UP, THE LIGHTSWILL BECOME THEIR BRIGHTEST.

NON-REMOVABLECONNECTIONS

IGNmON SWITCH

PosmoN C_Rcurr "MAKE"

OFF M+G+A1 NONE

RUN/LIGH1 B+A1 A2+L

RUN B+A1 NONE

START B+S+A1 NONE

REMOVABLECONNECTIONS

WIRING INSULATED CLIPSNOTE: IF WIRING INSULATED CLIPS WERE REMOVED FORSERVICING OF UNIT, THEY SHOULD BE REPLACED TOPROPERLY SECURE YOUR WIRING.

33

ELECTRICALTRACTOR - - MODEL NUMBER 917.271660

22

28

25

I

r16 ,

, \

I

I

\\

/

/

34

TRACTOR- - MODEL NUMBER 917.271660ELECTRICAL

KEY PARTNO, NO. DESCRIPTION

1 163465 Battery2 74760412 Bolt Hex Hd 1/4-20unc x 3/48 176689 Box Battery Fender16 176138 Switch, Interlock21 175688 Harness Asm LightW/4152j22 4152J Bulb Light#115624 4799J Cable Battery 6 Ga 11" red25 146147 Cable Battery 6 Ga w/16 wire red26 175158 Fuse20 AMP27 73510400 Nut Keps Hex 1/4-20 Uno28 4207J Cable Ground 6 Ga 12" black29 121305X Switch Plunger Nc Gray30 175566 Switch Ign33 140403 Key Ign40 179720 Harness Ign41 71110408 Bolt BIk. Fin Hex 1/4-20 Uno x 1/242 131563 Cover TerminalRed43 178861 Solenoid45 121433X Ammeter Rectangular 6 Amp52 141940 ProtectionWire Loop89 180449 Cover Battery Fender

NOTE: All component dimensionsgiven in U.S. inchest inch = 25.4 mm

35

TRACTOR-- MODEL NUMBER 917.271660CHASSIS AND ENCLOSURES

28

12

31

5

208 * \ \.

60

74

3

/3

14

38

2O8

36

TRACTOR - - MODEL NUMBER 917.271660CHASSIS AND ENCLOSURES

KEY PARTNO. NO. DESCRIPTION

1 174619 Chassis2 176554 Drawber3 17060612 Screw 3/8-16 x 3/45 155272 BumperHood/Dash9 168337X013 Dash10 72140608 Bolt, Carriage 3/8-16 x 111 155927 Panel, Dash, LH.12 145660 ClipTinnerman Grille P/L13 172107X010 Panel, Dash, R.H.14 17490608 Screw Thdrol 3/8-16 x 1/217 144983)(558 HoodAssembly18 126938X BumperHood25 19131312 Washer 13/32 x 13/16 x 12 Gauge26 STD541437 Nut28 178987X558 Grille/LensAsm29 155217X599 Lens, Gdlle30 175692X558 FencVFtrest31 139976 Bracket, Fender Support37 17490508 Screw Thdrol 5/16-18 x 1/238 175710 Pivot Bracket Assembly, Rear51 73800400 Nut Lock w/Insert 1/4-20 UNC52 19091416 Washer 9/32 x 7/8 x 16 Ga.53 145201 Bracket Grille Pickofl LH54 161464 Screw Hex Wshd 6-18 x 7/855 145202 Bracket Grille Pickoff RH57 STD522507 Bolt, Fin Hex 1/4-20 UNC x .7560 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/464 154798 Dash Lower STLT74 STDr-'J,1437 NutCrownlock 3/8-16UNC142 175702 Plate Reinforcement143 154966 Bracket Swaybar Chassis144 175582 Bracket Pnt Footrest145 156524 Rod Pivot Chassis/Hood206 170165 Bolt Shoulder 5/16-18TT207 17670508 Screw Thdrol 5/16-18 x 112Tytt208 17670608 Screw Thdrol 3/8-16 x 112212 165919 Insert Lens- - 5479J Plug, Button

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

37

TRACTOR -- MODEL NUMBER 917.271660GROUND DRIVE

• 53

3B

TRACTOR-- MODEL NUMBER 917.271660GROUND DRIVE

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 ...... Transmission (See Breakdown) 71 169183HydroGear Model322-0510 73 169182

8 165866 Rod, Shift 74 13705710 S'rD561210 Pin, Cotter 1/8 x 1 75 121749X14 STD551125 Washer Lock 1/4 76 1200000115 74490544 Bolt Hex FIghd 5/16-18 Gr. 5 77 123583X16 73800500 Nut, Lock Hex w/Ins 5/16-18 UNC 78 121748X19 738006o00 Nut Lock Hex w/Ins 3/8-16 81 16559621 130564 Knob 82 16571122 169498 Rod, Broke 83 1917121624 73350600 Nut 84 16984325 106888X Spring, ROd,Brake 89 164890X42826 19131316 Washer 13/32 x 13/16 x 16 Ga. 90 124346X27 STD.561210 Pin, Cotter 1/8 x 3/4 g5 17020128 175765 Rod, Parking Brake 96 STD62400329 71673 Cap, Parking Brake 103 7394080030 174973 Bracket, Transmission32 74760512 Bolt Hex 5/16-18 UNC x 314 116 7214060834 175578 Shaft, Foot Pedal 120 7390060035 120183X Bearing,Nylon 150 17545636 19211616 Washer 151 1913321037 1572H Pin, Roll 156 16600238 179114 Pulley, Composite 158 16558939 74760648 Bolt 159 16549441 175556 Keeper, Belt, Idler 161 7214040647 127783 Pulley, Idler, V-Belt 162 7368040048 154407 BellcrankClutch Gmd Drustl 163 7478041649 123205X Retainer, Belt 164 1909101050 74760624 Bolt 165 16562351 STD541437 Nut 166 16688052 STD541431 NutCrownlock 5/16-18 168 16549253 105710X Link, Clutch 169 16558055 105709X Spring, Return, Clutch 197 16961356 17060620 Screw 3/8-16x 1-1/4 198 16959357 140294 V-Belt, Drive 199 16961259 169691 Keeper, Belt, Center 200 7214050861 17120614 Screw 3/8-16 x .87562 8883R Cover, Pedal 202 7211061463 175410 Pulley, Engine 205 1917161664 71170764 Bolt Hex 7/16 x 4 Gr. 5 212 14521265 10040700 Washer 250 1706061266 154778 Keeper, Belt Engine Hydro70 134683 Guide, Belt, Mower DriveRH

Strap, Torque, LhStrap, Torque, RhSpacer, AxleWasher 25/32 x 1-1/4 x 16 Ga.Ring, EKey, SquareWasher 25/32 x 1-5/8 x 16 Ga.Shaft Asm CressSpring,TorsionWasher 17/32 x 3/4 x 16 Ga.LinkTransaxleConsole, ShiftNut Self-Thd Wshd 1/4Control Asm Bypass HydroSpring, Retainer 1"Nut, Hex Jam Toplock 1/2-20UNFBolt Rdhd Sq Neck 3/8-16 x !Nut Lock Fig 3/8-16Spacer RetainerWasher 13/32 x 2 x 10Washer 5116 x 1.0 x 1.25Bracket Shift MountHub Tapered Flange ShiftBolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5Nut Crownlock 1/4-20 UncBolt Hex Fin 1/4-20 x 1Washer 5/8 x .281 x 10 Ga.Bracket Pivot LeverScrew 5/16 x 1.0 x .125Bolt Shoulder 5/16-18 x .561Plate Fastener Cross ShaftNy{inerSnap-InWasher NylinerBolt Shoulder 5/16-18 UncBelt RdHd Sqnk5/16-18 Unc x 1Bolt Carr. Sh 3/8-16 x 1-3/4 Gr. 5Washer 17/32 x 1 x 16 Ga.Nut Hex Flange LockScrew 3/8-16 x 3/4

NOTE: All component dimensions given in U.S. inches1 inch= 25.4 mm

39

TRACTOR -- MODEL NUMBER 917.271660STEERING ASSEMBLY

7

88

I29

46

47

M 67 67

17

'\'\'\

3O

j.,._47

4,1

40

TRACTOR-- MODEL NUMBER 917.271660STEERING ASSEMBLY

KEY PARTNO. NO. DESCRIPTION

1 1397682 1751313 16984O4 1698395 6266H6 121748X7 192720168 120000299 3366R10 17512111 STD55113713 13651815 14521217 17787626 126847X28 1913141629 1706061230 STD56121032 13O46536 15509937 15292738 13976939 1913381240 STD54153741 100711L42 145054X42843 121749X44 15372046 121232X47 6855M51 STD54143154 7478052063 STD52371065 16036767 7214061868 16982771 17514582 16983585 13383588 17511891 175553

SteeringWheelAxle AssemblySpindle Assembly, LH.Spindle Assembly, R.H.Bearing, Race, Thrust, HardenedWasher 25/32 x 1-5/8 x 16 GaugeWasher 27/32 x 1-1/4 x 16 GaugeRing, KlipBeadng, SteeringColumnDraglinkWasher, LockSpacer Bearing Axle FrontNut, Hex Flange LockShaft Assembly, SteeringBushing, Link, DragWasher 13/32 x 7/8 x 16 GaugeScrew 3/8-16 x 3/4Pin CotterRed, TieBushing,SteeringScrewInsert, Steering WheelWasher 13/32 x 2-3/8 x 12 GaugeNut Lock Center 3/8-24 UnfAdaptor, SteeringWheelBoot, Steering ShaftWasher 25/32 x 1-1/4 x 16 GaugeExtension Shaft Steering LR.LTCap, SpindleFitting, GreaseNut Lock Hex w/Ins. 5/16-18 UNCBolt Fin Hex 5/16-18 UNC x 1-1/4Bolt, Fin Hex 3/6-16 UNC x 1 Gr5Spacer Brace AxleBolt RDHD Sqnk 3/8-16 x 2-1/4Axle, BraceSteering Asm.Bracket Susp. Chassis FrontFastenerChristmasTraeBoltShoulder 7/16-20Clip Steering

NOTE: All componentdimensionsgiven in U.S. inches1 inch= 25.4 mm

41

TRACTOR -- MODEL NUMBER 917.271660ENGINE

78 38

/ _ _3731

40 33

29

OPTIONAL EQUIPMENT

Spark Arrester

14

23

3

814

78

42

ENGINETRACTOR -- MODEL NUMBER 917.271660

KEY PARTNO. NO. DESCRIPTION

123

17O54517720408

4 13735213 16529114 14845616 S'rD55123723 16983729 13718031 109202X32 15899033 123487)(37 13704038 14831540 124028X44 1767041245 1700061246 190914166_ STD55113172 7107051278 1706062081 73510400

ControIThrot/ChScrew Hex Thd Cut 1/4-20 xl/2Engine (See Breakdown)BriggsModel 310707-0137-E1Muffler Exhaust B&S LtGasket 1 313 Id Tin PlatedTube Drain oil easyWasher Lock Ext Tooth 3/8Shield Browning/DebrisGuardArrestor SparkTank Fuel 1 25 FrCap Asm Fuel Sears VentedClamp Hose BIkLine Fuel 20"Plug drain oil easyBushing Snap Nyl BIk Fuel LineScrew Hexwsh Thdrol 1/4-20x3/4Screw 3/8-16 x 3/4Washer 9/32 X 718X 16gaWasher Look Hvy Hlcl Spr 5/16Screw Hexhd Cap 5/16-18x3/4Screw 3/6-16x1-1/4Nut Flange 1/4-20 Starter Nut

NOTE: Allcomponentdimensionsgiven in U,S. inches1 inch= 25.4 mm

43

TRACTOR -- MODEL NUMBER 917.271660SEAT ASSEMBLY

5

25

KEY PARTNO, NO.

1 1401222 1405513 711106164 191316105 1450066 STD5414.377 124181XB 170006169 1913161410 17489411 16636912 121246X

DESCRIPTION

Seal 3350 Blk/blk CraftsmanBracket Pnt Pivot Seat (blk)Bolt Fin Hex 3/8-16unc X 1Washer 13/32 X 3/4 X 10 GaClip Push In HingedNut Hex Lock w/ins 3/6-16 UncSpdng Seat Cprsn 2 250 BIk ZiScrew 3/8-16 X 1Washer t3/32 X 1 X 14 GaPan Pnt Seat (b/k)Knob Seat Adj WingnutBracket Pnl MountingSwitch

KEY PARTNO. NO. DESCRIPTION

13 121248X14 7205041215 1343O016 121250X17 123976>(21 17185222 STD54143124 1917191225 127018X

Bushing Snap BIk Nyl 50 IdBolt Rdhd Sht Nk 1/4-20x1.1/2Spacer Split 28 X 96 ZincSpring Cprsn 1 27 BIk PntNut Lock I/4 Lge Fig Gr 5 ZincBolt Shoulder 5/16-18 Unc-2ANut Hex Lock w/Ins 5/16-18Washer 17132X 1o3/16X 12 Ga.Bolt Shoulder 5116-18 X 62

NOTE: All component dimensions given in U.S. inchesI inch = 25.4 mm

44

DECALSTRACTOR -- MODEL NUMBER 917.271660

9

13 6 3 7 71 \

24

13 10

2O

11

15

14--

12

KEY PARTNO. NO.

1 1568112 1814143 1716964 1716975 1791286 1336447 1772539 16320410 15643911 138047

KEY PARTDESCRIPTION NO. NO.

Decal, Oper. Instr. 12 146046Decal, Hood Replacement 13 181702Decal, Hood, R.H. 14 160396Decal, Hood, L.H. 15 181450Decal, Deck "B" 42" 16 172331Decal, Customer Maintenance 20 149516Decal Hood Side LT1000 - - 169210Decal, Fender, Craftsman - - 138311Decal, Fender Danger - - 165800X428Decal, Battery - - 165799X428

- - 181290- - 181291

DESCRIPTION

Decal, V-BeR Drive SchematicDecal, Dash PanelDecal, V-Belt SchematicDecal, EngineDecal, Mower Heavy Duty 12 Ga.Decal Battery Dngr/Psn EngDecal, BypassDecal, Lift HandlePad Footrest LH STLTPad Footrest RH STLTOwner's Manual, EnglishOwner's Manual, Spanish

WHEELS & TIRES

4,10

11

KEY PARTNO. NO. DESCRIPTION

1 591922 651393 106222X4 599045 106732)(4276 278H7 9040H8 106108x4279 106268x10 7152J11 104757X428-- 144334

Cap Value TireStemValueTire F Ts 15 X 6 0 - 6 ServiceTube Inner Front #35060Rim Asm 6"frontWhite ServiceFittingGreaseBearing FlangeRim Asm 8"rear White ServiceTire R Ts !8x9 5-8 ServiceTube Rear 9 5 X 8 ServiceCap Axle BIk 1 50 X 1 00Sealant, Tire (10 oz. tube)

NOTE: All component dimensions given inU.S. inches1 inch = 25.4 mm

45

TRACTOR -- MODEL NUMBER 917.271660LIFT ASSEMBLY

7

13

5

/

2

,8

! i! I'

.I I'

,/ I'

65

19

13

13------_ 31_32

19

13

20

15

20

46

TRACTOR -- MODEL NUMBER 917.271660LIFT ASSEMBLY

KEY PARTNO. NO. DESCRIPTION

1 159460 Washer Asm Inner SpringW/Plunger2 159471 Shaft Asm. Lift3 105767X Pin Groove4 12000002 E Ring #5133..625 19211621 Washer 21/32 x 1 x21 Ga.6 120183X BearingNylong7 125631X GripHandle Fluted8 122365X Button Plunger Read11 139865 Link Asm Lift L.H.12 139866 Link Asm Lift R.H.13 STD6,?.4008 Retainer Spdng15 173288 Link Front16 73350800 Nut Jam Hex 1/2-13 Unc17 175689 Trunnion18 73800800 Nut Lock w,NVsh1/2-13 Unc19 139868 Arm SuspensionMower20 163552 RetainerSpring31 169865 Bearing. Pvt. Lift32 73540600 Nut Crownlock3/8-24

NOTE: Allcomponentdimensionsgiven inU.S. inches1 inch= 25.4 mm

47

TRACTOR -- MODEL NUMBER 917,271660MOWER DECK

16

1

18

21 22

_/_3 24

28

29

.18

27

48

TRACTOR -- MODEL NUMBER 917.271660MOWER DECK

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO.

1 165892 Mower Dock Assembly, 42" 53 13184554 133943

2 _107 Bolt3 138017 Bracket Assembly,Sway Bar, Front 55 1550464 165460 Bracket Sway Bar 38/42" Deck 56 165723

59 1410435 STD624008 Retainar Spring 67 1498466 178024 Bar Sway Deck 68 1449598 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 89 STD551137 Washer, Lock 92 _1437

101 13642010 140296 Washer, Hardened 102 7108101011 134149 Blade,Mulching 103 1906121613 137645 Shaft Assembly, Mandrel, 104 S_1110

Vented14 128774 Housing.Mandrel, Vented 105 160793

106 2029J15 110485X Bearing, Ball,Mandrel 129 1913131216 174493 Stripper,Vented Mower Deck18 72140505 Bolt, Carriage 5/16-18 x 5/8 130 STD523710

131 STD53371019 132827 Bolt, Shoulder 142 16589020 159770 Baffle, Vortex 143 15710921 ST[To41431 NutCrownlockS/16-18UNC 144 15863422 134753 Stiffener Bracket23 131267 Bracket, Deflector 145 165888

146 17197724 105304X Cap, Sleeve 147 13133525 123713X Spring, Torsion, Deflector 148 16902226 110452X Nut, Push 149 16589827 136968X428 Shield, Deflector28 19111016 Washer 11i32x5/8x16Ga. 150 19091216

151 16967029 131491 Red, Hinge30 173984 Screw ThdrolWasher Head 152 16967631 129963 Washer, Spacer 153 169674154 16967532 153535 Pulley, Mandrel 155 16967133 178342 Nut, Toplock,Flanged34 STO533717 Bolt 156 16967236 131494 Pulley, Idler, Flat 157 16966937 STD551037 Washer 13/32 x 13/16 x 16 158 17720408

Gauge 159 7214061440 STD541437 NutCrownlock3/8-16UNC - - 13079444 140088 Guard, Mandrel, LH.45 STD624(X)3 Retainer46 137729 Screw, Thd. Roll 1/4-20 x 5/8 - - 18126848 133944 Washer, Hardened49 174284 RollerAssembly, Cam Fctlower50 131340 Bolt, Shoulder #10-24 Grade 551 STD541410 Locknut52 139888 Bolt, Shoulder 5/16-18 UNC

DESCRIPTION

Arm Assembly, Pad, BrakeWasher, HardenedArm. IdlerSpacer, RetainerGuard. TUV IdlerKnob Custom OvalV-BeltNutMutcherCoverScrewWasher #10Washer. LockLatch Assembly, BaggerNut, WeldWasher 13/32 x 13/16 x 12 Ga.Bolt, Fin Hex 3/8-16 UNC x 1Gr. 5Bolt, Rdhd Sqnk 3/8-16UNC x 1ArmSpring Brake MowerBracket Arm Idler 42"Keeper Belt 42" ClutchCablePulley Idler FlatBolt Carriage IdlerSpring ExtensionSpring Return IdlerRetainer Spring Yellow ZincWasher 9/32 x 3/4 x 16 Ga.Bracket ClutchCable Clutch 42 InWasher Flat 3/8' Type BSpring RetainerSpring Retention LeverSpacerRod ClutchScrew Hex Thd Cut 1/4-20 x 1/2Bolt Rdhd Sqn 3/8-16 Une x 3/4Mandrel Assembly (IncludesHousing, Shaft and ShaftHardware Only-Pulley Not IncludedReplacement Mower, Complete

NOTE: Allcomponentdimensions given in U.S.inches1 inch= 25.4 mm

49

TRACTOR -- MODEL NUMBER 917.271660HYDROTRANSAXLE - - MODEL NUMBER 322-0510

121

16 73

,83

19

93

7

66

5O

TRACTOR-- MODEL NUMBER 917.271660HYDRO TRANSAXLE - - MODEL NUMBER 322-0510

PART _ PARrNO. NO. DESCRIPTION NO. NO. DESCRIPllON

1 170351 Main Housing,Assembly 60 1428832 170352 Side Housing,Assembly 61 1428823 170353 Center Section, Assembly 62 1428874 170354 Swashplate, TrunionMachined 63 1704105 169898 Block - Assembly6 170355 Sealant 64 1428927 170356 Hex Flange Screw 1/4-20 X 1.25 65 1704118 170357 Stud, 5/16-24 Hex Double End 66 1704129 170358 Shaft, Input 67 17041310 170359 Ring-Retaining 68 17041411 170_60 Spacer 69 17041512 169870 Ring-Retaining 70 17041613 170361 Seal, Lip .67 X 1.58 X .276 71 17041714 173158 Ball Brg 17MM ID X 40MM OD X

12MM 72 17041816 170362 Hex FLlange Head Screw 5/16-24

X 0.75 73 14288417 170363 Lip Seal 18 X 32 X 718 170364 Arm,Control 74 17041919 173159 Beadng, 30X52X13 Thrust 75 17042023 170365 Check PlugAssembly, Washer24 170366 Shaft, Motor1 76 17042127 170367 Gear- Pinion, 13T 77 17042228 170368 10T/48T GEAR 78 14296929 170369 Gear, t0T Jackshaft 79 14298030 170370 60T Bull Gear 80 15077831 170371 Sleeve Bearing .75 X 1.575 X

.625 81 17042332 170389 Sioeve Bearing 82 170424

(Outboard).75X1.750X.62533 142991 Washer, 3/4 ID X 1-1/20D X .13 83 161168

"N-IK 84 17042534 170390 LipSeal Axle Seal 85 17042635 170391 Shaft, Axle .75 X 11.39 (Key, 87 173160

R.H.) 88 17042936 170392 Shaft, Axle .75 X 16.99 (Key. 90 170430

L.H.) 9_ 17043137 150792 MiterGear (SPLINED) 107 17043238 150793 Miter Gear 15T (0.5 ID) 108 17043339 150809 Shaft40 170_93 Ring, Spiral Retaining 109 17043441 170394 Pin, Jackshaft 111 17043542 170_q5 Magnet, Rling 113 17043743 170396 Spdng, Bypass44 150797 Hydro mtg Screw 3/8-24 X 2.5 116 170438

Long 119 17316145 170397 Flilter 120 17044046 170398 Base, Filter 122 17316247 170399 Actuator, Bypass48 170400 Rod, Bypass Actuator 123 17316349 170401 Arm, Bypass 124 17044450 170402 Retaining Ring .250 External51 170403 Seal, Lip .741 X .250 X .250 TC 125 17044552 170404 Flat Washer, 5/8 ID X 1.00D X 126 173164

.05 THK 127 17044753 170405 Retaining Ring 128 17316554 170406 Bearing, Centar Block 900 17161355 142977 Spdng - Helical Compression56 142978 Washer57 150798 20W-50 OIL72.8 oz58 170407 Brake Yoke59 170408 Rotor, Brake

Brake PuckPuck PlateBrake Actuating PinHFHCS 1/4-20X2 W/Patch,SpecialFlangeBolt, 1/4-20 X 1 W/PatchSpacerSpdng, Brake Arm BiasSQ. HD. BOLT 5/16-24-RibbedArm, BrakeSlotted Hex Nut 5/16-24Cotter Pin 3/32 X 3/4Compression Spring Brake Anti-DragWasher, HT .5 I.D. X 10.D. X.032Flat - Washer 11/32 I.D. X 7/8O.D.Oil Seal .625 X 1.0 X .25Check Plug Assembly, .027,WasherStud, 5/16-24 Friction PackPuck, .330 X 1.50 X .0975Spring, HaliclCompSpacerHex Lock Nut 5/16-24UNJF(Nylon Insert)Wedge, Friction PackClip, Washer .316X1.50X.1046(Plated)Pin, Standard HeadlessFitting, 5/16 Sae 5/32 TubeHose, Expansion TankCap, VentBolt, Self Tapping 10-32 X 1/2Puck, Inner WedgeSpdng Clip - HousingThrustDeflectorWasher,Motorshaft.711DX1.15ODX.030THKPlug, Sae #6O-dng .07 x .301 I.D.Bracket, Support ExpansionTankSlilicon SpongeFanPulley#12 T.F. Screw-lindented HexWasher HeadBracket Belt KeeperCenter Section-FUter-BypassAssemblyFilter AssemblyFan - Pulley Service AassemblySeal - O-dng KitKit, Expansion TankTransaxle, complete

NOTE: Allcomponent dimensions given inU.S. inches 1 inch = 25.4 mm

51

TRACTOR -- MODEL NUMBER 917.271660BRIGGS & STRATFON ENGINE-MODEL NUMBER 310707,TYPE NUMBER 0137-E1

REQUIRES SPECIALTOOLS 53_TO INSTALL SEE REPAIRINSTRUCTION MANUAL

,o23_I 38_

11

71

307_ 10_

757 _

2,

52

TRACTOR -- MODEL NUMBER 917.271660BRIGGS & STRA'I-FONENGINE-MODEL NUMBER 310707,TYPE NUMBER 0137-E1

467_ 971_t

_i 445

8751 711_

[ 1019 LABEL KIT ] _t_

[ 1059 OWNER'S MANUAL ] F(_ 202

108A _ v J_634A_-

232 /

/

127 0

276

1127_

I

240_

227

562

53

TRACTOR - - MODEL NUMBER 917.271660BRIGGS & STRAI-FON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1

I 1036 LABEL-EMISSIONS

287_

524_

54

TRACTOR-- MODEL NUMBER 917.271660BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1

1095 VALVE GASKET SET

48

NIKKI125AI 141B[ .,_

130A__11 231A'aU

'2'A01_'=%

5__1L05A_ 369

121 CARBURETOR OVERHAUL KIT

104_1270 27s_:_987® 9s_,

137_ _ 51,_

358 ENGINE GASKET SET

s24@ 842 691_ 176_

121A CARBURETOR OVERHAUL KIT

95A _ 276A

51 _ 0I04A_ 127A

105A_ 987A_

137A O 231A_

I 977A CARBURETOR GASKET SET 151% 137AQ 276A_)

55

TRACTOR - - MODEL NUMBER 917.271660BRIGGS & STRA'I-rON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO.1 690156 Cylinder Assembly 105 2318552 399265 Kit-Bushing/Seal 105A 6949223 391086 • Seal-Oil (Magneto Side) 106 6905774 494238 Sump-Engine 108 6904645 690188 Head-Cylinder 108A 6923447 692410 °+ Gasket-Cylinder Head 108B 6954198 495735 Breather Assembly 117 6924089 27803 ° Gasket-Breather 69241110 691666 Screw (Breather Assembly) 117A 69541511 691328 Tube-Breather 69541612 692226 • Gasket-Crankcase (.015 121 690191

Thick, Std) 121A 695427692406 • Gasket-Crenkcase (.005 125 690194

Thick) 125A692405 • Gasket-Crankcase (,009

Thick) 127 69500513 690360 Screw (Cylinder Head) 127A 69072715 690946 Plug-Oil Drain 130 69175016 690136 Crankshaft 130A 69541820 291675 • Seal-Oil 131 49437922 692125 Screw (Crankcase Cover) 131A 69542123 693557 Flywheel 133 49438124 222698 Key-Flywheel 133A 69491425 692271 Piston Assembly (Standard) 137 281165

692272 Piston Assembly (.010 O.S.) 137A 695426692273 Piston Assembly (.020 O.S.) 141 495097692274 Piston Assembly (.030 O.S.)

26 690162 Ring Set-Piston (Standard) 141A 495931692164 Ring Set-Piston (,010 O.S.)692166 Ring Set-Piston (.020 O.S.) 141B 695420692168 Ring Set-Piston (.030 O.S.) 142 692412

27 691299 Lock-Piston Pin 146 69163928 498319 Pin-Piston (Standard) 167 692297

498320 Pin-Piston (.020 O.S.) 176 69191729 692419 Rod-Connecting (Standard) 186 692317

499940 Rod-Connecting (.020 U.S.) 187 69105032 692852 Screw (Connecting Rod)33 495856 Valve-Exhaust 188 69169334 495857 Valve-Intake 192 69198635 691279 Spring-Valve (Intake) 202 69184136 691279 Spring-Valve (Exhaust) 209 69220837 690456 Guard-Flywheel 216 69184040 691752 Retainer-Valve 217 69540943 691968 Slinger-Govemor/Oil 222 69404245 690564 Tappet-Valve 227 69137446 692421 Camshaft 231 69163648 692706 Short Block (311707-0028-E1 231A 690718

Replacement Engine) 232 69184259 690193 Manifold-Intake 238 69184351 692137° O:1:+ Gasket-Intake 240 39435853 690227 Stud (Carburetor) 265 69102454 691148 Screw (Intake Manifold) 267 69513473 690492 Screen-Rotating74 691674 Screw (Rotating Screen)75 690582 Washer (Flywheel)78 690661 Screw (Flywheel Guard)93 690602 Bushing-Throttle Shaft94 498030 Kit-Idle Mixture94A 695425 Kit-Idle Mixture95 691636 _1 Screw (Throttle Valve)95A 690718 1_ Screw (Throttle Valve)98 495800 Kit-Idle Speed98A 695408 Kit-Idle Speed104 690525 _1 Pin-Float Hinge104A 694918 _ Pin-Float Hinge

DESCRIPTION0 Valve-Float Needle

Valve-Float NeedleSeat-InletValve-Choke (Manual Choke)Valve-Choke(Choke-A-Matic)Valve-Choke(Nikki Carburetor)Jet-Main (Standard)Jet-Main (High Altitude)Jet-Main (Standard)Jet-Main (High Altitude)Kit-Carburetor OverhaulKit-Carburetor OverhaulCarburetorCarburetor (Nikki) (Servicewith Walbro Carburetor)

O Plug-Welch121Plug-Welch

Valve-ThrottleValve-ThrottleKit-Throttle ShaftKit-Throttle ShaftFloat-CarburetorFloat-Carburetor

_:1: Gasket-Float Bowl_:1: Gasket-Float Bowl

Kit-Choke Shaft (ManualChoke)Kit-Choke Shaft (Choke-A-Matic)Kit-Choke Shaft (Nikki)

O Nozzle-CarburetorKey-TimingAir Cleaner Stud Seal

• O-Ring Seal (Air Cleaner)Connector-HoseLine-Fuel (Cut to RequiredLength)Screw (Control Bracket)Adjuster-RockerArmLink-Mechanical GovernorSpring-GovernorLink-ChokeSwing-Choke ReturnBracket-ContrelControl Lever-Governor

121Screw (Choke Valve)Q Screw (Choke Valve)

Spring-Governor LinkCap-ValveFilter-FuelClamp-CasingScrew (Casing Clamp)

276 692255 a:l: Sealing Washer276A 695410 I_ Sealing WasherRPM Settings: Low Speed: 1900-2100

High Speed: 3000-3200

Included in Engine Gasket Set, Key. No.358

Q Included in Carburetor Overhaul Kit, Key.No. 121 and121AIncluded in Carburetor Gasket Set, Key.No. 977 and 977A

+ Included in Valve Gasket Set, Key. No.1095

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

56

TRACTOR -- MODEL NUMBER 917.271660BRIGGS& BTRA'I-FONENGINE-MODELNUMBER310707,TYPENUMBER0137-E1

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION287 691002 Screw (DipstickTube) 789 692037 Harness-Wiring304 690844 Housing-Blower 789A 695050 Harness-Widng305 690960 Screw (Blower Housing) 797 693167 Nut (Brush Retainer)306 690499 Shield-Cylinder 801 691429 Cap-Drive307 691003 Screw (CylinderShield) 802 691286 Cap-End309 693551 Motor-Starter 803 693757 Housing-Starter310 690323 Screw (Starter Motor) 830 691095 Stud (Rocker Arm)311 497608 Brush Set 842 691870 • Dipstick/TubeSeal333 495859 Armature-Magneto 847 496415 Dipstick/TubeAssembly334 691061 Screw (Armature Magneto) 851 692424 Terminal-Spark Plug337 491055 Spark Plug 868 690968 °+ Seal-Valve344 693675 Screw (Cable Clamp) 871 690969 Bushing-Guide358 690189 Engine Gasket Set 875 694942 Base-Air Cleaner363 19203 Rywheel Puller 877 393456 Wire-Connector/Alternator369 695422 Spring-Float Bowl 883 692236 ° Gasket-Exhaust383 89838 Wrench-Spark Plug 914 690960 Screw (Rocker Cover)404 691691 Washer (Governor Crank) 934 691058 Screw (Fan Retainer)445 496894 Filter-Air Cleaner Cartridge 947 497672 Solenoid-Fuel455 691173 Cup-Flywheel 947A 695423 Solenoid-Fuel462 691261 Washer (Brush Retainer) 967 272043 FUter-PreCleaner467 691668 Knob-Air Cleaner 968 691916 Cover-AirCleaner474 691063 Alternator 971 692129 Screw (Air Cleaner Base)503 691532 Strap-Starter 975 495933 Bowl-Float505 691251 Nut (Governor ControlLever) 975A 695417 Bowl-Float510 893699 Drive-Starter 977 690192 Set-Carburetor Gasket513 692024 Clutch-Drive 977A 695428 Set-Carburetor Gasket523 692014 Dipstick 987 691328 • Seal-Throttle Shaft524 281370 • Seal-Dipstick Tube 987A 690998 Seal-Throttle Shaft525 691398 Tube-Dipstick 996 690678 Carburetor Shield544 692034 Armature-Starter 1005 695056 Fan-Flywheel552 491986 Bushing-Governor Lever 1006 890452 Retainer-Fan562 691119 Bolt (Governor Control Lever) 1019 690180 Kit-Label579 691029 Nut (Starter Cable) 1022 272475 °+ Gasket-Rocker Cover601 95162 Clamp-Hose 1023 691192 Cover-Rocker614 691620 Pin-Cotter 1026 692003 Rod-Push (Intake)616 692012 Crank-Governor 692011 Rod-Push (Exhaust)617 692138 ° O-Ring Seal (Intake Manifold) 1029 691751 Arm-Rocker633 695414 Seal-Choke/Throttle Shaft 1034 690822 Guide-Push Rod634 690801 _ Seal-Spring Assembly 1036 695700 LabeFEmissions

(Manual Choke) 1051 691265 Retainer-Brush634A 690802 _ Seal-Spring Assembly 1058 274789 Owner's Manual

(Choke-A-Matic) 1090 691293 Retainer-Brush638 691909 Boot-Spark Plug 1091 691333 Cap-Limiter668 691323 Spacer 1095 690190 Valve Gasket Set691 692407 ° Seal-Governor Shaft 1119 691183 Screw (Alternator)692 690572 Spring-Detent 1127 691657 Screw (Float Bowl)697 690372 Screw (Drive Cap) 1127A695407 Screw (Float Bowl)711 690703 Screw (Carburetor Shield) RPM Settings: Low Speed: 1900-2100718 690959 Pin-Locating High Speed: 3000-3200727 490324 Cover-Starter Drive729 691335 Clip-Wire • Included in Engine Gasket Set, Key, No,729A 691224 Clip-Wire 358732 691002 Screw (Starter Drive Cover) _ Included in Carburetor Overhaul Kit, Key.733 691658 Screw (Crankshaft Extension) No. 121 and121A741 691284 Gear-Timing _t Included in Carburetor Gasket Set, Key.757 691714 Link-Counterweight No. 977 and 977A758 692423 Counterweight + Included in Valve Gasket Set, Key. No.759 691239 Pin-Counterweight 1095761 691096 Screw (Counterweight) NOTE: All component dimensions given in U.S.783 693713 Gear-Pinion inches 1 inch = 25.4 mm

57

SERVICE NOTE

58

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ol_.0

1. Fold this page along dotted line indicated above.2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure,3, Sight across the fold in the direction of hill slope you want to measure.4, Compare the angle of the fold with the slope of the hill.

For repair of major brand appliances in your own home...no matter who made it,no matterwho sold it]

Any'dme,day ornight(u.sJ_andCanada)

www.seal_.ca

For repairofcarry-inproducts like vacuums, lawn equipment,andelectronics, callfor the nearest Sears Parts and Repair Center.

1-800-488-1222 ,_a'ne, dayorriglt(U.S.A.c_y)

www.sears.com

For the replacementparts, accessories and owner'smanualsthat youneed to do-'_-yourself,call Sears PartsDirectSM!

1-800-366-PART 6a.m.-11 p.m., 7days aweek

(1_7278) (U.SA only)

www.sears,com/partsdirectm ,, ,, , ,

To purchase or inquireabout a Sears Service Agreementor Sears Maintenance Agreement:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

7 a.m.-5 p.m. CST, Mo_ - Sat. 9 a.m. - 8 p.m. EST, M- F, 4 p,m. Sat.

Para pedirserviciode re_ adomidlio,y para ordenar pieza.s:

1-888-SU-HOGARsM

(1-888784-6427)

Au Canadapourserviceenfran_:1-800-LE..FOYERMc

(1-_0-533-6937)WWN.seals.ca

© Sea_ Rcot:x,_andCo. HomeCenlral®J® Registered Trademark / TMTrademark / sMService Mark of Sears, Roebuck and Co.® Maroe Registrada I TMMarca de F_bdca ! sMMarca de Servicio de Sears, Roebuck and Co.MCMarque de commerce / MOMarque d6pos_e de Sears, Roebuck and Co.

181290 11.27.01 JH Printed in U.S.A.