DOCUMENT SUBJECT L-001 GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION ISSUED BY: DFH APPROVED BY: CEH REVISION NO.: 10 REVISION DATE: 2008.03.05 DOCUMENT NO. L:\SPECS\L-001.DOC Page 1 of 230 The attached specification, revised as indicated below, supersedes previous revisions. Please destroy any previous issues. RECORD OF REVISION Revision No. Date Description Pages Issued 0 93.04.29 Original Issue All 1 93.12.21 General Revision All 2 94.05.02 General Revision All 3 95.01.04 General Revision All 4 96.03.04 General Revision All 5 97.02.03 General Revision All 6 2000.03.02 General Revisions All 7 2003.08.07 Piping Classes A4, A5, A7 & A10 Revised 41, 43, 47 & 53 8 2004.08.03 As Indicated 17, 19-27, 39-40, 43, 49, 51, 55, 59, 63, 67, 69, 71, 77, 81, 91, 95, 105, 109, 112, 114, 119, 123 9 2005.06.15 TOC, 2.18.1 2 – 2.19.3, 3.2.1 (b) and 5.1 and 5.2 were added All 10 2008.03.05 2.4.1, 2.4.2, 2.4.3 description revised; 2.7.1, 2.21.3 description revised; 3.2.2. Class 1500 and 2500 description revised; New ball valves tags added; 3.2.5 Class 1500 and 2500 added; 3.2.7 New needle valve tags added; 4.1 Table III revised; 4.2 Table IV revised: Temp.range for A12 corrected; New Piping Specs added All
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DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
1.1.1 This specification covers requirements for piping systems design.
1.1.2 The intent of this specification is not to supersede the Petroleum Refinery Piping Code, but to supplement it with certain requirements not fully covered therein.
1.2.1 ASME Code for Pressure Piping, B31.3, applicable section.
1.2.2 Steel Pipe Flanges and Flanged Fittings ANSI B16.5, and Large Diameter Steel Flanges B16.47, Section B.
1.2.3 Steel Buttwelding Fittings ANSI B16.9.
1.2.4 Forged Steel Fittings, Socket-Welding and Threaded, ANSI B16.11.
1.2.5 Pipe threads, General Purpose (inch) ANSI B1.20.1.
1.2.6 ASME Boiler and Pressure Vessel Code, Section I, Section VIII, Division 1, and Section IX.
1.2.7 API RP520, Part I Design and Part II Installation of Pressure Relieving Systems in Refineries.
1.2.8 API RP521, Guide for Pressure Relief and Depressuring Systems.
1.2.9 Canadian Standards Association Code B51.
1.2.10 NACE Standard MR-01-75.
1.2.11 All relevant provincial codes and regulations.
2.0 DESIGN
2.1 Pressure and Temperature
2.1.1 The fluid temperature for determining pipe rating shall be the design temperature of connected equipment except that where one piece of equipment is obviously overrated, it shall not govern.
2.1.2 Design pressure for determining pipe rating shall be the maximum pressure based on the following:
(a) Design pressure of the equipment to which it is connected.
(b) Set pressure of the pressure relief valve which protects the system.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
(c) Discharge piping of a centrifugal pump, for cases where the discharge can be blocked-in and is not protected by a pressure relief valve, shall be designed for the largest of the following:
(1) 1.25 times the rated pump differential plus the pressure at the pump suction (when equipment upstream of the suction is at its design pressure).
(2) 1.1 times rated pump discharge pressure (gauge).
(3) Normal pump discharge pressure plus 150 kPa.
(4) Maximum pump discharge or stalling pressure (when specified). When known, this added to the maximum pump suction pressure will eliminate Items 1, 2 and 3 above.
(d) Discharge piping of a direct acting steam pump, not protected by a pressure relief valve, shall be designed for the stalling pressure of the pump. The installation of a safety valve is preferred.
(e) All systems operating below atmospheric pressure shall be designed for full vacuum.
(f) Piping leaving the process area shall be designed for a valve outside the area being closed.
2.1.3 Where a line with a lower rating connects to a pipe or equipment with a higher rating, such line shall be rated at the higher rating (and shall be the same material as the line of the higher rating) up to and including the first block valve or, when double block valves are used, up to and including the second block valve. Block valves on both sides of a control valve and the by-pass valve shall all be rated at the same specification as the line with the higher rating.
2.1.4 The temperature range applicable to piping stress analysis shall be specified for each system.
These "upset" temperatures can be caused by:
- gas temperature at the compressor's discharge PSV set pressure;- steaming out the system 145C;- run away temperature on fired heaters.
2.1.5 The following limits shall apply to design temperatures and pressures:
Max. Design Temperature: at least 20C above operating temperatureMin. Design Temperature: at least 5C below operating temperatureDesign Pressure: at least 175 kPa or 10% above operating pressure,
whichever is greater
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
2.1.6 The effect of low ambient temperatures shall be considered in specifying minimum design temperature. Circumstances not requiring low temperature materials include:
- piping housed in a heated building;- traced and insulated piping;- low pressure [less than 1200 kPa design], non-hazardous, non-flammable
service;- system has a requirement to be warmed up prior to experiencing operating
pressure;- nature of service precludes coincidental occurrence of low temperature and
high pressure.
2.1.7 Low temperature materials shall be specified when required by B31.3, Fig. 323.2.2. Circumstances affecting this requirement are the material specifications, wall thickness, and design minimum temperature.
2.2 Pipe Size And Schedule
2.2.1 Corrosion allowance shall be 1.6 mm minimum for carbon steel systems. A larger corrosion allowance shall be specified when deemed necessary.
2.2.2 Pipe Sizes
Nominal pipe sizes 1-1/4, 2-1/2, 3-1/2, 5 and 7 inches shall not be used except for short connections to equipment furnished with these sizes. Minimum size piping shall be 1/2" NPS.
2.2.3 Pipe Thickness Determination
(a) Minimum required pipe wall thicknesses shall be based on the design temperature and pressure and as determined by ANSI B31.3 (applicable section). The total pipe wall thickness shall include manufacturer's minus tolerance and weld joint efficiency factor in the case of fusion welded pipe, the specified corrosion allowance, and thread depth allowance. Seamless or welded elbows shall follow the same criteria and shall also include the loss of thickness from bending (forming).
(b) A reduction of no greater than 10% of the specified corrosion allowance is permitted in the case where a pipe of the next higher Schedule or standard thickness can be avoided to satisfy the specified corrosion allowance. If the corrosion allowance on the pipe class is referred to as a minimum, then this 10% reduction is not permitted.
2.2.4 A "Pipe Wall Thickness" chart shall be prepared for each project.
2.3 Relief and Blowdown
2.3.1 The relief header shall not be pocketed. Where this requirement cannot be met, a drain line discharging to a knockout pot shall be provided. Tracing and insulating the pocketed section of line is an acceptable alternate.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
2.3.2 Design of pressure relief valve piping shall conform to API RP520, Parts 1 and 2. It is mandatory that the nominal size of inlet piping be the same as, or greater than, the nominal size of the pressure relief valve inlet flange.
2.3.3 Pressure relief valve tail pipes shall be self-draining to the relief header or other destination.
2.3.4 Pressure relief valve tail pipes shall be sized in accordance with the principles of RP520, Part I, Section 8; RP520, Part II Sections 3.1 and 3.2; RP521, Section 5.3A.1. In no case shall the size of the tail pipe be less than the size of the relief valve outlet connection.
2.3.5 When pressure relief valves discharge vapors to the atmosphere, the vent line shall terminate at least 3 m above equipment or any service platform located within a radius of 12 m of the valve. Such valves shall be located at the highest practical elevation on vertical vessels. A 10 mm diameter weep hole in the tail pipe for drainage to a safe location at the low point of the line shall be provided.
2.3.6 When pressure relief valves discharge steam to the atmosphere, the vent line shall terminate at least 3 m above any service platform located within approximately 7.5 m of the valve. A 10 mm diameter weep hole for drainage at the low point of the line shall be provided.
2.3.7 When pressure relief valves discharge to the atmosphere, the discharges shall be directed away from adjacent equipment and personnel traffic areas.
2.4 Piping System Analysis
2.4.1 Piping flexibility analysis shall be based on design pressure and design or stress temperature whichever is less as given on the line list. The analysis shall be for the maximum temperature differential. The effect of minimum/maximum ambient and solar temperatures shall be considered in determining the maximum temperature differential.
2.4.2 Vessel and Shell & Tube Exchanger nozzle loads shall be as per DPH FOCUS Allowable Nozzle Loads Table. The indicated loads are to be considering acting at the shell to nozzle intersection. Fixed and sliding saddle location shall be taken into consideration.
For equipment such as Pumps, Heaters, Air-Cooler etc, the actual nozzle loads shall not normally exceed the allowable loads listed in applicable Code design, and be within the limits set by the equipment manufacturer.
2.4.3 For piping associated with reciprocating compressors and reciprocating pumps, consideration shall be given to the amplitude and the spectral frequency distribution of pulsations. An analog study of the compressor piping system shall be completed if required for determination of such pulsation values.
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DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
2.5.1 All piping shall be arranged to provide full access to all equipment for operation and maintenance with a minimum amount of labor.
2.5.2 Where a vent line, drain line, etc., connects to a process line that has special trim valves, all valves in the connecting line shall have the same special trim.
2.5.3 Where a sample connection connects to a process line, the tie-in shall be made only at the side or top of the line.
2.5.4 Major pipe racks shall provide space for 25% future lines.
2.5.5 Sufficient cleanout connections and flanges shall be provided for all lines subject to cleaning.
2.6 Pump Suction and Discharge
2.6.1 Valves in suction and discharge lines at pumps shall be sized as follows:
(a) Line size except as noted in "b" and "c".
(b) One size smaller than the line for the suction line valve where the suction connection on the pump is two or three sizes smaller than the line. Eccentric reducer shall be used for line size reduction and shall be installed “flat on top”.
(c) Where the pump discharge line is larger than the pump discharge, its check valve, if required, and shutoff valve shall be one size larger than the discharge connection on the pump.
2.7 Dummy Supports
2.7.1 Dummy supports shall be sized per DPH Focus Standard Drawing No. A-XP-641, Sheets D1, D2 and D3.
2.8 Materials
2.8.1 Materials shall conform to applicable ASTM material standards.
2.8.2 All materials shall be as designated in the Piping Class Specification (Section 4.0) of this document.
2.9 Inspection
2.9.1 Requirements for radiographic inspection are indicated in the individual piping specifications.
2.9.2 All welds shall be visually inspected for apparent defects, lack of proper finish, or other indications of poor workmanship.
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DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
2.10.1 All control valves shall be easily accessible from grade or permanent platforms, and conveniently located for operation.
2.10.2 In all cases, sufficient clearance shall be provided for control valves for removal of diaphragm case, plug, and stem.
2.10.3 Consideration must be given to proper support of piping and control valves so that undue strain is not transmitted to any component.
2.10.4 Screwed control valves and pressure relief valves, where permitted, shall not be seal welded, unless close-coupled flanges have been fitted to such valves.
2.10.5 All operating valves shall be located for ease of operation and maintenance. Valves which are 2 m above the operating level require:
- chain wheels for 2" and larger valves;- extended stems for 1-1/2" and smaller valves.
2.10.6 Where block valves are used in branch lines at headers, they shall be located in horizontal runs, at high points, so that lines will drain both ways.
2.10.7 Globe valves shall be installed so as to close against the pressure.
2.10.8 Maintenance access shall generally be provided to all pressure relief valves. Cases where this requirement necessitates significant extra expense shall be evaluated on an individual basis.
2.10.9 Where a locked open/closed or car sealed open/closed valve is used, a metal tag shall be attached to the valve. This tag shall read: "This valve must not be closed/opened without written permission from responsible authority".
2.10.10 Valves shall generally be installed so that the stems are not below horizontal positions. Block valves at PSV's should be installed with stems horizontal. Cases requiring deviation from these requirements shall be reviewed on an individual basis.
2.10.11 Gear operators or motorized valves shall be provided as recommended by the valve manufacturer or as otherwise specified.
2.10.12 Warm-up by-passes shall be provided around steam block valves which are 4" and larger in size.
2.10.13 Pressure-up bypasses shall be provided around compressor suction valves which are 4" and larger in size.
2.10.14 All 1½” NPS and smaller valves in vibrating service shall be socket weld.
2.11 Flanges
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
2.11.1 Flange bolting lengths shall be per DPH Focus Standard A-XP-644.
2.12 Fittings
2.12.1 Bushings shall not be used.
2.12.2 Swage nipples shall be made of the same material as pipe and shall have at least the same finished minimum wall thickness as the pipe in the lines.
2.12.3 Plugs, where required shall be fabricated from solid bar or hex bar stock of the same material as the valve, fitting or pipe which is to be plugged. Hollow plugs are not permitted. Plugs shall be both visible and accessible after insulation and jacketing is applied. Where piping requires the use of plugs, thredolets of the same material and equivalent wall thickness as the pipe in the lines (3000# minimum) shall be attached to the piping for such use. Plugs may be hex or round and shall have long heads.
2.12.4 Flexible connectors, where required, shall be sized for 25 mm minimum offset motion unless otherwise indicated on drawings. Connectors shall have a corrugated 316 stainless steel inner hose with a braided 316 stainless steel sheath.
2.12.5 All tubing fittings shall be compression type fittings (Swagelok or approved equal). Plated carbon steel or stainless steel fittings shall be used with CS tubing and stainless steel fittings shall be used with SS tubing. Plated CS fittings with SS ferrules may be used on SS tubing with Owner's approval. If mixed fittings are utilized note that pressure rating of the tubing system is reduced substantially.
2.13 Underground Lines
2.13.1 Underground process lines shall be avoided.
2.13.2 Underground lines shall not be routed under foundations.
2.13.3 Lines which carry, or have the possibility of carrying water shall have a minimum cover of 2.5 m. Where lines cross under roads, insulation shall be used to limit the depth of frost penetration. Other lines shall maintain a minimum cover of 1.0 m.
2.13.4 Piping below plant roads shall run in sleeves except in areas with lightly travelled accessways, where sleeves may be omitted and minimum cover maintained.
2.13.5 Road crossings shall normally be made at a 90 angle to the road axis if possible and shall not be less that 45.
2.13.6 Bare pipe shall be cleaned, then coated by priming with Polyken #927 primer and wrapping with Polyken #960 tape applied in a 50% spiral overlap.
2.13.7 Yellow jacketing with heat shrink sleeves over the weld joints, or Blue Guard with Polyken primer and wrapping over the weld joints may also be used. Yellow jacket shall not be used on lines where the process temperature exceeds 65C, unless approved by Owner.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
2.13.8 Wrapped pipe shall be examined using a high voltage holiday detector and all holidays discovered by the inspection shall be repaired. All holiday inspection shall be performed in the presence of Owner.
2.14 Branch Connections
2.14.1 Connections on headers and pieces of equipment shall be a minimum of 3/4 inch NPS.
2.14.2 Connections shall be in accordance with Table 1, following.
2.14.3 Branch connections in sizes 1-1/2" NPS and below shall be gusseted in vibrating service.
1-1/2" RT RT RT T2" TS TS TS TS T3" TS TS TS TS RT T4" TS TS TS TS RT RT T6" TS TS TS TS W RT RT T8" TS TS TS TS W W RT RT T
10" TS TS TS TS W W W RT RT T12" TS TS TS TS W W W RT RT RT T14" TS TS TS TS W W W W RT RT RT T16" TS TS TS TS W W W W RT RT RT RT T18" TS TS TS TS W W W W W RT RT RT RT20" TS TS TS TS W W W W W RT RT RT RT24" TS TS TS TS W W W W W W RT RT RT26" TS TS TS TS W W W W STUB-IN
30+" TS TS TS TS W W W W STUB-IN
T = Straight TeeRT = Reducing TeeTS = Thredolet or SockoletW = Weldolet
Couplings to be used only with Owner's approval.
Elbolets may be used in place of thredolets.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
2.15.1 Local pressure gauges and pressure transmitters shall be accessible from the ground, platform, or a permanent ladder. They shall be rigidly supported on the lines to which they are connected, or remotely mounted and connected to the line with tubing.
2.15.2 Gauge glasses shall be accessible from the ground, platform, or a ladder.
2.15.3 Pressure gauges and gauge glasses shall preferably be located where they can be read from the ground.
2.15.4 Orifice flanges may be located in horizontal or vertical lines. Horizontal preferred although vertical may be used (flow up when S.G. less than 0.8, down when 0.8 or greater). When in a horizontal line, the orifice taps shall be in the vertical on the top for gas lines and in the horizontal for oil and steam lines.
2.15.5 Flow, pressure, temperature and differential pressure transmitter output gauges shall be visible and readable at the associated control valve assembly.
2.15.6 Screwed thermometer wells, thermocouple wells, or other instrument connections shall not be seal welded, except when required at orifice flanges.
2.15.7 Orifice flange taps and plugs shall be threaded and seal welded in all socket weld piping classes.
2.15.8 When a process line is alloy, connected instrument piping shall be the same alloy through the first block valve. The remainder of the instrument piping may be a lower alloy or carbon steel of the same pressure rating provided the material is suitable for the temperature and the environment.
2.15.9 Where an instrument line connects to a process line that has special trim valves, all valves in the instrument line shall have the same special trim.
2.15.10 Main air supply headers shall be sized for the instrument requirements, 2 inch minimum size.
2.15.11 All main and branch air supply headers shall have valves at the dead ends for blowdown. Size of branch headers shall conform to the following: 3/4 inch for 1 to 10 taps, 1 inch for 11 to 15 taps, and 1-1/2 inch for 16 to 40 taps. The design shall include the provision to isolate individual instruments on and groups of instruments on subheaders from the main air supply.
2.15.12 All temperature instrument connections on lines or equipment requiring periodic inspection shall be accessible from the ground, platform or a permanent ladder.
2.15.13 All level instruments, displacement type or differential pressure type, shall be accessible from grade or from a permanent platform for maintenance.
2.15.14 Orifice meter run and meter installation shall be located so as to provide accessibility from a platform or portable stairs for maintenance.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
2.15.15 Temperature Connections - All threaded temperature connections shall be one inch. Flanged temperature connections shall be two inch. Fitting type (threaded, socket weld or flanged) and rating to be in accordance with the individual piping specification.
2.15.16 Pressure Connections - All pressure connections shall be 3/4 inch. Piping up to and including the first block valve shall be in accordance with the individual piping specification. Where the specification is for socket weld fittings, the block valve shall be socket weld by screwed ends.
2.15.17 Instrument bridle connections shall be 300# ANSI minimum, including block valves.
2.16 Strainers
2.16.1 Strainers shall be installed on the suction side of all pumps and compressors before start-up. They shall be located between the suction flange of the equipment and the block valve. Compressor strainers may be installed at the pulsation bottle inlet or at the cylinder flange.
2.16.2 Strainers shall be conical with cone-point upstream. Screen shall consist of 2 piece combination of stainless steel mesh overlay on perforated stainless steel back-up plate. Back-up plate shall have 3.2 mm holes, minimum 150% open area. Compressor suction screen overlay shall be 60 mesh size.
2.17 Hydrotesting
2.17.1 Clean fresh water shall be the primary hydrostatic test medium unless use of a different medium is approved by owner or his representative.
2.17.2 Hydrostatic testing of austenitic stainless steel shall be done with potable quality water having a chloride content less that 50 ppm. If chloride content is greater than 50 ppm, up to a maximum of 250 ppm, a sufficient quantity of sodium nitrate shall be added to provide a test medium of 0.5% by wt. sodium nitrate solution. This is also required when testing through equipment, such as vessels, exchangers, etc., containing austenitic stainless steels regardless of piping materials. Water with a chloride content of greater than 250 ppm shall not be used for hydrotesting.
2.17.3 A water/methanol solution shall be used if there is any possibility of freezing the piping system after hydrotest and prior to start-up.
2.18. Sour Service
2.18.1 Piping classes designated as "Sour" shall be used for services which are designated as a sour environment in accordance with NACE MR-01-75, (latest edition).
In Acid Gas service, carbon steel piping and components are acceptable only if gas is dry, or wet and pressure is less than 25 psig.
2.18.2 The use of threaded connections shall be minimized. Downstream of the primary block valve on instrument branch connections, threaded connections are acceptable if there is no practical alternative.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
2.18.3 The requirements of NACE MR-01-75, (latest edition) shall apply to all purchased materials and weldments.
2.18.4 In addition to the requirements of NACE MR-01-75, hardness of all materials and welds (after PWHT) shall not exceed 200 BHN (Rc 13.5).
2.18.5 All butt welds shall be 100% radiographed.
2.18.6 Post weld heat treatment shall be specified and shall be applied to carbon steel materials in the following cases:
- all butt welds;- all attachment welds for branch connections where the run pipe size is 2" or
larger;- socket welds where the thickness of the pipe is greater than 9.0 mm;- attachment welds (non pressure containing) where the thickness through the
weld in any plane is greater than 9.0 mm.
2.18.7 All bolting shall conform to ASTM A-193-B7M and A-194-2HM. In facilities containing sour and sweet systems, consideration shall be given to using sour bolting throughout the facility.
2.18.8 All weld procedures shall be qualified to demonstrate that acceptable hardness levels can be provided.
2.18.9 Minimum specified corrosion allowance shall be 3.2 mm.
2.18.10 Copper and copper bearing alloys shall not be used.
2.18.11 Mill Test Certificates or Certificates of Compliance shall be provided for all Sour Service materials. All material must have CRN numbers or be registered with CSA or provincial authorities.
2.18.12 Carbon steel pipe, fittings and forgings shall comply with the following chemical properties:
(a) C.E. 0.45 where C.E. = % C + %MN + (% Cr + % Mo + % V) + (% Ni + % Cu)
6 5 15
(b) S 0.025%
(c) P 0.025%
(d) Ni 1.0%
(e) C 0.23%
and
(f) Mn 1.20%
These requirements apply to both ladle and check analysis.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
2.18.13 Carbon steel fittings shall preferably be hot formed or if cold formed or welded shall be either:
(a) fully normalized, or stress relieved at a minimum temperature of 635C;
(b) fully quenched and tempered after forming or welding. The hardness of the finished product shall not exceed Brinnell 200 (RC 13.5).
By agreement between the manufacturer and purchaser, low alloy steel may be used. These fittings shall be fully quenched or fully normalized after the forming operation followed by tempering at 620°C - 675°C. The hardness shall not exceed Brinnell 200 (RC-13.5).
2.18.14 Prior to completing a repair weld or tie-in to an existing system (sweet or sour), the existing base metal must be baked out.
2.19 Stress Relieving
2.19.1 Stress relieving of pipe welds shall be performed to the extent required by ASME piping Code B31.3 or as detailed elsewhere in this specification. Where stress relief is required for code reasons only, stress relief requirements shall be indicated on drawings as "per B31.3".
2.19.2 Shop fabricated piping shall be stress relieved in a furnace in which the temperature rise shall not exceed 222C per hour. The controlled heating rate is to start at a temperature of 427°C. Holding temperature shall be 635C plus 14C minus 0C. Holding time shall be one hour per 25 mm thickness, but in no case less than one hour. Cooling rate shall not exceed 222C per hour, down to a temperature of 427C. After that point, the piping may be cooled in still air.
2.19.3 Field fabricated pipe shall be stress relieved using the electric resistance or inductance method. Torch heating will not be permitted. Heating rate, holding temperature and time, and cooling rate shall be as set forth above, for shop fabricated piping. "Exomet" process shall be used only with OWNER's approval (when used, weld hardness after stress- relieving shall not exceed Brinnell 200 at any point).
2.19.4 Adequate temperature records shall be obtained of each furnace or electrical stress relieving operation and transmitted to OWNER.
2.19.5 Stress relieve lines in amine (lean or rich) and vibrating service.
2.20 Radiography
2.20.1 Interpretation of radiographies under ASME B31.3 shall be as follows:
Sweet Service: The requirements of Paragraph 341.4.1 and Table 341.3.2A (normal fluid service) shall apply.
Sour Service: The requirements of Paragraph 341.4.1 and Table 341.3.2A (normal fluid service) shall apply with the following exceptions:
No inadequate penetration or incomplete fusion is allowed
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
2.21.2 Commodity abbreviations are identified on the flowsheet legend and in Section 4.1 of this document.
2.21.3 Size is nominal pipe size in inches.
2.21.4 Piping classes are as shown in Section 4.0 of this document.
The first letter identifies the ANSI Class Pressure/Temperature rating:
A ANSI Class 150B ANSI Class 300C ANSI Class 600D ANSI Class 900E ANSI Class 1500F ANSI Class 2500
Where a line changes class, a separate line sequence shall be assigned to each section.
2.21.5 Serial numbers are identified on the line list. Lines shall be numbered sequentially starting from the beginning of the flowsheet and working to the end. For each commodity, the serial number shall start at Number 01. Additional modifiers, commodities, etc. shall be added as is necessary.
2.21.6 Modifiers are as follows:
AS Anti-sweat H Insulate - heat conservation/freeze protection P Insulate - personnel protection C Insulate - low temperature serviceHG Glycol traceHE Electric traceHS Steam traceHO Hot Oil trace
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DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
GATE Standard Full Port Slab Welded Bonnet - - -GLOBE Standard Steam Welded Bonnet - - -CHECK Swing or Lift Swing Full Piston Wafer Non-Slam Disc Tilt DiscPLUG Regular Short Jacket Venturi - - -BALL Std/Reduced Full Port Dbl. Block Dbl. Block - - -
& Bleed – & Bleed -Reduced Port Full Port
BUTTERFLY Rubber Lined TFE Seated Metal Seated - - - -NEEDLE Regular Lag Extension - - - - -
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
(a) All stainless steel valves shall have stainless steel bolting.
(b) Processes with CO2 exceeding 5% require special consideration. A stream composition should be submitted to the vendor/manufacturer prior to purchase.
3.2.2 Ball Valves: ANSI Rating Gear Operator Trunnion Type
BA-1511 2" - 24" Full Port Ball RF Flanged Class 1500 A216 WCB 13% Chrome w/Stellited Seats
No
BA-1511-C 2" - 24" Full Port Ball RF Flanged Class 1500 A352 LCC 13% Chrome w/Stellited Seats
No
BA-1511-S 2" - 24" Full Port Ball RF Flanged Class 1500 A216 WCB 316SS YesBA-1511-SC 2" - 24" Full Port Ball RF Flanged Class 1500 A352 LCC 316SS Yes
BA-1515 2" - 24" Full Port Ball RTJ Flanged Class 1500 A216 WCB 13% Chrome w/Stellited Seats
No
BA-1515-C 2" - 24" Full Port Ball RTJ Flanged Class 1500 A352 LCC 13% Chrome w/Stellited Seats
No
BA-1515-S 2" - 24" Full Port Ball RTJ Flanged Class 1500 A216 WCB 316SS YesBA-1515-SC 2" - 24" Full Port Ball RTJ Flanged Class 1500 A352 LCC 316SS Yes
BA-2515 2" - 12" Full Port Ball RTJ Flanged Class 2500 A216 WCB 13% Chrome w/Stellited Seats
No
BA-2515-C 2" - 12" Full Port Ball RTJ Flanged Class 2500 A352 LCC 13% Chrome w/Stellited Seats
No
BA-2515-S 2" - 12" Full Port Ball RTJ Flanged Class 2500 A216 WCB 316 SS YesBA-2515-SC 2" - 12" Full Port Ball RTJ Flanged Class 2500 A352 LCC 316SS Yes
BOLTINGNE-6002 ½" x ½" Needle F x F 6000 WOG A-105 Teflon Packing No
NE-6002-C ½" x ½" Needle F x F 6000 WOG A-479-316 SS Teflon Packing NoNE-6002-S ½" x ½" Needle F x F 6000 WOG A-479-316 SS Teflon Packing YesNE-6004 3/4" x ½" Needle MSW x FPT 6000 WOG A-105 Teflon Packing No
NE-6004-S 3/4" x ½" Needle MSW x FPT 6000 WOG A-479-316 SS Teflon Packing YesNE-6009 3/4" x ½" Needle MPT x FPT 6000 WOG A-105 Teflon Packing No
NE-6009-C 3/4" x ½" Needle MPT x FPT 6000 WOG A-479-316 SS Teflon Packing No
NE-6009-S 3/4" x ½" Needle MPT x FPT 6000 WOG A-479-316 SS Teflon Packing Yes
NE-6014 3/4" x ½" Needle c/w long body extension
MSW x FPT 6000 WOG A-105 Teflon Packing No
NE-6014-S 3/4" x ½" Needle c/w long body extension
MSW x FPT 6000 WOG A-479-316 SS Teflon Packing Yes
NE-6019 3/4" x ½" Needle c/w long body extension
MPT x FPT 6000 WOG A-105 Teflon Packing No
NE-6019-C 3/4" x ½" Needle c/w long body extension
MPT x FPT 6000 WOG A-479-316 SS Teflon Packing No
NE-6019-S 3/4" x ½" Needle c/w long body extension
MPT x FPT 6000 WOG A-479-316 SS Teflon Packing Yes
NE-10004-S 3/4" x ½" Needle MSW x FPT 10000 WOG A-479-316 SS Teflon Packing Yes
NE-10009-C 3/4" x ½" Needle MPT x FPT 10000 WOG A-479-316 SS Teflon Packing No
NE-10009-S 3/4" x ½" Needle MPT x FPT 10000 WOG A-479-316 SS Teflon Packing Yes
NE-10014-S 3/4" x ½" Needle MSW x FPT 10000 WOG A-479-316 SS Teflon Packing Yes
NE-10019-C 3/4" x ½" Needle MPT x FPT 10000 WOG A-479-316 SS Teflon Packing No
NE-10019-S 3/4" x ½" Needle MPT x FPT 10000 WOG A-479-316 SS Teflon Packing Yes
VENT - Vent V A1, A2, A9 - - Blowdown to Atmos. BD A1, A2, A9 -
NOTES: 1. Where no specification is shown in the cold ambient column, use the warm ambient column. Service falls into one of the following categories:
- insulated and traced outdoors;- not used outdoors;- non hazardous substance;- low pressure application;- does not exist at high pressure at low temperature (propane).
10
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
2. Maximum temperature limit may be exceeded, provided pipe wall thickness are recalculated using the applicable stress values as provided in Table A-1 of ASME Code B31.3.
10
10
10
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# Carbon STL SCRD (Multi-Port) NE-60093/4" M x ½" F 6000# Carbon STL SCRD (Multi-Port) NE-6019 5½" F x ½" F 6000# Carbon STL SCRD NE-6002
NOTES:
1. Do not exceed maximum temperature of 120C for ball valves.2. Do not exceed maximum temperature of 175C for plug valves.3. Orifice flanges shall be 300# RF c/w ½" NPT taps.4. Use gear operator for size 6" and larger.5. C/w long body extension for lines with insulation up to 100 mm thick.6. Use gear operator for size 14” and larger.7. Use gear operator for size 8” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# Carbon STL SW/SCRD NE-6004 (Multi-Port)
3/4" M x ½" F 6000# Carbon STL SW/SCRD NE-6014 5½" F x ½" F 6000# Carbon STL SCRD NE-6002
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Orifice flanges shall be 300# RF c/w ½" SW taps.4. Use gear operator for size 6" and larger.5. C/w long body extension for lines with insulation up to 100 mm thick.6. Use gear operator size for 14” and larger.7. Use gear operator size for 8” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6004-S (Multi-Port)
3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6014-S 5 (Multi-Port)
½" F x ½" F 6000# 316 SS SCRD NE-6002-S
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 6" and larger.4. Metallurgy shall pass Charpy V-notch test at -45C in accordance with ASME B31.3 and ASTM
requirements.5. C/w long body extension for lines with insulation up to 100 mm thick.6. Orifice flanges shall be 300# RF c/w ½" S.W. taps.7. Use gear operator size for 14” and larger.8. Use gear operator size for 8” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6004-S (Multi-Port)
3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6014-S 5 (Multi-Port)
½" F x ½" F 6000# 316 SS SCRD NE-6002-S
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 6" and larger.4. Orifice flanges shall be 300# RF c/w ½" SW taps.5. C/w long body extension for lines with insulation up to 100 mm thick.6. Use gear operator size for 14” and larger.7. Use gear operator size for 8” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6004-S (Multi-Port)
3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6014-S 6 (Multi-Port)
½" F x ½" F 6000# 316 SS SCRD NE-6002-S
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 6" and larger.4. Metallurgy shall pass Charpy V-notch test at -45C in accordance with ASME B31.3 and ASTM
requirements.5. Orifice flanges shall be 300# RF c/w ½" SW taps.6. C/w long body extension for lines with insulation up to 100 mm thick.7. Use gear operator size for 14” and larger.8. Use gear operator size for 8” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
TUBING: .035" wall Smls ASTM A 269 TP 304L SS (½" OD maximum)
PLATE: ASTM A-516-GR. 70
INSTRUMENT AIR DISTRIBUTION
TUBING: 1/4" - ½" OD .035" Wall Smls ASTM A-269 TP304 SS. For individual instrument air signals and supply outside the main control room. Only one instrument may be supplied by each 1/4" tubing supply air line.
TUBE FITTINGS: Cadmium plated carbon steel, Compression Type, with S.S. ferrules, Swagelok or approved equal.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# Carbon STL SCRD (Multi-Port) NE-60093/4" M x ½" F 6000# Carbon STL SCRD (Multi-Port) NE-6019 2½" F x ½" F 6000# Carbon STL SCRD NE-6002
NOTES:
1. Do not exceed max. temperature of 120C (250F) for ball valves.2. C/w long body extension for lines with insulation up to 100 mm thick.3. Hard drawn copper tubing and fittings shall be used for domestic water requirements within buildings.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
PLUG VALVES: 2" X 3" to 12" X 14" 150# STL RF FLGD c/w PL-121 6full jacket, wrench operated
NOTES:
1. All changes in direction shall be made with fully jacketed welded crosses, with flanges for breakout and cleaning.
2. All runs of pipe shall contain sufficient number of breakout flanges and all laterals shall be connected to mains through pipe crosses with flanges on connecting ends of laterals and flanges and blinds on opposite sides. Maximum length of pipe without breakout flanges is 12 m.
3. The maximum effective length of any one jacket loop shall be 30 meters. Jacket inlet connections shall be on the top of lines. Outlet connections shall come off the bottom of the line.
4. Jackets shall have sockolets (glycol) or threadolets (steam) (inlets and outlets) for jumpovers at all flanges.
5. All jacket inlets and outlets shall be a minimum of 1".
6. Use gear operator on size 6" x 8" and larger.
7. Jacketed pipe to be checked for external pressure and vacuum.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
GATE VALVES: ½" - 1½" 800# SS SW GA-803-M½" - 1½" 800# SS SW x SCRD GA-804-M½" - 1½" 150# SS RF FLGD GA-101-M2" - 12" 150# SS RF FLGD GA-101-M
GLOBE VALVES: ½" - 1½" 800# SS SW GL-803-M2" - 4" 150# SS RF FLGD GL-101-M6" & Larger Use Gate Valves
CHECK VALVES: ½" - 1½" 800# SS SW - Swing/Lift CH-803-M2" - 12" 150# SS RF FLGD - Swing CH-101-M
NEEDLE VALVES: 3/4" M x ½" F 6000# SS SW/SCRD (Multi-Port) NE-6004-S3/4" M x ½" F 6000# SS SW/SCRD (Multi-Port) NE-6014-S 2½" F x ½" F 6000# SS SCRD NE-6002-S
GATE VALVES: ½" - 1½" 800# SS SW GA-803-M½" - 1½" 800# SS SW c/w ext. bonnet GA-803-MX½" - 1½" 800# SS SW/SCRD GA-804-M½" - 1½" 150# SS RF FLGD GA-101-M2" - 24" 150# STL RF FLGD GA-101-M
GLOBE VALVES: ½" - 1½" 800# SS SW GL-803-M½" - 1½" 150# SS RF FLGD GL-101-M2" - 4" 150# SS RF FLGD GL-101-M6" & Larger Use Gate Valve
CHECK VALVE: ½" - 1½" 800# SS SW - Swing/Lift CH-803-M2" - 24" 150# SS RF FLGD - Swing CH-101-M
NEEDLE VALVES: 3/4" M x ½" F 6000# SS SW/SCRD (Multi-Port) NE-6004-S3/4" M x ½" F 6000# SS SW/SCRD (Multi-Port) NE-6014-S 2½" F x ½" F 6000# SS SCRD NE-6002-S
1. Use standard or reducing RF slip on flanges with B16.47 Series “B” facing. Calculate thickness for flange and hub. Note these flanges will not mate to valves.
2. Calculate bolt length for flange sizes 26” & larger.
3. Use gear operator for size 14” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
SERVICE: Sour Salt Water, Raw Water & VRU; flanged and Socket Weld joints (See Table III - Service Index)
MATERIAL & RATING: Carbon Steel, 150 ANSI
TEMPERATURE RANGE: -29C TO 204C
PRESSURE RANGE: Per ANSI B16.5
CORROSION ALLOWANCE: 4.40 mm
RADIOGRAPHY: 100% of butt welds = Sour salt water; Interpretation - Sour Service per 2.205% of socket welds (for gap)10% of buttwelds - raw water and VRU; Interpretation -Sweet Service per 2.20
STRESS RELIEVE: None
PIPE: ASTM A-106 GRADE B SEAMLESS½" to 1-½" Sch 1602" Sch 803” to 10” Sch 4012" & Larger Calculate
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SW/SCRD (Multi-Port) NE-6004-S3/4" M x ½" F 6000# 316 SS SW/SCRD (Multi-Port) NE-6014-S 2½" F x ½" F 6000# 316 SS SCRD NE-6002-S
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SCRD (Multi-Port) NE-6009-C3/4" M x ½" F 6000# 316 SS SCRD (Multi-Port) NE-6019-C 5½" F x ½" F 6000# 316 SS SCRD NE-6002-C
NOTES:
1. Do not exceed maximum temperature of 120C for ball valves.2. Do not exceed maximum temperature of 175C for plug valves.3. Orifice flanges shall be Class 300 RF c/w ½" NPT taps.4. Metallurgy shall pass Charpy V-notch test at -45C in accordance with ASME B31.3 and ASTM
requirements.5. C/w long body extension for lines with insulation up to 100 mm thick.6. Use gear operator for size 6" and larger.7. Use gear operator for size 8” and larger.8. Use gear operator for size 14” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# Carbon Steel SCRD NE-6009 (Multi-Port)
3/4" M x ½" F 6000# Carbon Steel SCRD NE-6019 4 (Multi-Port)
½" F x ½" F 6000# Carbon Steel SCRD NE-6002
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 6" and larger.4. C/w long body extension or lines with insulation up to 100 mm thick.5. Orifice flange taps shall be ½" NPT taps.6. Use gear operator size for 10” and larger.
10
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# Carbon Steel SW/SCRD NE-6004 (Multi-Port)
3/4" M x ½" F 6000# Carbon Steel SW/SCRD NE-6014 4 (Multi-Port)
½" F x ½" F 6000# Carbon Steel SCRD NE-6002
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 6" and larger.4. C/w long body extension or lines with insulation up to 100 mm thick.5. Orifice flange taps shall be ½" SW taps.6. Use gear operator for size 10” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6004-S (Multi-Port)
3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6014-S 5 (Multi-Port)
½" F x ½" F 6000# 316 SS SCRD NE-6002-S
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 6" and larger.4. Metallurgy shall pass Charpy V-notch test at -45C in accordance with ASME B31.3 and ASTM
requirements.5. C/w long body extension for lines with insulation up to 100 mm thick.6. Orifice flange taps shall be ½" SW taps.7. Use gear operator for size 10” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6004-S (Multi-Port)
3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6014-S 4 (Multi-Port)
½" F x ½" F 6000# 316 SS SCRD NE-6002-S
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 6" and larger.4. C/w long body extension on lines with insulation up to 100 mm thick.5. Orifice flange taps shall be ½" SW taps.6. Use gear operator for size 10” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6004-S (Multi-Port)
3/4" M x ½" F 6000# 316 SS SW/SCFD NE-6014-S 5 (Multi-Port)
½" F x ½" F 6000# 316 SS SCRD NE-6002-S
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 6" and larger.4. Metallurgy shall pass Charpy V-notch test at -45C in accordance with ASME B31.3 and ASTM
requirements.5. C/w long body extension for lines with insulation up to 100 mm thick.6. Orifice flange taps shall be ½" SW taps.7. Use gear operator for size 10” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SCRD (Multi-Port) NE-6009-C3/4" M x ½" F 6000# 316 SS SCRD (Multi-Port) NE-6019-C 5½" F x ½" F 6000# 316 SS SCRD NE-6002-C
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Orifice flange taps shall be ½" NPT taps.4. Metallurgy shall pass Charpy V-notch test at -45C in accordance with ASME B31.3 and ASTM
requirements.5. C/w long body extension or lines with insulation up to 100 mm thick.6. Use gear operator for size 6" and larger.7. Use gear operator size for 10” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# Carbon STL SCRD (Multi-Port) NE-60093/4" M x ½" F 6000# Carbon STL SCRD (Multi-Port) NE-6019 4½" F x ½" F 6000# Carbon STL SCRD NE-6002
NOTES:
1. Do not exceed maximum temperature of 120C for ball valves.2. Do not exceed maximum temperature of 175C for plug valves.3. Use gear operator for size 4" and larger.4. C/w long body extension for lines with insulation up to 100 mm thick.5. Orifice flange taps shall be ½" NPT taps.6. Use gear operator size for 8” and larger.7. Use gear operator size for 6” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# Carbon STL SW/SCRD NE-6004 (Multi-Port)
3/4" M x ½" F 6000# Carbon STL SW/SCRD NE-6014 4 (Multi-Port)
½" F x ½" F 6000# Carbon STL SCRD NE-6002
NOTES:
1. Do not exceed maximum temperature of 120C for ball valves.2. Do not exceed maximum temperature of 175C for plug valves.3. Use gear operator for size 4" and larger.4. C/w long body extension for lines with insulation up to 100 mm thick.5. Orifice flange taps shall be ½" SW taps.6. Use gear operator size for 8” and larger.7. Use gear operator size for 6” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SW/SCRD (Multi-Port) NE-6004-S3/4" M x ½" F 6000# 316 SS SW/SCRD (Multi-Port) NE-6014-S 5½" F x ½" F 6000# 316 SS SCRD NE-6002-S
NOTES:
1. Do not exceed maximum temperature of 120C for ball valves.2. Do not exceed maximum temperature of 175C for plug valves.3. Use gear operator for 4" and larger.4. Metallurgy shall pass Charpy V-notch test at -45C in accordance with ASME B31.3 and ASTM
requirements.5. C/w long body extension for lines with insulation up to 100 mm thick.6. Orifice flange taps shall be ½" SW taps.7. Use gear operator size for 8” and larger.8. Use gear operator size for 6” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6004-S (Multi-Port)
3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6014-S 4 (Multi-Port)
½" F x ½" F 6000# 316 SS SCRD NE-6002-S
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 4" and larger.4. C/w long body extension for lines with insulation up to 100 mm thick.5. Orifice flange taps shall be ½" SW taps.6. Use gear operator size for 8” and larger.7. Use gear operator size for 6” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6004-S (Multi-Port)
3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6014-S 6 (Multi-Port)
½" F x ½" F 6000# 316 SS SCRD NE-6002-S
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 4" and larger.4. Use gear operator for size 6" and larger.5. Metallurgy shall pass Charpy V-notch test at -45C in accordance with ASME B31.3 and ASTM
requirements.6. C/w long body extension for lines with insulation up to 100 mm thick.7. Orifice flange taps shall be ½" SW taps.8. Use gear operator size for 8” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
GATE VALVES: ½" - 1½" 800# SS SW GA-803-M½" - 1½" 800# SS SW x SCRD GA-804-M½" - 1½" 600# SS RF FLGD GA-601-M2" - 12" 600# SS RF FLGD GA-601-M
GLOBE VALVES: ½" - 1½" 800# SS SW GL-803-M½" - 1½" 600# SS RF FLGD GL-601-M6" & Larger Use Gate Valves
CHECK VALVES: ½" - 1½" 800# SS SW - Swing/Lift CH-803-M2" - 12" 600# SS RF FLGD - Swing CH-601-M
NEEDLE VALVES: 3/4" M x ½" F 6000# SS SW/SCRD (Multi-Port) NE-6004-S3/4" M x ½" F 6000# SS SW/SCRD (Multi-Port) NE-6014-S 2½" F x ½" F 6000# SS SCRD NE-6002-S
NOTES:
1. Lube oil piping may consist of stainless steel tubing with stainless steel compression type tube fittings, Swagelok or approved equal.
2. C/w long body extension for lines with insulation up to 100 mm thick.
3. Flanged connections at brazed aluminum exchangers have 1/16" compressed asbestos gaskets 600# RF Garlock 900. Stud bolts to have S.S. washers.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
GATE VALVES: ½" - 1½" 800# SS SW GA-803-M½" - 1½" 800# SS SW c/w ext. bonnet GA-803-MX½" - 1½" 800# SS SW/SCRD GA-804-M½" - 1½" 600# SS RF FLGD GA-601-M2" - 24" 600# SS RF FLGD GA-601-M
GLOBE VALVES: ½" - 1½" 800# SS SW GL-803-M½" - 1½" 600# SS RF FLGD GL-601-M2" - 4" 600# SS RF FLGD GL-601-M6" & Larger Use Gate Valves
CHECK VALVES: ½" - 1½" 800# SS SW CH-803-M2" - 24" 600# SS RF FLGD CH-601-M
NEEDLE VALVES: 3/4" M x ½" F 6000# SS SW/SCRD (Multi-Port) NE-6004-S3/4" M x ½" F 6000# SS SW/SCRD (Multi-Port) NE-6014-S 1½" F x ½" F 6000# SS SCRD NE-6002-S
NOTES:
1. C/w long body extension for lines with insulation up to 100 mm thick.
2. Orifice flange taps shall be ½" SW taps.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SCRD (Multi-Port) NE-6009-C3/4" M x ½" F 6000# 316 SS SCRD (Multi-Port) NE-6019-C 5½" F x ½" F 6000# 316 SS SCRD NE-6002-C
NOTES:
1. Do not exceed maximum temperature of 120C for ball valves.2. Do not exceed maximum temperature of 175C for plug valves.3. Orifice flange taps shall be ½" NPT taps.4. Metallurgy shall pass Charpy V-notch test at -45C in accordance with ASME B31.3 and ASTM
requirements.5. C/w long body extension for lines with insulation up to 100 mm thick.6. Use gear operator for size 4" and larger7. Use gear operator size for 6” and larger.8. Use gear operator size for 8” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# Carbon Steel SCRD NE-6009 (Multi-Port)
3/4" M x ½" F 6000# Carbon Steel SCRD NE-6019 4 (Multi-Port)
½" F x ½" F 6000# Carbon Steel SCRD NE-6002
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 3" and larger.4. C/w long body extension for lines with insulation up to 100 mm thick.5. Orifice flange taps shall be 3/4" NPT taps.6. Use gear operator size for 6” and larger.7. Use gear operator size for 4” and larger.
10
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# Carbon Steel SW/SCRD NE-6004 (Multi-Port)
3/4" M x ½" F 6000# Carbon Steel SW/SCRD NE-6014 4 (Multi-Port)
½" F x ½" F 6000# Carbon Steel SCRD NE-6002
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 3" and larger.4. C/w long body extension for lines with insulation up to 100 mm thick.5. Orifice flange taps shall be 3/4" SW taps.6. Use gear operator size for 6” and larger.7. Use gear operator size for 4” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6004-S (Multi-Port)
3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6014-S 5 (Multi-Port)
½" F x ½" F 6000# 316 SS SCRD NE-6002-S
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 3" and larger.4. Metallurgy shall pass Charpy V-notch test at -45C in accordance with ASME B31.3 and ASTM
requirements.5. C/w long body extension for lines with insulation up to 100 mm thick.6. Orifice flange taps shall be 3/4" SW taps.7. Use gear operator size for 6” and larger.8. Use gear operator size for 4” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6004-S (Multi-Port)
3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6014-S 4 (Multi-Port)
½" F x ½" F 6000# 316 SS SCRD NE-6002-S
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 3" and larger.4. C/w long body extension for lines with insulation up to 100 mm thick.5. Orifice flange taps shall be 3/4" SW taps.6. Use gear operator size for 6” and larger.7. Use gear operator size for 4” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6004-S (Multi-Port)
3/4" M x ½" F 6000# 316 SS SW/SCRD NE-6014-S 5 (Multi-Port)
½" F x ½" F 6000# 316 SS SCRD NE-6002-S
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Use gear operator for size 3" and larger.4. Metallurgy shall pass Charpy notch test at -45C in accordance with ASME B31.3 and ASTM
requirements.5. C/w long body extension for lines with insulation up to 100 mm thick.6. Orifice flange taps shall be 3/4" SW taps.7. Use gear operator size for 6” and larger.8. Use gear operator size for 4” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SCRD (Multi-Port) NE-6009-C 3/4" M x ½" F 6000# 316 SS SCRD (Multi-Port) NE-6019-C 5½" F x ½" F 6000# 316 SS SCRD NE-6002-C
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Orifice flange taps shall be 3/4" NPT taps.4. Metallurgy shall pass Charpy V-notch test at -45C in accordance with ASME B31.3 and ASTM
requirements.5. C/w long body extension for lines with insulation up to 100 mm thick.6. Use gear operator for size 3" and larger.7. Use gear operator size for 4” and larger.8. Use gear operator size for 6” and larger.
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 6000# 316 SS SCRD (Multi-Port) NE-6009-C3/4" M x ½" F 6000# 316 SS SCRD (Multi-Port) NE-6019-C 5½" F x ½" F 6000# 316 SS SCRD NE-6002-C
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Orifice flange taps shall be 3/4" NPT taps.4. Metallurgy shall pass Charpy V-notch test at -45C in accordance with ASME B31.3 and ASTM
requirements.5. C/w long body extension for lines with insulation up to 100 mm thick.6. Use gear operator for size 3" and larger.7. Use gear operator size for 4” and larger.
PIPING CLASS: "F1"
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
NEEDLE VALVES: 3/4" M x ½" F 10000# 316 SS SCRD (Multi-Port) NE-10009-C 3/4" M x ½" F 10000# 316 SS SCRD (Multi-Port) NE-10019-C 5
NOTES:
1. Do not exceed max. temperature of 120C for ball valves.2. Do not exceed max. temperature of 175C for plug valves.3. Orifice flange taps shall be 3/4" NPT taps.4. Metallurgy shall pass Charpy V-notch test at -45C in accordance with ASME B31.3 and ASTM
requirements.5. C/w long body extension for lines with insulation up to 100 mm thick.6. Use gear operator for size 3" and larger.
5.0 PIPING SPECIFICATION WAIVER
DOCUMENT SUBJECT L-001
GENERAL SPECIFICATIONS PIPING DESIGN, MATERIAL CLASSIFICATION AND VALVE SPECIFICATION
Exceptions to piping specification may be considered under special circumstances. The exception shall be reviewed and approved by the DPH Focus project engineer, an applicable engineering expert (i.e. metallurgical or stress) and signed off by the client prior to the spec. waiver becoming valid.
5.2 PIPING SPECIFICATION WAIVER FORM
Date:
Section of Piping Specification for which a spec waiver is requested.
Reason for requesting waiver.
Description of piping (attach sketches, list, etc., if required).
Person Requesting Waiver:
Approved/Not Approved
(If approved, is additional non-destructive testing, post weld heat treating, etc. required?)