Kuldeep ritika ppt on bokaro steel plant

Industrial Training Report In SAIL

Submitted in partial fulfillment of the requirement for the award of the diploma In

Mechanical Engineering

Submitted To:-SUKHJINDER SINGH (HOD)

AVTAR SINGH (INCHARGE)

Submitted by:-Name:-KULDEEP KUMARUniversity Roll No:-140765348048Trade / Sem:-ME/A/5th

CONTENTS INTRODUCTION HISTORY COMPANY PROFILE WORKSHOPS ATTENDED CBRS MACHINE SHOP FOUNDARIES WMD RMHP CO&BPP SP OG FINISHED PRODUCTS CONCLUSIONS REFRENCES

STEEL AUTHORITY OF INDIA LIMITED (SAIL) IS THE LEADING STEEL MAKING COMPANY IN INDIA.

SAIL IS INDIA’S LARGEST STEEL PRODUCING COMPANY WITH A TURNOVER OF RS.47,042 CRORE.

SAIL IS AMONG THE FIVE MAHARATANS OF THE COUNTRY’S CENTRAL PUBLIC SECTOR ENTERPRISES.

IT IS A FULLY INTEGRATED IRON AND STEEL MAKER.

APPLICATIONS OF STEEL PRODUCTS : DOMESTIC CONSTRUCTION ENGINEERING POWER RAILWAY AUTOMOTIVE DEFENCE INDUSRTIES

INTRODUCTION

HISTORY IT WAS ORIGINALLY INCORPORATED AS A

LIMITED COMPANY ON 29th JANUARY 1964. AFTER INDEPENDENCE FOR RAPID

INDUSTRIALIZATION OF THE COUNTRY HINDUSTAN STEEL PRIVATE LIMITED WAS SET UP ON JANUARY 19,1954 AT ROURKELA(ODISHA).

THE PRESIDENT OF INDIA HELD THE SHARES OF THE COMPANY ON BEHALF OF THE PEOPLE OF INDIA.

COMPANY PROFILE

TOTAL AREA 33,5,35 ACRES. CAPACITY FIRST PHASE:- 1.7 MT of INGOT STEEL SECOND PHASE:- 4.0 MT of INGOT STEEL AFTER MODERNIZATION:- 4.5 MT of LIQUID

STEEL INOUGH SCOPE FOR FURTHER

EXPANTION(PLAN FOR 7 MT) TYPES OF PRODUCTS FLAT PRODUCT ROUNDED PRODUCT

CENTRAL BASE REPAIRING SHOP(CBRS) MACHINE SHOP FOUNDARIES WATER MANAGEMENT DEPARTMENT TRAFFIC RAW MATERIAL HANDELLING PLANT(RMHP) SINTER PLANT (SP) OPERATION GARAGE (OG) COKE OVEN & BY-PRODUCT PLANT

Work shops attended

CENTRAL BASE REPAIRING SHOP(CBRS)

CENTRAL BASE REPAIRING SHOP, ONE OF THE IMPORTAND DIVISION OF SAIL WHERE THE BIG DUMPER LIKE HD-27 AND MANY MORE.

HERE THE VEHICLE WHICH ARE COMPLETELY DAMAGED ARE REPAIRED.

MAJOR WORK IS DONE HERE LIKE OPENING ENGINE, HYDRAULIC, GEAR BOX ETC..,

MACHINE SHOP A MACHINE SHOP IS A ROOM, BUILDING, OR COMPANY

WHERE MACHINING IS DONE. IN A MACHINE SHOP, MACHINISTS USE MACHINE TOOLS AND CUTTING TOOLS TO MAKE PARTS, USUALLY OF METAL OR PLASTIC (BUT SOMETIMES OF OTHER MATERIALS SUCH AS GLASS OR WOOD).

A MACHINE SHOP CAN BE A SMALL BUSINESS (SUCH AS A JOB SHOP) OR A PORTION OF A FACTORY, WHETHER A TOOLROOM OR A PRODUCTION AREA FOR MANUFACTURING.

THE PARTS PRODUCED CAN BE THE END PRODUCT OF THE FACTORY, TO BE SOLD TO CUSTOMERS IN THE MACHINE INDUSTRY, THE CAR INDUSTRY, THE AIRCRAFT INDUSTRY, OR OTHERS.

PHOTOS

CONVEYOR BELT LATHE MACHINE

FOUNDARIES FOUNDARIES ACT AS A MAINTENANCE

DEPARTMENT FOR SAIL. IN CASE OF ANY BREAK DOWNS OR ANY AND

MECHANICAL PROBLEMS THE FOUNDRIES PRODUCE SPARE PARTS INTERNALLY AND HELP PLANT TO BECOME SELF DEPENDENT..

WATER MANAGEMENT DEPARTMENT(WMD)

THIS DEPARTMENT IS RESPONSIBLE FOR SUPPLYING THE VARIOUS DEPARTMENTS OF THE PLANT WITH PROPER WATER SUPPLY FOR VARIOUS PURPOSES INCLUDING WASHING AND CLEANING…

THE DEPARTMENT USES HORIZONTAL CENTRIFUGAL PUMPS TO PUMP WATER WHICH IT RECEIVES FROM THE TENUGHAT CANAL DIRECTLY FROM DAMODAR RIVER.

RAW MATERIAL HANDLING PLANT(RMHP)

IT IS THE PRIMARY AND MOST IMPORTANT DEPARTMENT OF PLANT, IT TRANSPORTS THE RAW MATERIAL TO DIFFERENT ZONE OF PLANT OF FURTHER PROCESS.

RAW MATERIAL HANDLING PLANT IS MEANT FOR TRANSPORTING MATERIALS FROM RAW MATERIAL YARD/BASE MIX YARD TO VARIOUS PROCESS UNITS OF THE PLANT.

THE MAJOR RAW MATERIALS REQUIRED FOR IRON AND STEEL MAKING ARE IRON ORE LUMP, IRON ORE FINES, SIZED IRON ORE, FLUX LIMESTONE / DOLOMITE, MANGANESE, QUARTZITE COKING COAL, NON-COKING COAL (FOR BOILER OPERATION & FOR PULVERIZED COAL INJECTION ) AND COKE.

PHOTOS

WAGON TIPPLER

COKE OVEN & BY PRODUCTS PLANT(CO&BPP)

COKE IS A FUEL WITH FEW IMPURITIES AND A HIGH CARBON CONTENT, USUALLY MADE FROM COAL. IT IS THE SOLID CARBONACEOUS MATERIAL DERIVED FROM DESTRUCTIVE DISTILLATION OF LOW-ASH, LOW-SULPHUR BITUMINOUS COAL.

COKES MADE FROM COAL ARE GREY, HARD, AND POROUS. WHILE COKE CAN BE FORMED NATURALLY, THE COMMONLY USED FORM IS MAN-MADE.

NAPHTHALENE AMMONIA GAS HYDROGEN SULFIDE GAS BENZENE

PHOTOS OF CO&BBP

SINTER PLANT(SP) SINTER IS POROUS AGGLOMERATE OF MINERAL FINES

FORMED AFTER INCEPT FUSION. SINTERING IS A PROCESS OF PREPARING SINTER IN WHICH A HIGH TEMPERATURE IS MAINTAINED   FOR TWO BASIC PURPOSES:

WASTE MANAGEMENT

ADVANTAGEOUS PROPERTIES OF SINTER SINTERING AS A PROCESS USES ALL WASTES GENERATED IN

THE MINES SITE, HANDLING AND THE MILL ZONE, SO IT IS A GOOD SOURCE OF WASTE MANAGEMENT. NOW DAYS, 70% OF BLAST FURNACE BURDEN IS SINTER.

ORE FINES FLUX (LIMESTONE + DOLOMITE) COKE ADDITIVES

OPERATION GARAGE OPERATIONAL GARAGE, CENTRAL DEPARTMENT

OF VEHICLE REPAIR AND MAINTAINANCE OF SAIL. C.B.R.S. IS SUB DEPARTMENT OF O.G. IN O.G., RUNNING VEHICLE ARE REPAIRED IN

WHICH MINOR FAULTS ARE PRESENT.

FINISHED PRODUCTS

CONCLUSIONS AS WE HAVE BEEN THERE WE HAVE EXPERIENCED AND

GAINED THE KNOWLEDGE ABOUT THE PROPER AND SUCH A BIG INDUSTRY. IN BOOKS WE ACQUIRE ONLY THEORETICAL KNOWLEDGE, BUT IN ACTUAL, THE PRAGMATIC IMPLEMENTATION OF THE SAME, CAN BE GRASPED ONLY BY VISITING AN INDUSTRY, WHICH SAIL HAS PROVIDED US.

WE HAVE LEARNED THAT HOW TEAM WORK CAN HANDLE AND RUN SUCH A BIG INDUSTRY.

WE COME TO KNOW THAT HOW WE IMPLEMENT OUR IDEAS IN PRACTICAL WAY.

WITH EXPERIENCE, KNOWLEDGE & SKILLS ACQUIRED DURING INDUSTRIAL TRAINING WE WILL BE BETTER PREPARED TO FACE WORKING WORLD.

REFERENCES www.sail.co.in www.google.co.images

THANK YOU...