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KREC-2

Apr 14, 2018

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    PLANT DESCRIPTIONGENERAL

    The plant is located at Tanir Bavi, on the bank of

    Gurupur river near Mangalore, Karnataka, India.The Tanir Bavi barge mounted Combined Cycle power

    project consists of four (4) gas turbines, four (4) oncethrough steam generators and one (1) steam turbine.The grid requirements and the load dispatch advise by

    the KPTCL load dispatch instructions decide the

    operation patterns of the facility.Primarily the plant is designed to operate as base load

    plant.The plant generates net output of 220MW electric

    power for the grid.

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    Description of Major Components and Systems1) GAS TURBINE

    Four (4) LM6000PC gas turbine and generators. Thegenerators are completely enclosed, synchronous type,air cooled type two (2) pole, 3000 rpm, three (3) phase,50Hz, and rated voltage of 11kV.LM6000PC gas turbine and speed reduction gear box(RGB) is packaged in the enclosure. The generator iscoupled with gas turbine with RGB on the front of gasturbine (air intake side of gas turbine).The LM6000PC gas turbine consists of 5-stage lowpressure compressor (LPC), 14-stage variablegeometry high pressure compressor(HPC), an annularcombustor, 2-stage high pressure turbine (HPT), 5-stage low pressure turbine(LPT), an accessory drive

    gearbox(ADG) and accessories.

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    2) Once Through Steam Generator (OTSG)Four (4) duel pressure, once through, heat recovery steam

    generator. The OTSG produces superheated HP-steam

    and LP-steam. The OTSG uses no supplementary firing.

    Titanium alloy tubes designed for dry run and no bypass

    stack.

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    3) Steam TurbineOne (1) ABB single casing and dual pressure (HP & LP),

    condensing steam turbine and one (1) water to air cooledgenerator. The steam turbine has no steam extraction.

    1) CondenserDivided water box, titanium tube, axial type deaerating

    condenser cooled by sea water

    2) Steam Turbine Bypasses

    Two (2) HP and two (2) LP pneumatic actuated steam turbine

    bypass system. The HP and LP steam bypass is designed

    for 100% mass flow at 100% pressure.

    The steam bypasses are used for start-up, shut-down, loadrejection of the steam turbine and also for dumping the steam

    into the condenser in case of a steam turbine trip.

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    1) Circulating Water System (CWS)

    The circulating water system is a once through type sea

    water cooling system.

    Four (4 x 33.3%) circulating water pumps at onshore supply

    the sea water to the deaerating condenser, G/T inlet air

    chiller, and closed cooling water coolers.

    Transformers

    Each of two gas turbine and steam turbine generator has its

    own generator step-up transformers, 11 kV / 220 kV, to

    evacuate the energy to the grid. Gas turbine step-up

    transformers are consisted of three windings each of which isconnected to each gas turbine.

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    Operating ModesThe gas turbine can operate in different modes:l Simple Cycle ModeThe simple cycle operation mode is considered on the basis of the

    dry running of OTSG.l Combine Cycle ModeThe normal operating mode with GT and ST in operation.

    l Combined Cycle Mode with Steam Bypass OperationThe GT, OTSG, water/steam cycle and cooling water system are in

    operation without the ST. This operation mode occurs after a ST trip during start up and shut down