KP Installation-instruction-Polyx 240412 EN · PDF file4.6.1 Connect a card reader Sirius 4.6.1.1 Direct connection A direct connection (without adapterboard) between card reader Sirius

Polyx™

Installation instruction

Functions Connections

Mounting Installation diagnosis

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Impressum April 2012,

Keyprocessor BV

Paasheuvelweg 20

1105BJ Amsterdam, Netherlands

www.keyprocessor.com

Tel.: +31-20-4620700

This manual represents the knowledge at the above mentioned time. Keyprocessor works non-stop to improve her products. For the most recent technological information please contact

your consultant or dealer.

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Content overview Impressum ................................................................................................................... 2

Content overview .......................................................................................................... 3

1 Product description .......................................................................................... 4

1.1 Description ................................................................................................. 4

1.2 Safety standard .......................................................................................... 4

1.3 Functions D+, ND+ and NDR+ ...................................................................... 5

1.4 Communication ........................................................................................... 6

2 Planning ......................................................................................................... 7

2.1 Possible combinations .................................................................................. 7

2.1.1 Polyx™ D+ ................................................................................................. 7

2.1.2 Polyx™ ND+ ............................................................................................... 7

2.2 Possible configurations ................................................................................. 8

2.2.1 Polyx™ D+ control....................................................................................... 8

2.2.2 Polyx™ ND+ control .................................................................................... 9

3 Mounting ....................................................................................................... 10

4 Connections ................................................................................................... 11

4.1 Ports ......................................................................................................... 11

4.2 Separate power supply 24VDC ..................................................................... 11

4.3 Emergency battery 12VDC ........................................................................... 12

4.4 Ethernet port ............................................................................................. 12

4.5 RS232 serial port (diagnostics) .................................................................... 12

4.6 RS422 serial ports ...................................................................................... 13

4.6.1 Connect a card reader Sirius ........................................................................ 14

4.6.2 Connect a SmartID reader ........................................................................... 15

4.6.3 Connect a pincode or vandalism proof reader ................................................. 16

4.7 Serial RS 232 port (port4) ........................................................................... 17

4.8 Inputs/outputs ........................................................................................... 18

4.8.1 Power at inputs/outputs .............................................................................. 18

4.8.2 Default input and output connections ............................................................ 18

4.9 Power supply for the door lock ..................................................................... 18

5 Set the Polyx ................................................................................................. 19

5.1 Create serial connection .............................................................................. 19

5.2 The diagnostic menu of Polyx ....................................................................... 22

6 Loading firmware ........................................................................................... 26

6.1 Loading new firmware ................................................................................. 26

6.1.1 Open the postbox ....................................................................................... 26

6.1.2 Loading the file .......................................................................................... 26

6.2 Loading the nodemanager / security key ....................................................... 27

7 Entry in iProtect™ Aurora ................................................................................ 28

7.1 Double function of the Polyx™...................................................................... 28

7.2 Emergency cards ........................................................................................ 28

8 Trouble shooting ............................................................................................ 29

8.1 Situation ................................................................................................... 29

8.2 FTP server ................................................................................................. 29

8.3 Firmware and control system ....................................................................... 31

8.3.1 Bootloader options ..................................................................................... 31

8.3.2 Update bootloader ...................................................................................... 31

8.3.3 Loading operating system ............................................................................ 32

9 Technical data ............................................................................................... 33

10 Certificate of conformity .................................................................................. 35

11 Annex (connections) ....................................................................................... 36

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1 Product description

1.1 Description

Polyx™ is a platform with several possible functions. It is safer, more robust and variable than the competing platform Orbit.

1.2 Safety standard

Polyx™ complies to the ‘Directive on the Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment 2002/95/EC’ (RoHS).

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1.3 Functions D+, ND+ and NDR+

Polyx™ can take over several functions.

Name Functions Replacing…

Polyx™ D+ Door controller: direct control of RS422/RS485 readers, I/O’s

Orbit

Polyx™ ND+ Understation: control of access rights Stellar, iPU-8,

Orbit

Polyx™ NDR+ Hosting controller / router

D+, ND+ and NDR+ differ in software, not in hardware.

Polyx™ D+ Polyx™ ND+ Polyx™ NDR+

Control of inputs/outputs Yes Yes Yes

Emergency card Yes Yes Yes

Direct control RS422 Yes Yes Yes

Control Orbits No Yes Yes

Indirect control ABA/WG readers No Yes Yes

Locale intelligence No Yes Yes

Logical switches No Yes Yes

Router function No No Yes

Suitable for hosting No No Yes

VPN software on server necessary No No Yes

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1.4 Communication

Polyx™ communicates with the system via a 10/100 ethernet connection (1000 MBit fault tolerant).

Two-directional

(Different to the Orbit) Polyx™ can not only receive data from the reader, but can send data to

the reader as well.

1) Orbit can only receive data from the reader (ABA/Wiegand protocol). 2) Polyx™ can also communicate in this “one-directional” way (RS422 STX/ETX protocol).

3) But he can also send data to the reader (t=cl protocol).

Encryption

The communication between Polyx™ and iPU-8 is encrypted (AES 256-bit encryption). The access to Polyx™ is secured with a login and a password. Therefore Polyx™ is optimally

protected against any influences from outside.

Note! Using higher security levels can effect the reading time of the cards.

1) 2) 3)

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2 Planning

� Make a plan, how and where Polyx™ and the other devices have to be connected.

2.1 Possible combinations

2.1.1 Polyx™ D+ A D+ can be controlled by a iPU-8 or a Polyx ND+ (not by a Stellar).

You can connect:

• RS422/RS485 readers

• Local I/O

2.1.2 Polyx™ ND+

To a Polyx™ ND+ you can connect at most 15 D+.

You can combine a ND+ with:

• Booking terminals for Time&Attendence

• iNVR cameras

• Diva cameras

• 3rd party hardware (via port 4, RS232)

• Burglary security devices

• Reader-Orbits, I/O-Orbits

Note! If named hardware is connected, this can reduce the number of Polyx D+ you can connect/control!

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2.2 Possible configurations

2.2.1 Polyx™ D+ control

12 I/O, e.g.

loops

RS422/RS485 readers (serial)

Ethernet TCP/IP

12 I/O 12 I/O

12 I/O, e.g. loops

RS422/RS485 readers (serial)

Ethernet TCP/IP

12 I/O 12 I/O

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2.2.2 Polyx™ ND+ control

Control ABA/WG readers only via Orbits!

ABA/WG ABA/WG RS422/RS485 readers

12 I/O 12 I/O

Ethernet TCP/IP

RS422/RS485 readers

12 I/O 12 I/O

Ethernet TCP/IP

ABA/WG readers

12 I/O

Ethernet TCP/IP

12 I/O

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3 Mounting

� Mount the rail against the wall (mounting rail 35 mm, see NEN-EN 50022).

� Push Polyx™ against the rail and click it in.

Mounting the Polyx™ on the rail

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4 Connections

� Connect the readers, I/O’s, ethernet connections and possibly the power supply, power supply for the door lock, Orbits etc.

4.1 Ports

1) Separate power supply 24VDC; 2) Emergency power supply 12VDC (battery);

3) Ethernet connection including power supply (PoE+: tot 30W); 4) Serial RS 232 port (diagnostics/monitor);

5) 2 serial RS422 ports for readers, reader-Orbits, I/O-Orbits;

6) RS232 (external connection); 7) 12 inputs/outputs;

8) power supply for the door lock 12VDC (not available if power supply=PoE)

4.2 Separate power supply 24VDC

� Connect a separate power supply (illustration above, number 1).

Even if you do have a power supply via PoE+ you might decide to have a separate power supply as a back-up system.

The power supply connection is robust against wrong connecting of the connection wires. .

Galvanic separation:

Attention! Always execute the separate power supply of the Polyx galvanically separated if

separate power supply and PoE/PoE+ are used!

Use a transformator between power supply (primary circuit) and the Polyx (secondary circuit)!

Polyx devices without galvanic separation are not CE-compliant!

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If separate power supply Polyx AND separate supply door lock:

Attention! If a separate power supply of the Polyx (A) and for the door lock is being used, you

have to connect GND of the I/O section with – of the 24VDC supply (B) and with – of the

separate door lock supply(C).

4.3 Emergency battery 12VDC

� Connect the emergency battery, if you want to have one.

For charging the battery, it is not important whether the Polyx power supply occurs via PoE,

PoE+ or by separate power supply.

4.4 Ethernet port

� Connect the ethernet connection. Polyx™ communicates with the ethernet network at

transfer rates of 10 or 100 (1000 Mb tolerant). Via the ethernet connection Polyx™ also is fed by PoE+ (Power over Ethernet up to 30W output) or PoE (up to 16W).

4.5 RS232 serial port (diagnostics)

The RS232 connection can be used for diagnostics and monitoring functions.

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4.6 RS422 serial ports

� Connect the readers of reader-Orbits / I/O-Orbits to the serial interfaces.

Maximal distance

The maximal cable distance between a Polyx and a reader depends on the type reader. See the

reader manual.

The maximal cable distance to an Orbit is 1.200m.

Port

Connected readers are fed via these 2 ports. The voltage is 12V, the connection short-circuit

proof.

These readers can be connected:

Readers, which you can connect to the Polyx:

Sirius (art.no. 801-5050), SmartID, pincode reader (801-5012), vandal proof reader (801-5011)

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4.6.1 Connect a card reader Sirius

4.6.1.1 Direct connection A direct connection (without adapterboard) between card reader Sirius and Polyx is NOT possible if:

• Sirius and Polyx are mounted in different buildings and therefore the connection cable leaves the building or

• an existing cable to a previously mounted card reader is used or

• an overvoltage security for the reader is needed or

• an external power supply for the card reader Sirius is needed.

Note! If one of the stated conditions applies, you have to connect an adapterboard between

Sirius and Polyx!

Polyx and the card reader Sirius are connected by a default UTP cable.

At the Polyx side the connection is done by a RJ45 plug.

The wires of the RJ45 connector are standardized in EIA-568-B.

TIA/EIA-568-B Wire colors

Pin number of the reader

White/orange 5 (A) Orange 4 (B) White/green 5 (A) Blue 9 (VCC) White/blue Green 4 (B) White/brown Brown 8 (GND)

4.6.1.2 Connection by an adapterboard The adapterboard is placed between Polyx and card reader Sirius. Adapterboard and Polyx are

connected with a default UTP cat5 cable (or higher) (plug connection). The allowed cable sort between the adapterboard and the card reader Sirius is: UTP. At the Polyx side the connection

is done by a RJ45 plug. The wires of the RJ45 connector are standardized in EIA-568-B.

TIA/EIA-568-B

Wire colors

Pin number

of the reader

Connection name

on adapter board

White/orange 5 (A) A Orange 4 (B) B White/green 5 (A) Y Blue 9 (VCC) “+” White/blue Green 4 (B) Z White/brown Brown 8 (GND) “—”

Connection to the pins of the card reader (if door controller Polyx and adapterboard)

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An adapter board will be installed between the Sirius card reader and the Polyx. The adapter board is mounted near the Polyx (eg in the same box, about 20cm away).

You can connect the card reader Sirius to the adapterboard via a RJ45 plug or by connecting

single wires (see illustration). Do not place any jumpers! For more information see the adapterboard manual.

Possible connections of the card reader Sirius on the adapterboard

4.6.2 Connect a SmartID reader � Check the correct connection of wires of the ethernet cable to the reader. The wires of

ethernet cables have been standardized in EIA/TIA 568-B. See http://en.wikipedia.org/wiki/TIA/EIA-568-B .

Connector plan (‘pinout’):

Cable color …connect to pin number of the

RJ45 plug…

…and on pin number of the

reader

White/orange 1 6 (A) Orange 2 5 (B) White /green 3 4 (X) Blue 4 8 (power) White /blue 5 Green 6 3 (Y) White /brown 7 Brown 8 7 (ground)

Pin numbers at a RJ45 plug (left) and a RJ45 socket (right)

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4.6.3 Connect a pincode or vandalism proof reader

For the pincode reader and for the vandalism proof reader from Keyprocessor you will need a

separate 12V reader power supply. Therefore you will have to install an adapterboard between

Polyx and reader. � Place the adapterboard close to the Polyx. � Connect the wires of the reader as explained in the chart below.

� Place 2 jumpers on the adapterboard (see illustration).

Connection plan (‘pinout’):

Cable color …on adapterboard connection:

White “B” Yellow Orange Red “+” (power supply) Blue Green “A” Grey Purple Brown Black “—” (ground)

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� Connect +/- of the adapterboard with +/- of the Polyx for external power supply.

� Connect the adapterboard with the Polyx via a cat5 UTP cable.

4.7 Serial RS 232 port (port4)

The RS232 plug can be used for a connection with 3rd party hardware, e.g. burglary security devices.

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4.8 Inputs/outputs

� Connect the inputs and outputs onto the Polyx™ (at most 12). You can connect e.g. magnet contacts and loop detectors directly to the Polyx™.

4.8.1 Power at inputs/outputs For each input/output a current of max. 1A per I/O at 28 VDC (short-circuit proof, short-cut

detectable) can be switched. The outputs are solid state relays (FET), which are “normally open” when no operation.

4.8.2 Default input and output connections

4.9 Power supply for the door lock

� Connect the power supply for the door lock of the connected readers, if there is no separate power supply for this lock.

The power for a door lock is only available if there is an external feed or PoE+ (thus not if the

power supply is only via PoE). The generated voltage is 12VDC. At most 600mA will be supplied (short cut proof).

2: push button 2 3

3: door status

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4: lock status

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5: lock control

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6: alarm

Outputs 1

1: loop

Inputs

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5 Set the Polyx

5.1 Create serial connection

You can configure the Polyx via the "diagnosis" menu, using a terminal program. The example is based on "Hyper Terminal".

� Connect your laptop with the RS232 connection of the Polyx. Use the adapter below

(available from Keyprocessor BV). Connections:

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� Open “Hyperterminal”. (The following 3 illustrations are in Dutch.)

� Enter a name for the connection.

� Select at “Create connection via” the connection to the Polyx.

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� Enter “115200” at “bits per second”.

� Enter at “Data transport control” “None” and click on “OK”.

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5.2 The diagnostic menu of Polyx

The next window appears, don’t touch a button yet.

Then appears:

� Press any button. The “diagnose” main menu opens after ca. 5 seconds.

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� Enter at “menu option” “1”. The “environment settings” open.

� Enter “2” (“enter environment settings”).

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The next menu appears:

� Enter the ip-address of the Polyx.

� Then press any button. The “environment settings” open again:

� Enter “1” (“Show environment settings”). The next menu appears:

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� Check the data and press any button.

� Enter “3” (Goto main menu)

� Enter “r” (Restart system)

Attention! Do NOT restart by removing the voltage of the Polyx! Otherwise the Polyx will be

damaged!

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6 Loading firmware

6.1 Loading new firmware

6.1.1 Open the postbox Firmware which is not related to iProtect™ can be downloaded as follows.

� Open Internet Explorer on a pc/laptop, which is connected to the Polyx™ via Ethernet.

� Enter the IP-address of the Polyx™: http://<ip-adres polyx> . � Click on ‘Enter’. The window of the postbox of the Polyx™ appears:

� Enter user name ‘root’ and the corresponding password.

6.1.2 Loading the file � Click on ‘browse’ and select the file in question. Click on ‘Install’. The file will be loaded

to the Polyx™.

If you have chosen a bidirectional communication with the reader (see chapter 1.4), you have

to upload the configuration file. This file will be generated by Polyx Applet. For this there is a separate manual.

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6.2 Loading the nodemanager / security

key

The nodemanager software / security key can be loaded as follows. In the next example the IP of the Polyx is 192.168.0.100

� Go to the serverbox of iProtect. � Chose tabsheet “network device “.

� Enter the IP address of the Polyx and the password of the default account.

� Enter button “ping”. If message “no answer from 192.168.0.100” appears after a while,

then Polyx might not be connected or configured well. Check this. – If message “192.168.0.100 is alive” appears, then the Polyx can be contacted through the network.

� If Polyx only has the function of a door controller (D+): press button “dlkey77” and wait

for message: “file upload succeeded, starting autorun”. � If the Polyx has the function of a network device (ND+): press button “dlipo77” and

wait for message: “file upload succeeded, starting autorun”.

� After a few minutes you can create the Polyx in iProtect™.

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7 Entry in iProtect™ Aurora

� Enter the installed devices of the configuration in iProtect™ Aurora. Polyx™ ND+ is entered as a “line”, Polyx™ D+ as a “node”.

7.1 Double function of the Polyx™

If a Polyx™ ND+ functions as a door controller AND as a substation, it has to be entered twice:

once as a line and once as a node. When entering the node in iProtect™ you have to enter “door controller” for “type”, “TCP/IP” for “communication” and for “IP-address”: “127.0.0.1.”.

“Polyx ND+ has to be programmed a 2nd time – but as a node this time!”

7.2 Emergency cards

You can assign a card group of emergency cards to the Polyx under “node”, if it controls card

readers. This card group has access, when Polyx™ stands in emergency mode.

Note! The maximum for emergency cards per node is 64 in iProtect™!

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8 Trouble shooting

8.1 Situation

A Polyx can become corrupt. The O.S. does not start anymore or starts with error messages. The chance that it occurs is very rare but when it occurs it can have many reasons.

The error messages which can occur and which make you see that the Polyx needs to be

provided with an operation system, can be e.g.:

or

If the above mentioned error messages appear, you can go on with the document.

8.2 FTP server

� Start the Tftpd32 software locally on the pc. This software is necessary for installing the new firmware. (http://tftpd32.jounin.net/tftpd32_download.html)

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� Select at Browse the directory where the s19 files are standing.

� Press on Show Dir for checkup

� Select at server interface the IP address of the network card of this pc with which the

Polyx is connected.

� Minimalize Tftpd32.

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8.3 Firmware and control system

When updating the software will be checked in first instance which bootloader is present. Connect a serial connection (see chapter 5.1).

8.3.1 Bootloader options � (re)start the Polyx and press at the message “Press any key to stop autoboot” within 3

seconds any key. � Enter ‘help’ and press on Enter.

Command Discription Syntax help Help help <cmd> set Set config set <option value> show Show config show <option value> reboot Reboot reboot ver DisplayVersion ver checkram Check the board DDRam checkram <offset> dldbug Download and update dBUG dldbug dlnipo Download IPO kernel and system dlnipo kflipo Clear all flash pages except boot loader kflipo dfl Download Console >> flash dfl <offset> gfl Copy program from flash to RAM and execute gfl

Type "set" without <option value> for extra help.cmd>

8.3.1.1 Control version bootloader � If the bootloader stands in the displayed list at Command none “kflipo”, the bootloader

needs to be updated. Go to chapter 8.3.2 � If the bootloader in the displayed list at Command does stand “kflipo”, go to chapter

8.3.3

8.3.2 Update bootloader � Open the postbox (see chapter 6.1.1). � Click on ‘browse’ and select the file “PolyxDebug.taz”. Click on ‘Install’. The file will be

loaded to the Polyx™. � After +/- 30 sec. will the Polyx automatically be restarted.

� Press after (re)start at the message “Press any key to stop autoboot” within 3 seconds

on any key.

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8.3.3 Loading operating system � Enter ‘show’ and press Enter. All current settings are displayed of which Nr. 4 to 8 are

important.

Nr. Set Option value 1 base <hex|dec|bin|oct|unknown> 2 baud <9600|19200|38400|...> 3 autoboot <stop|net|flash> 4 server <host IP> 5 client <board IP> 6 gateway <gateway IP> 7 netmask <netmask> 8 kernel <filename> 9 filesystem <filename> a filetype <srec|coff|elf|image>

� If desired, change:

• set server <ip-address laptop of PC (Tftpd32)>

• set client < ip-address Polyx>.

• set gateway < gateway Polyx>

• set netmask < netmask Polyx> Type "set" without <option value> for extra help.cmd>

� Enter ‘kflipo’ and press Enter. All flash banks will be deleted.

Will now erase 0xFB8000 bytes starting from 0x40000

……….

Flash Erase complete. 0xFC0000 bytes erased

done...

� Enter ‘dlnipo’ and press Enter. The software will now be loaded now from the laptop or

PC with the “Tftpd32” program.

Trying to download FS fs.s19

Downloading S-Record 'fs.s19' from 192.168.0.244

S-record download successful!

TFTP transfer completed

Read 1897316 bytes (3706 blocks)

Trying to download SquashFS squashfs.img

downloading to address: 0x40EA11B9

Downloading Image 'squashfs.img' from 192.168.0.244

TFTP Error #1: File not found

Errors in TFTP download.

......

Flash Erase complete. 0xC0000 bytes erased

kernel Programming complete

board will autostart from flash

� The error message TFTP Error #1 is no problem, in the script an extra file will be

looked for, but this is of no importance.

� Enter ‘gfl’ and press on Enter or restart manually the Polyx. � Enter the IP-address (see chapter 5.2).

� Load the Polyx firmware (see chapter 6.1). � Load the nodemanager software / security key (see chapter 6.2).

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9 Technical data

Housing

Description: Aluminium extrusion profile, electronics cast

into PUR synthetic resin.

Measurements board 273 x 16 x 118 x 16 mm (W x H x D) Measurements profile 280 x 30 x 120 mm (W x H x D)

Communication Port 1 (RS232) Console

Port 2 and 3 (RS422)

Port 4 (RS232)

RJ45 socket, RS232

Pin 1,2,3,6 = Not connected

Pin 4 = TX Pin 5 = RX Pin 7,8 = GND

RJ45 socket, RS422. Pin 1 = RXA Pin 5 = Orbit sense

Pin 2 = RXB Pin 6 = TXY

Pin 3 = TXZ Pin 7,8 = GND (common) Pin 4 = 12VDC

RJ45 socket, RS232

Pin 1 = GND Pin 5 = RX Pin 2 = +12VDC Pin 6 = CTS

Pin 3 = RTS Pin 7, 8 = GND

Pin 4 = TX Processor: Coldfire 5208, 32 bits, 166 MHZ, 159

MFLOPS Memory: 32 MByte DDR ram

Flash: 32 MByte flash Operating system: uCLinux 2.6 Ethernet: 10/100 Mbit (1000Mbit tolerant)

Power supply

Voltage: 24Vdc

PoE+ class 3 power supply up to 30W

output performance Consumption: 1.5 Watt excl. readers

Charging current to battery: Maximally 105 mA

Ports 2 and 3: 12V, 200 mA Polyx v2: 12V, 250 mA

Port 4: 12V, 100mA (RS232) Inputs/outputs 12 IO: max. 1A DC / 28V,

default Normally Open

Lock feed: 12V, 600mA

Environment Temperature:

Humidity:

-20°C tot +60°C (in operation).

0 to 95% (not condensing)

Card reader

Possible card reader types: Sirius, pincode reader and vandalism proof reader of Keyprocessor BV,

SmartID/ISO 14443-3 (RS-422/TCL)

Number: Maximal 2 card readers per Polyx™. Distance card reader – Polyx™:

See manual reader

Orbits

Possible Orbit types: Orbit-I, Orbit-II, Orbit-IO

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Number: Maximaal 2 Orbits per Polyx™.

Distance Orbit – Polyx: Maximaal 1.200 meters.

Network traffic

Resting situation of Polyx™ 23,188 bytes/sec 0,000 Mbit/sec (neglectable)

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10 Certificate of conformity

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11 Annex (connections)

Installation Polyx with feed 24V and reader-Orbit

37

Installation Polyx with 24V feed and I/O Orbit

38

Polyx with 24V feed, lock or relay (24V), I/O possibilities

39

Polyx with 24V feed

40

Installation Polyx, feed 24 V and 2x 12V battery in housing

41

Polyx with PoE/PoE+ feed

42

Polyx, I/O with PoE+ feed