Konica FS 522 Parts Manual

PARTS GUIDE MANUALAPRIL 2008

FS-522A0HN

04/16/2008

Standard parts a,b,c,

"SP00-****"

INFORMATION FOR PARTS GUIDE MANUAL

To find correct Parts No., refer to the HOW TO MAKE THE BEST USE OFTHIS MANUAL in the following page.

HOW TO MAKE THE BEST USE OF THIS MANUAL

1 When you order, please check the proper figures beforehand that are onOur Parts Guide Manual, and order with the appropriate figures.

2 For screws, Nuts, Washers, retaining rings and Pins which are used in thismodel, one letter is shown on the Standard parts column of Parts list andexploded diagrams.

3 In order to maintain safety of the product, some specific parts composedof this product are set up as "essential safety parts".

4 The assigned parts number for the "essential safety parts" is indicated as"SP00-****".When replacing these parts, follow precautions for disassembling andinstalling which are listed in the Service Manual.Do not use any parts that are not set up as

5 means that there are exclusive parts for each destination.Please check the appropriate destination when you order.

6 Revision MarkMarked as on the illustration shows that the revision has been made.

7 All rights reserved. (any reprints or quotations are prohibited.)Use of this parts guide manual should be strictly supervised to avoid dis-closure of confidential information.

1

2 a,b,c,

3

4

5

6

7

FS-522

PAGE No.P1P2 P3P4P5 P6P7 P8P9 P10P11P12P13 P14P15P16 P17 P18 P19P20P21CONTENTSNo. DESCRIPTION

1 EXTERNAL PARTS 2 PAPER TRANSPORT SECTION 3 PAPER ENTRANCE SECTION 4 PAPER EXIT SECTION 5 ALIGNMENT SECTION 6 FRAME SECTION 7 STAPLER SECTION 8 ELEVATE SECTION 9 ELEVATE DRIVE SECTION 10 SHUTTER DRIVE SECTION 11 WIRING 12 WIRING ACCESSORIES AND JIGS 13 ACCESSORY PARTS

FS-522

01 3-1601 3-1001 4-3302 4-2301 2-601 4-702 4-4703 9-3903 9-501 4-2901 4-1602 3-1105 4-2101 4-1901 4-2701 4-902 4-2601 4-3202 4-3501 9-101 4-4801 4-1401 4-3801 4-1501 4-1301 4-3901 4-3701 4-4001 2-201 2-301 2-101 3-301 3-201 2-501 3-101 3-501 3-604 2-2802 2-1203 4-45

o. Page No.4349 1392 01 3-94349 1393 01 4-464349 1394 02 6-14349 1501 06 7-114349 1504 01 8-74349 1505 01 8-64349 1506 14 7-94349 1507 01 7-64349 1509 02 7-104349 1510 01 7-144349 1511 01 8-114349 1512 01 8-14349 1513 01 7-34349 1516 01 7-154349 1518 02 7-254349 1519 13 7-44349 1520 02 7-24349 1521 01 7-84349 1522 01 7-224349 1524 01 8-34349 1525 01 7-124349 1526 12 7-54349 1527 01 7-14349 1531 01 8-54349 1532 01 8-24349 1601 01 6-224349 1602 01 6-234349 1603 03 6-314349 1604 01 6-214349 1605 01 6-104349 1608 01 2-394349 1610 13 6-154349 1611 01 6-264349 1613 01 6-144349 1614 01 2-404349 1615 01 2-364349 1616 02 2-114349 1618 13 2-214349 1620 01 2-204349 1621 01 2-24

Parts No. Page No.

1/3INDEXParts No. Page No.

0989 6763 01 20-111021 4707 01 9-81053 3103 01 21-141053 4812 01 20-101054 2601 01 9-111075 1088 01 21-71139 1620 01 14-231139 1625 01 14-241164 3509 01 4-171200 2105 06 14-71200 2105 06 15-191200 3121 09 5-11200 3121 09 6-61200 5213 04 14-111273 3003 01 4-51274 3602 02 2-371274 3602 02 4-434002 1012 01 21-64002 2581 01 1-64004 4540 01 8-134004 5339 01 2-134004 5339 01 6-94011 3020 01 4-414011 3512 01 2-414011 5758 02 14-174037 0902 01 3-154037 0902 01 4-314037 0902 01 7-174037 0905 01 6-24037 0905 01 7-214037 0905 01 9-294037 0905 01 10-114037 0905 01 14-294037 0905 01 15-24109 6301 02 3-134131 2537 01 2-354131 2537 01 3-124131 2537 01 5-164131 2607 01 5-124131 2607 01 14-33

4131 3003 01 2-44131 3003 01 3-44131 3003 01 6-124131 3003 01 9-184156 3818 01 9-284163 5293 01 5-24349 0102 03 15-214349 0151 13 8-204349 0201 02 11-224349 0202 02 11-124349 0203 02 11-264349 0204 01 9-264349 0205 01 9-174349 0206 02 2-294349 0207 13 7-184349 0208 14 7-244349 0211 02 9-354349 0212 01 14-14349 0213 01 14-404349 0217 04 14-354349 0218 02 14-394349 0219 02 14-54349 0220 03 15-34349 0233 02 12-84349 0234 02 12-94349 1010 04 1-144349 1014 04 1-124349 1016 01 9-404349 1019 01 21-94349 1020 02 1-134349 1021 02 1-74349 1024 01 1-24349 1028 01 12-164349 1055 01 21-134349 1065 01 21-84349 1078 01 1-54349 1079 01 1-84349 1103 03 10-214349 1104 01 10-204349 1105 03 1-4

Parts No. Page No.4349 1106 02 9-374349 1108 02 10-14349 1109 01 10-44349 1110 01 10-34349 1111 01 10-24349 1112 02 9-74349 1201 01 10-64349 1202 02 9-144349 1203 01 10-134349 1204 01 10-144349 1205 02 10-224349 1206 01 9-94349 1207 02 10-74349 1208 01 10-84349 1209 01 10-154349 1212 01 1-104349 1213 01 9-314349 1214 01 10-104349 1215 01 9-104349 1272 01 7-204349 1301 02 4-84349 1302 02 4-44349 1303 02 4-344349 1304 02 4-254349 1305 01 9-24349 1306 01 9-44349 1308 02 2-174349 1309 01 3-84349 1310 03 4-284349 1311 01 4-14349 1312 02 4-104349 1313 01 2-264349 1314 02 4-114349 1315 02 4-304349 1316 01 2-164349 1317 01 2-254349 1318 01 2-154349 1319 01 3-144349 1320 05 2-184349 1321 01 2-8

Parts No. Page No.4349 1323 4349 1325 4349 1327 4349 1328 4349 1332 4349 1333 4349 1334 4349 1335 4349 1336 4349 1337 4349 1338 4349 1340 4349 1341 4349 1342 4349 1343 4349 1344 4349 1345 4349 1346 4349 1347 4349 1348 4349 1350 4349 1351 4349 1352 4349 1353 4349 1356 4349 1359 4349 1361 4349 1362 4349 1375 4349 1376 4349 1377 4349 1378 4349 1379 4349 1380 4349 1380 4349 1384 4349 1386 4349 1387 4349 1388 4349 1391

Parts N

FS-522

090 01 15-13091 01 15-4092 01 15-10093 01 13-16097 02 9-19098 02 15-6099 02 15-9107 01 15-25109 01 12-15110 01 12-13115 02 6-24118 01 12-24119 01 12-28120 01 12-29122 01 14-37123 01 14-34137 01 12-27601 01 11-1801 01 10-9802 03 16-1803 01 4-18804 01 7-16805 03 17-1806 03 17-2807 02 10-19808 02 18-1809 03 19-1810 02 14-16811 03 15-1812 02 15-20813 01 9-30200 00 8-9201 00 8-12202 00 8-8203 00 8-10204 00 7-23310 01 21-19311 01 1-11801 01 11-2901 00 15-11

arts No. Page No.4425 3039 01 15-164425 3249 03 4-34425 3366 01 1-154425 3366 01 9-364426 2607 02 1-94426 4411 02 2-74475 3601 01 4-244490 3448 01 8-214512 2520 02 5-184643 0752 03 6-34643 0752 03 15-74643 2112 01 9-344643 2119 02 9-334643 3007 01 4-364643 3007 01 7-134643 3031 01 4-64643 3073 04 2-304643 4527 01 14-314643 5208 01 9-204643 5209 01 15-54643 5219 03 6-274643 5219 03 9-234643 5220 01 6-254643 5404 02 7-74658 3516 01 4-124698 1086 01 3-79314 1201 11 2-99314 1201 21 7-199314 1300 61 4-209314 1300 61 6-119314 1300 61 10-189322 1000 81 4-429326 1410 81 14-139331 2200 31 14-99331 2200 31 15-89384 1600 11 20-99J06 M200 00 6-299J06 M200 00 9-159J06 M601 00 9-32A00J 9455 00 21-12

Parts No. Page No.2/34349 1623 01 2-144349 1625 01 2-274349 1626 01 2-104349 1627 01 6-164349 1631 12 6-204349 1632 03 2-224349 1633 01 6-174349 1634 02 2-234349 1635 02 2-194349 1636 01 6-194349 1637 01 6-304349 1638 01 6-284349 1639 01 2-344349 1640 01 2-324349 1641 01 2-334349 1642 01 8-44349 1703 24 5-144349 1705 01 6-54349 1706 01 6-84349 1708 01 5-54349 1710 01 5-44349 1711 01 5-34349 1714 04 5-154349 1715 01 5-114349 1719 01 6-134349 1720 02 8-144349 1732 02 5-84349 1733 01 6-74349 1734 01 6-44349 1735 01 5-64349 1736 01 5-104349 1738 01 5-94349 1739 01 5-174349 1740 01 5-134349 1744 02 8-224349 1745 01 8-164349 1746 02 8-154349 1748 01 5-74349 1749 01 8-244349 1801 03 11-13

Parts No. Page No.4349 1802 01 11-294349 1803 03 11-34349 1804 03 11-84349 1806 01 11-244349 1807 03 11-184349 1808 02 11-194349 1809 02 11-274349 1811 01 11-204349 1812 02 11-284349 1813 01 11-104349 1817 01 11-144349 1818 01 11-254349 1819 02 11-44349 1820 01 11-234349 1823 01 10-124349 1824 01 11-154349 1825 02 9-134349 1832 02 11-74349 1836 02 10-54349 1840 01 11-164349 1841 01 11-174349 1842 01 11-114349 1845 02 9-34349 1846 02 9-64349 1847 02 9-124349 1848 01 9-384349 1849 01 11-214349 1850 01 11-94349 1851 01 11-64349 1852 01 11-54349 2004 01 13-74349 2005 03 13-44349 2006 02 13-84349 2007 00 13-204349 2010 01 9-254349 2011 01 13-184349 2012 03 9-214349 2014 01 9-224349 2015 02 9-244349 2017 02 12-2

Parts No. Page No.4349 2018 02 13-104349 2019 01 13-94349 2020 02 13-54349 2021 00 13-194349 2022 01 12-144349 2024 01 8-234349 2026 01 9-164349 2028 01 13-134349 2029 01 13-34349 2030 01 13-124349 2031 01 13-24349 2035 01 9-274349 2036 01 8-174349 2037 02 8-184349 2038 02 8-194349 2044 01 14-124349 2045 01 15-224349 2046 02 13-174349 2049 01 14-284349 2051 12 15-184349 2052 23 14-364349 2054 01 14-324349 2055 01 14-304349 2056 01 14-64349 2058 01 13-144349 2059 01 13-154349 2060 12 15-144349 2061 02 15-234349 2062 02 14-84349 2063 01 14-34349 2065 01 13-64349 2066 01 14-24349 2067 01 14-274349 2068 01 14-384349 2069 01 14-44349 2070 03 15-244349 2071 01 15-154349 2072 01 14-104349 2082 02 15-264349 2083 02 15-12

Parts No. Page No.4349 24349 24349 24349 24349 24349 24349 24349 24349 24349 24349 24349 24349 24349 24349 24349 24349 24349 54349 64349 64349 64349 64349 64349 64349 64349 64349 64349 64349 64349 64349 64349 74349 74349 74349 74349 74349 74349 74349 74349 8

P

FS-522

3/3A01G 8900 00 12-17A01G 8901 00 12-12A01G 8904 00 12-1A01G 8905 00 12-10A01G 8906 00 12-18A01G 8907 00 12-11A01G 8908 00 13-11A01G 8909 00 13-1A01G 8910 00 21-4A01G 8911 00 21-3A01G 8912 00 12-23A01G 8913 00 12-22A01G 8914 00 12-21A01G 8915 00 12-4A01G 8916 00 12-5A01G 8917 00 12-6A01G 8918 01 15-17A01G 8926 00 14-25A01G 8944 00 14-19A01G 8945 00 14-20A01G 9408 00 4-44A01G 9409 00 2-38A01G 9410 00 6-18A01G 9411 00 4-22A01G M100 00 14-14A0DA 8902 00 21-2A0DA 8903 00 21-1A0DA 8961 00 12-25A0DA 8962 00 12-30A0HN 1001 00 12-19A0HN 1002 00 12-26A0HN 1601 00 21-5A0HN 1602 00 21-11A0HN 1603 00 12-20A0HN 1604 00 12-7A0HN 1606 00 1-3A0HN 1607 00 1-1A0HN 1611 00 12-3A0HN 8901 00 14-21A0HN 8902 00 14-18

Parts No. Page No.A0HN 8903 00 14-26A0HN 8904 00 14-15A0HN 9400 00 21-10A0HN 9404 00 4-2A0HN 9406 00 2-31A0HN G955 00 14-22A0HN H001 03 10-16V116 0408 03 21-18V137 0308 03 21-16V137 0408 03 21-17V153 0308 03 21-15V500 0100 20 20-1V500 0100 23 20-5V500 0100 56 20-2V500 0200 10 20-3V500 0200 11 20-4V500 0200 49 20-6V501 0100 01 20-12V501 0100 16 20-13V502 0100 33 10-17V570 0100 21 20-7V570 0100 25 20-8V822 9000 20 10-23

Parts No. Page No.

P 1

15

8

13

14

de

c

b

9

f

11

FS-522EXTERNAL PARTS

12

3

4

5

6

12c

a

ba

10

7

FS-522

Destinations Class QTY Standard partsC 1 a-V153 0410 03

b-V137 0308 03c-V153 0308 03d-V136 0308 03e-V137 0306 03f-V116 0408 03

C 1C 1D 1D 1C 1D 1D 1D 1D 1C 1C 1D 1D 1D 1

Page. 1EXTERNAL PARTSKey Part No. Description

1 A0HN 1607 00 Cover 2 4349 1024 01 SPACER 3 A0HN 1606 00 Cover 4 4349 1105 03 SPACER 5 4349 1078 01 BRACKET 6 4002 2581 01 SCREW 7 4349 1021 02 BRACKET 8 4349 1079 01 BRACKET 9 4426 2607 02 MAGNET CATCH 10 4349 1212 01 PIN 11 4349 7311 01 LABEL HI-TEMP CAUTION 12 4349 1014 04 COVER 13 4349 1020 02 COVER 14 4349 1010 04 COVER 15 4425 3366 01 MAGNET CATCH

P 2

133837

3635

394032

333332

3234

31

30

a

a

d

c

FS-522PAPER TRANSPORT SECTION

M2

1

2 5

3 4

9

7

8

88

8

7

7

7

29

28

1211

13

10

272625

14

14

1615

17

18

20

19

2122 23 24

41

a

c

b

a

a a

f

a

c c

d

ed

d

c

g

c

c

6

c

FS-522


b-V116 0310 03c-V218 0300 86d-V218 0400 86e-V217 0600 01f-V231 2010 50g-V116 0316 03

C 1C 1C 1C 1D 1C 4C 4B 1C 1D 1C 1C 2C 2C 1C 1D 1C 1C 1C 1C 1C 1C 1D 1C 1C 1C 1D 1D 1C 1C 1C 3C 2C 1C 1C 1C 1C 1D 1C 1C 1

Page. 2PAPER TRANSPORT SECTIONKey Part No. Description

1 4349 1377 01 PULLEY 18/25T 2 4349 1375 01 PULLEY 25/32T 3 4349 1376 01 TIMING BELT 222L 4 4131 3003 01 BUSHING 5 4349 1380 01 FLANGE 6 4349 1332 01 SHAFT 7 4426 4411 02 ROLL 8 4349 1321 01 PLATE SPRING 9 9314 1201 11 MOTOR 10 4349 1626 01 GEAR 14T 11 4349 1616 02 SHAFT 12 4349 1388 02 TORSION SPRING 13 4004 5339 01 BUSHING 14 4349 1623 01 GEAR 14T 15 4349 1318 01 GUIDE 16 4349 1316 01 GUIDE 17 4349 1308 02 GUIDE 18 4349 1320 05 ROLLER 19 4349 1635 02 COLLAR 20 4349 1620 01 ARM 21 4349 1618 13 PULLEY 22 4349 1632 03 TIMING BELT 92L 23 4349 1634 02 COLLAR 24 4349 1621 01 SHAFT 25 4349 1317 01 GUIDE 26 4349 1313 01 GUIDE 27 4349 1625 01 GEAR 17T 28 4349 1387 04 GUIDE 29 4349 0206 02 BRACKET ASSY 30 4643 3073 04 HANDLE 31 A0HN 9406 00 Label 32 4349 1640 01 WASHER 33 4349 1641 01 WASHER 34 4349 1639 01 PRESSURE SPRING 35 4131 2537 01 BUSHING 36 4349 1615 01 GEAR 26/37T 37 1274 3602 02 KNOB 38 A01G 9409 00 LABEL FN5 39 4349 1608 01 BRACKET 40 4349 1614 01 GEAR 15T 41 4011 3512 01 WASHER

P 3

12

a

b

FS-522PAPER TRANSPORT SECTION

PS5

SW4

14

1516

13

7

7

6

5

9

10

10

9

8

6

5

6

6

5

5

43

1

2

11

a

a

a

aaa

b

FS-522


b-V218 0400 86C 1C 1C 1C 4C 4C 2C 1C 2C 2D 1C 1C 1C 1B 1D 1

Page. 3PAPER TRANSPORT SECTIONKey Part No. Description

1 4349 1380 01 FLANGE 2 4349 1379 01 TIMING BELT 236L 3 4349 1378 01 PULLEY 18T 4 4131 3003 01 BUSHING 5 4349 1384 01 PLATE SPRING 6 4349 1386 01 ROLL 7 4698 1086 01 CUSHION 8 4349 1309 01 NEUTRALIZING BRUSH 9 4349 1392 01 CUSHION 10 4349 1325 01 LEVER 11 4349 1340 02 GUIDE 12 4131 2537 01 BUSHING 13 4109 6301 02 MICRO-SWITCH 14 4349 1319 01 ROLLER 15 4037 0902 01 PHOTO INTERRUPTER 16 4349 1323 01 BRACKET

P 4

CL1

2

11

3

4

5

6

66

77

7

9

410

47

3536

4637

3838

39

42

43

4441

f

a

d

d

FS-522PAPER ENTRANCE SECTION

M3

PS4

6

7

89

1011

12

1314

1516

17

17

18

19

20

31

32

416

1736

17

29 3030

3030

45

33

26 27 28

27

26

2548

4823

23 24

23

23

22

21

34

12

aa

a

b

a

c

e

a

d

FS-522


b-V218 0300 86c-V116 0310 03d-V153 0308 03e-V137 0306 03f-V217 0500 01

D 1D 1D 1C 1C 4C 4D 1C 2C 1C 1C 2C 1C 1C 1C 2C 4D 1D 1B 1C 1C 1D 4C 1D 1C 2C 2C 1D 1C 4B 1D 1C 1D 1D 1C 2C 1C 2C 1D 1C 2C 1C 1C 1C 1C 1C 1C 2

Page. 4PAPER ENTRANCE SECTIONKey Part No. Description

1 4349 1311 01 SHOULDER SCREW 2 A0HN 9404 00 Label 3 4425 3249 03 MAGNET CATCH 4 4349 1302 02 GUIDE 5 1273 3003 01 SHOULDER SCREW 6 4643 3031 01 ROLL 7 4349 1333 01 PLATE SPRING 8 4349 1301 02 GUIDE 9 4349 1344 01 GUIDE 10 4349 1312 02 ROLLER 11 4349 1314 02 ROLLER 12 4658 3516 01 BUSHING 13 4349 1356 01 GEAR 24T 14 4349 1351 01 GEAR 30T 15 4349 1353 01 GEAR 15/43T 16 4349 1338 01 TENSION SPRING 17 1164 3509 01 BUSHING 18 4349 6803 01 WIRE HARNESS ASSY 19 4349 1342 01 SHAFT 20 9314 1300 61 MOTOR 21 4349 1341 05 GUIDE 22 A01G 9411 00 LABEL FN3 23 4349 1328 02 COLLAR 24 4475 3601 01 MAGNET 25 4349 1304 02 GUIDE 26 4349 1345 02 GUIDE 27 4349 1343 01 GUIDE 28 4349 1310 03 GUIDE 29 4349 1337 01 SHAFT 30 4349 1315 02 ROLL 31 4037 0902 01 PHOTO INTERRUPTER 32 4349 1346 01 BRACKET 33 4349 1327 01 BRACKET 34 4349 1303 02 GUIDE 35 4349 1347 02 SUCTION PLATE 36 4643 3007 01 SHOULDER SCREW 37 4349 1361 01 GEAR 15T 38 4349 1352 01 GEAR 15T 39 4349 1359 01 GEAR 15/45T 40 4349 1362 01 COLLAR 41 4011 3020 01 WASHER 42 9322 1000 81 CLUTCH 43 1274 3602 02 KNOB 44 A01G 9408 00 LABEL FN2 45 4349 1391 03 GUIDE 46 4349 1393 01 SPACER 47 4349 1334 02 PLATE 48 4349 1350 01 GUIDE

P 5

f

FS-522PAPER EXIT SECTION

1

11

12

14

12

11 15 16

17

17

817

17

22

4

38

7 7

9

8

8

7

710

13

2 2

3 41

5 6

1

18

a

a

a

b b

d

c

c

e

e

a

FS-522


b-V231 2010 50c-V153 0308 03d-V116 0306 03e-V218 0600 86f-V118 0308 03

C 4C 2C 2D 1D 1C 4C 4C 1C 1C 2B 2C 1C 1D 1C 1C 4D 1

Page. 5PAPER EXIT SECTIONKey Part No. Description

1 1200 3121 09 BUSHING 2 4163 5293 01 SCREW 3 4349 1711 01 ARM 4 4349 1710 01 CAM 5 4349 1708 01 SHAFT 6 4349 1735 01 SHIELD PLATE 7 4349 1748 01 CUSHION 8 4349 1732 02 PRESSURE SPRING 9 4349 1738 01 EARTH GROUND 10 4349 1736 01 EARTH GROUND 11 4349 1715 01 NEUTRALIZING BRUSH 12 4131 2607 01 BALL BEARING 13 4349 1740 01 NEUTRALIZING BRUSH 14 4349 1703 24 ROLLER 15 4349 1714 04 GUIDE 16 4131 2537 01 BUSHING 17 4349 1739 01 GUIDE 18 4512 2520 02 BRACKET

P 6

524

1217

18

1920

23

21

22

8

a a

m

FS-522PAPER EXIT SECTION

M6

PS12

SD1

M1

1

1

3

2

4

56

78

6

9

10

13

12 27

12

26

14

2

15

16

31

3029

2

11

a

d

e

a

a

a

ka b

f

e

h

e

g

c

b

FS-522


b-V231 2010 50c-V218 0300 86d-V115 2605 03e-V137 0306 03f-V137 0308 03g-V153 0308 03h-V192 0306 09k-V116 0310 03m-V116 0306 03

B 1B 1D 1C 1C 2D 1C 1C 1C 1B 1C 3C 1C 1C 1D 1C 1C 1C 1C 1C 1C 1C 1C 1B 1C 1C 1D 1C 1D 1D 1

Page. 6PAPER EXIT SECTIONKey Part No. Description

1 4349 1394 02 NEUTRALIZING BRUSH 2 4037 0905 01 PHOTO INTERRUPTER 3 4643 0752 03 MOTOR ASSY 4 4349 1734 01 BRACKET 5 4349 1705 01 GEAR 18T 6 1200 3121 09 BUSHING 7 4349 1733 01 SHAFT 8 4349 1706 01 GEAR 26T 9 4004 5339 01 BUSHING 10 4349 1605 01 PADDLE 11 9314 1300 61 MOTOR 12 4131 3003 01 BUSHING 13 4349 1719 01 GEAR 35T 14 4349 1613 01 GEAR 63T 15 4349 1610 13 SHAFT 16 4349 1627 01 BRACKET 17 4349 1633 01 GEAR 32T 18 A01G 9410 00 LABEL FN6 19 4349 1636 01 COLLAR 20 4349 1631 12 KNOB 21 4349 1604 01 GEAR 29T 22 4349 1601 01 GEAR 15/22T 23 4349 1602 01 GEAR 33T 24 4349 2115 02 COLLAR 25 4643 5220 01 TORSION SPRING 26 4349 1611 01 GEAR 19T 27 4643 5219 03 DRUM 28 4349 1638 01 COVER 29 9J06 M200 00 SOLENOID 30 4349 1637 01 SPACER 31 4349 1603 03 BRACKET

P 7

9

13

13

FS-522ALIGNMENT SECTION

M4

M5

PS8

PS7

PS6

3

5

76

7

10

11

8

4

3

5

2

1

12

14

21

21

17

2515

19

15

14

12

24

19

18

1622

20

23

a

a a

a

b

a

c a

b

a

23

FS-522


b-V135 0308 03c-V137 0306 03

D 1C 2C 1C 2D 1C 2D 1C 1D 1D 1C 2C 2C 2C 2D 1B 1D 1B 2C 1B 2D 1D 2D 1D 1

Page. 7ALIGNMENT SECTIONKey Part No. Description

1 4349 1527 01 GUIDE 2 4349 1520 02 PLATE 3 4349 1513 01 GUIDE 4 4349 1519 13 STOPPER 5 4349 1526 12 TAPE 6 4349 1507 01 PLATE 7 4643 5404 02 PRESSURE SPRING 8 4349 1521 01 STOPPER 9 4349 1506 14 STOPPER 10 4349 1509 02 PLATE 11 4349 1501 06 TRAY 12 4349 1525 01 SPACER 13 4643 3007 01 SHOULDER SCREW 14 4349 1510 01 RACK 15 4349 1516 01 GEAR 12/31T 16 4349 6804 01 WIRE HARNESS ASSY 17 4037 0902 01 PHOTO INTERRUPTER 18 4349 0207 13 BRACKET ASSY 19 9314 1201 21 MOTOR 20 4349 1272 01 GUIDE 21 4037 0905 01 PHOTO INTERRUPTER 22 4349 1522 01 BRACKET 23 4349 7204 00 Spacer 24 4349 0208 14 BRACKET ASSY 25 4349 1518 02 BRACKET

P 8

13

14

c

FS-522ALIGNMENT SECTION

5

4

1

3

2

37

7

7

7

6

6

6 68

9

11

12

132424

2221

23

22

1515

17

18

19

16

20

aa

a

b

b

d

c

b

bb

a

a

a

10

FS-522


b-V218 0600 86c-V218 0400 86d-V153 0308 03

C 1C 2C 1C 1C 4C 4D 1D 1D 1D 1D 1B 2C 1C 2C 1C 1C 1C 1C 1C 1C 2C 1C 2

Page. 8ALIGNMENT SECTIONKey Part No. Description

1 4349 1512 01 GUIDE 2 4349 1532 01 GUIDE 3 4349 1524 01 GUIDE 4 4349 1642 01 GUIDE 5 4349 1531 01 GUIDE 6 4349 1505 01 TORSION SPRING 7 4349 1504 01 GUIDE 8 4349 7202 00 GUIDE 9 4349 7200 00 GUIDE 10 4349 7203 00 GUIDE 11 4349 1511 01 SET PLATE 12 4349 7201 00 GUIDE 13 4004 4540 01 BALL BEARING 14 4349 1720 02 GEAR 17T 15 4349 1746 02 PADDLE 16 4349 1745 01 ARM 17 4349 2036 01 SET PLATE 18 4349 2037 02 ARM 19 4349 2038 02 TORSION SPRING 20 4349 0151 13 ROLLER ASSY 21 4490 3448 01 BUSHING 22 4349 1744 02 PADDLE 23 4349 2024 01 GEAR 14T 24 4349 1749 01 WASHER

P 9

SW1

40

8

1

39

37

31

3334

32 35

36

a

a

g

a

b

g

a

e

a

a

m

k

g

FS-522FRAME SECTION

SD2

PS11

24

5

38

3

6

121314

7

88

9

10

11

1817

16

1915

2021

2223

2425

29

26

18

27

28

11

30

aa

a

a

a

b

b

a

c

d

e

f

dn

h

d

c c

k

c

FS-522

Destinations Class QTY Standard partsD 1 a-V137 0306 03

b-V135 0308 03c-V218 0400 86d-V153 0308 03e-V137 0408 03f-V231 2010 50g-V144 0306 03h-V192 0306 09k-V136 0308 03m-V115 0316 03n-V137 0308 03

C 1C 1C 1C 1C 1D 1D 3C 1C 1C 2D 1D 1C 1C 1C 1D 1C 2D 1C 1C 1B 1C 1D 1C 1D 1C 1C 1B 1D 1C 1C 1C 1C 1D 1D 1D 1C 1C 1D 1

Page. 9FRAME SECTIONKey Part No. Description

1 4349 1348 01 REINFORCE PLATE 2 4349 1305 01 GUIDE 3 4349 1845 02 GUIDE 4 4349 1306 01 GUIDE 5 4349 1336 03 Guide 6 4349 1846 02 TORSION SPRING 7 4349 1112 02 BRACKET 8 1021 4707 01 CORD CLAMP 9 4349 1206 01 PLATE SPRING 10 4349 1215 01 PLATE SPRING 11 1054 2601 01 SHOULDER SCREW 12 4349 1847 02 MEMBER 13 4349 1825 02 BRACKET 14 4349 1202 02 PLATE SPRING 15 9J06 M200 00 SOLENOID 16 4349 2026 01 GEAR 19T 17 4349 0205 01 BRACKET ASSY 18 4131 3003 01 BUSHING 19 4349 2097 02 SPACER 20 4643 5208 01 GEAR 24T 21 4349 2012 03 DRUM 22 4349 2014 01 TORSION SPRING 23 4643 5219 03 DRUM 24 4349 2015 02 SHAFT 25 4349 2010 01 SHIELD PLATE 26 4349 0204 01 BRACKET ASSY 27 4349 2035 01 GEAR 14T 28 4156 3818 01 GEAR 24T 29 4037 0905 01 PHOTO INTERRUPTER 30 4349 6813 01 WIRE HARNESS ASSY 31 4349 1213 01 PLATE SPRING 32 9J06 M601 00 MICRO SWITCH 33 4643 2119 02 ACTUATOR 34 4643 2112 01 TORSION SPRING 35 4349 0211 02 BRACKET ASSY 36 4425 3366 01 MAGNET CATCH 37 4349 1106 02 BRACKET 38 4349 1848 01 SHOULDER SCREW 39 4349 1335 03 Guide 40 4349 1016 01 BRACKET

P 10

a

b3

2

1

21

FS-522FRAME SECTION

FSCB

M7

F1

PS10

a

b

b

b

b

dd

c

4

3

2

4

1

510

10

89

8 76

16

23

17

17

17

17

18

19

2022

11

1314

12

15

FS-522


b-V153 0308 03c-V218 0400 86d-V116 0308 03

C 2C 2D 2D 1D 1D 1C 2D 1C 2B 1D 1C 1C 1D 1I 1D 4B 1D 1C 1D 1D 1

1

Page. 10FRAME SECTIONKey Part No. Description

1 4349 1108 02 BRACKET 2 4349 1111 01 TORSION SPRING 3 4349 1110 01 LEVER 4 4349 1109 01 SHAFT 5 4349 1836 02 RAIL 6 4349 1201 01 PIN 7 4349 1207 02 BRACKET 8 4349 1208 01 PRESSURE SPRING 9 4349 6801 01 WIRE HARNESS ASSY 10 4349 1214 01 SHOULDER SCREW 11 4037 0905 01 PHOTO INTERRUPTER 12 4349 1823 01 BRACKET 13 4349 1203 01 PAWL 14 4349 1204 01 TORSION SPRING 15 4349 1209 01 PIN 16 A0HN H001 03 PWB-Assy 17 V502 0100 33 spacer 18 9314 1300 61 MOTOR 19 4349 6807 02 WIRE HARNESS ASSY 20 4349 1104 01 COVER 21 4349 1103 03 FRAME 22 4349 1205 02 ARM 23 V822 9000 20 FUSE

P 11

FS-522STAPLER SECTION

b

h

a

a

c

d

e

f

f

e g

k

b

1

2

45

6

7

8

9 1010

11

1112

14

15

1614

17

18

19

20

2223

24

25

26

21

2828

29

27

3

13

21

FS-522


b-V153 0308 03c-V145 0306 03d-V118 0308 03e-V218 0400 86f-1250 2301 01g-V137 0308 03h-V153 0306 03k-V137 0314 03

C 1D 1C 1C 1C 1D 1D 1D 1D 2C 2D 1D 1C 2C 1D 1C 1D 1D 1C 1C 2D 1C 1C 1C 1D 1C 1C 2D 1

Page. 11STAPLER SECTIONKey Part No. Description

1 4349 5601 01 STAPLER UNIT 2 4349 7801 01 STAPLE CARTRIDGE 3 4349 1803 03 COVER 4 4349 1819 02 GUIDE 5 4349 1852 01 GUIDE 6 4349 1851 01 GUIDE 7 4349 1832 02 BRACKET 8 4349 1804 03 BRACKET 9 4349 1850 01 SPACER 10 4349 1813 01 HOLDER 11 4349 1842 01 ROLL 12 4349 0202 02 ADJUSTING PLATE ASSY 13 4349 1801 03 BASE FRAME 14 4349 1817 01 COLLAR 15 4349 1824 01 COLLAR 16 4349 1840 01 GUIDE 17 4349 1841 01 TENSION SPRING 18 4349 1807 03 HOLDER 19 4349 1808 02 HOLDER 20 4349 1811 01 PULLEY 30T 21 4349 1849 01 FLANGE 22 4349 0201 02 BRACKET ASSY 23 4349 1820 01 TENSION SPRING 24 4349 1806 01 TIMING BELT 741L 25 4349 1818 01 GEAR 20/40T 26 4349 0203 02 BRACKET ASSY 27 4349 1809 02 KNOB 28 4349 1812 02 Pulley Assy 42T 29 4349 1802 01 SHAFT

P 12

25

22

2124

23

20

8

9

16

a

e

e

b

FS-522ELEVATE SECTION

1

30

1710

18

28 28

28

29

29

2727

29

28

28

16

11

15

1413

34

524

6

11

12

26

7

2

2

19

a

ba

d

dc d

c

c

c

c

FS-522


b-V153 0308 03c-V137 0308 04d-V137 0306 03e-V118 0308 03

C 2C 1C 1C 1C 1C 1C 1C 1C 1C 2C 1C 1C 1C 1C 2C 1C 1D 1C 1C 1C 1C 1C 2D 1C 1C 2C 5C 3D 1

Page. 12ELEVATE SECTIONKey Part No. Description

1 A01G 8904 00 GUIDE 2 4349 2017 02 EARTH GROUND 3 A0HN 1611 00 Cover 4 A01G 8915 00 COVER 5 A01G 8916 00 COVER 6 A01G 8917 00 COVER 7 A0HN 1604 00 Cover 8 4349 0233 02 BRACKET ASSY 9 4349 0234 02 BRACKET ASSY 10 A01G 8905 00 HOLDER 11 A01G 8907 00 HOLDER 12 A01G 8901 00 COVER 13 4349 2110 01 BRACKET 14 4349 2022 01 BRACKET 15 4349 2109 01 BRACKET 16 4349 1028 01 STOPPER 17 A01G 8900 00 COVER 18 A01G 8906 00 HOLDER 19 A0HN 1001 00 Frame 20 A0HN 1603 00 Cover 21 A01G 8914 00 COVER 22 A01G 8913 00 COVER 23 A01G 8912 00 COVER 24 4349 2118 01 GUIDE 25 A0DA 8961 00 Reinforce plate 26 A0HN 1002 00 Cover 27 4349 2137 01 GUIDE 28 4349 2119 01 GUIDE 29 4349 2120 01 GUIDE 30 A0DA 8962 00 Reinforce plate

P 13

g

17

FS-522ELEVATE DRIVE SECTION

ce

c

c

c e

f

h

e

h

e

e

e c

c

b

f gee

aa

g

c

g

c

c

d

d

e

d

b

17

6

5

7

23

28

9

1

1112

10

20

19

19

20

19

2013

12

14

18

8

15

2019

7 6

416

20

19

FS-522


b-V153 0306 03b-V137 0306 03c-V118 0306 03d-V153 0306 03e-V116 0306 03f-V116 0408 03g-V137 0408 03h-V153 0308 03

D 2D 1D 1D 1D 2C 2D 2D 1D 1C 1D 2D 1D 1D 1D 1D 2D 1D 5D 5

Page. 13ELEVATE DRIVE SECTIONKey Part No. Description

1 A01G 8909 00 COVER 2 4349 2031 01 BRACKET 3 4349 2029 01 REINFORCE PLATE 4 4349 2005 03 Bracket 5 4349 2020 02 BRACKET 6 4349 2065 01 PLATE SPRING 7 4349 2004 01 RAIL 8 4349 2006 02 SHAFT 9 4349 2019 01 BRACKET 10 4349 2018 02 BRACKET 11 A01G 8908 00 COVER 12 4349 2030 01 BRACKET 13 4349 2028 01 REINFORCE PLATE 14 4349 2058 01 BRACKET 15 4349 2059 01 BRACKET 16 4349 2093 01 BRACKET 17 4349 2046 02 BRACKET 18 4349 2011 01 Bracket 19 4349 2021 00 Bracket 20 4349 2007 00 Bracket

P 14

37 33

6

28

38

36

2

40

39

b

a

b

b

c

c

e

c

FS-522ELEVATE DRIVE SECTION

M11

PS14

SW312

34

6 5

9

10

8

117

12

1314

15

2324

25

24232417

21

20

18

17

16

22

19

23

26

27

29

35

30

3132

33

34

28

36

a

b

c

bd

b

e

c

c b

b

m

k

f

n

f

h

g

g

f

a

FS-522


b-V153 0408 03c-V218 0600 86d-V115 2310 03e-V231 3016 50f-V217 0400 01g-V116 0308 03h-V153 0412 03k-V217 0600 01m-V116 0306 03n-V137 0306 03

C 2D 2D 1D 1C 3C 1C 1C 1C 1D 1D 1D 1B 1D 1D 1C 2C 1C 1C 1D 1D 1C 3C 3C 1D 1C 1C 2B 1C 1C 1C 1B 2C 1C 1D 1D 1D 1D 1D 1

Page. 14ELEVATE DRIVE SECTIONKey Part No. Description

1 4349 0212 01 BRACKET ASSY 2 4349 2066 01 TENSION SPRING 3 4349 2063 01 BRACKET 4 4349 2069 01 BRACKET 5 4349 0219 02 BRACKET ASSY 6 4349 2056 01 PULLEY 36T 7 1200 2105 06 RETAINING RING 8 4349 2062 02 ACTUATOR 9 9331 2200 31 MICRO-SWITCH 10 4349 2072 01 TORSION SPRING 11 1200 5213 04 SHAFT 12 4349 2044 01 BRACKET 13 9326 1410 81 FERRITE CORE 14 A01G M100 00 BRUSH MOTOR 15 A0HN 8904 00 Bracket 16 4349 6810 02 WIRE HARNESS ASSY 17 4011 5758 02 BALL BEARING 18 A0HN 8902 00 Timing Belt 19 A01G 8944 00 Pulley 46T 20 A01G 8945 00 Worm 21 A0HN 8901 00 Shaft 22 A0HN G955 00 BracketAssy 23 1139 1620 01 RETAINING RING 24 1139 1625 01 SLEEVE 25 A01G 8926 00 GEAR 19/34T 26 A0HN 8903 00 Cover 27 4349 2067 01 LEVER 28 4349 2049 01 TIMING BELT 1050L 29 4037 0905 01 PHOTO INTERRUPTER 30 4349 2055 01 GEAR 40T 31 4643 4527 01 FLANGE 32 4349 2054 01 GEAR 36/59T 33 4131 2607 01 BALL BEARING 34 4349 2123 01 REINFORCE PLATE 35 4349 0217 04 BRACKET ASSY 36 4349 2052 23 SHAFT 37 4349 2122 01 REINFORCE PLATE 38 4349 2068 01 BRACKET 39 4349 0218 02 BRACKET ASSY 40 4349 0213 01 BRACKET ASSY

P 15

M12

SW2

1

2

568

920

7

26

23

a

a

a

c

f

c

d

b

a

FS-522SHUTTER DRIVE SECTION

PS16

PS15

PS3

TLB

3

4

11412

10

10

13

17

1615

14

19

18

2

21

2524

22

2

a

a

e

c

c

c

e

a

c

FS-522


b-V115 2605 03c-V218 0400 86d-V115 2310 03e-V137 0306 03f-V206 0300 01

B 3D 1C 2C 1D 1B 1C 1D 1C 2C 1D 1D 1D 1C 1D 1D 1D 1C 1D 1C 1D 1C 1C 1D 1D 1

Page. 15SHUTTER DRIVE SECTIONKey Part No. Description

1 4349 6811 03 WIRE HARNESS ASSY 2 4037 0905 01 PHOTO INTERRUPTER 3 4349 0220 03 BRACKET ASSY 4 4349 2091 01 GEAR 72T 5 4643 5209 01 GEAR 24/30T 6 4349 2098 02 BRACKET 7 4643 0752 03 MOTOR ASSY 8 9331 2200 31 MICRO-SWITCH 9 4349 2099 02 COVER 10 4349 2092 01 PRESSURE SPRING 11 4349 8901 00 GEAR 20T 12 4349 2083 02 BRACKET 13 4349 2090 01 RAIL 14 4349 2060 12 ACTUATOR 15 4349 2071 01 TORSION SPRING 16 4425 3039 01 SHAFT 17 A01G 8918 01 SHUTTER 18 4349 2051 12 BRACKET 19 1200 2105 06 RETAINING RING 20 4349 6812 02 WIRE HARNESS ASSY 21 4349 0102 03 PWB ASSY 22 4349 2045 01 BRACKET 23 4349 2061 02 ACTUATOR 24 4349 2070 03 TORSION SPRING 25 4349 2107 01 BRACKET 26 4349 2082 02 RAIL

P 16

J16ASCB)

PJ25A(FSCB)

CN14(Paper Folding Unit)

CN18CN13

CN7(M4)

CN8(M5)CN25

4

FS-522WIRING

PJ2A(FSCB)

PJ4A(FSCB)

PJ10A(FSCB)

PJ12A(FSCB) PJ11A

(FSCB)

PJ9A(FSCB)

PJ13A(FSCB)

PJ14A(FSCB)

P(F

CN20(Punch Unit)

CN3(Punch Unit)

CN2


PJ-S1-NO(SW1)

PJ-S1-COM(SW1)

CN4(Punch Unit)

PJ5A(FSCB)

PJ8A(FSCB)

PJ6A(FSCB)

PJ4(PS4)

CN6(CL1)

PJ7A(FSCB)

1

FS-522

Destinations Class QTY Standard partsD 1

Page. 16WIRINGKey Part No. Description

1 4349 6802 03 WIRE HARNESS ASSY

P 17GND3a

FS-522WIRING

PJ19(Staple Unit)

GND3b

CN24

PJ17(Staple Unit)

CN12(SD1)

PJ1(SW4)

PJ5(PS5)

PJ12(PS12)

PJ22A(FSCB)

PJ20A (FSCB)

PJ9(M6)

1

2

FS-522

Destinations Class QTY Standard partsD 1D 1


1 4349 6805 03 WIRE HARNESS ASSY 2 4349 6806 03 WIRE HARNESS ASSY

P 18

PJ11(PS11)

D4b

CN11(SD2)

FS-522WIRING

PJ17A(FSCB)

PJ11(PS10) GN

GND4a

PJ18A(FSCB)

CN10(M2)

1

FS-522




P 19

PJ1B(TLB)

PJ2B(TLB)

CN29

CN14CN13ND6a

PJ3(PS3)

FS-522WIRING



CN27pCN15(M11)

PJ14(PS14)

PJ15(PS15)

CN18

G

GND5a

GND5b

GND65bPJ-S3-NO

(SW3)PJ-S3-COM(SW3)

1

FS-522




31 36

32 37

33 38

34 39

35 40

P 20

FS-522WIRING ACCESSORIES AND JIGS

7.3

4.8

3.616.2

3.612.1

6. 4

5.4

7.6

8

8.9

6.2

8.5

11.2

14.2

11.4

10

1.1

3

10 5

L=204

L=104

L=152

5.2

14.4

16 21 26

17 22 27

18 23 28

14 19 24 29

15 20 25 30

1 6 11

2 7 12

3 8 13

4 9

5 10

FS-522

Destinations Class QTY Standard partsDDDDDDDDDDDDD

Page. 20WIRING ACCESSORIES AND JIGSKey Part No. Description

1 V500 0100 20 Saddle 2 V500 0100 56 Saddle 3 V500 0200 10 clip 4 V500 0200 11 clip 5 V500 0100 23 clip 6 V500 0200 49 clamp 7 V570 0100 21 Saddle 8 V570 0100 25 saddle 9 9384 1600 11 P-CLIP 10D 10 1053 4812 01 CORD CLAMP 11 0989 6763 01 CABLE TIE 12 V501 0100 01 band 13 V501 0100 16 lock tie

P 21

a

11

12

1616 15

9

a

FS-522ACCESSORY PARTS

6

7

8

5

13

1415161718181819

18 18 18

15

15

15

15

9

10

aa

a

1

2

1

2

4

3

FS-522

Destinations Class QTY Standard partsC 2 a-V153 0308 03C 2C 1C 1C 1D 1C 1C 1C 2C 1C 1C 1D 1C 1D 6D 3D 1D 6C 1

Page. 21ACCESSORY PARTSKey Part No. Description

1 A0DA 8903 00 Tray 2 A0DA 8902 00 Tray 3 A01G 8911 00 GUIDE 4 A01G 8910 00 GUIDE 5 A0HN 1601 00 Front Cover 6 4002 1012 01 SET PLATE 7 1075 1088 01 BAND 8 4349 1065 01 ACTUATOR 9 4349 1019 01 BRACKET 10 A0HN 9400 00 Label 11 A0HN 1602 00 Front Cover A,A1,B,F112 A00J 9455 00 Logo Mark A,A1,B,F113 4349 1055 01 COVER 14 1053 3103 01 SET PLATE 15 V153 0308 03 Screw 16 V137 0308 03 screw 17 V137 0408 03 SCREW 18 V116 0408 03 Screw 19 4349 7310 01 LABEL POSITION

FS-522

V Hz Model No.

A0HN-0Y1

A0HN-0Y1

A0HN-W21

ONG IA A0HN-W21

A0HN-W21

A0HN-0Y1 A0HN-W21

A0HN-W21

A0HN-W21

A0HN-W21

A0HN-W21

AME-RY A0HN-W21

A0HN-W21

A0HN-W21DESTINATION

Destination No. Destinations

AA1 JAPAN

A2 JAPAN

B USA, CANADA

C EUROPEAN TYPE

DD1 S.E ASIA TYPE THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HKONG, PAKISTAN, INDIA, BANGLADESH, INDONES

D3 OCEANIA TYPE AUSTRALIA, NEW ZEALAND

E PHILIPPINES

FF1 SAUDI ARABIA

F2 SAUDI ARABIA

GG1 C.S AMERICA

G2 C.S AMERICA

H TAIWAN

IJORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVOCOAST, MOROCCO

J CHINA

K KOREA

FS-522A0HNINFORMATION FOR PARTS GUIDE MANUALCONTENTSindexEXTERNAL PARTSPAPER TRANSPORT SECTIONPAPER TRANSPORT SECTIONPAPER ENTRANCE SECTIONPAPER EXIT SECTIONPAPER EXIT SECTIONALIGNMENT SECTIONALIGNMENT SECTIONFRAME SECTIONFRAME SECTIONSTAPLER SECTIONELEVATE SECTIONELEVATE DRIVE SECTIONELEVATE DRIVE SECTIONSHUTTER DRIVE SECTIONWIRINGWIRINGWIRINGWIRINGWIRING ACCESSORIES AND JIGSACCESSORY PARTSDESTINATION

Konica FS 522 Parts Manual

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