KMT Company presentation

KMT Waterjet SystemsAuf der Laukert 1161231 Bad Nauheim • Germany

KMT. Creating Value Through Precision

Waterjet Power Sources for the Industrial User

KMT Waterjet Systems



Table of Content1. The Company2. Waterjet Technology3. Our Products

• HP Pumps• HP Accessories• UHP Pumps• UHP Accessories• Abrasive Management Systems

4. Cutting at 6,200 bar5. Service

3 of 34KMT Waterjet Systems05/2011

Company Technology Products 6,200 bar Service

About us

• Swedish company

• Manufacturing in USA, Germany and China.

• Local support and offices

• Installations in every country

• Growing in waterjet for 50 years

“KMT’s strategy is to focus on making the strongest and most reliable high pressure waterjet equipment and supporting it around the world.” Kevin McManusPresident KMT Waterjet Systems

Company



Key Facts

• Waterjet is our central business

• 300 people, global teamwork

• Design, test, manufacture, support

• 7000 pumps installed

• Building 800 pumps per year

• Highest pressures, highest flow rates

• 100% safety record

Company



Locations

Company



• 3 phase motor

• Hydraulic valves

• Reciprocating intensifier

• Accumulator

• On/Off Valve

How waterjet works

Technology



Design

Technology

Safety• TUV• PED• ASME• CE• Safe handling• Electrical• Leak before break

Performance• Fastest cutting• Best materials• Easy service• Fast assembly• Multi language

Reliability• Longest lifetimes• Safe failure mode• High fatigue

resistance• Lowest running

costs

Flexibility• Upgradeable• Scalable• Supportable• Stand alone• Best software



• OEM unit for pure water

• Booster and Recirculation not required

• 3500 bar

• CE Conformity

• Accumulator is option

• Electric shift

• Oil water heat exchanger incl.

• Integrated dump valve

• Single pressure compensator

High Pressure Pumps – BASELINE BL-I 10

Products



• Small unit for pure water

• 3800 bar

• Remote control

• Pneumatically Shifted

• 0.5 litre accumulator


High Pressure Pumps – STREAMLINE SL-V 15

Products



• 30hp and 50hp units

• 3800 bar

• 1 litre accumulator

• CE marked

• Electric shift

• Integrated dump valve, filter & booster

• Starter/Control Panel optional

High Pressure Pumps – BASELINE BL-I 30 and 50

Products



• 30hp and 50hp

• Non CE Marked

• Built in KMT Shanghai

• HP components from USA

• 3800 bar

• Best selling pump in Asia and Africa

• Siemens motor

• Rexroth pump group

High Pressure Pumps – JETLINE JL-I

Products



• Value and performance

• 3800 bar

• 30 and 50 hp

• Remote control


• Easily maintained

High Pressure Pumps – STREAMLINE SL-V Classic

Products



• Thoroughbred intensifier

• 4100 bar

• 30-200hp

• Built for reliability and performance

• CE, TUV, PED

• Highest quality components

• Stroke control possible

• Easily maintained

High Pressure Pumps – STREAMLINE SL-V Plus

Products



• Large volume pumps

• For multiple tables and cutting heads

• Remote control

• Pneumatically shifted



High Pressure Pumps – STREAMLINE SL-V 150 + 200

Products



• Balancing System for KMT Pumps• Different capacities of pump

together• Adds resilience and security• Each pump can be easily

isolated• Any combination of pumps running• Not suitable for multiple pressures• Gives superb smooth pressure

signal• PLC Control of hydraulic

proportional valves

Stroke Control

Products



• Pure water simplicity

• Light weight for fast cutting

• Normally open and normally closed

• Diamond and Sapphire orifices

• KMT standard 24V valve

• Low maintenance cost

High Pressure Accessories – AQUALINE

Products



• Traditional design

• Years of successful cutting

• Universal fitment

• Replaceable orifices


• Low maintenance cost

High Pressure Accessories – ACTIVE AUTOLINE II

Products



• Natural Diamond

• Laser cut

• Perfectly aligned

• 500 hours guarantee

• Universal fitment

• Industry favourite


High Pressure Accessories – ACTIVE IDE II

Products



Combinations of pumps and cutting heads (I/II)

Products

Orifice size (mm)Pump Capacity 0.10 0.12 0.15 0.17 0.20 0.23 0.25 0.30 0.33 0.35 0.40 0.45 0.50 0.55 0.65

3,800 bar

BL-I 10* 0.8 l/min 2 1 1 0 0 0 0 0 0 0 0 0 0 0 0

BL-I 30 2.3 l/min 7 5 3 3 2 1 1 0 0 0 0 0 0 0 0

BL-I 50 3.8 l/min 12 8 5 4 3 2 2 1 1 1 0 0 0 0 0

JL-I 30 2.3 l/min 7 5 3 3 2 1 1 0 0 0 0 0 0 0 0

JL-I 50 3.8 l/min 11 8 5 4 3 2 2 1 1 1 0 0 0 0 0

SL-V 15* 1.2 l/min 3 2 1 1 1 0 0 0 0 0 0 0 0 0 0

Classic 30 2.3 l/min 7 5 3 3 2 1 1 0 0 0 0 0 0 0 0

Classic 50 3.8 l/min 12 8 5 4 3 2 2 1 1 1 0 0 0 0 0

*for pure water cutting only



Combinations of pumps and cutting heads (II/II)

Products

Orifice size (mm)Pump Capacity 0.10 0.12 0.15 0.17 0.20 0.23 0.25 0.30 0.33 0.35 0.40 0.45 0.50 0.55 0.65

4,100 bar

SL-V 30 2.1 l/min 5 4 3 2 1 1 1 0 0 0 0 0 0 0 0

SL-V 50 3.6 l/min 9 6 4 3 2 2 1 1 1 0 0 0 0 0 0

SL-V 100 7.2 l/min 19 13 9 6 5 4 3 2 2 1 1 0 0 0 0

SL-V 150 9.1 l/min 27 17 12 9 7 5 4 3 2 2 1 1 1 0 0

SL-V 200 13.6 l/min 40 26 18 13 10 8 6 4 4 3 2 2 1 1 1

6,200 bar

PRO-I 60 2.8 l/min 7 4 3 2 1 1 1 0 0 0 0 0 0 0 0

PRO-I 125 5.8 l/min 15 10 6 4 4 3 2 1 1 1 0 0 0 0 0



• Pressure range 500 to 6,200 bar

• Threadless cylinders

• 1.6 litre accumulator

• Colour touch screen

• HP transducer

• Proportional valve

• Live view web connection

• Stroke controllable

Ultra High Pressure Pumps – STREAMLINE PRO-I 60

Products



• All the advantages of 60hp and…

• Twin topworks

• Paired piston pumps

• Independent proportional pressure

• Internal stroke control

• Intentionally out of phase

• Double flow rate

Ultra High Pressure Pumps – STREAMLINE PRO-I 125

Products



• Easy Installation

• Applicable to all single and multiple axis Systems

• Compact design for any application

• Alignment free

• Tool-free & quick connection

• Weep hole indicator

• Orifices interchangeable and fixed

• Angled abrasive inlet

Ultra High Pressure Accessories – ACTIVE PRO Heads

Products



• For pressures up to 6,200 bar

• Durability

• In stock for a quick delivery

• Manufactured by KMT Waterjet

Ultra High Pressure Accessories – PRO Fittings + Pipes

Products



• Self filling for continuous use

• Serves four cutting heads

• Upscalable with abrasive tower

• Warning buzzer and lamp

• 240V single phase powered

• PLC controlled

Abrasive Management Systems – ABRALINE IV

Products



• Lightweight and slimline

• Infinite control of abrasive flow

• 0-10V or 2-20mA speed control

• Shaped exit for smooth flow

• Sealed and rugged construction

Abrasive Management Systems – FEEDLINE V

Products



• Perfectly matched components

• Everything you need in one kit

• Available with IDE, Autolineand Pro

• Single, Double, Triple, Quattro heads

• 15% saving on individual parts

Abrasive Management Systems – AMS IV

Products



• Approved by water authorities

• 750 litres of storage

• 240V powered pre-pump

• Control link to Streamline pump

• Relief valve for constant pressure

• Small footprint

BOOSTERLINE

Products



Example PRO cutting

6,200 bar

Material = Mild Steel Thickness = 30mm

SL-V 60 PRO-I 60

Power 60 hp 60 hp

Pressure 4,100 bar 6,200 bar

Cutting Heads 1 1

Abrasive Consumption 450 g/min 650 g/min

Orifice Size 0.35 mm 0.25 mm

Cutting time for one piece 26.25 min 16.37 min

Cutting cost per piece 8.86 Eur 8.84 Eur

6,200 bar4,100 bar



Output

6,200 bar

ProStandard



Lifetimes

6,200 bar

Plus ProAverage Lifetime @ Average Lifetime @

Qty 3.500 4.137 4.137 5.400 6.000 6.200HP CYLINDER BODY 2 8,000 4,000 8,000 3,500 2,600 2,000PLUNGER, 7/8", CERAMIC 2 12,000 10,000 10,000 6,000 5,000 4,000HP SEAL ASSEMBLY 2 800 500 700 400 200 150HYDRAULIC SEAL "CARTRIDGE" 2 2,500 1,500 2,200 2,000 1,800 1,500LINER HP‐CYLINDER 2 2,500 2,000 2,000 1,500 1,200 1,000SEAL HEAD BODY 2 3,500 2,500 3,200 2,000 1,500 1,200INLET POPPET 2 2,000 1,000 1,500 1,200 900 800

SEAT, SEAL HEAD 2 2,000 1,500 1,500 1,200 400 550SEAT, SEAL HEAD, POPPET SL‐IV 2 2,000 1,500 1,500 1,200 400 550HP SEAL, DUMP VALVE 1 2,000 1,500 1,500 1,000 400 350



Detail

6,200 bar

Machine

14/h

Labour & Admin

15/h

Electric, Abrasive and Water

15/Hour

Running & Maintenance of Pump and Head

10/h

Plus = 54/h

1000 pcs Takes 440 Hours

Cost 23,775 Euro

Machine

16/h

Labour & Admin

15/h

Electric, Abrasive and Water

18/Hour

Running & Maintenance of Pump and Head

14/Hour

PRO = 63/h

Takes 276 Hours

Cost 18,555 Euro

1000 pcs



• Local Support

• 24 Hour Hotline

• No contractors

• High quality engineers

• Multilanguage company

• Training and re-education

• Fast and accurate troubleshooting

Service

Service



Contact:KMT GmbHAuf der Laukert 1161231 Bad Nauheim • GermanyPhone: +49-6032-997-0Fax: +49-6032-997-270E-Mail: [email protected]: www.kmt-waterjet.com

KMT Company presentation

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