Installation Instructions
Original Instructions
Kinetix 5700 DC-bus Link KitsCatalog Numbers
2198-BARCON-55DC200, 2198-BARCON-85DC200, 2198-BARCON-100DC200,
2198-BARCON-165DC200, 2198-BARCON-220DC200, 2198-BARCON-275DC200,
2198-BARCON-440DC200, 2198-KITCON-ENDCAP200
The Kinetix® 5700 DC-bus link kits are used to extend DC-bus
power from drive-to-drive in DC-bus multi-axis configurations.
DC-bus links are rated for 208 A, maximum bus-bar current.
Summary of Changes
DC-bus Link Kit Applications
See the Kinetix 5700 Servo Drives User Manual, publication
2198-UM002, for detailed information on wiring, applying power,
troubleshooting, and integration with Logix 5000™ controllers.
Topic Page
• Added 2198-Dxxx-ERS4 and 2198-Sxxx-ERS4 servo drive catalog
numbers. However, when the Kinetix 5700 inverter catalog number
ends in -ERSx, for example 2198-D057-ERSx, the variable (x)
indicates that the inverter catalog number (by using this example)
can be 2198-D057-ERS3 or 2198-D057-ERS4.
• Updated the DC-bus link maximum bus-bar current.Throughout
Added DC-bus link kit catalog numbers to the table in support of
the Kinetix 5700 regenerative bus supply.
1Added the iTRAK® power supply catalog number (2198-W25K-ER) to
the table.
Corrected the DC-bus end cap catalog number.
DC-bus Link KitCat. No.
Kinetix 5700 Drive Module Type
Kinetix 5700 Drive ModuleCat. No. Description
2198-BARCON-55DC200 Dual-axis inverter • 2198-D006-ERSx•
2198-D012-ERSx• 2198-D020-ERSx• 2198-D032-ERSx DC-bus link, 55 mm,
208 A
2198-BARCON-85DC200 (1)
(1) When two or three 2198-P208 DC-bus supplies are connected in
parallel, one 85 mm DC-bus link is required for each additional
power supply.
Dual-axis inverter 2198-D057-ERSxDC-bus link, 85 mm, 208 A
Single-axis inverter • 2198-S086-ERSx• 2198-S130-ERSx
2198-BARCON-100DC200Single-axis inverter 2198-S160-ERSx
DC-bus link, 100 mm, 208 AiTRAK power supply 2198-W25K-ER
2198-BARCON-165DC200
Regenerative Bus Supply
2198-RP088 DC-bus link, 165 mm, 208 A
2198-BARCON-275DC200 2198-RP200 DC-bus link, 275 mm, 208 A
2198-BARCON-440DC200 • 2198-RP263• 2198-RP312 DC-bus link, 440
mm, 208 A
2198-BARCON-220DC200 Single-axis inverter • 2198-S263-ERSx•
2198-S312-ERSx DC-bus link, 220 mm, 208 A
2198-KITCON-ENDCAP200 DC-bus supply
• 2198-P031• 2198-P070• 2198-P141• 2198-P208
• 2198-RP088• 2198-RP200• 2198-RP263• 2198-RP312
DC-bus end caps, 208 A
http://literature.rockwellautomation.com/idc/groups/literature/documents/um/2198-um002_-en-p.pdf
Install the DC-bus Links
The DC-bus connection system is comprised of two components:
• DC-bus links that are inserted between drive modules to extend
the DC bus from drive to drive
• DC-bus end caps that are inserted into the first and last
drive modules to cover the exposed DC-bus connector on both ends of
the bus
This example configuration illustrates the shared DC-bus
connection system and consists of one 2198-P208 DC-bus power
supply, one 2198-S160-ERSx single-axis inverter, one 2198-S086-ERSx
single-axis inverter, and one 2198-D006-ERSx dual-axis
inverter.
(1) DC-bus links latch on both sides when inserted into the
DC-bus connectors. To remove the DC-bus link, verify that there is
no bus voltage present, depress both sets of upper pivots to
unlatch the lower pivots, and hold the DC-bus link firmly while
pulling upward.
ATTENTION: To avoid hazard of electrical shock, perform all
mounting and wiring of the Kinetix 5700 drives and DC-bus link kits
before applying power. Once power is applied, connector terminals
can have voltage present even when not in use.
IMPORTANT When the shared-bus connection system is used, the
zero-stack tab and cutout must be engaged between adjacent drive
modules.
Kinetix 5700 Drive System
End Caps (2)DC-bus Link, 85 mm
Zero-stack Taband Cutout Engaged
DC-bus Link Latch Example (1)
DC-bus Link, 55 mmDC-bus Link, 100 mm(seated)
DC power supply is mountedleftmost followed by drive
with largest amp rating.
Latch
Align the DC-bus linklower pivots with the
latches and push downward until they latch.
Upper Pivot
Lower Pivot
Dual-axis Inverter, 55 mm
Single-axis Inverter, 85 mmSingle-axis Inverter, 100 mm
DC-bus Power Supply
DC Link Latched
Publication 2198-IN007C-EN-P - October 2018 Supersedes
Publication 2198-IN007B-EN-P - May 2018 Copyright © 2018 Rockwell
Automation, Inc. All rights reserved. Printed in the U.S.A.
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Allen-Bradley, iTRAK, Kinetix, Logix 5000, Rockwell Automation,
and Rockwell Software are trademarks of Rockwell Automation,
Inc.Trademarks not belonging to Rockwell Automation are property of
their respective companies.
Rockwell Automation maintains current product environmental
information on its website at
http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.
http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page
Kinetix 5700 DC-bus Link KitsDC-bus Link Kit ApplicationsInstall
the DC-bus Links
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