KINEMATICS OF MECHANISMS - AUTHORauthor.uthm.edu.my/uthm/www/content/lessons/4875/Lecture Module 1... · KINEMATICS OF MECHANISMS (BDC 4043) ... Catia () ... Kinematic chain Inversion

KINEMATICS OF MECHANISMSKINEMATICS OF MECHANISMS(BDC 4043)

Lecture Module 1: Introduction to Mechanisms and Kinematics

Waluyo Adi SiswantoUniversiti Tun Hussein Onn Malaysia

This module is licensed under a Creative Commons Attribution 3.0 License.

http://creativecommons.org/licenses/by/3.0/

http://creativecommons.org/licenses/by/3.0/

INTRODUCTIONINTRODUCTION

Lecture Module 1 BDC4043 3

Course Objectives

This course is designed to introduce the concept and techniques motion machine.

The concept and techniques will help the students to integrate aspects of the theory in the study kinematics mechanisms with practical application.


Learning Outcomes

➢ explain the shift, velocity and acceleration of various mechanism components during movement (A3, LO4)

➢ construct the mechanism based on movement components that are likely to occur in the system (C5, LO1)

➢ reproduce a graphical and analytical for cam movement (P3, LO3)

➢ analyze the characteristics of various types of gear; spur gear, helix gear, oblique gear and worm gear (C4, LO1)

At the end of this course, the students will be able to:


References

1. Ballaney, P. L. (2003) Theory of Machines and Mechanisms, Delhi: Khanna Publishers. Call Number TJ145 .B35.

2. Uicker J.J. Gordon R.P. J.E.Shigley, (2003) Theory of Machines and Mechanisms, 3rd Edition, New York: Oxford University. Call Number TJ145 .U43.

3. D.H.Myszka, (2005) Machines and Mechanisms: Applied Kinematics Analysis, Pearson. Call Number TJ175 .M97.

4. Robert L Mott, (2006) Machine Elements in Mechanical Design 4th ed, Pearson. Call Number TJ230 .M67.

5. Rattan, S.S., (2009) Theory of Machines, 3rd edition, Tata Mc Graw Hill, New Delhi. Call Number TJ170 .R37.


Software

1. Working Model 2D (http://www.design-simulation.com/WM2D/index.php)2. SymWise 4D (http://www.design-simulation.com/SimWise4D/index.php) 2. Universal Mechanism (http://www.universalmechanism.com)3. Adams (http://www.mscsoftware.com/product/adams)4. SAM (http://www.artas.nl/en)4. Impact (http://www.impact-fem.org)5. SMath (http://en.smath.info)6. SolidWorks (http://www.solidworks.com)7. Catia (http://www.3ds.com)8. Software Integration (http://www.softintegration.com)

http://www.design-simulation.com/WM2D/index.php

http://www.design-simulation.com/SimWise4D/index.php

http://www.universalmechanism.com/

http://www.mscsoftware.com/product/adams

http://www.artas.nl/en

http://www.impact-fem.org/

http://en.smath.info/forum/yaf_postst716_Graph-animation.aspx

http://www.solidworks.com/sw/products/simulation/motion-analysis.htm

http://www.3ds.com/products/catia/portfolio/catia-version-6/v6-portfolio/d/digital-product-experience/s/catia-systems-engineering/p/mechanism-simulation/?cHash=09fba3a67520f18c48f897dc843c96d7

http://www.softintegration.com/products/toolkit/mechanism/


Course Delivery

LecturingExplaining theories, methods and understanding related to the topics.

TutoringDiscussing sample problems related to the topics


Assessment Scheme

Students attendance * Quiz /Assignment (10%) Project (10%) Test (T1: 15% T2: 15%) Final Examination (50%)

* Attendance must not less than 80%


Part 1 (7 weeks)

1) Introduction to mechanisms and Kinematics

2) Basic Principles of Movements 3) Analysis of Position and Displacement4) Analysis of Velocity


Part 2 (7 weeks)

5) Analysis of Acceleration6) Links7) Cams8) Gears


Time schedules


LECTURE LECTURE CONTENTSCONTENTS


➔ Mechanism➔ Kinematics➔ Mechanism Terminology➔ Kinematics Diagram➔ Kinematics Inversion➔ Four-Bar➔ Slide Link -Crank


Mechanism, Kinematics

MachinesMachines are devices used to alter, transmit and direct forces to accomplisha specific objective.

A mechanismmechanism is the mechanical portion of a machine that has the function Of transferring motion and forces from a power source to an output. So, the mechanism is the hearth of a machine.

KinematicsKinematics deals with the way thins move.It is the study of the geometry of motion. Kinematic analysis involves determinationof position, displacement, rotation, speed, velocity and acceleration.


Mechanism terminology

MechanismsMechanisms consist of connecting parts with the objective of producing desired motion.

A linkagelinkage is a mechanism where all parts are connected together to form a closed chain.LinksLinks are individual parts of mechanism. They are considered as rigid bodies. A rigidBody, hypothetically, does not change shape during motion.

One part is designated as the frameframe because it served as the frame or reference for themotion of all other parts.

A jointjoint is a movable connection between links and allows relative motion between links.There are two types of joints: primary jointsprimary joints (full joints) and higher-order jointshigher-order joints (half joints).

There are two primary joints. The revolute jointrevolute joint (pin or hinge joint). It allows pure rotationbetween the two links that it connects. The sliding joint sliding joint (piston or prism joint). It allows linearsliding between the links that it connects.

There are two higher-order joints: CamCam and GearGear. A cam joint allows both rotational and sliding between the two links that it connects. A gear connection allows rotation and sliding between two gears as their teeth mesh.


Simple linkSimple link is a rigid body that contains only two joints, which connect it to other links.A crankcrank is a simple link that is able to complete a full rotation about a fixed center.A rockerrocker is a simple link that oscillates through an angle, reversing its direction atcertain intervals.

A complex linkcomplex link is a rigid body that contains more than two joints

A point of interest point of interest is a point on a link where the motion is of special interest. Once thekinematic analysis is performed, the displacement, velocity and acceleration of that pointare determined.


Kinematics DiagramComponent Typical form Representation

Simple link

Simple link(with point of interest)

Complex link

Pin joint

Scanned pictures taken from “Machines and Mechanisms Applied Kinematic Analysis (3ed) by David H. Myszka



Slider joint

Cam joint

Gear joint




Eccentric crank

Pin in a slot joint



Kinematic InversionEvery mechanismmechanism has a fixed link called a frame. Until the frame link has been chosen, a connected set of links is called a kinematic chainkinematic chain.

When different links are chosen as the frame for a given kinematic chain, the relativemotions between the various links are not altered, but their absolute motion motionsmay be changed drastically. The process of choosing different links of a chain for the frame is known asKinematic inversionKinematic inversion.

Kinematic chain Inversion 1 Inversion 2 Inversion 3 Inversion 4


Basic Mechanism

Most mechanisms have basic mechanism motion from:

➢ Four-bar mechanism➢ Crank-slider mechanism


Four-bar mechanismGrashof criterion

The simplest and the most common linkage is the four-bar linkage.It is a combination of four links four links, one being designated as the frameframe.

Grashof Grashof 's criterion:

slpq

= length of the shortest link= length of the longest link= length one of the intermediate links= length of the other intermediate links

s + l ≤ p + q

A mechanism has at least one revolving link if

The three non-fixed links will merely rock if:

s + l > p + q

frame

coupler


Four-bar mechanismGrashof case 1 : Double Crank

Case Criterion Shortest link Category1 frame DOUBLE CRANKs + l < p + q

Picture taken from http://gtrebaol.free.fr/doc/flash/four_bar/doc/


Four-bar mechanismGrashof case 2 : Crank - Rocker

Case Criterion Shortest link Category2 side CRANK - ROCKERs + l < p + q



Four-bar mechanismGrashof case 3 : Double Rocker

Case Criterion Shortest link Category3 coupler DOUBLE ROCKERs + l < p + q



Four-bar mechanismGrashof case 4 : Change Point

Case Criterion Shortest link Category4 any CHANGE POINTs + l = p + q



Four-bar mechanismGrashof case 5 – Triple Rocker

Case Criterion Shortest link Category5 any TRIPLE ROCKERs + l > p + q



Example 1-1

A nose wheel for a small aircraft.

> Simplify the mechanism using Kinematic diagram > Classify the motion of this four-bar Mechanism based on Grashof's criterion

> Do the simulation of the mechanism. (Use Impact)



s + l < p + q

s=12 l=32 p=30 q=26

CRANK - ROCKER


Simulate in Impact ! Verify that the mechanism is crank-rocker


Example 1-2

Design mechanism : Case 1 to Case 5Then do the simulation in Impact


Crank-slider mechanism

O

Crank-slider is also four-bar mechanism


KINEMATICS OF MECHANISMS - AUTHORauthor.uthm.edu.my/uthm/www/content/lessons/4875/Lecture Module 1... · KINEMATICS OF MECHANISMS (BDC 4043) ... Catia () ... Kinematic chain Inversion

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