KeyTec Suzhou (China) presentation KeyTec China.pdf · Suzhou KeyTec PC presentation Suzhou KeyTec Precision Components Co. Ltd. (China) ... APQP DFM Tool Design ...

KeyTec Suzhou (China) presentation

Our company

Suzhou KeyTec PC presentation

Suzhou KeyTec Precision Components Co. Ltd. (China)

Established WOFE in 2000

Total investment 18M$

Fully equiped Toolshop

Metal & Plastic & Decoration

Components & Full Assembly

27000m2 floor space

ISO 14001 certified (2002)

TS 16949 certified (2004)

ISO 13485 certified (2012)

25 M€ Sales (2013)

Bird’s eye view of our facility


Our capacities


Production Process

Molding Stamping

Plating

Assembly

Customer delivery (components or systems)

Manufacturing process

DesignNew Tool

build

Gages, jigs, aids

Spare parts, maintenanc

e

Painting/ decorating

Precision Stamping


Floor Space: 1600m2

Presses: 14 (Kaiser, Seyi, Micron)

Tonnage: 25T-400T

High Speed (800SPM)

Deep Drawing

Deburring & Cleaning

Ultra Sonic Cleaning

Auto Bending & Assy

Injection Molding


Machines: 40 (Arburg, Demag, Engel)

Insert Molding (Metal + Plastic)

Clean room Molding

Electric molding

Tonnage: 15-650T

2K (2shot) molding

Floor space: 2500m2

Painting


Floor Space: 1000m2

1 Automatic spindle line

2 Manual stations

1 Water-based robot painting line

CO2 Snow, Ionized and Plasma cleaning

integrated in robot line

Surface treatments for decoration


Laser Etching

Silk screen Printing

Pad (tampon) Printing

Painting

Plating (outsourced to partner)

Metal PVD on plastic

Assembly


Area: 3000m2

Laser Welding

Ultra-sonic Welding

Adhesive Bonding

Solder-Wave Assy

Manual assembly

High-class Clean Room (class 100K-1K)

Additional 1000m2 dedicated to LCD-BL/TP Assembly

Tooling


World-Class Tooling Center established in 2004

Die/Mold DFM + Development

Spare parts + New Die and Mold manufacturing

Latest investment: Agie Charmilles CUT3000 (2) with

1.5 U and 3D cutting

Technology roadmap


Water Based Robot Painting

High Precision Wire cutting ( 1.5 micron and 3D cutting)

Burr Free Tooling Design

Reel to Reel Stamping and Over Molding

High Speed Stamping

Round Table Over (Insert) molding

Ultra clean oil-free stamping

Ultra clean molding (plasma, CO2 snow)

Vacuum metalization

Quality assurance


ISO 9000 (since 2001)

ISO 14001 (since 2002)

TS 16949 (since 2005)

ISO 13485 (TüV, since 2012)

APQP/PPAP

FMEA & MSA/SPC/G-RR

Supplier Quality Assessment (SQA)

8D Action, Continuous Improvement, Training

Conform to ROHS, REACH Registration

Our quality system


ISO 13485 TS 16949 ISO 14001

Our quality system


Quality Manual

Procedure

Work Instruction

Data Forms

APQP

PPAP

SPC

FMEA

MSA

Customer’sRequirement

“KeyTec-inside”


“KeyTec-inside”


http://hicars.org/wp-content/uploads/2009/07/Peugeot-Logo.jpg

http://hicars.org/wp-content/uploads/2009/07/Peugeot-Logo.jpg

Special metal parts


Ultra-Thin LCD

Frames (0.1mm)

Thick bus bars

(3.0mm)

Special plastic parts


Over moulding

mounting bracket

Battery Terminal Cover

2K Moulding

Aperture (2mm)

Special decorative parts


Spherical Cover

for Vacuum CleanerAutomotive

Special automotive parts


Fuel System

Hybrid

Electric

Vehicle

Battery

Automotive lighting


Metal Caps H3 Cable

Automotive insert-molding


Brake Sensor

Carrier Coda connector

Airbag

Ignitor Body

SAFETY PARTS

Automotive decorative parts


Main Process:

Molding

Painting

Printing

Laser etching

Complete submodule


Simultaneous 45 Metal & Plastic Components

APQP

DFM

Tool Design

Tool build

Project mgmt

SQA and SQM

PPAP

39 Mold tools

6 Dies

LCD TV Backlight & Touchpanel


Components:

Cover Bottom

Cover Driver

Lamprails

Guide Panels

Cleaning

Cleanroom assembly

Class 100

Functional test

End product

Professional product: Gas controller


Valve for USA water heater

Metal parts

Bobbin winding

Welding

Glueing

Testing

CADCAM mouse housing


Metal & Plastic parts

Soft touch painting

Laser Etching and Printing

Heat Staking and Assembly

Complete Module

Choice of 3 different processes for the lens:

Mold →Paint → Print → Laser etch → UV paint

Mold →Silk Screen Print

2K molding

Professional end product


Plastic

Connectors

Printing

PCB surface mounting

Assembly & Testing

End Product

Metal evaporation on plastic


Mold → CO2 cleaning → (base coat paint)

→ PVD (Physical Vacuum Deposition) →(top coat paint)

high gloss

moldingPVD Plating Print & topcoat

Cosmetic dashboard modules


Painted & printed

steering wheel

control panelGPS Display

Control Panel

GPS faceplate in


Chrysler Sebring

and in……

Ferrari California

The end

THANK YOU


KeyTec Suzhou (China) presentation KeyTec China.pdf · Suzhou KeyTec PC presentation Suzhou KeyTec Precision Components Co. Ltd. (China) ... APQP DFM Tool Design ...

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