KEPITAL Introduction · 2018-08-13 · accuracy or completeness thereof, or any other nature regarding designs, products, or information may be used without infringing the intellectual

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KEPITAL Introduction

Aug 2013 / KEP EUROPE GMBH

Standard Grades

• Extrusion • Injection Molding MFI (3, 6, 9, 13, 27, 48)

Filled & Reinforced

Impact Modified

Antistatic & Conductive

KEPITAL Grades

Specialty Grades

Weather Resistance

Friction & Wear Resistance

KEPITAL Portfolio

KEPITAL Nomenclature

F ⓐⓐ - ⓑⓑ ⓐⓐ – From 10 to 40 (high viscosity to low viscosity)

ⓑⓑ – 03 : Mold released (universal)

33 : Slightly improved toughness

51 : UV stabilization for exterior, BK color

52 : UV stabilization for interior, Nat color Flow index Characteristics

ⒸⒸ ⓐⓐ ⓓⓓ ⒸⒸ – FG : Glass fiber

FB : Glass bead

TC : Talcum

ⓓⓓ – 03 : Mold released

33 : Improved toughness

51 : UV stabilization for exterior, BK color

52 : UV stabilization for interior, Nat color

Filler Flow index Filler content

ⒺⒺ - ⓕ ⓖ ⓗ ⒺⒺ – TE : Impact modifier

FA : Carbon fiber

ET : Carbon black

FR : Hot diesel resistance

ⓕ - First digit of Flow index

ⓖ – Lower value means lower content. Special Filler or additive

Additional information

Flow index Filler content index or 0(Exception)

High viscosity grades (MI: 3) F10-02: Standard with high viscosity F10-03H: High stiffness Medium-high viscosity grade(MI: 6) F15-33: good toughness with impact resistance additives Medium viscosity grade (MI: 9) F20-03: Improved thermal stability F20-33: Improved toughness Medium-low viscosity grade (MI: 13) F25-03H: High stiffness Low viscosity grade (MI: 27) F30-03: Improved thermal stability Ultra-low viscosity grade (MI: 52) F40-03: maximum fluidity

KEPITAL Standard Grades

0.0

200.0

400.0

600.0

800.0

1000.0

1200.0

F10-02 F20-03 F30-03 F40-03Flo

w length

(mm

)

Resin Temp. Tool Temp. Injection pressure

Thickness

200 ℃ 80 ℃ 600 kgf/cm2 2 mm

Characteristics:

High mechanical strength like homo-polymer with

thermal & chemical stability of co-polymer.

Applications:

Conveyor belt, Door handle, Window carrier plate,

Gear, Stabilizer bar link, etc.

58

60

62

64

66

68

70

Copolymer F10-03H Homopolymer

Te

nsil

e s

tren

gth

at

yie

ld(M

Pa

)

Fuel pump module

KEPITAL Standard Grades

High strength Grade

Filled & Reinforced grades

Other Glass fillers

Carbon fiber

Whisker

Talcum

Characteristics:

Higher mechanical strength

Higher dimensional stability

Application:

Gear, Fuel pump, Washing M/C etc.

FB2025, FB2030, MF3025E

FA-20, FA-30

FT2020

TC3010, TC3020

KEPITAL Specialty Grades

Glass fiber FG1003, FG1025, FG2025K, FG2015, FG2020, FG2025, FG2030

Filled & Reinforced grades

KEPITAL Specialty Grades

High

Low

Low Dimension Stability High

FC

FG

MF

FB

FT

TC

Stre

ngth

Impact absorption mechanism

KEPITAL TE-21

TE-22, TE-22S

TE-23, TE-23S

TE-24

TE-25

TE-24S

FU2020R

Characteristics:

Various range of impact properties

Improved mold deposit

Applications:

Bearing, Clip etc.

Impact modified grades

KEPITAL Specialty Grades

0

0.1

0.2

0.3

0.4

0.5

0

2

4

6

8

10

12

TX-11H TX-21 TX-31 Standard Grade

Specific wear loss

Dynamic coefficient

99% down

Load

POM (Rotate)

Steel or POM (Fixed)

Top surface

Area 2㎠

Friction & wear resistance

KEPITAL Specialty Grades

102 105 106 109 1010 1013 1014 1016

Conductive Static Dissipative Anti-static Insulated

Properties Unit ET-20A FA-20 ED-10 F25-63 F20-03

Tensile Strength MPa 52 100 43 63 65

Tensile Elongation % 8 2 90 31 35

Charpy Impact (Notched) KJ/m2 5.5 40 16 5.8 6.5

ED-10 F25-63 F20-03 ET-20A

FA-20

Conductive grades

KEPITAL Specialty Grades

-100 0 100 200 300 400 500 600 700 800 900 1000 1100

0.0

0.5

1.0

1.5

2.0

2.5

3.0

Gray Scale : 4.0

(after 1,000Hr Test)

E

*

Test Time (Hr)

Weathering Test (SAE J1885)

-200 0 200 400 600 800 1000 1200 1400 1600 1800 2000

0.0

0.5

1.0

1.5

2.0

2.5

3.0

E

*

Test Time (Hr)

Weathering Test (SAE J1960)

Gray Scale : 4.0

(after 1,800Hr Test)

F20-52 F20-51 Interior method(SAE J2412) Exterior method(SAE J2527)

Weathering resistance

KEPITAL Specialty Grades

Characteristics:

Excellent weather resistance

Balanced mechanical properties

Applications:

Interior part-Push button, webbing guide etc.

KEPITAL F20-52 – Automotive interior part

KEPITAL F20-51 – Automotive exterior part

Properties are subject to change with a new knowledge and development Although the information and recommendations set forth herein are presented in good faith and believed to be correct, we recommend that persons receiving information must make their own determination as to its suitability to their purposes prior to use. The information is based on natural colored products only through relevant test methods and conditions. It is the obligation of the customer to determine whether a particular material and part design is suitable for a particular application. The customer is responsible for evaluating the performance of all parts containing plastics prior to their commercialization. KOREA ENGINEERING PLASTICS CO., LTD. and KEP Europe GmbH assume no warranty or liability of, express or imply, as to the accuracy or completeness thereof, or any other nature regarding designs, products, or information may be used without infringing the intellectual property rights of others. Further, the data furnished by KEP are not intent to replace any testing required to determine a suitability of any application and set a specification limit for design.

KEP Europe GmbH Rheingaustraße 190-196 D-65203 Wiesbaden

Phone Fax

+49 (0) 611 – 962 – 7381 +49 (0) 611 – 962 – 9132

E-Mail Web

[email protected] [email protected] www.kepital.com