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KEMPPI K5 WELDING EQUIPMENT KempArc Pulse 350 AUTOMATED QUALITY AND PRODUCTIVITY 11.07.2018
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KempArc Pulse 350 - Kemppi · PULSED MIG/MAG WELDING AUTOMATION SYSTEM KempArc Pulse 350 is a modular pulsed ... different robotic control ... the robot arm or integrated with any

Jun 20, 2018

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Page 1: KempArc Pulse 350 - Kemppi · PULSED MIG/MAG WELDING AUTOMATION SYSTEM KempArc Pulse 350 is a modular pulsed ... different robotic control ... the robot arm or integrated with any

KEMPPI K5 WELDING EQUIPMENT

KempArc Pulse 350AUTOMATED QUALITY AND PRODUCTIVITY

11.0

7.20

18

Page 2: KempArc Pulse 350 - Kemppi · PULSED MIG/MAG WELDING AUTOMATION SYSTEM KempArc Pulse 350 is a modular pulsed ... different robotic control ... the robot arm or integrated with any

KempArc Pulse 350

PULSED MIG/MAG WELDING AUTOMATION SYSTEM

KempArc Pulse 350 is a modular pulsed MIG/MAG welding automation system that offers productivity, flexibility, and much more. Bycombining the reliable and consistent weld quality of robotic welding with KempArc Pulse 350’s excellent arc characteristics and fast

communication with all common fieldbus protocols, you are able to boost your production to a whole new level. In addition, you are ableto unlock the full potential of Kemppi Wise welding processes for automated welding. They offer additional productivity boost in thinsheet as well as heavy duty applications. KempArc Pulse 350 is available both in analogue and digital models for integration with

different robotic control systems.

KEY APPLICATIONS

THIN SHEETFABRICATION

YELLOW GOODS STEEL STRUCTURES

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Page 3: KempArc Pulse 350 - Kemppi · PULSED MIG/MAG WELDING AUTOMATION SYSTEM KempArc Pulse 350 is a modular pulsed ... different robotic control ... the robot arm or integrated with any

KEY BENEFITS

REDUCED HEAT INPUTOF PULSED MIG

Results in less distortion andbetter weld quality

SAVINGS IN TIME

Additional increases in weldingspeed with the Kemppi

WiseFusion welding function

BENEFITS

• Robot interface integrated in the power source

• Compatible with Kemppi Wise welding functions and processes

• Fast fieldbus-based communication guarantees integration with all common robot brands

• Available in digital and analogue models for varied integration possibilities

• Compact and lightweight wire drive mechanism

• Remote control options bring flexibility

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Page 4: KempArc Pulse 350 - Kemppi · PULSED MIG/MAG WELDING AUTOMATION SYSTEM KempArc Pulse 350 is a modular pulsed ... different robotic control ... the robot arm or integrated with any

BENEFITS

PRODUCTIVE QUALITY WELDING

KempArc Pulse 350's fieldbus-based communication allows fast communicationbetween the robot control system and welding equipment. This increases theproductivity of automated welding, where the number of welds can reachthousands per day. Combine this with excellent arc characteristics, and you canbe sure to reach high quality welds with minimum downtime.

FLEXIBLE REMOTE CONTROL OPTIONS

KempArc Pulse can be equipped with the KF 62 remote control panel or theKempArc Browser software for remote adjustment. With these accessories, thewelding parameter values can be changed with an easy-to-use handheld device,and you are free to position the power sources in a space-efficient way.

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Page 5: KempArc Pulse 350 - Kemppi · PULSED MIG/MAG WELDING AUTOMATION SYSTEM KempArc Pulse 350 is a modular pulsed ... different robotic control ... the robot arm or integrated with any

WHAT'S IN THE SYSTEM - EQUIPMENT

KempArc Pulse 350 Powersource

350 A power source for pulsed MIG/MAGwelding automation systems compatible withKemppi Wise welding functions. Available indigital and analogue models for integration

with different robotic control systems.

KempCool 10

Cooling unit suitable for use with KemppiKempArc welding equipment. KempCool 10performs 1 kW of cooling power with a three

liter tank that can be filled with 20%-40%ethanol/water mixture, or any other suitable

antifreeze agent.

DT400 Wire feeder

Right-hand side wire feeder for automatedwelding with a reliable 4-roll wire feeding

mechanism and full metal feed rolls. DT400can be mounted on the back of the robot armor integrated with any mechanized welding

system. Euro connection.

Fanuc 100iC / DT 400

Wire feeder bracket suitable with DT 400 wirefeeder for KempArc welding automation

systems.

Earth return cable 5 m, 70 mm² Interconnection cable 5 m

Ethernet

Fieldbus card

PM502

The PM502 is a 4-wheel transport unitsuitable for FastMig M and the FastMig X

series, as well as KempArc.

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Page 6: KempArc Pulse 350 - Kemppi · PULSED MIG/MAG WELDING AUTOMATION SYSTEM KempArc Pulse 350 is a modular pulsed ... different robotic control ... the robot arm or integrated with any

WHAT'S IN THE SYSTEM - SOFTWARE

WiseFusion-A

Kemppi Wise welding function for automatedwelding.

WisePenetration-A

Kemppi Wise welding function for automatedwelding.

WiseRoot-A

Kemppi Wise welding process for automatedwelding.

WiseThin-A

Kemppi Wise welding process for automatedwelding.

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Page 7: KempArc Pulse 350 - Kemppi · PULSED MIG/MAG WELDING AUTOMATION SYSTEM KempArc Pulse 350 is a modular pulsed ... different robotic control ... the robot arm or integrated with any

ALTERNATIVE - EQUIPMENT AND SOFTWARE

KempArc SYN 500

Synergic MIG/MAG welding automationsystem, especially well-suited for cost-effective retrofit cases and heavy duty

applications. KempArc SYN 500 is availablein digital and analogue models for integration

with different robotic control systems.

KempArc Pulse 450 Powersource

450 A power source for pulsed MIG/MAGwelding automation systems compatible withKemppi Wise welding functions. Available indigital and analogue models for integration

with different robotic control systems.

Interconnection cable, watercooled 10 m (KempArc)

Interconnection cable, watercooled 5 m (KempArc)

DT400L Wire feeder

Left-hand side wire feeder for automatedwelding with a reliable 4-roll wire feeding

mechanism and full metal feed rolls. DT400Lcan be mounted on the back of the robot armor integrated with any mechanized welding

system. Euro connection.

DT410 Wire feeder

Wire feeder for automated welding designedspecifically for hollow wrist welding robots.

Compact and lightweight DT410 has areliable 4-roll wire feeding mechanism andfull metal feed rolls. Power pin connection.

Fanuc 100iC / DT 410 / DT400L

Wire feeder bracket suitable with DT 410 andDT 400L wire feeders for KempArc welding

automation systems.

Interconnection cable, 70-5-WHDIX, Zipper

Interconnection cable, 70-5-GHDIX, Zipper

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Page 8: KempArc Pulse 350 - Kemppi · PULSED MIG/MAG WELDING AUTOMATION SYSTEM KempArc Pulse 350 is a modular pulsed ... different robotic control ... the robot arm or integrated with any

Interconnection cable, gascooled 10 m

Interconnection cable, 70-5-GH/ DT 410

Interconnection cable,70-10-WH DIX, Zipper

Interconnection cable,70-10-GH / DT 410

Interconnection cable,70-10-GH DIX, Zipper

Cable clamps, ball-joint

Cable clamps, jointless Earth return cable 10 m, 70mm²

Interbus S, copper

Fieldbus card

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Page 9: KempArc Pulse 350 - Kemppi · PULSED MIG/MAG WELDING AUTOMATION SYSTEM KempArc Pulse 350 is a modular pulsed ... different robotic control ... the robot arm or integrated with any

Interbus S, optical

Fieldbus card

Can Open

Fieldbus card

Profibus

Fieldbus card

Profinet

Fieldbus card

Kuka KR 125/3

Wire feeder bracket

Kuka KR5HW

Wire feeder bracket

ABB IRB 1600

Wire feeder bracket

ABB IRB 1600ID

Wire feeder bracket

ABB IRB 2400L

Wire feeder bracket

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Page 10: KempArc Pulse 350 - Kemppi · PULSED MIG/MAG WELDING AUTOMATION SYSTEM KempArc Pulse 350 is a modular pulsed ... different robotic control ... the robot arm or integrated with any

Motoman EA 1400

Wire feeder bracket

Motoman EA 1900

Wire feeder bracket

DeviceNet

Fieldbus card

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Page 11: KempArc Pulse 350 - Kemppi · PULSED MIG/MAG WELDING AUTOMATION SYSTEM KempArc Pulse 350 is a modular pulsed ... different robotic control ... the robot arm or integrated with any

TECHNICAL SPECIFICATIONS

KempArc Pulse 350

Product code 6200350/6200350AN

Connection voltage 3~ 50/60 Hz 400 V -15...+20%

Fuse (delayed) 25 A

Minimum generator power 35 kVA

Welding range 10 ... 50 V

Open circuit voltage 50 V

Rated power 80% ED 16,0 kVA

Rated power 100% ED 15,3 kVA

Idle power (no load power) 100 W

Efficiency 88 %

Power factor 0,85

Voltage supply for auxiliary devices 50 V / 100 W

Auxiliary device supply fuse (X14, X15) 6, 3 A delayed

Voltage supply for the cooling device 24 VDC / 50 W

Max. output current 350 A (80 %)

Operating temperature range -20 ... +40 °C

External dimensions LxWxH 590 × 230 × 430 mm

Weight (no accessories) 36 kg

Degree of protection IP23S

EMC class A

Storage temperature range -40 ... +60 °C

KempCool 10

Product code 6208100

Connection voltage 3~ 50/60 Hz 400 V -15...+20%

Rated power 250 W (100 %)

Rated power 100% ED 250 W

Cooling liquid 20 - 40% Monopropylenglycol - water

Max. pressure at output 0,4 MPa

Operating temperature range -20 ... +40 °C

External dimensions LxWxH 570 × 230 × 280 mm

Weight (no accessories) 11 kg

Degree of protection IP23S

EMC class A

Cooler tank volume 3 l

Cooling power 1 kW

Storage temperature range -40 ... +60 °C

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Page 12: KempArc Pulse 350 - Kemppi · PULSED MIG/MAG WELDING AUTOMATION SYSTEM KempArc Pulse 350 is a modular pulsed ... different robotic control ... the robot arm or integrated with any

DT400 Wire feeder

Product code 6203400

Filler wire sizes (Fe solid) 0.6…1.6 mm

EMC class A

Fanuc 100iC / DT 400

Product code W003367

Connection voltage 1~ 50/60 Hz 50 VDC

Wire feed mechanism 4-roll (DT04)

Wire feed speed adjustment 0…25 m/min

Rated power 100% ED 100 W

Gun connection Euro

Filler wire sizes (Fe cored) 0.8…1.6 mm

Filler wire sizes (Ss) 0.6 …1.6 mm

Filler wire sizes (Al) 1.0…1.6 mm

Max. output current 600 A (80 %)

Operating temperature range -20 ... +40 °C

External dimensions LxWxH 269 × 175 × 169 mm

Weight (no accessories) 4.5 kg

Degree of protection IP23S

Storage temperature range -40 ... +60 °C

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WWW.KEMPPI.COM

Kemppi is the pioneering company within the welding industry. It isour role to develop solutions that make you win business.Headquartered in Lahti, Finland, Kemppi employs over 600 weldingexperts in 13 countries and has a revenue of more than 110 MEUR.Our offering includes welding solutions - intelligent equipment, weldingmanagement software and expert services - for both demandingindustrial applications and ready-to-weld needs. Local expertise isavailable via our global partner network covering over 60 countries.