Top Banner
KEI WIRES & CABLES 92 MAIN PLANT 1 ROD BREAK DOWN 3 7 3 2 FINE WIRE DRAWING MACHINE 5 6 3 MEDIUM WIRE DRAWING MACHINE 1 8 2 4 8/16 LINE MULTIWIRE DRAWING MACHINE (NIEHOFF) 1 5 ANNEALING FURNACE 1 1 3 6 TINNING MACHINE 2 7 7 BOBBIN TUBULAR STRANDING 2 2 1 8 BUNCHING MACHINE 1 5 5 9 HIGH SPEED BUNCHING MACHINE(NIEHOFF) 1 3 2 10 STRANDING MACHINE 3 4 1 11 EXTRUDER 175 MM 1 150 MM 1 2 120 MM 1 4 2 100 MM 1 2 1 90 MM 1 80MM 2 3 65 MM 2 8 1 60 MM 1 1 EXTRUDER WITH INK JET PRINTER 1 4 12 90 MM C.V. EXTRUSION LINE 1 13 90+120MM DUAL EXTRUSION CCV LINE 1 14 60+120MM COMPLETE DUAL EXTRUSION LINE FOR BI-COLOR 1 1 15 60MM CV LINE 1 16 CCV LINE 1 1 17 RUBBER EXTRUDER 2 List of Plant & Machinery for Cables & Wires SR. DESCRIPTION CHOPANKI UNIT BHIWADI UNIT SILVASSA UNIT NO. (Nos.) (Nos.) (Nos.)
77

KEI Profile - Tech

Apr 21, 2015

Download

Documents

Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: KEI Profile - Tech

KEI WIRES & CABLES

92

MAIN PLANT

1 ROD BREAK DOWN 3 7 3

2 FINE WIRE DRAWING MACHINE — 5 6

3 MEDIUM WIRE DRAWING MACHINE 1 8 2

4 8/16 LINE MULTIWIRE DRAWING MACHINE (NIEHOFF) — — 1

5 ANNEALING FURNACE 1 1 3

6 TINNING MACHINE — 2 —

7 7 BOBBIN TUBULAR STRANDING 2 2 1

8 BUNCHING MACHINE 1 5 5

9 HIGH SPEED BUNCHING MACHINE(NIEHOFF) 1 3 2

10 STRANDING MACHINE 3 4 1

11 EXTRUDER

175 MM 1 — —

150 MM 1 2 —

120 MM 1 4 2

100 MM 1 2 1

90 MM — 1 —

80MM — 2 3

65 MM 2 8 1

60 MM — 1 1

EXTRUDER WITH INK JET PRINTER — 1 4

12 90 MM C.V. EXTRUSION LINE — 1 —

13 90+120MM DUAL EXTRUSION CCV LINE — 1 —

14 60+120MM COMPLETE DUAL EXTRUSION LINE FOR BI-COLOR 1 1 —

15 60MM CV LINE — 1 —

16 CCV LINE 1 1 —

17 RUBBER EXTRUDER — 2 —

List of Plant & Machinery for Cables & WiresSR. DESCRIPTION CHOPANKI UNIT BHIWADI UNIT SILVASSA UNITNO. (Nos.) (Nos.) (Nos.)

Page 2: KEI Profile - Tech

COMPANY PROFILE

93

18 DISPERSION KNEADER — 2 —19 WATER TANK FOR XLPE CURING 1 1 120 VULCANISING CHAMBER — 2 —21 ROLLING MILL FOR RUBBER MIXING — 3 —22 COILING MACHINE 2 2 223 1+3 LAYING UP 1 3 124 1+4 LAYING UP 1 1 —25 DRUM TWISTER 1 1 126 ARMOURING 5 1 427 STEEL TAPE ARMOURING MACHINE — 1 128 BRAIDING MACHINE — 12 —29 SHIELDING MACHINE 2 5 —30 VERTICAL TAPING — 2 —31 PAIR TWISTER — 2 132 7 BOBBINBOW STISTER 2 2 —33 AUTO COILING MACHINE — — 3

34 (1+6), (1+3) BOW TWISTERS — — 2

35 33/43/67 BOBBIN MACHINE — 3 —

MATERIAL HANDLING & UITILITIES

37 DG SET 2 7 3

38 STEAM BOILER 1 3 —

39 COMPRESSOR 2 3 3

40 MOBILE CRANE 1 4 2

41 FORK LIFT 1 4 2

42 UPS 4 9 4

43 EOT CRANES 4 8 2

44 SOFTENING PLANT 1 1 1

Detailed Plant & Machinery list available on request for all/ individual plants

List of Plant & Machinery for Cables & WiresSR. DESCRIPTION CHOPANKI UNIT BHIWADI UNIT SILVASSA UNITNO. (Nos.) (Nos.) (Nos.)

Page 3: KEI Profile - Tech

KEI WIRES & CABLES

94

List of Plant & Machinery for HT CablesSR. DESCRIPTION BHIWADI UNITNO. (Nos.)

MAIN PLANT1 AL/CU WIRE DRAWING MACHINE 42 INLINE CONTINUOUS COPPER WIRE ANNEALER 23 19 BOBBIN STRANDING MACHINE 13 37 BOBBIN STRANDING MACHINE 14 61 BOBBIN STRANDING MACHINE 25 54 BOBBIN ARMOURING MACHINE 16 32 BOBBIN ARMOURING MACHINE 17 42 BOBBIN ARMOURING MACHINE 18 48 BOBBIN ARMOURING MACHINE 19 48 BOBBIN ARMOURING MACHINE 110 80 BOBBIN SUN & PLANETARY TYPE ARMOURING MACHINE 111 COPPER TAPING MACHINE 212 120MM COMPLETE EXTRUSION LINE 113 80 MM EXTRUSION LINE 214 100 MM EXTRUSION LINE 115 60+38 MM DUAL EXTRUSION LINE 116 65 MM EXTRUSION LINE 117 65 MM EXTRUDER (PVC/XLPE) 118 120MM COMPLETE EXTRUSION LINE WITH PROGRESSIVE LENGTH MARKING 219 120 MM 33KV GRADE MOISTURE CARE WITH SIKOKA 2

DIAMETER INDICATOR20 150MM COMPLETE EXTRUSION LINE WITH PROGRESSIVE LENGTH MARKING 121 60+120+80 MM HT LINE 122 120+45 MM DUAL EXTRUSION LINE 123 150 MM 132KV GRADE DRY CURE CCV LINE OF MACHINENBAU 1

SCHOLZ GMBH WITH SIKORA INSTRUMENTSECCENTRICITY CONTROLLER

24 4 BOBBIN LAYING UP MACHINE 125 1 +3 LAYING UP MACHINE 126 3150 MM DRUM TWISTER 127 NITROGEN GENERATOR 128 SPOOLING MACHINE 629 CABLE REWINDING MACHINE 430 WATER SOFTNING PLANT 2

Page 4: KEI Profile - Tech

COMPANY PROFILE

95

31 BOUNCHING MACHINE 232 SHIELDING MACHINE 333 SCREW COMPRESSOR WITH DEHUMDIFIER 234 COPPER TAPING MACHINE 135 19/32 BOBBIN LAYING MACHINE 236 65+150+90 MM DRY CURE CCV LINE WITH SIKORA ECCENTRICITY CONTROLLER 137 7 BOBBIN SKIP STRANDER 138 7 BOBBIN TUBULAR MACHINE 139 LEAD SHEATH SCREW EXTRUDER HF SANDELLIN AB SWEDEN (TROESTER LINE) 140 CCV LINE OF CHOPANKI 1

MATERIAL HANDLING & UTILITIES41 DIESEL GENERATOR

500 KVA / 380 KVA 11250 KVA 1

42 UPS 1250 KVA / 380-1 / 250-1 143 MOBILE CRANE 144 INSTANT BOILER WITH WATER SOFTENING PLANT & COOLING TOWER 145 EOT CRANE 446 SCREW COMPRESSOR WITH DEHUMIDIFIER 347 FORK LIFT 2

List of Plant & Machinery for HT CablesSR. DESCRIPTION BHIWADI UNITNO. (Nos.)

Page 5: KEI Profile - Tech

KEI WIRES & CABLES

96

MAIN PLANT

1 ROD BREAK DOWN 3 7 3

2 FINE WIRE DRAWING MACHINE — 5 6

3 MEDIUM WIRE DRAWING MACHINE 1 8 2

4 8/16 LINE MULTIWIRE DRAWING MACHINE (NIEHOFF) — — 1

5 ANNEALING FURNACE 1 1 3

6 TINNING MACHINE — 2 —

7 7 BOBBIN TUBULAR STRANDING 2 2 1

8 BUNCHING MACHINE 1 5 5

9 HIGH SPEED BUNCHING MACHINE(NIEHOFF) 1 3 2

10 STRANDING MACHINE 3 4 1

11 EXTRUDER

175 MM 1 — —

150 MM 1 2 —

120 MM 1 4 2

100 MM 1 2 1

90 MM — 1 —

80MM — 2 3

65 MM 2 8 1

60 MM — 1 1

EXTRUDER WITH INK JET PRINTER — 1 4

12 90 MM C.V. EXTRUSION LINE — 1 —

13 90+120MM DUAL EXTRUSION CCV LINE — 1 —

14 60+120MM COMPLETE DUAL EXTRUSION LINE FOR BI-COLOR 1 1 —

15 60MM CV LINE — 1 —

16 CCV LINE 1 1 —

17 RUBBER EXTRUDER — 2 —

List of Testing and Quality Control InstrumentSR. DESCRIPTION CHOPANKI UNIT BHIWADI UNIT SILVASSA UNITNO. (Nos.) (Nos.) (Nos.)

Page 6: KEI Profile - Tech

COMPANY PROFILE

97

18 DISPERSION KNEADER — 2 —19 WATER TANK FOR XLPE CURING 1 1 120 VULCANISING CHAMBER — 2 —21 ROLLING MILL FOR RUBBER MIXING — 3 —22 COILING MACHINE 2 2 223 1+3 LAYING UP 1 3 124 1+4 LAYING UP 1 1 —25 DRUM TWISTER 1 1 126 ARMOURING 5 1 427 STEEL TAPE ARMOURING MACHINE — 1 128 BRAIDING MACHINE — 12 —29 SHIELDING MACHINE 2 5 —30 VERTICAL TAPING — 2 —31 PAIR TWISTER — 2 132 7 BOBBINBOW STISTER 2 2 —33 AUTO COILING MACHINE — — 3

34 (1+6), (1+3) BOW TWISTERS — — 2

35 33/43/67 BOBBIN MACHINE — 3 —MATERIAL HANDLING & UITILITIES

37 DG SET 2 7 3

38 STEAM BOILER 1 3 —

39 COMPRESSOR 2 3 3

40 MOBILE CRANE 1 4 2

41 FORK LIFT 1 4 2

42 UPS 4 9 4

43 EOT CRANES 4 8 2

44 SOFTENING PLANT 1 1 1

Detailed Plant & Machinery list available on request for all/ individual plants

List of Testing and Quality Control InstrumentSR. DESCRIPTION CHOPANKI UNIT BHIWADI UNIT SILVASSA UNITNO. (Nos.) (Nos.) (Nos.)

Page 7: KEI Profile - Tech

KEI WIRES & CABLES

98

List of Testing and Quality Control InstrumentsSr. DESCRIPTION CHOPANKI UNIT BHIWADI UNIT SILVASSA UNITNo. (Nos.) (Nos.) (Nos.)1 UNIVERSAL HEATING OVEN 3 2 12 HOT SET TEST OVEN 2 2 13 VACCUM OVEN 1 1 14 THERMAL STABILITY TEST APPRATUS 2 2 15 MILLION MEGAOHM METER 2 2 26 AGEING OVEN 3 4 17 TENSILE TESTING MACHINE 2 3 38 TORSION TESTING MACHINE 1 1 19 WEIGHING BALANCE — — 110 DIGITAL WEIGHING BALANCE 2 3 211 DEEPFREZER / -20OC / 40OC 1 1 212 WATER BATH 2 3 213 MUFFLE FURNACE — 1 —14 CONDITIONING CHAMBER 1 1 115 KELVIN DOUBLE BRODGE WITH GALVANOMETER 1 2 116 SPARK TESTER — 13 417 AC HV TESTER 4 8 218 DC HV TESTER — 1 119 DIGITAL MICRO-OHMMETER 5 6 220 VERNIER CALLIPERS 1 4 121 DIGITAL VERNIER CALLIPERS 3 11 222 MICROMETER 3 5 123 THERMOMETER 1 5 724 LAB WATER BATH — 1 —25 HYDRAULLIC PRESS — 1 126 OXYGEN/TEMPERATURE INDEX TEST APPRATUS 1 1 127 SMOKE DENSITY TEST APPRATUS 1 2 128 ACID GAS GENERATION TEST APPRATUS 1 1 129 FLAMMABILITY TEST AS PER IEC 332-1 & 1 1 1

AS PER IS:10810(P-53)30 FLAMMABILITY TEST AS PER IEEE383 1 1 131 FLAMMABILITY TEST AS PER IEC 332-3 & 1 1 1

AS PER IS:10810(P-62)32 SWEDISH CHIMENY TEST APPRATUS 1 1 133 C&TAN DELTA BRIDGE WITH HV 15KV POWER SUPPLY — 1 —34 L-C-R-Q METER 1 1 235 OZON RESISTANCE TEST APPRATUS — 1 —36 AIR & OXYGEN BOMB TEST APPRATUS — 2 137 ANALOG INSULATION RESISTANCE TESTER 1 1 1

Page 8: KEI Profile - Tech

COMPANY PROFILE

99

38 AC SOLID STATE MICROVOLT METER — — —39 TEMPERATURE INDICATOR WITH SENSOR — — 140 RC UNBALANCE METER — — 141 AUTOCOMPUTE LCR SORT TESTER — — 142 HOT DEFORMATION TEST OVEN — 1 143 PROFILE PROJECTOR 1 — 144 UV TEST APPRATUS — — —45 CHEMICAL BALANCE — — 146 HYGROMETER — — 147 COLOUR FASTNESS TO WATER TEST APPRATUS

COLD CHEMBER — 1 1

List of Testing and Quality Control Instrumentsof HT Cables (Bhiwadi Unit)

Sr. MACHINE QTY. MAKENo.1 Tensile Testing Machine 2 KMI Ahemdabad2 Partial Discharge Testing Equipments 1 Akil Elect. Systems3 Partial Discharge Site Location 1 Akil Elect. Systems4 High Voltage Testing Equipment-3 75KVA 1 Akil Elect. Systems5 Impulse Generator 1 Akil Elect. Systems6 Digital Impulse Measuring System 1 Akil Elect. Systems7 High Voltage Testing Equipment- 150KVA 1 Akil Elect. Systems8 High Voltage Testing Equipment- 30KVA 1 R E New Delhi9 Heating Cycle Testing Equipment-2000A 1 Akil Elect. Systems10 R F Shielding Room 1 EMT- Faridabad11 Tan Delta Measuring Equipment 1 Well Gain China12 Double Kelvin’s Bridge 2 OSAW13 High Frequency Spark Tester-1’5KV 1 KAT Control14 High Voltage Testing Hot Water Bath 1 John New Delhi15 Hot Set Testing Equipment 2 SA associates16 Million Megaohm Meter 1 Shivnand Mumbai17 Nitrogen Generator 1 MVS Engg.18 Air Compressors 2 ELGI19 Profile Projector 1 SA Associates

Detailed Test Equipment list available on request for all individual plants.

List of Testing and Quality Control InstrumentsSr. DESCRIPTION CHOPANKI UNIT BHIWADI UNIT SILVASSA UNITNo. (Nos.) (Nos.) (Nos.)

Page 9: KEI Profile - Tech

KEI WIRES & CABLES

100

Manufacture of EHV Cables 66 KV, 110 and 132 KV XLPEKEI is fully equipped to manufacture cables upto and including 132 KV. However, presently we have manufactured upto &includind 66 KV XLPE Cables at our Bhiwadi plant and got the same tested fully in house as well as at CPRI, Bangalore as perIS-7098-III. KEI is fully equipped to manufacture EHV cables to IS/IEC/VDE/BS or any other international standardsas well ascustomer’s specification.Our Chopanki Plant which commenced its production during 2008 is 100% Export Oriented Unit and equipped with state ofart machines including testing equipments to meet Indian as well as international standards to produce cables upto andincluding 132 kV.KEI is equipped to manufacture the EHV Cables on their most modern machines & equipments received from M/s. Scholzand M/s. Troester . Special features are like, Single point Tripple extrusion process prevents micro contaminants from outside atmosphere. Dry cure & dry cooling process provides increased electrical stress bearing strength Online insulation thickness monitoring & control by Sikora X-ray unit Separate rooms with positive pressure for Insulation & semiconducting compound & vaccume feeding . Super clean/ Tree retardant XLPE compound ( Borealis, Dow, Hanwa etc..)We manufacture EHV Cables as per requirements of clients with Poly-Al tape as well as with world renowned and triedprocess ie., continuous Lead Extruder. Some of the advantages of Lead extruded sheathed cables are:- Lead has superior corrosion resistant properties in any environment than that of Aluminium Lead Sheathed cables can follow bending with ease Lead sheathed cables provide radial water barrier Lead Sheathed cables is easily solderable/welded Life of Lead is more than 30 to 40 years Lead is very dense & easily fusible Shares the fault current with metallic screen in cable Chemical resistant behavior.A typical Cross Section of EHV Cables:-1. Stranded compacted plain Copper/Aluminium Conductor (Water tight conductors with water blocking tapes/yarn is an

another option)2. Semi Conducting Tape (Optional)3. Extruded Semi-Conducting Layer (Conductor Screen)4. XLPE Insulation(Super Clean Compound/Tree -retardant )5. Extruded Semi-conducting Layer (Insulation Screen)6. Semi-Conducting Water Blocking Tape7. Extruded Lead Alloy E sheath8. Semi Conducting Tape9. Metallic Screen (Copper wires)10. Counter open Helix with Copper Tape11. Non conducting water blocking tape12. Extruded inner sheath (PVC)13. Aluminium Wire Armour14. Outer Sheath (PE / PVC)15. Graphite Coating / Exruded Semi-conductive layerKEI offers complete solution for EHV Cables .Please send your requirements to us and we shall offer you our best solutions.Our Engineering department takes following into account:- Survey at site Selecting and recommending best routes for installation of the system

Page 10: KEI Profile - Tech

COMPANY PROFILE

101

Designing Cables Manufacture of cables at their own plants ( No out sourcing ) Inspection at our plants Dispatch cables to site Take up installation of cables at site including termination and jointing etc. Finally testing after installation Charging of system Guarantee/warranty for the system and service after installation for many years.For Cable Design we require the following:-i. System voltageii. Operating Frequencyiii. Type of Earthingiv. Fault current level and durationv. Ligntning Impulse levelvi. Normal loadingvii. Cyclic emergency loading with durationviii. Max. Air Temperatureix. Ground Thermal resistivityx. Route length requirements and allowable max. voltage drop /kmxi. Terminations typesxii. Site limitations & installation conditionsBased on above and site visit, best cable solution can be designed and offered

Page 11: KEI Profile - Tech

KEI WIRES & CABLES

102

HT CablesKEI manufactures HT XLPE cables up to 132KV conforming to National and International Standards at Bhiwadi plant.KEI has State of Art HT cable plant with German technology. The manufacturing capability is upto 132KV, however at presentwe offer cable range upto 66KV.We have Two CCV line with a Single point triple extrusion and computerized sophisticated control and monitoring systems.The CCV line at Bhiwadi was imported from Machinenbau Scholz GMBH & Co KG, and CCV line at Chopanki supplied paulTroester Germany. Both manufacturers renowned in CCV line technology and have supplied more than 250 lines world over.HT plant is complete with heavy duty machines for wire drawing and conductor making, laying up, armouring , sheathing andpacking.The process commences with a compacted circular conductor being fed from the pay off stands into the extruder on elevatedplatform. The conductor passes through extruder’s crosshead, it is covered first with semiconducting screen layer then theXLPE insulation, followed by the outer semiconducting core screen. This crosshead is specially designed to feed threecompounds from three extruders at one point described as Singe point Triple extrusion.Thereafter, the extruded core enters and passes through vulcanizing line known as CCV line (Continuous Catenary Vulcanising)and the XLPE insulated core is cured in the process. In CV line inert atmosphere is maintained by the Nitrogen gas which is athigh pressure and high temperature.This process is popularly known as Single point Triple extrusion CDCC(Completely Dry Cured and Cooled Curing) Process.Over the cured core a copper screening is provided by lapping of copper tape or for special requirements a layer of copper wiresis provided. Core is tested for Partial Discharge and then as per requirement; the cores are laid up with fillers, provided withinner sheath, armoured and sheathed. Sheath can be of PVC, HDPE, FRLS, ZHFR, PCP or CSP compound. Seamless Lead“Alloy E” Sheath is extruded for moisture barrier, necessary for EHV Cables and Submarine Cables before Inner Sheath.KEI manufacturing plant and process ensures great XLPE cables for the new age Power sector and industry. Our modern planttakes full advantage of the new generation XLPE compounds which offer fast curing and superior electrical parameters,dimensional control and higher productivity.Triple Extrusion and CDCC process ensure contamination free cores. All three layers are bonded and core has leasteccentricity and ovality. Insulation itself is free of micro voids and with negligible moisture content.To control the manufacturing process the line has been provided with many sophisticated instruments and servo controlsall monitored by the computer. Important systems are:X Ray Non touch sensors of SIKORA make for thickness and dimensional control. This systemcontinuously measures the dimensions of insulated cores. Unit has capability to measuremultilayer dimensions in all directions and record and analyse the data on line.CCV tube has a Touch Less Sag control system. This ensures no marks/lines on core unlike older lines.For EHV Cables conductor pre-heater, core rotation and De-gasification facilities have been provided.Computerised control system ensures optimum efficiency, fast start up, synchronized operationsof compound feeds, three extruders, CCV line gas temperature zones, pay off and takeup.Nevertheless KEI XLPE cables compare better than those produced with older plants when checked for Microvoids, Moisturecontent, PD levels, dielectric strength.We have strict Quality plan and fully equipped Testing laboratory to ensure cables of best quality are produced as per thedesign and specifications prescribed. Cables have been type tested as per International Standards.Inventory and production plans are controlled by BANN ERP system. This ensures reliable and prompt delivery andoperational efficiency.KEI offers variety of designs to suit different installations viz. Aerial Bunched cables, Water tight construction, Stainlesssteel armouring, for Offshore and Ship installations etc.We have many satisfied customers from many countries and diverse industry. We shall announce the expansion of ourrange beyond 66KV very soon.

Page 12: KEI Profile - Tech

COMPANY PROFILE

103

CONDUCTOR DATAConductor Technical Data for Single Core and Multicore cables conforming to IS-8139/19841984 (Stranded-Class-2) AluminiumConductors and annualed copper conductors, compared circular or shaped.

Nominal Minimum Max. D.C. Resistance A.C. Resistancesize of No. of wire at 20OC at 90OC

conductorCopper Aluminium Plain Copper Aluminium Plain Copper Aluminium

Sq. mm Nos. Nos. Ohm/Km Ohm/Km Ohm/Km Ohm/Km25 6 6 0.727 1.20 0.930 1.5435 6 6 0.524 0.868 0.671 1.1150 6 6 0.387 0.641 0.495 0.8270 12 12 0.268 0.443 0.343 0.56795 15 15 0.193 0.320 0.247 0.410120 18 15 0.153 0.253 0.196 0.324150 18 15 0.124 0.206 0.159 0.264185 30 30 0.0991 0.164 0.127 0.210240 34 30 0.0754 0.125 0.0965 0.160300 34 30 0.0601 0.100 0.0769 0.130400 53 53 0.0470 0.0778 0.0602 0.10500 53 53 0.0366 0.0605 0.0468 0.0774630 53 53 0.0283 0.0469 0.0362 0.060800 53 53 0.0221 0.0367 0.0283 0.04701000 53 53 0.0176 0.0291 0.0225 0.0372

SHORT CIRCUIT CURRENT RATINGS FOR XLPE CABLESShort Circuit Rating for 1 second duration for Copper and Aluminium XLPE Cables (Isc Current in KAmps)

Nominal Size XLPE InsulatedSq. mm Copper Aluminium

25 3.6 2.435 5.0 3.350 7.1 4.770 10.0 6.695 13.6 9.0

120 17.1 11.3150 21.4 14.2185 26.4 17.5240 34.3 22.6300 42.9 28.3400 57.1 37.7500 71.4 47.2630 90.0 59.4800 114.3 75.5

1000 142.9 94.3

Rating for any other duration :1) Max. Initial Conductor Temperature during operation : 90OC2) Max. Final Conductor Temperature during short circuit : 250OCFormula relating short Circuit Rating with t second durationIt =Isc√—tWhere It = Short Circuit Rating for t seconds.

t = duration in seconds.Isc = Short Circuit rating for 1 second.

Emergency overload : Cable may operate under overload conditions.Under such condition conductor temperature not to exceed 130OCfor maximum 100 hours per year and not more than 500 hours duringlifetime of cable. This is approximately 20% higher than specifiedrated current during the emergency period.

Page 13: KEI Profile - Tech

KEI WIRES & CABLES

104

CAPACITANCE“KEI” Approximate Capacitance for Single core & Multi core cable in Microfarad per Km at 50 C/sSq mm 1.9 / 3.3KV (E) or 3.3 / 3.3 KV (UE) 3.8 / 6.6KV(E) 6.35/11KV(E) or 11/11KV(UE) 12.7/22KV(E) 19/33KV(E)

Unarmoured Armoured 6.6/6.6 KV(UE)25 0.230 0.210 0.220 0.180 0.140 - -35 0.270 0.240 0.250 0.210 0.150 0.140 -50 0.300 0.270 0.270 0.220 0.160 0.160 0.12070 0.340 0.310 0.310 0.250 0.190 0.170 0.14095 0.390 0.350 0.350 0.290 0.210 0.190 0.150120 0.430 0.390 0.380 0.310 0.220 0.210 0.160150 0.490 0.420 0.430 0.340 0.240 0.230 0.180185 0.520 0.460 0.450 0.360 0.260 0.240 0.180240 0.590 0.510 0.510 0.410 0.290 0.270 0.200300 0.670 0.570 0.540 0.460 0.320 0.300 0.230400 0.760 0.630 0.570 0.520 0.360 0.340 0.250500 0.770 0.680 0.570 0.560 0.390 0.360 0.270630 0.810 0.680 0.640 0.630 0.430 0.400 0.290800 0.860 0.740 0.730 0.710 0.490 0.450 0.3301000 0.880 0.740 0.800 0.780 0.530 0.490 0.360

REACTANCE“KEI” Approximate Reactance for Multi core cable in Ohms per Km at 50 C/s

Sq mm 1.9 / 3.3KV (E) or 3.8 / 6.6KV(E) 6.35/11KV(E) or 11/11KV(UE) 12.7/22KV(E) 19/33KV(E)3.3 / 3.3 KV (UE) 6.6/6.6KV(UE)

25 0.0981 0.1090 0.1160 0.1300 - -35 0.0940 0.1050 0.1110 0.1240 0.1270 -50 0.0878 0.0989 0.1050 0.1170 0.1200 0.134070 0.0842 0.0945 0.1000 0.1110 0.1140 0.126095 0.0813 0.0909 0.0959 0.1070 0.1090 0.1210

120 0.0785 0.0878 0.0925 0.1030 0.1050 0.1170150 0.0769 0.0851 0.0894 0.0987 0.1000 0.1120185 0.0755 0.0838 0.0879 0.0968 0.0990 0.1100240 0.0737 0.0812 0.0850 0.0932 0.0952 0.1060300 0.0725 0.0798 0.0823 0.0897 0.0915 0.1000400 0.0712 0.0788 0.0799 0.0866 0.0883 0.0971

Page 14: KEI Profile - Tech

COMPANY PROFILE

105

“KEI”

Appro

ximate

Reac

tance

for S

ingle

core c

able

in Oh

m per

Km at

50 C/

s , ca

bles la

id tre

foil to

uchin

gUN

ARMO

URED

ARMO

URED

Sq mm

1.9/3.3

KV(E)

or3.8

/6.6KV

(E)6.3

5/11K

V(E) o

r11

/11KV

(UE)

12.7/

22KV(E

)19/

33KV(E

)1.9

/3.3KV

(E) or

3.8/6.6

KV(E)

6.35/1

1KV(E

) or

11/11K

V(UE)

12.7/2

2KV(E

)19/

33KV(E

)3.3

/ 3.3 K

V (UE

)6.6

/6.6KV

(UE)

3.3 / 3

.3 KV (

UE)

6.6/6.6

KV(U

E)

250.1

1700.1

2300.1

2800.1

390-

-0.1

3000.1

3300.1

3700.1

470-

-35

0.1110

0.1170

0.1220

0.1330

0.1350

-0.1

2300.1

2700.1

3100.1

4000.1

420-

500.1

0400.1

1100.1

1600.1

2600.1

3000.1

4000.1

1700.1

2000.1

2400.1

3400.1

3600.1

47070

0.0988

0.1050

0.1100

0.1190

0.1290

0.1330

0.1120

0.1140

0.1180

0.1270

0.1290

0.1400

950.0

9570.1

0100.1

0500.1

1500.1

1700.1

2700.1

0600.1

0800.1

1200.1

2100.1

2400.1

340120

0.0920

0.1020

0.1010

0.1100

0.1120

0.1220

0.1020

0.1040

0.1090

0.1180

0.1190

0.1290

1500.0

8870.0

9360.0

9730.1

0600.1

0800.1

1700.0

9790.1

0100.1

0500.1

1300.1

1500.1

240185

0.0871

0.0919

0.0963

0.1040

0.1060

0.1160

0.0959

0.0993

0.1040

0.1110

0.1120

0.1210

2400.0

8400.0

8940.0

9260.1

0000.1

0100.1

1100.0

9290.0

9690.0

9970.1

0700.1

0800.1

170300

0.0815

0.0869

0.0896

0.0961

0.0977

0.1060

0.0900

0.0936

0.0936

0.1020

0.1040

0.1130

4000.0

7970.0

8500.0

8600.0

9250.0

9390.1

0300.0

8800.0

9170.0

9260.0

9840.0

9970.1

180500

0.0788

0.0838

0.0845

0.0905

0.0918

0.0994

0.0865

0.0900

0.0884

0.0959

0.0989

0.1060

6300.0

7440.0

8190.0

8260.0

8750.0

8930.0

9600.0

8510.0

8760.0

8790.0

9410.0

9530.1

020800

0.0762

0.0778

0.0798

0.0855

0.0866

0.0925

0.0831

0.0858

0.0844

0.0912

0.0922

0.0976

1000

0.0758

0.0769

0.0787

0.0836

0.0851

0.0907

0.0835

0.0844

0.0846

0.0890

0.0904

0.0966

Page 15: KEI Profile - Tech

KEI WIRES & CABLES

106

CURRENT RATINGS

KEI Recommendations for Current Ratings:The Current rating of power cable is defined by the maximum intensity of current (amperes) which canflow continuously through the cable, under permanent loading conditions, without any risk of damagingthe cable or deterioration of its electrical properties.

The value given in the tables are valid for one circuit in a three phase system under conditions specified.For grouping cables rating factors must be used.

The current carrying capacities mentioned in KEI technical data are intended as a guide, to assist operatingengineers in selecting cables for safety and reliability.

Basic assumptions and conditions of installation :-

• Max. conductor Temperature : 90° C.

• Ambient Ground Temperature : 30° C.

• Ambient Air Temperature : 40° C.

• Thermal resistivity of soil : 150°C.Cm/W

• Depth of laying (to the highest point of thecables laid direct in the ground )3.3,6.6 & 1 IkV Cables : 90 cm22 and 33kV Cables : 105cm

• Max. Conductor Temperaturefor Short Circuit : 250° C.

To obtain the maximum current carrying capacity of a cable operating at different conditions from thestandard, various rating factors are to be multiplied, as follows :-

I a = K x I s in amperes

Where ;

I a : Current rating at actual operating conditions (amperes)

I s : Current rating at standard operating conditions (amperes)

K : Rating factor as, applicable.

Page 16: KEI Profile - Tech

COMPANY PROFILE

107

RATING FACTORS1) FOR AIR AND GROUND TEMPERATURE.

A. Rating factors for variation in ambient air temperatureAmbient Temp (°C) 25 30 35 40 45 50Rating Factors 1.14 1.10 1.04 1.00 0.95 0.90

B. Rating factors for variation in ground temperatureGround Temp (°C) 15 20 25 30 35 40 45Rating Factors 1.12 1.08 1.03 1.00 0.96 0.91 0.87

2) FOR DEPTH OF LAYING (CABLES LAID DIRECT IN THE GROUND).Depth of laying Cm 3.3 kV, 6.6 kV & 1 IkV all size 22 kV & 33 kV all Size

90 1.00 —105 0.99 1.00120 0.98 0.99150 0.96 0.97

180 or more 0.95 0.96

3) FOR VARIATION IN THERMAL RESISTIVITY OF SOILThermal Resistivity of Soil (°ccm / w) 100 120 150 200 250 300Factor 1.20 1.11 1.0 0.89 0.80 0.73

GROUP RATING FACTORSFOR SINGLE CORE CABLESA) Cables laid direct in the ground in horizontal formation.

No. of Trefoils Spacing between trefoils 3.3 to 22 kV Cables 33 kV Cablesin Group Touching 15cm 30cm 45 cm Touching 15cm 30cm 45 cm

2 0.78 0.81 0.85 0.88 0.80 0.82 0.85 0.883 0.68 0.71 0.77 0.81 0.68 0.71 0.76 0.794 0.61 0.65 0.72 0.76 0.62 0.65 0.71 0.755 0.56 0.61 0.68 0.73 0.57 0.60 0.67 0.72

B) Cables laid on Racks / Trays in covered trench with removable covers where air circulation is restricted,Trefoils are separated by two cable diameter horizontally and the trays are in tiers having 300 mm distance.No. Racks / Trays in Tiers No. of Trefoils in Horizontal Formation

1 2 31 0.95 0.90 0.882 0.90 0.85 0.833 0.88 0.83 0.816 0.86 0.81 0.79

C) As above B. but cables laid in open air.1 1 0.98 0.962 1 0.95 0.933 1 0.94 0.926 1 0.93 0.90

Page 17: KEI Profile - Tech

KEI WIRES & CABLES

108

FOR MULTI CORE CABLESA) Cables laid Inside concrete trench with removable covers, on cable trays where air circulation is restricted.

The Cables spaced by one cable diameter and trays are in tiers spaced by 300 nun. The clearance Betweenthe wall and the cable is 25 mm.No. of cables trays in tier Distance between Trefoils

1 2 3 6 91 0.95 0.90 0.88 0.85 0.842 0.90 0.85 0.83 0.81 0.803 0.88 0.83 0.81 0.79 0.786 0.86 0.81 0.79 0.77 0.76

B) Cable laid on cable trays exposed to air, the cables spaced by one cable diameter and trays are in tiers spacedby 300 mm. The clearance of the cable from the wall is 25 mm.No. of cables trays in tier No. of cables

1 2 3 6 91 1 0.98 0.96 0.93 0.922 1 0.95 0.93 0.90 0.893 1 0.94 0.92 0.89 0.886 1 0.93 0.90 0.87 0.86

C) Cables laid on cable trays exposed to air, the cables touching and trays are in tiers spaced by 300 mm. Theclearance between the wall and the cable is 25 mm.No. of cables trays No. of cables per tray

1 2 3 6 91 1 0.84 0.80 0.75 0.732 1 0.80 0.76 0.71 0.693 1 0.78 0.74 0.70 0.686 1 0.76 0.72 0.68 0.66

D) Cables laid direct in ground in horizontal formation.No. of cables in Group Distance of cables

Touching 15cm 30cm 45 cm2 0.79 0.82 0.87 0.903 0.69 0.75 0.79 0.834 0.62 0.69 0.74 0.795 0.58 0.65 0.72 0.766 0.54 0.61 0.69 0.75

Page 18: KEI Profile - Tech

COMPANY PROFILE

109

“KEI”

Sing

le Co

re Co

mpac

ted Al

umini

um &

Copp

er Co

nduc

tor, X

LPE I

nsulat

ed,

Unarm

oured

& Arm

oured

Cable

AL &

CU / X

LPE /

AL W

ire / P

VC Co

nform

ing to

IS 70

98 Pa

rt-2/1

985

Volta

ge G

rade :

1.9 /

3.3 kV

(Uns

creen

ed) (

E)Vo

ltage

Grad

e : 3.

3 /3.3

kV (U

nscre

ened

) (UE

)W

EIGHT

& D

IMEN

SIONS

Nom.

Size

ofUn

armou

red C

able

Armo

ured C

able

CURR

ENT R

ATIN

Gstr

ande

dNo

m.No

m.Ap

prox.

Al.Cu

.No

m.No

m.Mi

n.Ap

prox.

Al.Cu

.All

umiun

iumCo

pper.

Class

2Th

ickne

ssTh

ickne

ssOv

erall

Appro

x.Ap

prox.

Thick

ness

dimen

sion

Thick

ness

overa

llAp

prox.

Appro

xIn

groun

dIn

airIn

groun

dIn

airCo

nduct

orof

XLPE

of PV

CDia

meter

Weig

htW

eight

of XL

PEof

Al.of

PVC

diame

terW

eight

Weig

htat

atat

atas

perIns

ulatio

nOu

terof

ofof

insula

tion

Wire

Outer

sheath

of Ca

bleof

Cable

of Ca

ble30

O C40

O C30

O C40

O CIS

8130

/Sh

eath

Cable

Cable

Cable

1984

Sq.m

m.mm

mmmm

Kg./K

mKg

./Km

mmmm

mmmm

Kg./K

mKg

./Km

Amps.

Amps.

Amps.

Amps.

252.2

1.815

.023

538

52.5

1.41.2

417

.534

049

097

103

124

133

352.2

1.816

.027

548

52.5

1.41.4

018

.539

059

511

512

614

916

350

2.21.8

17.0

325

605

2.51.6

1.40

20.0

460

740

135

152

175

196

702.2

1.818

.540

580

52.5

1.61.4

022

.057

597

516

519

121

324

695

2.22.0

20.5

515

1075

2.51.6

1.40

23.5

680

1240

197

235

255

304

120

2.22.0

23.0

615

1320

2.51.6

1.40

26.0

795

1500

224

273

288

351

150

2.22.0

23.5

695

1565

2.51.6

1.40

26.5

880

1750

251

315

324

406

185

2.22.0

25.5

825

1910

2.51.6

1.40

28.5

1025

2115

283

360

364

462

240

2.22.0

28.0

1010

2440

2.51.6

1.56

31.5

1255

2685

329

430

421

551

300

2.22.0

30.0

1195

2990

2.52.0

1.56

33.5

1470

3265

371

501

474

640

400

2.22.2

33.5

1495

3785

2.62.0

1.56

37.5

1845

4140

425

593

537

659

500

2.42.2

37.0

1850

4790

2.82.0

1.72

40.5

2240

5180

483

690

602

861

630

2.62.2

41.0

2305

6115

3.02.0

1.72

45.5

2790

6600

549

810

675

996

800

2.82.4

48.0

2940

7825

3.32.0

1.88

50.5

3430

8315

622

963

750

1160

1000

3.02.6

52.5

3645

9765

3.52.5

2.04

57.5

4405

1052

568

910

9581

512

95

Page 19: KEI Profile - Tech

KEI WIRES & CABLES

110

“KEI”

Sing

le Co

re Co

mpac

ted Al

umini

um &

Copp

er Co

nduc

tor, X

LPE I

nsulat

ed,

Unarm

oured

& Arm

oured

Cable

AL &

CU / X

LPE /

AL W

ire / P

VC Co

nform

ing to

IS 70

98 Pa

rt-2/1

985

Volta

ge G

rade :

1.9 /

3.3 kV

(Scre

ened

) (E)

Volta

ge G

rade :

3.3 /

3.3 kV

(Scre

ened

) (UE

)W

EIGHT

& D

IMEN

SIONS

Nom.

Size

ofUn

armou

red C

able

Armo

ured C

able

CURR

ENT R

ATIN

Gstr

ande

dNo

m.No

m.Ap

prox.

Al.Cu

.No

m.Mi

n.No

m.Mi

n.Ap

prox.

Al.Cu

.All

umiun

iumCo

pper.

Class

2Th

ickne

ssTh

ickne

ssOv

erall

Appro

x.Ap

prox.

Thick

ness

Thick

ness

dimen

sion

Thick

ness

overa

llAp

prox.

Appro

xIn

groun

dIn

airIn

groun

dIn

airCo

nduct

orof

XLPE

of PV

CDia

meter

Weig

htW

eight

of XL

PEof

PVC

of Al.

of PV

Cdia

meter

Weig

htW

eight

atat

atat

as per

Insula

tion

Outer

ofof

ofins

ulatio

nInner

sheath

Wire

Outer

sheath

of Ca

bleof

Cable

of Ca

ble30

O C40

O C30

O C40

O CIS

8130

/Sh

eath

Cable

Cable

Cable

1984

Sq.m

m.mm

mmmm

Kg./K

mKg

./Km

mmmm

mmmm

mmKg

./Km

Kg./K

mAm

ps.Am

ps.Am

ps.Am

ps.25

2.21.8

17.0

300

450

2.50.3

1.61.4

021

.552

066

597

103

124

133

352.2

1.818

.034

555

02.5

0.31.6

1.40

22.5

580

785

115

126

149

163

502.2

2.019

.542

069

52.5

0.31.6

1.40

23.5

645

925

135

152

175

196

702.2

2.021

.050

590

52.5

0.31.6

1.40

25.0

745

1150

165

191

213

246

952.2

2.022

.561

011

652.5

0.31.6

1.40

27.0

870

1430

197

235

255

304

120

2.22.0

25.0

715

1420

2.50.3

1.61.4

029

.010

0017

0522

427

328

835

115

02.2

2.025

.579

516

702.5

0.31.6

1.56

30.0

1115

1985

251

315

324

406

185

2.22.0

27.5

930

2020

2.50.3

1.61.5

632

.012

7023

6028

336

036

446

224

02.2

2.230

.011

3025

602.5

0.42.0

1.56

35.5

1575

3005

329

430

421

551

300

2.22.2

32.5

1355

3150

2.50.4

2.01.5

637

.518

1036

0537

150

147

464

040

02.2

2.235

.516

4039

302.6

0.42.0

1.72

41.0

2175

4465

425

593

537

659

500

2.42.2

39.0

2010

4950

2.80.4

2.01.7

244

.526

1055

5048

369

060

286

163

02.6

2.443

.525

2563

303.0

0.52.0

1.88

49.0

3180

6990

549

810

675

996

800

2.82.6

50.0

3195

8075

3.30.5

2.52.0

455

.540

6089

4562

296

375

011

6010

003.0

2.654

.538

6599

853.5

0.62.5

2.04

61.5

4950

1107

068

910

9581

512

95

Page 20: KEI Profile - Tech

COMPANY PROFILE

111

“KEI”

Sing

le Co

re Alu

miniu

m & C

oppe

r Con

ducto

r, XLP

E Insu

lated

,Un

armou

red &

Armou

red Ca

ble Co

nform

ing to

IS 70

98 Pa

rt-2/1

985

Volta

ge G

rade :

3.8 /

6.6 k

V (E)

WEIG

HT &

DIM

ENSIO

NSNo

mina

lUn

armou

red C

able

Roun

d Wire

Arm

oured

Cable

CURR

ENT R

ATIN

GSiz

e of

Nom.

Nom.

Appro

x.Al.

Cu.

Nom.

Min.

Appro

x.Al.

Cu.

Allum

inium

Copp

erCo

nduct

orTh

icknes

sTh

icknes

sOv

erall

Appro

x.Ap

prox.

dimens

ionTh

icknes

sDia

meter

Appro

x.Ap

prox.

In gro

und

In air

In gro

und

In air

of XL

PEof

PVC

Diame

terW

eight

Weig

htof

Al.of

PVC

ofW

eight

Weig

htat

atat

atIns

ulatio

nOu

terof

ofof

Roun

dOu

terCa

bleof

of30

O C40

O C30

O C40

O CSh

eath

Cable

Cable

Cable

Wire

Sheat

hCa

bleCa

bleSq.

mm.

mmmm

mmKg

./Km

Kg./K

mmm

mmmm

Kg./K

mKg

./Km

Amps.

Amps.

Amps.

Amps.

252.8

1.818

.0034

048

51.6

1.40

22.00

560

705

9710

512

514

035

2.82.0

20.00

440

645

1.61.4

023

.5063

584

011

813

015

017

050

2.82.0

21.00

500

780

1.61.4

024

.5070

598

5 13

815

918

221

170

2.82.0

23.50

615

1020

1.61.4

026

.0081

512

1517

019

821

926

795

2.82.0

25.00

725

1285

1.61.4

028

.0093

514

9520

324

925

932

212

02.8

2.027

.5087

015

751.6

1.40

30.00

1070

1775

231

288

296

374

150

2.82.0

28.50

985

1855

1.61.5

631

.0011

9020

6025

932

733

642

618

52.8

2.030

.5011

3522

201.6

1.56

33.00

1355

2445

296

378

373

486

240

2.82.2

33.50

1380

2815

2.01.5

636

.5017

0031

3534

044

743

056

830

03.0

2.236

.5016

5534

502.0

1.56

39.00

1955

3755

381

512

482

645

400

3.32.2

41.00

2080

4375

2.01.7

243

.0023

7046

6542

959

854

174

850

03.5

2.444

.0024

9054

302.0

1.88

47.00

2850

5795

481

684

597

856

630

3.52.4

48.00

2975

6785

2.01.8

850

.5033

9072

0054

179

167

067

280

03.5

2.653

.5036

2085

052.5

2.04

56.50

4235

9120

625

970

755

1060

1000

3.62.6

57.50

4310

1043

02.5

2.04

62.50

5120

1124

069

211

0085

512

25

Page 21: KEI Profile - Tech

KEI WIRES & CABLES

112

“KEI”

Sing

le Co

re Alu

miniu

m & C

oppe

r Con

ducto

r, XLP

E Insu

lated

,Un

armou

red &

Armou

red Ca

ble Co

nform

ing to

IS 70

98 Pa

rt-2/1

985

Volta

ge G

rade :

6.35

/ 11k

V (E)

, 6.6/

6.6 kV

(UE)

WEIG

HT &

DIM

ENSIO

NSNo

mina

lUn

armou

red C

able

Roun

d Wire

Arm

oured

Cable

CURR

ENT R

ATIN

GSSiz

e of

Nom.

Nom.

Appro

x.Al.

Cu.

Nom.

Min.

Appro

x.Al.

Cu.

Allum

inium

Copp

erCo

nduct

orTh

icknes

sTh

icknes

sOv

erall

Appro

x.Ap

prox.

dimens

ionTh

icknes

sDia

meter

Appro

x.Ap

prox.

In gro

und

In air

In gro

und

In air

of XL

PEof

PVC

Diame

terW

eight

Weig

htof

Al.of

PVC

ofW

eight

Weig

htat

atat

atIns

ulatio

nOu

terof

ofof

Roun

dOu

terCa

bleof

of30

O C40

O C30

O C40

O CSh

eath

Cable

Cable

Cable

Wire

Sheat

hCa

bleCa

bleSq.

mm.

mmmm

mmKg

./Km

Kg./K

mmm

mmmm

Kg./K

mKg

./Km

Amps.

Amps.

Amps.

Amps.

353.6

2.021

.0045

566

01.6

1.40

25.00

710

915

115

134

160

170

503.6

2.022

.0051

579

01.6

1.40

26.00

780

1060

138

159

182

211

703.6

2.023

.5060

510

101.6

1.40

27.50

890

1295

170

198

219

267

953.6

2.025

.0071

512

751.6

1.40

29.50

1020

1580

203

249

259

322

120

3.62.0

27.50

830

1535

1.61.5

632

.0011

9018

9523

128

829

637

415

03.6

2.028

.0091

517

851.6

1.56

32.50

1285

2155

259

327

336

426

185

3.62.2

30.50

1090

2175

2.01.5

635

.5015

6026

4529

637

837

348

624

03.6

2.233

.0013

0027

302.0

1.56

38.00

1805

3240

340

447

430

568

300

3.62.2

35.00

1500

3300

2.01.5

640

.0020

4038

4038

151

248

264

540

03.6

2.238

.0017

9540

902.0

1.72

43.50

2420

4710

429

598

541

748

500

3.62.4

41.50

2195

5135

2.01.8

847

.0028

7058

1048

168

459

785

663

03.6

2.445

.0026

5564

652.0

1.88

51.00

3405

7215

541

791

670

972

800

3.62.6

51.00

3315

8195

2.52.0

456

.5042

5091

3562

396

575

010

6010

003.6

2.655

.5040

1510

135

2.52.0

462

.5051

2011

240

690

1092

850

1225

Page 22: KEI Profile - Tech

COMPANY PROFILE

113

“KEI”

Sing

le Co

re Alu

miniu

m & C

oppe

r Con

ducto

r, XLP

E Insu

lated

,Un

armou

red &

Armou

red Ca

ble Co

nform

ing to

IS 70

98 Pa

rt-2/1

985

Volta

ge G

rade :

11 / 1

1 kV

(UE)

WEIG

HT &

DIM

ENSIO

NSNo

mina

lUn

armou

red C

able

Roun

d Wire

Armo

ured C

able

CURR

ENT R

ATIN

GSiz

e of

Nom.

Nom.

Appro

x.Al.

Cu.

Nom.

Min.

Appro

x.Al.

Cu.

Alumi

nium

Copp

erCo

nduct

orTh

icknes

sTh

icknes

sOv

erall

Appro

x.Ap

prox.

dimens

ionTh

icknes

sDia

meter

Appro

x.Ap

prox.

In gro

und

In air

In gro

und

In air

of XL

PEof

PVC

Diame

terW

eight

Weig

htof

Al.of

PVC

ofW

eight

Weig

htat

atat

atIns

ulatio

nOu

terof

ofof

Roun

dOu

terCa

bleof

of30

O C40

O C30

O C40

O CSh

eath

Cable

Cable

Cable

Wire

Sheat

hCa

bleCa

bleSq.

mm.

mmmm

mmKg

./Km

Kg./K

mmm

mmmm

Kg./K

mKg

./Km

Amps.

Amps.

Amps.

Amps.

355.5

2.024

.5060

581

01.6

1.40

29.00

900

1105

115

137

165

175

505.5

2.025

.5066

594

51.6

1.56

30.50

1005

1285

138

159

182

211

705.5

2.027

.5077

011

701.6

1.56

32.00

1130

1530

170

198

219

267

955.5

2.229

.0089

014

452.0

1.56

33.50

1270

1825

203

249

259

322

120

5.52.2

31.50

1045

1750

2.01.5

637

.0015

3522

4023

128

829

637

415

05.5

2.232

.5011

3520

102.0

1.56

37.50

1640

2510

259

327

336

426

185

5.52.2

34.00

1290

2380

2.01.5

639

.5018

2029

1029

637

837

348

624

05.5

2.236

.5015

1529

452.0

1.72

42.50

2115

3545

340

447

430

568

300

5.52.2

38.50

1730

3525

2.01.7

244

.5023

6041

6038

151

248

264

540

05.5

2.442

.0020

8043

752.0

1.88

48.00

2785

5080

429

598

541

748

500

5.52.6

45.00

2460

5400

2.52.0

451

.0032

1061

5048

168

459

785

663

05.5

2.649

.0029

9068

002.5

2.04

56.00

3955

7760

541

791

670

972

800

5.52.8

55.50

3690

8570

2.52.2

061

.0047

2596

1062

896

475

510

6510

005.5

2.859

.0043

6010

480

2.52.2

066

.0055

3511

655

697

1090

855

1230

Page 23: KEI Profile - Tech

KEI WIRES & CABLES

114

“KEI”

Sing

le Co

re Alu

miniu

m & C

oppe

r Con

ducto

r, XLP

E Insu

lated

,Un

armou

red &

Armou

red Ca

ble Co

nform

ing to

IS 70

98 Pa

rt-2/1

985

Volta

ge G

rade :

12.7

/ 22 k

V (E)

WEIG

HT &

DIM

ENSIO

NSNo

mina

lUn

armou

red C

able

Roun

d Wire

Arm

oured

Cable

CURR

ENT R

ATIN

GSiz

e of

Nom.

Nom.

Appro

x.Al.

Cu.

Nom.

Min.

Appro

x.Al.

Cu.

Alumi

nium

Copp

erCo

nduct

orTh

ickne

ssTh

ickne

ssOv

erall

Appro

x.Ap

prox.

dimen

sion

Thick

ness

Diame

terAp

prox.

Appro

x.In

groun

dIn

airIn

groun

dIn

airof

XLPE

of PV

CDia

meter

Weig

htW

eight

of Al.

of PVC

ofW

eight

Weig

htat

atat

atIns

ulatio

nOu

terof

ofof

Roun

dOu

terCa

bleof

of30

O C40

O C30

O C40

O CSh

eath

Cable

Cable

Cable

Wire

Shea

thCa

bleCa

bleSq.

mm.

mmmm

mmKg

./Km

Kg./K

mmm

mmmm

Kg./K

mKg

./Km

Amps.

Amps.

Amps.

Amps.

356

2.026

.00660

8701.6

01.5

630

.00980

1185

114143

168178

506

2.027

.00730

1010

1.60

1.56

31.50

1085

1360

138

159182

21170

62.0

28.50

83512

351.6

01.5

633

.5012

1016

10170

198219

26795

62.2

31.00

98515

452.0

01.5

636

.0014

6520

25203

249259

322120

62.2

33.00

1120

1825

2.00

1.56

38.50

1630

2335

231288

296374

1506

2.233

.5012

1520

852.0

01.5

639

.0017

3526

05259

327336

426185

62.2

35.50

1370

2460

2.00

1.72

41.00

1920

3010

296378

373486

2406

2.238

.0016

0030

302.0

01.7

244

.0022

2036

50340

447430

568300

62.4

40.00

1815

3615

2.00

1.72

46.00

2520

4315

381512

482645

4006

2.443

.5021

8044

752.0

01.8

849

.5029

1052

00429

598541

748500

62.6

47.00

2610

5555

2.50

2.04

54.00

3540

6480

481684

597856

6306

2.650

.5031

0569

152.5

02.0

457

.5041

0079

05541

791670

972800

62.8

57.00

3815

8700

2.50

2.20

62.50

4870

9750

618975

758106

810

006

2.861

.0045

5510

675

2.50

2.20

68.00

5765

1188

5685

1107

85812

33

Page 24: KEI Profile - Tech

COMPANY PROFILE

115

“KEI”

Sing

le Co

re Alu

miniu

m & C

oppe

r Con

ducto

r, XLP

E Insu

lated

,Un

armou

red &

Armou

red Ca

ble Co

nform

ing to

IS 70

98 Pa

rt-2/1

985

Volta

ge G

rade :

19 / 3

3 kV

(E)W

EIGHT

& D

IMEN

SIONS

Nomi

nal

Unarm

oured

Cab

leRo

und W

ire A

rmou

red Ca

bleCU

RREN

T RAT

ING

Size o

fNo

m.No

m.Ap

prox.

Al.Cu

.No

m.Mi

n.Ap

prox.

Al.Cu

.Alu

miniu

mCo

pper

Cond

uctor

Thick

ness

Thick

ness

Overa

llAp

prox.

Appro

x.dim

ensio

nTh

ickne

ssDia

meter

Appro

x.Ap

prox.

In gro

und

In air

In gro

und

In air

of XL

PEof

PVC

Diame

terW

eight

Weig

htof

Al.of P

VCof

Weig

htW

eight

atat

atat

Insula

tion

Outer

ofof

ofRo

und

Outer

Cable

ofof

30O C

40O C

30O C

40O C

Shea

thCa

bleCa

bleCa

bleW

ireSh

eath

Cable

Cable

Sq.mm

.mm

mmmm

Kg./K

mKg

./Km

mmmm

mmKg

./Km

Kg./K

mAm

ps.Am

ps.Am

ps.Am

ps.

508.8

2.234

.0010

6513

452.0

01.5

639

.0015

9018

65138

159182

21170

8.82.2

35.50

1185

1590

2.00

1.56

40.50

1730

2130

170198

219267

958.8

2.237

.0013

2518

852.0

01.7

243

.0019

3534

95203

249259

322120

8.82.2

39.00

1480

2185

2.00

1.72

45.00

2125

2830

231288

296374

1508.8

2.440

.0015

8024

502.0

01.7

245

.5022

3531

05259

327336

426185

8.82.4

42.00

1800

2885

2.00

1.88

48.00

2480

3570

296378

373486

2408.8

2.444

.5020

5034

852.0

01.8

850

.5028

0042

30340

447430

568300

8.82.6

47.00

2340

4135

2.50

2.04

54.00

3270

5065

381512

482645

4008.8

2.650

.0026

9049

852.5

02.0

457

.0036

7059

65429

598541

748500

8.82.8

53.50

3155

6100

2.50

2.20

60.50

4230

7170

481684

597856

6308.8

3.057

.0036

9074

952.5

02.3

664

.0048

2586

35541

791670

972800

8.83.0

63.50

4465

9350

2.50

2.36

69.00

5625

1050

5620

978760

1085

1000

8.83.2

67.50

5255

1137

53.1

52.5

276

.0068

5012

970

686111

0860

1235

Page 25: KEI Profile - Tech

KEI WIRES & CABLES

116

“KEI”

Three

Core

Alumi

nium

& Cop

per C

ondu

ctor, X

LPE I

nsulat

ed,

Armou

red Ca

ble Co

nform

ing to

IS 70

98 Pa

rt-2/1

985

Volta

ge G

rade :

1.9 / 3

.3 kV

(Uns

creen

ed) (

E)3.3

& 3.

3 kV

(Uns

creen

ed) (

UE)

WEIG

HT &

DIM

ENSIO

NSStr

ip Arm

oured

Cable

Roun

d Wire

Armour

ed Cab

leCU

RREN

T RAT

INGNo

minal

Min.

Nom.

Min.

Appro

x.Al.

Cu.

Nom.

Min.

Appro

x.Al.

Cu.

Alumin

iumCo

pper

Size o

fFor

mNo

m.Thi

ckness

Dimens

ionThi

ckness

Overa

llAp

prox.

Appro

x.Dim

ension

Thickn

essOv

erall

Appro

x.Ap

prox.

as per

ofThi

ckness

of PV

CG.I

. Flat

of PV

CDia

meter

Weigh

twe

ight

of GI

of PV

CDia

meter

Weigh

tWe

ight

InIn

InIn

ISCo

nducto

rof X

LPEInn

erStr

ipOu

terof

of Cabl

eof C

able

Roun

dOu

terof C

able

ofof

groun

dair

groun

dair

8130/8

4Stra

nded

Insulatio

nShe

athShe

athCab

leWir

eShe

athCab

leCab

leat 3

0O Cat 4

0O Cat 3

0O Cat 4

0O CSq.

mm.

mmmm

mmmm

mmKg.

/KmKg.

/Kmmm

mmmm

Kg./Km

Kg./Km

Amps.

Amps.

Amps.

Amps.

25Sh

aped

2.20.3

4x0.8

1.40

28.00

1010

1455

1.60

1.56

30.00

1330

1775

9397

119125

35Sh

aped

2.20.3

4x0.8

1.56

30.00

1155

1775

1.60

1.56

31.50

1460

2080

111118

143153

50Sh

aped

2.20.4

4x0.8

1.56

33.00

1360

2200

2.00

1.56

35.50

1960

2795

132147

170198

70Sh

aped

2.20.4

4x0.8

1.56

35.00

1625

2835

2.00

1.56

37.50

2245

3455

160178

205229

95Sh

aped

2.20.4

4x0.8

1.72

38.50

1965

3645

2.00

1.72

40.50

2660

4340

191218

245280

120Sh

aped

2.20.5

4x0.8

1.72

40.50

2295

4415

2.00

1.88

43.50

3040

5165

217251

278323

150Sh

aped

2.20.5

4x0.8

1.88

43.50

2670

5295

2.50

2.04

47.50

3885

6510

243289

312371

185Sh

aped

2.20.5

4x0.8

2.04

47.00

3170

6450

2.50

2.04

50.50

4435

7710

275329

350420

240Sh

aped

2.20.6

4x0.8

2.20

50.00

3790

8105

2.50

2.20

53.50

5160

9470

316389

415498

300Sh

aped

2.20.6

4x0.8

2.20

56.00

4540

9955

2.50

2.36

59.50

6115

1153

0358

451453

570400

Shap

ed2.2

0.74x0

.82.5

260

.5055

3012

445

3.15

2.68

65.00

7900

1481

0408

426509

656

Page 26: KEI Profile - Tech

COMPANY PROFILE

117

“KEI”

Three

Core

Alumi

nium

& Cop

per C

ondu

ctor, X

LPE I

nsulat

ed,

Armou

red Ca

ble Co

nform

ing to

IS 70

98 Pa

rt-2/1

985

Volta

ge G

rade :

1.9 / 3

.3 kV

(Scre

ened

) (E)

3.3 &

3.3 k

V (Sc

reene

d) (U

E)W

EIGHT

& D

IMEN

SIONS

Strip A

rmour

ed Cab

leRo

und W

ire Arm

oured

Cable

CURR

ENT R

ATING

Nomin

alMin

.No

m.Min

.Ap

prox.

Al.Cu

.No

m.Min

.Ap

prox.

Al.Cu

.Alu

minium

Coppe

rSiz

e of

Form

Nom.

Thickn

essDim

ension

Thickn

essOv

erall

Appro

x.Ap

prox.

Dimens

ionThi

ckness

Overa

llAp

prox.

Appro

x.as

perof

Thickn

essof

PVC

G.I. Fl

atof

PVC

Diame

terWe

ight

weigh

tof G

Iof

PVC

Diame

terWe

ight

Weigh

tIn

InIn

InIS

Condu

ctor

of XLPE

Inner

Strip

Outer

ofof C

able

of Cabl

eRo

und

Outer

of Cabl

eof

ofgro

und

airgro

und

air813

0/84

Strande

dInsu

lation

Sheath

Sheath

Cable

Wire

Sheath

Cable

Cable

at 30O C

at 40O C

at 30O C

at 40O C

Sq.mm

.O

mmmm

mmmm

mmKg.

/KmKg.

/Kmmm

mmmm

Kg./Km

Kg./Km

Amps.

Amps.

Amps.

Amps.

25Cir

cular

2.20.4

4 X 0.

81.5

634

.515

7020

202.0

1.56

37.0

2100

2545

9397

119125

35Cir

cular

2.20.4

4 X 0.

81.5

636

.517

3023

502.0

1.72

39.0

2330

2955

111118

143153

50Cir

cular

2.20.4

4 X 0.

81.7

239

.520

4028

802.0

1.72

42.0

2665

3500

132147

170198

70Cir

cular

2.20.5

4 X 0.

81.7

243

.024

4036

502.0

1.88

45.5

3140

4355

160178

205229

95Cir

cular

2.20.5

4 X 0.

81.8

847

.029

0545

902.5

2.04

50.5

4080

5760

191218

245280

120Cir

cular

2.20.5

4 X 0.

82.0

452

.034

7555

952.5

2.04

55.5

4700

6820

217251

278323

150Cir

cular

2.20.6

4 X 0.

82.0

453

.537

5063

752.5

2.20

57.0

5070

7690

243289

312371

185Cir

cular

2.20.6

4 X 0.

82.2

058

.043

7076

452.5

2.36

61.5

5810

9085

275329

350420

240Cir

cular

2.20.6

4 X 0.

82.3

663

.551

9595

102.5

2.36

67.0

6745

1105

5316

389415

498300

Circu

lar2.2

0.74 X

0.8

2.52

68.5

6085

1150

03.1

52.6

873.

585

2513

940

358451

453570

400Cir

cular

2.20.7

4 X 0.

82.6

875

.072

2514

105

3.15

2.84

80.0

9870

1675

0408

426509

656

Page 27: KEI Profile - Tech

KEI WIRES & CABLES

118

“KEI”

Three

Core

Alumi

nium

& Cop

per C

ondu

ctor, X

LPE I

nsulat

ed,

Armou

red Ca

ble Co

nform

ing to

IS 70

98 Pa

rt-2/1

985

Volta

ge G

rade :

3.8 / 6

.6 kV

(E)

WEIG

HT &

DIM

ENSIO

NSStri

p Armo

ured C

able

Round

Wire A

rmoure

d Cabl

eCU

RREN

T RAT

INGNo

minal

Min.

Nom.

Min.

Appro

x.Al.

Cu.No

m.Min

.Ap

prox.

Al.Cu.

Alumin

iumCop

perSiz

e of

FormNo

m.Thi

ckness

Dimens

ionThi

ckness

Overall

Appro

x.Ap

prox.

Dimens

ionThi

ckness

Overall

Appro

x.Ap

prox.

as per

ofThi

ckness

of PVC

G.I. Fla

tof P

VCDia

meter

Weight

weight

of GI

of PVC

Diame

terWe

ightWe

ightIn

InIn

InIS

Conduc

torof X

LPEInn

erStri

pOu

terof

of Cabl

eof C

able

Round

Outer

of Cabl

eof

ofgro

undair

ground

air813

0/84

Circular

Insulatio

nShe

athShe

athCab

leWir

eShe

athCab

leCab

leat 3

0O Cat 4

0O Cat 3

0O Cat 4

0O CSq.

mm.

Omm

mmmm

mmmm

Kg./Km

Kg./Km

mmmm

mmKg.

/KmKg.

/KmAm

ps.Am

ps.Am

ps.Am

ps.25

Circu

lar2.8

0.44x0

.81.5

637

.0017

8522

302.0

01.7

239

.5023

9028

3597

107121

13835

Circu

lar2.8

0.44x0

.81.7

239

.5019

7525

952.0

01.7

242

.0026

0032

20113

129146

16850

Circu

lar2.8

0.54x0

.81.7

242

.0022

8031

152.0

01.8

844

.5029

8038

15134

155174

19870

Circu

lar2.8

0.54x0

.81.8

846

.0026

5038

652.0

01.8

848

.0033

6545

80162

193211

24595

Circu

lar2.8

0.54x0

.81.8

849

.5030

9547

802.5

02.0

453

.0043

3060

15194

232243

292120

Circu

lar2.8

0.64x0

.82.0

454

.5036

5557

752.5

02.2

058

.0050

0571

30219

262280

335150

Circu

lar2.8

0.64x0

.82.2

056

.5039

9566

202.5

02.2

059

.5053

4079

65243

301312

383185

Circu

lar2.8

0.64x0

.82.2

060

.5045

6578

402.5

02.3

664

.0060

5093

30276

340348

434240

Circu

lar2.8

0.74x0

.82.3

666

.5055

7098

853.1

52.5

271

.5079

3512

250

316400

397503

300Cir

cular

3.00.7

4x0.8

2.52

72.00

6520

1193

53.1

52.6

877

.0090

9014

505

353456

438568

400Cir

cular

3.30.7

4x0.8

2.84

80.00

7910

1479

04.0

03.0

087

.0011

890

1877

0395

520481

641

Page 28: KEI Profile - Tech

COMPANY PROFILE

119

“KEI”

Three

Core

Alumi

nium

& Cop

per C

ondu

ctor, X

LPE I

nsulat

ed,

Armou

red Ca

ble Co

nform

ing to

IS 70

98 Pa

rt-2/1

985

Volta

ge G

rade :

6.35

/ 11 k

V (E)

WEIG

HT &

DIM

ENSIO

NSStri

p Armo

ured C

able

Round

Wire A

rmoure

d Cabl

eCU

RREN

T RAT

INGNo

minal

Min.

Nom.

Min.

Appro

x.Al.

Cu.No

m.Min

.Ap

prox.

Al.Cu.

Alumin

iumCop

perSiz

e of

FormNo

m.Thi

ckness

Dimens

ionThi

ckness

Overall

Appro

x.Ap

prox.

Dimens

ionThi

ckness

Overall

Appro

x.Ap

prox.

as per

ofThi

ckness

of PVC

G.I. Fla

tof P

VCDia

meter

Weight

weight

of GI

of PVC

Diame

terWe

ightWe

ightIn

InIn

InIS

Conduc

torof X

LPEInn

erStri

pOu

terof

of Cabl

eof C

able

Round

Outer

of Cabl

eof

ofgro

undair

ground

air813

0/84

Circular

Insulatio

nShe

athShe

athCab

leWir

eShe

athCab

leCab

leat 3

0O Cat 4

0O Cat 3

0O Cat 4

0O CSq

.mm.

Omm

mmmm

mmmm

Kg./K

mKg

./Km

mmmm

mmKg

./Km

Kg./K

mAm

ps.Am

ps.Am

ps.Am

ps.35

Circu

lar3.6

0.54x0

.81.7

243

.0023

0029

202.0

01.8

846

.0030

0036

20113

129146

16850

Circu

lar3.6

0.54x0

.81.8

846

.0025

5533

952.5

02.0

449

.5036

9045

30134

155174

19870

Circu

lar3.6

0.54x0

.81.8

849

.0029

6041

752.5

02.0

453

.0041

6053

75162

193211

24595

Circu

lar3.6

0.64x0

.82.0

453

.5035

1051

952.5

02.2

057

.0048

3065

15194

232243

292120

Circu

lar3.6

0.64x0

.82.2

058

.0040

8062

002.5

02.2

061

.5054

7075

90219

262280

335150

Circu

lar3.6

0.64x0

.82.2

059

.5043

6569

902.5

02.3

663

.5058

5084

75243

301312

383185

Circu

lar3.6

0.74x0

.82.3

664

.5050

5083

303.1

52.5

269

.5073

2010

600

276340

348434

240Cir

cular

3.60.7

4x0.8

2.52

70.00

5955

1027

03.1

52.6

875

.0084

2512

740

316400

397503

300Cir

cular

3.60.7

4x0.8

2.68

75.00

6835

1225

03.1

52.8

480

.0094

7014

890

353456

438568

400Cir

cular

3.60.7

4x0.8

2.84

81.50

8195

1507

54.0

03.0

088

.0012

240

1912

0395

520481

641

Page 29: KEI Profile - Tech

KEI WIRES & CABLES

120

“KEI”

Three

Core

Alumi

nium

& Cop

per C

ondu

ctor, X

LPE I

nsulat

ed,

Armou

red Ca

ble Co

nform

ing to

IS 70

98 Pa

rt-2/1

985

Volta

ge G

rade :

11 / 1

1 kV

(UE)

WEIG

HT &

DIM

ENSIO

NSStr

ip Ar

moure

d Cabl

eRo

und W

ire A

rmou

red C

able

CURR

ENT R

ATIN

GNo

mina

lMi

n.No

m.Mi

n.Ap

prox.

Al.Cu

.No

m.Mi

n.Ap

prox.

Al.Cu

.Alu

miniu

mCo

pper

Size o

fFor

mNo

m.Th

ickne

ssDim

ensio

nThic

kness

Overa

llAp

prox.

Appro

x.Dim

ensio

nThic

kness

Overa

llAp

prox.

Appro

x.as

perof

Thick

ness

of PV

CG.I

. Flat

of PV

CDia

meter

Weig

htwe

ight

of GI

of PV

CDia

meter

Weig

htW

eight

InIn

InIn

ISCo

nduct

orof

XLPE

Inner

Strip

Outer

ofof

Cable

of Ca

bleRo

und

Outer

of Ca

bleof

ofgro

und

airgro

und

air81

30/84

Circu

larIns

ulatio

nSh

eath

Sheat

hCa

bleWi

reSh

eath

Cable

Cable

at 30

O Cat

40O C

at 30

O Cat

40O C

Sq.m

m.O

mmmm

mmmm

mmKg

./Km

Kg./K

mmm

mmmm

Kg./K

mKg

./Km

Amps.

Amps.

Amps.

Amps.

35Cir

cular

5.50.5

4x0.8

2.04

52.00

3115

3735

2.50

2.20

55.50

4385

5005

113129

146168

50Cir

cular

5.50.6

4x0.8

2.20

55.00

3400

4240

2.50

2.20

58.00

4720

5555

134155

174198

70Cir

cular

5.50.6

4x0.8

2.20

58.00

3885

5095

3.15

2.36

63.50

5950

7160

162193

211245

95Cir

cular

5.50.6

4x0.8

2.36

62.50

4475

6155

3.15

2.52

67.50

6645

8330

194232

243292

120Cir

cular

5.50.7

4x0.8

2.36

67.00

5085

7205

3.15

2.52

72.00

7480

9605

219262

280335

150Cir

cular

5.50.7

4x0.8

2.52

69.00

5435

8060

3.15

2.68

74.00

7870

1049

5243

301312

383185

Circu

lar5.5

0.74x0

.82.6

873

.0061

6094

353.1

52.8

478

.0087

6012

040

276340

348434

240Cir

cular

5.50.7

4x0.8

2.84

79.00

7135

1145

03.1

53.0

084

.0099

4014

255

316400

397503

300Cir

cular

5.50.7

4x0.8

3.00

83.50

8080

1349

54.0

03.0

090

.0012

135

1755

0353

456438

568400

Circu

lar5.5

0.74x0

.83.0

090

.0094

5516

335

4.00

3.00

96.50

1388

520

765

395520

481641

Page 30: KEI Profile - Tech

COMPANY PROFILE

121

“KEI”

Three

Core

Alumi

nium

& Cop

per C

ondu

ctor, X

LPE I

nsulat

ed,

Armou

red Ca

ble Co

nform

ing to

IS 70

98 Pa

rt-2/1

985

Volta

ge G

rade :

12.7

/ 22 k

V (E)

WEIG

HT &

DIM

ENSIO

NSStr

ip Ar

moure

d Cabl

eRo

und W

ire A

rmou

red C

able

CURR

ENT R

ATIN

GNo

mina

lMi

n.No

m.Mi

n.Ap

prox.

Al.Cu

.No

m.Mi

n.Ap

prox.

Al.Cu

.Alu

miniu

mCo

pper

Size o

fFor

mNo

m.Th

ickne

ssDim

ensio

nThic

kness

Overa

llAp

prox.

Appro

x.Dim

ensio

nThic

kness

Overa

llAp

prox.

Appro

x.as

perof

Thick

ness

of PV

CG.I

. Flat

of PV

CDia

meter

Weig

htwe

ight

of GI

of PV

CDia

meter

Weig

htW

eight

InIn

InIn

ISCo

nduct

orof

XLPE

Inner

Strip

Outer

ofof

Cable

of Ca

bleRo

und

Outer

of Ca

bleof

ofgro

und

airgro

und

air81

30/84

Circu

larIns

ulatio

nSh

eath

Sheat

hCa

bleW

ireSh

eath

Cable

Cable

at 30

O Cat

40O C

at 30

O Cat

40O C

Sq.mm

.O

mmmm

mmmm

mmKg

./Km

Kg./K

mmm

mmmm

Kg./K

mKg

./Km

Amps.

Amps.

Amps.

Amps.

35Cir

cular

60.6

4x0.8

2.04

55.00

3345

3965

2.50

2.20

59.00

4710

5335

113129

146168

50Cir

cular

60.6

4x0.8

2.20

58.00

3730

4570

2.50

2.36

61.50

5165

6005

134155

174198

70Cir

cular

60.6

4x0.8

2.36

61.50

4245

5460

2.50

2.36

65.00

5700

6910

162193

211245

95Cir

cular

60.7

4x0.8

2.36

65.50

4730

6410

3.15

2.52

70.50

7030

8715

194232

243292

120Cir

cular

60.7

4x0.8

2.52

70.50

5370

7490

3.15

2.68

75.50

7840

9960

219262

280335

150Cir

cular

60.7

4x0.8

2.68

72.00

5845

8470

3.15

2.68

77.00

8355

1098

0243

301312

383185

Circu

lar6

0.74x0

.82.6

876

.5065

3598

103.1

52.8

481

.50920

512

485

276340

348434

240Cir

cular

60.7

4x0.8

2.84

82.00

7530

1184

04.0

03.0

088

.5011

575

1588

5316

400397

503300

Circu

lar6

0.74x0

.83.0

086

.5084

8513

900

4.00

3.00

93.00

1268

018

095

353456

438568

400Cir

cular

60.7

4x0.8

3.00

93.00

9745

1662

54.0

03.0

099

.5014

290

2117

0395

520481

641

Page 31: KEI Profile - Tech

KEI WIRES & CABLES

122

“KEI”

Three

Core

Alumi

nium

& Cop

per C

ondu

ctor, X

LPE I

nsulat

ed,

Armou

red Ca

ble Co

nform

ing to

IS 70

98 Pa

rt-2/1

985

Volta

ge G

rade :

19 / 3

3 kV

(E)W

EIGHT

& D

IMEN

SIONS

Strip

Armou

red Ca

bleRo

und W

ire A

rmou

red Ca

bleCU

RREN

T RAT

ING

Nomi

nal

Min.

Nom.

Min.

Appro

x.Al.

Cu.

Nom.

Min.

Appro

x.Al.

Cu.

Alumi

nium

Copp

erSiz

e of

Form

Nom.

Thick

nessD

imens

ionTh

icknes

sOv

erall

Appro

x.Ap

prox.

Dimens

ionTh

icknes

sOv

erall

Appro

x.Ap

prox.

as per

ofTh

icknes

sof

PVC

G.I. F

latof

PVC

Diame

terW

eight

weigh

tof

GIof

PVC

Diame

terW

eight

Weig

htIn

InIn

InIS

Cond

uctor

of XL

PEInn

erStr

ipOu

terof

of Ca

bleof

Cable

Roun

dOu

terof

Cable

ofof

groun

dair

groun

dair

8130

/84Cir

cular

Insula

tion

Sheat

hSh

eath

Cable

Wire

Sheat

hCa

bleCa

bleat

30O C

at 40

O Cat

30O C

at 40

O C

Sq.m

m.O

mmmm

mmmm

mmKg

./Km

Kg./K

mmm

mmmm

Kg./K

mKg

./Km

Amps.

Amps.

Amps.

Amps.

50Cir

cular

8.80.7

4x0.8

2.52

72.00

5355

6195

3.15

2.68

77.00

7920

8760

134155

174198

70Cir

cular

8.80.7

4x0.8

2.68

76.00

5980

7195

3.15

2.84

81.00

8655

9865

162193

211245

95Cir

cular

8.80.7

4x0.8

2.84

80.00

6520

8205

3.15

3.00

85.00

9325

1101

0194

232243

292120

Circu

lar8.8

0.74x0

.82.8

484

.5072

3093

554.0

03.0

091

.0011

415

1354

0219

262280

335150

Circu

lar8.8

0.74x0

.83.0

086

.0077

6010

385

4.00

3.00

92.50

1196

014

585

243301

312383

185Cir

cular

8.80.7

4x0.8

3.00

90.50

8540

1181

54.0

03.0

096

.5012

945

1622

0276

340348

434240

Circu

lar8.8

0.74x0

.83.0

095

.5095

5513

865

4.00

3.00

102.0

014

260

1857

5316

400397

503300

Circu

lar8.8

0.74x0

.83.0

010

0.00

1055

515

975

4.00

3.00

106.5

015

450

2086

5353

456438

568400

Circu

lar8.8

0.74x0

.83.0

010

6.50

1190

518

785

4.00

3.00

113.0

017

075

2395

5395

520481

641

Page 32: KEI Profile - Tech

COMPANY PROFILE

123

KEIPVC AND XLPE LT POWER CABLES

COMPARISON OF MAIN PROPERTIES BETWEEN PVC AND XLPE INSULATIONCharacteristics Unit PVC XLPEPermitivity (50Hz, 20O C) — 4 - 6 2.3Dielectric Loss Factor (50Hz, 20O C) — 0.05 - 0.07 0.0004Volume Resistivity (27O C) ohms cm (min.) 1013 1014

Max. Conductor Temp. OC 70 90Max. Short Circuit Temp. OC 160 250Tensile Strength N / mmm2 (min.) 12.5 12.5Elongation at break — Excellent MediumFlexibility at - 10O C — Poor GoodResistance to abrasion — Medium Good

KEI INDUSTRIES LIMITED is manufacturing LT Power Cables with PVC or XLPE insulation of voltage grade upto 3.3 KVconforming to various Indian and International Standard Specifications. KEI also manufactures other types of cablesas listed at the end of this catalogue.CROSS LINKED POLYETHYLENE (XLPE)XLPE means cross-linked polyethylene or vulcanized polyethylene. The basic material is low density polyethylene.Polyethylene is a thermoplastic material consisting of long chain of hydrocarbon molecules. At elevated temperaturesthese molecules tend to move relative to one another so that the material becomes increasingly deformable andwill eventually melt at the temperature around 110OC.By means of process similar to the vulcanization of rubber the polyethylene molecules can be cross-linked. Theprocess of cross-linking or vulcanization consists of producing chemical bonds at interval between the long molecularchain to give a “ladder” effect which prevents slippage between molecules. As a result of cross-linking the materialbecomes heat resistant and does not soften at higher temperatures. Further it has better resistance to stresscracking and good resistance to ageing in hot air. With the change of structure there is no adverse effect onelectrical properties.Advantages of “KEI” XLPE CABLES3 Dielectric losses are very small.3 Higher current carrying capacity.3 Higher short circuit rating 250OC. as against 160OC for PVC.3 KEI XLPE can retain flexibility down upto - 40OC.3 Jointing and Termination is easy.3 Light in weight.3 They are not prone to fatigue damages due to vibrations or loading cycles.3 Has better resistance to most chemicals, oils, acids, etc.3 Can be installed along cable routes without elevation limitations.

Page 33: KEI Profile - Tech

KEI WIRES & CABLES

124

COND

UCTO

R DATA

Cond

uctor

Tech

nical D

ata fo

r Sing

le Core

and M

ultico

re cab

les co

nform

ing to

IS-81

39/19

8419

84 (S

trand

ed-Cla

ss-2)

Alumi

nium

Cond

uctors

and a

nnua

ledcop

per co

nduct

ors, co

mpare

d circ

ular o

r shap

ed.No

mina

l Size

Minim

um no

of w

ires

Max D

C Resi

stanc

e at 2

0°CAC

Resis

tance

at 70

°CAC

Resis

tance

at 90

°Cco

nduc

torNo

n-com

pacte

dCo

mpact

edPla

inAlu

miniu

mPla

inAlu

miniu

mPla

inAlu

miniu

mCo

pper

Copp

erCo

pper

Sqmm

CuAl

CuAl

Ohm/

KmOh

m/Km

Ohm/

KmOh

m/Km

Ohm/

KmOh

m/Km

1.53

3-

-12

.1018

.1014

.5021

.7215

.5023

.172.5

33

--

7.41

12.10

8.87

14.52

9.48

15.50

47

3-

-4.6

17.4

15.5

28.8

95.9

09.4

86

73

--

3.08

4.61

3.69

5.53

3.94

5.90

107

76

-1.8

33.0

82.1

93.7

02.3

43.9

416

77

66

1.15

1.91

1.38

2.29

1.47

2.44

257

76

60.7

271.2

00.8

71.4

40.9

31.5

435

77

66

0.524

0.868

0.627

1.04

0.671

1.11

5019

196

60.3

870.6

410.4

630.7

70.4

950.8

270

1919

1212

0.268

0.443

0.321

0.53

0.343

0.567

9519

1915

150.1

930.3

200.2

310.3

80.2

470.4

10120

3737

1815

0.153

0.253

0.184

0.30

0.196

0.324

15037

3718

150.1

240.2

060.1

490.2

50.1

590.2

64185

3737

3030

0.099

10.1

640.1

200.2

00.1

270.2

10240

6137

3430

0.075

40.1

250.0

910.1

50.0

965

0.160

30061

6134

300.0

601

0.100

0.073

0.12

0.076

90.1

28400

6161

5353

0.047

00.0

778

0.059

0.093

00.0

602

0.100

50061

6153

530.0

366

0.060

50.0

460.0

726

0.046

80.0

774

63091

9153

530.0

283

0.046

90.0

370.0

563

0.036

20.0

600

80091

9153

530.0

221

0.036

70.0

310.0

440

0.028

30.0

470

1000

9191

5353

0.017

60.0

291

0.027

0.034

90.0

225

0.037

2

Page 34: KEI Profile - Tech

COMPANY PROFILE

125

SHORT CIRCUIT CURRENT RATINGS FOR XLPE/PVC CABLESShort Circuit Rating for 1 second duration for XLPE & PVC Insulated Cables with

Copper and Aluminium Cables (Isc Current in KAmps)Rating for any other duration :1) Max. Initial Conductor Temperature during

operation : XLPE PVC90OC 70OC

2) Max. Final Conductor Temperature duringshort circuit: XLPE PVC

250OC 160OCFormula relating short Circuit Rating with t

second durationIt =Isc√—tWhere It = Short Circuit Rating for tseconds.

t = duration in seconds.Isc = Short Circuit rating for 1

second.

* PVC Type ‘A’ Insulation as per IS-5831-1984.** PVC Cables as per IS-1554 (P-I) 1988.** XLPE Cables as per IS-7098 (P-I) 1988.

Nominal Size XLPE Insulated PVC InsulatedSq. mm Copper Aluminium Copper Aluminium

1.5 0.21 - 0.173 -2.5 0.36 - 0.283 -4 0.57 0.38 0.46 0.3036 0.86 0.57 0.69 0.45510 1.4 0.94 1.15 0.75816 2.3 1.5 1.84 1.2125 3.6 2.4 2.88 1.9035 5.0 3.3 4.03 2.6550 7.1 4.7 5.75 3.7970 10.0 6.6 8.05 5.3195 13.6 9.0 10.9 7.20120 17.1 11.3 13.8 9.10150 21.4 14.2 17.3 11.40185 26.4 17.5 21.3 14.02240 34.3 22.6 27.6 18.20300 42.9 28.3 34.5 22.80400 57.1 37.7 46.0 30.40500 71.4 47.2 57.5 38.00630 90.0 59.4 72.5 47.25800 114.3 75.5 92.0 60.001000 142.9 94.3 115.0 75.00

Nominal Size 3,3.5 & 4 Core PVC Insulated & Sheathed 3,3.5 & 4 Core PVC Insulated & Sheathedof cable Cables as per IS-1554 (P-I) 1988 Cables as per IS-1554 (P-I) 1988

In Ground In Air Approx Voltage Inground In Air Approx VoltageDrop Drop

Sq. mm Amp Amp Mv/amp/mtr Amp Amp Mv/amp/mtr16 60 51 4.0 73 70 4.225 76 70 2.5 94 96 2.735 92 86 1.8 113 117 1.950 110 105 1.3 133 142 1.470 135 130 0.93 164 179 0.9995 165 155 0.68 196 221 0.72120 185 180 0.54 223 257 0.58150 210 205 0.46 249 292 0.48185 235 240 0.38 282 337 0.39240 275 280 0.28 327 399 0.31300 305 315 0.25 367 455 0.26400 335 375 0.2 420 530 0.21

Comparative Current Rating of 650/1100 Volts Multicore heavy duty PVC Insulated Cabls & XLPE Insulated Cables.(3,3.5 & 4 Core Unarmoured / Armoured PVC Sheathed Cables with Aluminium Conductor.

Page 35: KEI Profile - Tech

KEI WIRES & CABLES

126

CURRENT RATINGS (PVC)

The current ratings in table 1 & 2 based on the normal conditions of installation as described below:

1. Maximum condr. temperature 70O C 5. Thermal resistivity of soil 150O C cm/watt

2. Ambient air temperature 40O C 6. Thermal resistivity of cable 650O C cm/watt

3. Ground temperature 30O C 7. Max. short-circuit conductor temperature 160O C

4. Depth of laying (for cable laid 8. Max. Ambient Air Temperature 55O C

directly in ground) 75 cm (1.1 KV)

Installation method and rating factors are given in tables 1 to 6.

Table 1Rating for variations in ground temperature for cables laid directly in ground and in ducts

Ground temperature OC 15 20 25 30 35 40 45 50 55

Rating factor 1.17 1.12 1.06 1.0 0.94 0.87 0.79 0.70 0.60

Table 2Rating factors for variation in ambient air temperature

Air temperature OC 25 30 35 40 45 50 55

Rating factor 1.25 1.16 1.09 1.00 0.90 0.80 0.69

Table 3Rating factors of groups of twin and multicore cables laid directly in ground in horizontal formation

No. of cables Rating factor for axial spacing

Touching 15 cm 30 cm 45 cm 60 cm

2 cables 0.78 0.81 0.85 0.88 0.90

3 cables 0.68 0.71 0.77 0.81 0.83

4 cables 0.61 0.65 0.72 0.76 0.79

6 cables 0.53 0.58 0.66 0.71 0.76

8 cables 0.48 0.54 0.62 0.67 0.72

Table 4Rating factors of groups of twin and multicore cables laid directly in ground in tier formation

No. of cables Rating factor for axial spacing

Touching 15 cm 30 cm 45 cm 60 cm

4 cables 0.60 0.67 0.73 0.76 0.78

6 cables 0.51 0.57 0.63 0.67 0.69

8 cables 0.45 0.51 0.57 0.59 0.61

Table 5

Rating factors for variation in depth of laying in ground

Depth of laying (cms) 75 90 105 120 150 150 & above

Rating factor upto 25 sq. mm. 1.00 0.99 0.98 0.97 0.96 0.95

Table 6Group-rating factors for cables installed in ground, separated by more than 7 cms.

No. of cables 1 2 3 4 5 6

Single core D.C. cables & multicore power cables 1.0 0.90 0.80 0.75 0.70 0.65

Single core A.C. cables 1.0 0.80 0.75 0.70 0.65 0.60

Page 36: KEI Profile - Tech

COMPANY PROFILE

127

1 COR

E ALUM

INIUM

PVC A

RMOU

RED &

UNAR

MOUR

ED PO

WER C

ABLES

ARMO

URED

UNAR

MOUR

EDAR

MOUR

EDUN

ARMO

URED

CURR

ENT

RATIN

GSNo

. of

Min.

Thickn

essNo

minal

Min.

Overa

llAp

prox.

Thickn

essNo

m.Ov

erall

Appro

x.Ma

x. D.C

.Max.

A.C.

Appro

x.Ap

prox.

Appro

x.App

rox.

cores

&No

.of

PVC

Dimens

ions

Thickn

ess of

Diame

terNe

t Wt.

of PV

CThi

ckness

Diame

terNe

tRes

istance

Resista

nceRea

ctance

Capaci

-Reac

tance

Capaci

-Dir

ect in

Groun

dIn

Duct

In Air

cross

ofins

ulation

of Arm

ourPV

C Ou

ter(Ap

prox.)

of Cab

leins

ulation

of PV

C(Ap

prox.)

Wt.

at 200

Cat

700C

at 50

Hztan

ceat

50 Hz

tance

section

alWi

res(N

om.)

Wire

Sheath

(Nom

.)out

erof

23

23

23

area

sheath

Cable

Cables

Cables

Cables

Cables

Cables

Cables

(mm)

(mm)

(mm)

(mm)

(Kg/Km

)(m

m)(m

m)(m

m)(Kg

/Km)O

hms/K

mOh

ms/Km

Ohms

/KmmF

d/KmO

hms/K

mmFd/

KmAm

psAm

psAm

psAm

psAm

psAm

ps

1CX4

11.3

1.41.2

410.

9148

1.01.8

8.689

7.4100

8.8900

0.158

0.47

0.137

0.58

3631

3330

3227

1CX6

11.3

1.41.2

411.

4165

1.01.8

9.1103

4.6100

5.5300

0.148

0.56

0.127

0.68

4439

4237

4135

1CX1

01

1.31.4

1.24

12.3

1961.0

1.810.

1127

3.0800

3.7000

0.138

0.67

0.118

0.83

5951

5651

5647

1CX1

66

1.31.4

1.24

13.1

2251.0

1.810.

8152

1.9100

2.2900

0.128

0.81

0.110

1.01

7566

7165

7264

1CX2

56

1.51.4

1.24

14.7

2871.2

1.812.

4204

1.2000

1.4400

0.120

0.87

0.105

1.05

9786

9384

9984

1CX3

56

1.51.4

1.24

15.7

3341.2

1.813.

4244

0.8680

1.0400

0.114

1.00

0.100

1.22

120100

110100

120105

1CX5

06

1.71.4

1.24

17.2

4111.4

1.814.

9310

0.6410

0.7700

0.110

1.03

0.098

1.22

145120

130115

150130

1CX7

012

1.71.4

1.40

19.1

5131.4

1.816.

5388

0.4430

0.5300

0.103

1.21

0.091

1.43

175140

155135

185155

1CX9

515

1.91.6

1.40

21.6

6621.6

1.818.

6501

0.3200

0.3800

0.101

1.27

0.088

1.47

210175

195155

215190

1CX1

2015

1.91.6

1.40

23.7

7841.6

2.021.

1621

0.2530

0.3000

0.096

1.42

0.086

1.62

240195

200170

240220

1CX1

5015

2.11.6

1.40

24.8

8981.8

2.022.

2726

0.2060

0.2500

0.094

1.42

0.085

1.62

270220

220190

270250

1CX1

8530

2.31.6

1.40

27.1

1069

2.02.0

24.5

8840.1

6400.2

0000.0

921.4

40.0

841.6

2305

240240

210305

2901C

X240

302.5

1.61.5

630.

2133

72.2

2.027.

3110

60.1

2500.1

5000.0

901.5

30.0

821.7

2335

270270

225350

3351C

X300

302.8

2.01.5

633.

7167

62.4

2.029.

8133

60.1

0000.1

2000.0

881.5

60.0

801.7

4370

295295

245395

3801C

X400

533.0

2.01.5

637.

1203

22.6

2.233.

6169

00.0

7780.0

9340.0

881.5

60.0

801.8

1410

325335

275455

4351C

X500

533.4

2.01.7

241.

2253

13.0

2.237.

4212

00.0

6050.0

7260.0

871.5

70.0

791.7

6435

345355

295490

4801C

X630

533.9

2.01.8

846.

2318

33.4

2.442.

2270

90.0

4690.0

5630.0

861.5

70.0

771.7

7485

390395

320560

5501C

X800

533.9

2.01.8

852.

0412

03.4

2.448.

0343

00.0

3670.0

4400.0

831.7

50.0

771.9

8525

442420

350640

6001C

X1000

534.0

2.52.0

457.

3481

23.4

2.652.

2406

40.0

2910.0

3490.0

821.9

40.0

762.2

0570

485445

380740

720

Page 37: KEI Profile - Tech

KEI WIRES & CABLES

128

1 COR

E COP

PER PV

C ARM

OURE

D & UN

ARMO

URED

POWE

R CAB

LESAR

MOUR

EDUN

ARMO

URED

CURR

ENT

RATIN

GSNo

. of

Min.

Thickn

essNo

minal

Min.

Overa

llAp

prox.

Thickn

essNo

m.Ov

erall

Appro

x.Ma

x. D.C

.Max.

A.C.

Appro

x.Ap

prox.

cores

&No

.of

PVC

Dimens

ionsT

hickne

ssDia

meter

Net W

t.of

PVC

Dimen-

Diame

terNe

tRes

istance

Resista

nceRea

ctance

Capaci

-

Direct

in Gro

undIn

Duct

In Air

cross

ofins

ulation

of Arm

ourof

PVC

(Appro

x.)of

Cable

insula

tionsio

ns of

(Appro

x.)Wt

.at

200C

at 700

Cat

50 Hz

tance

section

alWi

res(N

om.)

Wire

Outer

(Nom

.)PVC

outer

of2

32

32

3are

aShe

ath sh

eath

Cable

Cables

Cables

Cables

Cables

Cables

Cables

(mm)

(mm)

(mm)

(mm)

(Kg/Km

)(m

m)(m

m)(m

m)(Kg

/Km)O

hms/K

mOh

ms/Km

Ohms

/KmmF

d/Km

Amps

Amps

Amps

Amps

Amps

Amps

1C X

41.0

1.31.4

1.24

10.9

1731.0

01.8

08.6

1144.6

15.5

20.1

580.4

746

3942

3843

351C

X 6

1.01.3

1.41.2

411.

4204

1.00

1.80

9.1142

3.08

3.69

0.148

0.56

5749

5448

5444

1C X

106.0

1.31.4

1.24

12.3

2591.0

01.8

010.

1190

1.83

2.19

0.138

0.67

7565

7264

7260

1C X

166.0

1.31.4

1.24

13.1

3201.0

01.8

010.

8248

1.15

1.38

0.128

0.81

9485

9283

9282

1C X

256.0

1.51.4

1.24

14.7

4401.2

01.8

012.

4357

0.727

0.87

0.120

0.87

125110

120110

125110

1C X

356.0

1.51.4

1.24

15.7

5481.2

01.8

013.

4458

0.524

0.627

0.114

1.00

150135

140125

155130

1C X

506.0

1.71.4

1.24

17.2

6961.4

01.8

014.

9595

0.387

0.463

0.110

1.03

180155

165150

190165

1C X

7012.

01.7

1.41.4

019.

1930

1.40

1.80

16.5

8050.2

680.3

210.1

031.2

1220

190200

175235

2051C

X 95

15.0

1.91.6

1.40

21.6

1243

1.60

1.80

18.6

1081

0.193

0.231

0.101

1.27

265220

230200

275245

1C X

12018.

01.9

1.61.4

023.

7151

51.6

02.0

021.

1133

20.1

530.1

840.0

961.4

2300

250255

220310

2801C

X 150

18.0

2.11.6

1.40

24.8

1802

1.80

2.00

22.2

1630

0.124

0.149

0.094

1.42

340280

280245

345320

1C X

18530.

02.3

1.61.4

027.

1219

82.0

02.0

024.

5201

30.0

9910.1

20.0

921.4

4380

305305

260390

3701C

X 240

34.0

2.51.6

1.56

30.2

2822

2.20

2.00

27.3

2592

0.0754

0.091

0.090

1.53

420345

340285

445425

1C X

30034.

02.8

2.01.5

633.

7354

22.4

02.0

029.

8320

20.0

6010.0

740.0

881.5

6465

375370

310500

4751C

X 400

53.0

3.02.0

1.56

37.1

4412

2.60

2.20

33.6

4070

0.0470

0.059

0.088

1.56

500400

405335

570550

1C X

50053.

03.4

2.01.7

241.

2558

53.0

02.2

037.

4517

50.0

3660.0

460.0

871.5

7540

425430

355610

5901C

X 630

53.0

3.92.0

1.88

46.2

7138

3.40

2.40

42.2

6664

0.0283

0.037

0.086

1.57

590470

465375

680660

1C X

80053.

03.9

2.01.8

852.

0900

03.4

02.4

048.

0824

80.0

2210.0

310.0

831.7

5664

530523

425766

7431C

X 100

053.

04.0

2.52.0

457.

3111

673.4

02.6

052.

2104

190.0

1760.0

270.0

821.9

4733

585579

467856

830

Page 38: KEI Profile - Tech

COMPANY PROFILE

129

2 COR

E ALLU

MINIU

M PVC

ARMO

URED

& UNA

RMOU

RED P

OWER

CABLE

SNo

. of

Min.

Thickn

essMi

n.AR

MOUR

EDUN

ARMO

URED

Max.

D.C.Ma

x. A.C

.App

rox.A

pprox

.cor

es &

No. o

fof

PVC

Thickn

essNo

minal

Min. T

hickne

ss of

Overa

ll Diam

eter

Appro

x. Ne

t Wt.

Nom.

Overa

llNe

t Wt.

Resista

nceRes

istance

Reacta

nceCap

aci-

CURR

ENT

RATIN

GScro

ssWi

resins

ulation

of PV

CDim

ension

s of A

rmour

PVC O

uter S

heath

(Appro

x.)of

Cable

Thickn

essDia

meter

of Cab

leat

200C

at 700

Cat

50 Hz

tance

section

al(N

om.)

inner

of Ou

ter(Ap

prox)

(Appro

x)Dir

ectIn

Inare

ashe

athStr

ipWi

reStr

ipWi

reStr

ipWi

reStr

ipWi

reShe

athOh

ms/

Ohms

/Oh

ms/

in Gro

undDu

ctAir

mmmm

mmmm

mmmm

mm(Kg

/Km)

(Kg/Km

)mm

mmKg

/KmKm

KmKm

mFd/K

mAm

psAm

psAm

ps

2Cx1.

51

0.80

0.30

—1.4

0—

1.24

—13.

5—

3901.8

010.

40170

18.10

21.72

0.126

0.140

1816

16

2Cx2.

51

0.90

0.30

—1.4

0—

1.24

—15.

0—

4501.8

011.

90210

12.10

14.52

0.119

0.150

2521

21

2Cx4

11.0

00.3

0—

1.40

—1.2

4—

16.5

—550

1.80

13.40

2657.4

18.8

90.1

160.1

6032

2727

2Cx6

11.0

00.3

0—

1.40

—1.2

4—

17.5

—640

1.80

14.40

3204.6

15.5

30.1

100.1

9040

3435

2Cx10

11.0

00.3

0—

1.40

—1.2

4—

19.0

—745

1.80

15.90

3903.0

83.7

00.1

000.2

2055

4547

2Cx16

61.0

00.3

04x0

.81.6

01.4

01.4

018.

820.

4528

7231.8

018.

00338

1.91

2.29

0.097

0.290

7058

59

2Cx25

61.2

00.3

04x0

.81.6

01.4

01.4

020.

822.

4658

8872.0

020.

40461

.01.2

01.4

40.0

970.3

2090

7678

2Cx35

61.2

00.3

04x0

.81.6

01.4

01.4

021.

823.

4747

9762.0

021.

40537

.00.8

681.0

40.0

970.3

70110

9299

2Cx50

61.4

00.3

04x0

.81.6

01.4

01.5

624.

326.

2923

1198

2.00

23.90

683.0

0.641

0.77

0.094

0.370

135115

125

2Cx70

121.4

00.3

04x0

.81.6

01.5

61.5

626.

728.

3112

4141

12.0

026.

00838

.00.4

430.5

30.0

900.4

40160

140150

2Cx95

151.6

00.4

04x0

.82.0

01.5

61.5

630.

232.

6141

1191

52.2

029.

90110

7.00.3

200.3

80.0

900.4

40190

170185

2Cx12

015

1.60

0.40

4x0.8

2.00

1.56

1.72

31.7

34.4

1613

2170

2.20

31.40

1291.0

0.253

0.30

0.087

0.490

210190

210

2Cx15

015

1.80

0.40

4x0.8

2.00

1.72

1.72

35.4

37.8

1948

2553

2.40

35.20

1592.0

0.206

0.25

0.087

0.490

240210

240

2Cx18

530

2.00

0.50

4x0.8

2.00

1.88

1.88

39.1

41.5

2357

3013

2.40

38.50

1933.0

0.164

0.20

0.087

0.490

275240

275

2Cx24

030

2.20

0.50

4x0.8

2.50

2.04

2.04

42.5

45.9

2880

3908

2.60

42.00

2424.0

0.125

0.15

0.087

0.500

320275

325

2Cx30

030

2.40

0.60

4x0.8

2.50

2.20

2.20

48.5

51.9

3500

4675

2.80

48.10

2981.0

0.100

0.12

0.086

0.520

355305

365

2Cx40

053

2.60

0.70

4X0.8

3.15

2.36

2.52

55.5

60.5

4560

6560

3.20

52.50

3755.0

0.0778

0.09

0.086

0.530

385345

420

Page 39: KEI Profile - Tech

KEI WIRES & CABLES

130

2 COR

E COP

PER PV

C ARM

OURE

D & UN

ARMO

URED

POWE

R CAB

LESNo

. of

Min.

Thickn

essMi

n.AR

MOUR

EDUN

ARMO

URED

Max.

D.C.Ma

x. A.C

.App

rox.A

pprox

.cor

es &

No. o

fof

PVC

Thickn

essNo

minal

Min. T

hickne

ss of

Overa

ll Diam

eter

Appro

x. Ne

t Wt.

Nom.

Overa

llNe

t Wt.

Resista

nceRes

istance

Reacta

nceCap

aci-

CURR

ENT

RATIN

GScro

ssWi

resins

ulation

of PV

CDim

ension

s of A

rmour

PVC O

uter S

heath

(Appro

x.)of

Cable

Thickn

essDia

meter

of Cab

leat

200C

at 700

Cat

50 Hz

tance

section

al(N

om.)

inner

of Ou

ter(Ap

prox)

(Appro

x)Dir

ectIn

Inare

ashe

athStr

ipWi

reStr

ipWi

reStr

ipWi

reStr

ipWi

reShe

athin

Ground

Duct

Airmm

mmmm

mmmm

mmmm

(Kg/Km

)(Kg

/Km)

mmmm

Kg/Km

Ohms

/KmOh

ms/Km

Ohms

/KmmF

d/Km

Amps

Amps

Amps

2C X

1.51

0.80

0.30

—1.4

0—

1.24

—13.

5—

4071.8

010.

4194

12.1

14.5

0.126

0.14

2320

20

2C X

2.51

0.90

0.30

—1.4

0—

1.24

—15.

0—

4821.8

011.

9248

7.48.8

70.1

190.1

532

2727

2C X

41

1.00

0.30

—1.4

0—

1.24

—16.

5—

5961.8

013.

4316

4.65.5

20.1

160.1

641

3535

2C X

61

1.00

0.30

—1.4

0—

1.24

—17.

5—

7111.8

014.

4397

3.08

3.69

0.110

0.19

5044

45

2C X

106

1.00

0.30

—1.4

0—

1.24

—19.

0—

8631.8

015.

9515

1.83

2.19

0.100

0.22

7058

60

2C X

166

1.00

0.30

4x0.8

1.60

1.40

1.40

18.8

20.4

721917

1.80

18.0

5311.1

151.3

80.0

970.2

990

7578

2C X

256

1.20

0.30

4x0.8

1.60

1.40

1.40

20.8

22.4

965119

32.0

020.

4767

0.722

0.87

0.097

0.32

11597

105

2C X

356

1.20

0.30

4x0.8

1.60

1.40

1.40

21.8

23.4

1176

1405

2.00

21.4

9660.5

240.6

270.0

970.3

7140

120125

2C X

506

1.40

0.30

4x0.8

1.60

1.40

1.56

24.3

26.2

1494

1768

2.00

23.9

1254

0.387

0.463

0.094

0.37

165145

155

2C X

7012

1.40

0.30

4x0.8

1.60

1.56

1.56

26.7

28.3

1963

2250

2.00

26.0

1677

0.268

0.321

0.090

0.44

205180

195

2C X

9515

1.60

0.40

4x0.8

2.00

1.56

1.56

30.2

32.6

2577

3081

2.20

29.9

2274

0.193

0.231

0.090

0.44

240215

230

2C X

12018

1.60

0.40

4x0.8

2.00

1.56

1.72

31.7

34.4

3082

3639

2.20

31.4

2760

0.153

0.184

0.087

0.49

275235

265

2C X

15018

1.80

0.40

4x0.8

2.00

1.72

1.72

35.4

37.8

3765

4369

2.40

35.2

3409

0.124

0.149

0.087

0.49

310270

305

2C X

18530

2.00

0.50

4x0.8

2.00

1.88

1.88

39.4

41.5

4626

5281

2.40

38.5

4201

0.0991

0.120

0.087

0.49

350300

350

2C X

24034

2.20

0.50

4x0.8

2.50

2.04

2.04

42.5

45.9

5865

6893

2.60

42.0

5409

0.0754

0.091

0.087

0.50

405345

410

2C X

30034

2.40

0.60

4x0.8

2.50

2.20

2.20

48.5

51.9

7250

8424

2.80

48.1

6732

0.0601

0.073

0.086

0.52

450385

465

2C X

40053

2.60

0.70

4x0.8

3.15

2.36

2.52

55.5

60.5

9188

11171

3.20

52.5

8466

0.0470

0.059

0.086

0.53

490425

530

Page 40: KEI Profile - Tech

COMPANY PROFILE

131

3 COR

E ALUM

INIUM

PVC A

RMOU

RED &

UNAR

MOUR

ED PO

WER C

ABLES

No. o

fMi

n.Thi

ckness

Min.

ARMO

URED

UNAR

MOUR

EDMa

x. D.C

.Max.

A.C.A

pprox

.App

rox.

cores

&No

. of

of PV

CThi

ckness

Nomin

alMin

. Thic

kness

ofOv

erall D

iamete

rAp

prox.

Net W

t.No

m.Ov

erall

Net W

t.Res

istance

Resista

nceRea

ctance

Capaci

-CU

RREN

T RA

TINGS

cross

Wires

insula

tionof

PVC

Dimens

ions o

f Arm

ourPV

C Oute

r Shea

th(Ap

prox.)

of Cab

leThi

ckness

Diame

terof

Cable

at 200

Cat

700C

at 50

Hztan

cesec

tional

(Nom

.)inn

erof

Outer

(Appro

x)(Ap

prox)

Direct

InIn

area

sheath

Strip

Wire

Strip

Wire

Strip

Wire

Strip

Wire

Sheath

in Gro

undDu

ctAir

mmmm

mmmm

mmmm

mm(Kg

/Km)

(Kg/Km

)mm

mmKg

/KmOh

ms/Km

Ohms

/KmOh

ms/Km

mFd/K

mAm

psAm

psAm

ps

3Cx1.

51

0.80.3

—1.4

0—

1.24

—14.

0—

4201.8

011.

0190

18.10

21.72

0.126

0.140

1614

13

3Cx2.

51

0.90.3

—1.4

0—

1.24

—15.

0—

5001.8

012.

0230

12.10

14.52

0.119

0.150

2118

18

3Cx4

11.0

0.3—

1.40

—1.2

4—

16.5

—595

1.80

13.4

3007.4

18.8

90.1

160.4

1028

2323

3Cx6

11.0

0.3—

1.40

—1.2

4—

17.5

—685

1.80

14.4

3504.6

15.5

30.1

100.4

7035

3030

3Cx10

11.0

0.3—

1.40

—1.4

0—

19.5

—830

1.80

15.6

4353.0

83.7

00.1

000.5

6046

3940

3Cx16

61.0

0.34x0

.81.6

01.4

01.4

018.

620.

2569

7671.8

018.

4415

1.91

2.29

0.097

0.760

6050

51

3Cx25

61.2

0.34x0

.81.6

01.4

01.4

021.

322.

9750

9712.0

021.

5586

1.20

1.44

0.097

0.860

7663

70

3Cx35

61.2

0.34x0

.81.6

01.4

01.4

023.

124.

7888

1129

2.00

23.3

7050.8

681.0

40.0

970.9

8092

7786

3Cx50

61.4

0.34x0

.81.6

01.5

61.5

626.

628.

2114

7143

62.0

026.

5913

0.641

0.77

0.094

1.020

11095

105

3Cx70

121.4

0.44x0

.82.0

01.5

61.5

629.

632.

0142

6191

42.2

029.

9118

70.4

430.5

30.0

901.1

80135

115130

3Cx95

151.6

0.44x0

.82.0

01.5

61.7

233.

536.

2181

5242

02.2

033.

8153

80.3

200.3

80.0

901.2

00165

140155

3Cx12

015

1.60.4

4x0.8

2.00

1.72

1.72

37.0

39.4

2166

2796

2.20

37.0

1829

0.253

0.30

0.087

1.310

185155

180

3Cx15

015

1.80.5

4x0.8

2.00

1.88

1.88

40.1

42.4

2584

3249

2.40

40.1

2228

0.206

0.25

0.087

1.310

210175

205

3Cx18

530

2.00.5

4x0.8

2.50

1.88

2.04

44.2

47.9

3099

4246

2.60

44.6

2743

0.164

0.20

0.087

1.310

235200

240

3Cx24

030

2.20.6

4x0.8

2.50

2.20

2.20

50.3

53.7

3945

5171

2.80

50.7

3541

0.125

0.15

0.087

1.340

275235

280

3Cx30

030

2.40.6

4x0.8

2.50

2.36

2.36

55.0

58.4

4731

6085

3.00

55.5

4296

0.100

0.12

0.086

1.410

305260

315

3Cx40

053

2.60.7

4x0.8

3.15

2.52

2.68

62.6

67.6

5927

8135

3.40

63.8

5537

0.0778

0.09

0.086

1.450

335290

375

Page 41: KEI Profile - Tech

KEI WIRES & CABLES

132

3 COR

E COP

PER PV

C ARM

OURE

D & UN

ARMO

URED

POWE

R CAB

LESNo

. of

Min.

Thickn

essMi

n.AR

MOUR

EDUN

ARMO

URED

Max.

D.C.Ma

x. A.C

.App

rox.A

pprox

.cor

es &

No. o

fof

PVC

Thickn

essNo

minal

Min. T

hickne

ss of

Overa

ll Diam

eter

Appro

x. Ne

t Wt.

Nom.

Overa

llNe

t Wt.

Resista

nceRes

istance

Reacta

nceCap

aci-

CURR

ENT

RATIN

GScro

ssWi

resins

ulation

of PV

CDim

ension

s of A

rmour

PVC O

uter S

heath

(Appro

x.)of

Cable

Thickn

essDia

meter

of Cab

leat

200C

at 700

Cat

50 Hz

tance

section

al(N

om.)

inner

of Ou

ter(Ap

prox)

(Appro

x)Dir

ectIn

Inare

ashe

athStr

ipWi

reStr

ipWi

reStr

ipWi

reStr

ipWi

reShe

athin

Ground

Duct

Airmm

mmmm

mmmm

mmmm

(Kg/Km

)(Kg

/Km)

mmmm

Kg/Km

Ohms

/KmOh

ms/Km

Ohms

/KmmF

d/Km

Amps

Amps

Amps

3C X

1.51

0.80

0.3—

1.4—

1.24

—14.

0—

4421.8

011.

00218

12.1

14.5

0.126

0.14

2117

17

3C X

2.51

0.90

0.3—

1.4—

1.24

—15.

0—

5421.8

012.

00284

7.41

8.87

0.119

0.15

2724

24

3C X

41

1.00

0.3—

1.4—

1.24

—16.

5—

6631.8

013.

50372

4.61

5.52

0.116

0.41

3630

30

3C X

61

1.00

0.3—

1.4—

1.24

—17.

5—

7891.8

014.

40470

3.08

3.69

0.110

0.47

4538

39

3C X

106

1.00

0.3—

1.4—

1.40

—19.

5—

1017

1.80

15.60

6291.8

32.1

90.1

000.5

660

5057

3C X

166

1.00

0.34x0

.81.6

1.40

1.40

18.6

20.2

859105

71.8

018.

40705

1.15

1.38

0.097

0.76

7764

66

3C X

256

1.20

0.34x0

.81.6

1.40

1.40

21.3

22.9

1210

1431

2.00

21.50

1046

0.727

0.87

0.097

0.86

9981

90

3C X

356

1.20

0.34x0

.81.6

1.40

1.40

23.1

24.7

1532

1773

2.00

23.30

1350

0.524

0.627

0.097

0.98

12099

110

3C X

506

1.40

0.34x0

.81.6

1.56

1.56

26.6

28.2

2016

2305

2.00

26.50

1783

0.387

0.463

0.094

1.02

145125

135

3C X

7012

1.40

0.44x0

.82.0

1.56

1.56

29.6

32.0

2684

3173

2.20

29.90

2446

0.268

0.321

0.090

1.18

175150

165

3C X

9515

1.60

0.44x0

.82.0

1.56

1.72

33.5

36.2

3564

4169

2.20

33.80

3286

0.193

0.231

0.090

1.20

210175

200

3C X

12018

1.60

0.44x0

.82.0

1.72

1.72

37.0

39.4

4371

5001

2.20

37.00

4034

0.153

0.184

0.087

1.31

240195

230

3C X

15018

1.80

0.54x0

.82.0

1.88

1.88

40.1

42.4

5309

5974

2.40

40.10

4954

0.124

0.149

0.087

1.31

270225

265

3C X

18530

2.00

0.50

4x0.8

2.51.8

82.0

444.

247.

9650

2764

82.6

044.

60614

50.0

9910.1

20.0

871.3

1300

255305

3C X

24034

2.20.6

4x0.8

2.52.2

02.2

051.

353.

7842

2964

82.8

050.

70801

80.0

7540.0

9120.0

871.3

4345

295355

3C X

30034

2.40.6

4x0.8

2.52.3

62.3

655.

058.

4103

56117

103.0

055.

50992

00.0

6010.0

7390.0

861.4

1385

335400

3C X

40053

2.60.7

4x0.8

3.22.5

22.6

862.

667.

6131

07153

153.4

063.

80127

170.0

470.0

5920.0

861.4

5425

360455

Page 42: KEI Profile - Tech

COMPANY PROFILE

133

3.5 CO

RE AL

UMINI

UM PV

C ARM

OURE

D POW

ER CA

BLES

TypeNo.

ofMin

.Thic

kness

Min.

Nominal

Min. Th

ickness

Overall D

iameter

Approx.

Net Wt

.Max

. D.C.

Max. A.C

.App

rox.App

rox.CUR

RENT RA

TINGS

cores &

No. of

of PVC

Thickne

ssDim

ensions

of PVC

Outer

(Approx

.)of C

ableRes

istance

Resistan

ceRea

ctance

Capacita

ncecros

sWir

esinsu

la-of P

VCof A

rmour

Sheath

at 200 C

at 700 C

at 50 H

zDire

ctIn D

uctIn A

irsect

ional

tioninne

rStrip

Wire

StripWir

eStrip

Wire

StripWir

ein G

round

area(No

m.)shea

thArm

ourArm

ourArm

ourArm

ourArm

ourArm

our(mm

)(mm

)(mm

)(mm

)(mm

)(mm

)(mm

)(mm

)(Kg/

Km)(Kg/

Km)Ohm

s/KmOhm

s/KmOhm

s/KmmFd

/KmAm

psAm

psAm

psAy

wy/Ay

fy3.5

Cx25

/166/6

1.2/1.

00.3

4x0.8

1.60

1.40

1.40

23.8

25.4

882

1128

1.2000

1.44

0.097

0.86

7663

70Ay

wy/Ay

fy3.5

Cx35

/166/6

1.2/1.

00.3

4x0.8

1.60

1.40

1.40

24.8

26.4

1000

1263

0.8680

1.04

0.097

0.98

9277

86Ay

wy/Ay

fy3.5

Cx50

/256/6

1.4/1.

20.3

4x0.8

1.60

1.56

1.56

28.4

30.0

1289

1583

0.6410

0.77

0.094

1.02

100

9510

5Ay

wy/Ay

fy3.5

Cx70

/3512

/61.4

/1.2

0.44x0

.82.0

01.5

61.5

632

.534

.916

4021

840.4

4300.5

30.0

901.1

813

511

513

0Ay

wy/Ay

fy3.5

Cx95

/5015

/61.6

/1.4

0.44x0

.82.0

01.5

61.7

236

.238

.920

7527

160.3

2000.3

80.0

901.2

016

514

015

5Ay

wy/Ay

fy3.5

Cx12

0/701

5/121

.6/1.4

0.54x0

.82.0

01.7

21.8

839

.342

.1250

2320

30.2

5300.3

00.0

871.3

118

515

518

0Ay

wy/Ay

fy3.5

Cx15

0/701

5/121

.8/1.4

0.54x0

.82.0

01.8

81.8

844

.046

.4295

0368

00.2

0600.2

50.0

871.3

121

017

520

5Ay

wy/Ay

fy3.5

Cx18

5/953

0/152

.0/1.6

0.54x0

.82.5

02.0

42.0

448

.852

.2361

0481

30.1

6400.2

00.0

871.3

123

520

024

0Ay

wy/Ay

fy3.5

Cx240/

12030

/152.2

/1.6

0.64x0

.82.5

02.2

02.3

655

.258

.9452

6571

50.1

2500.1

50.0

871.3

427

523

528

0Ay

wy/Ay

fy3.5

Cx300/

15030

/152.4

/1.8

0.64x0

.83.1

52.3

62.5

259

.764

.7540

0753

10.1

0000.1

20.0

861.4

130

526

031

5Ay

wy/Ay

fy3.5

CX400

/1855

3/302

.6/2.0

0.74X

0.83.1

52.6

82.6

868

.673

.3682

7921

10.0

7780.0

90.0

861.4

533

529

037

5

3.5 CO

RE AL

UMINI

UM PV

C UNA

RMOU

RED P

OWER

CABLE

STyp

eNo

ofMi

n.No

Thick

ness

Min

Nom.

Overa

llNe

t Wt.

Max.

DCMa

x. AC

Appro

x..Ap

prox.

CURR

ENT R

ATIN

GSco

res &

of wi

resof

PVC

Thick

ness

Thick

nee o

fDia

meter

of Ca

bleRe

sistan

ceRe

sistan

ceRe

actan

ceCa

pacit

ance

cross

Insula

tion

of PV

CPV

C Ou

ter(A

pprox

)(A

pprox

)at

200 C

at 700 C

at 50

Hz

Direct

inIn

Duct

In Air

sectio

nal

(Nom

.)Inn

ershe

athsh

eath

Grou

ndare

asq

mmmm

mmmm

mmKg

/KmOh

m/Km

Ohm/

KmOh

m/Km

mFd/K

mAm

psAm

psAm

psAY

Y3.5

C X

25/16

6/61.2

/1.0

0.30

2.00

24.00

692

1.20

1.44

0.097

0.86

7663

70AY

Y3.5

C X

35/16

6/61.2

/1.0

0.30

2.00

25.00

799

0.868

1.04

0.097

0.98

9277

86AY

Y3.5

C X

50/25

6/61.4

/1.2

0.30

2.00

28.30

1034

0.641

0.77

0.094

1.02

110

9510

5AY

Y3.5

C X

70/35

12/6

1.4/1.

20.4

02.2

032

.8013

730.4

430.5

30.0

901.1

813

511

513

0AY

Y3.5

C X

95/50

15/6

1.6/1.

40.4

02.2

036

.5017

710.3

200.3

80.0

901.2

016

514

015

5AY

Y3.5

C X

120/7

015

/121.6

/1.4

0.50

2.40

39.70

2180

0.253

0.30

0.087

1.31

185

155

180

AYY

3.5 C

X 15

0/70

15/12

1.8/1.

40.5

02.4

044

.0025

540.2

060.2

50.0

871.3

121

017

520

5AY

Y3.5

C X

185/9

530

/152.0

/1.6

0.50

2.60

48.90

3176

0.164

0.20

0.087

1.31

235

200

240

AYY

3.5 C

X 24

0/120

30/15

2.2/1.

60.6

03.0

056

.0041

280.1

250.1

50.0

871.3

427

523

528

0AY

Y3.5

C X

300/1

5030

/152.4

/1.8

0.60

3.20

60.60

4989

0.100

0.12

0.086

1.41

305

260

315

AYY

3.5 C

X 40

0/185

53/30

2.6/ 2

.00.7

03.4

069

.4063

440.0

778

0.09

0.086

1.45

335

290

375

Page 43: KEI Profile - Tech

KEI WIRES & CABLES

134

3.5 CO

RE CO

PPER

PVC A

RMOU

RED P

OWER

CABLE

STyp

eNo

. of

Min.

Thickn

essMin

Nomin

alMin

. Thic

kness

Overa

llAp

prox.

Max.

DCMa

x. AC

Appro

x.Ap

prox.

Curren

t Ratin

gsCo

res &

No. o

fof

PVC

Thickn

essDim

ension

sof

PVC O

uter

Diame

terNe

t Wt.

Resista

nceRes

istance

Reacta

nceCap

aci-

cross

wires

Insula

tionof

PVC

of Arm

ourShe

ath(Ap

prox)

of Cab

leat

200C

at 700

Cat

50 Hz

tance

Direct

inIn

In Air

section

al(No

m)inn

erGro

undDu

ctare

ashe

athStr

ipWi

reStr

ipWi

reStr

ipWi

reStr

ipWi

remm

2mm

mmmm

mmmm

mmmm

mmKg

/KmKg

/KmOh

m/Km

Ohm/

KmOh

m/Km

mFd/K

mAm

psAm

psAm

psYW

Y/YFY

3.5C X

25/16

6/61.2

/1.0

0.34x0

.81.6

01.4

01.4

023

.825

.414

3816

850.7

270.8

70.0

970.8

699

8190

YWY/Y

FY3.5

C X 35

/166/6

1.2/1.

00.3

4x0.8

1.60

1.40

1.40

24.8

26.4

1741

2004

0.524

0.627

0.097

0.98

120

9911

0YW

Y/YFY

3.5C X

50/25

6/61.4

/1.2

0.34x0

.81.6

01.5

61.5

628

.430

.023

1326

060.3

870.4

630.0

941.0

214

512

513

5YW

Y/YFY

3.5C X

70/35

12/6

1.4/1.

20.4

4x0.8

2.00

1.56

1.56

32.5

34.9

3113

3657

0.268

0.321

0.090

1.18

175

150

165

YWY/Y

FY3.5

C X 95

/5015

/61.6

/1.4

0.44x0

.82.0

01.5

61.7

236

.238

.941

1547

560.1

930.2

310.0

901.2

021

017

520

0YW

Y/YFY

3.5C X

120/7

018/1

21.6

/1.4

0.54x0

.82.0

01.7

21.8

839

.342

.151

2558

270.1

530.1

840.0

871.3

124

019

523

0YW

Y/YFY

3.5C X

150/7

018/1

21.8

/1.4

0.54x0

.82.0

01.8

81.8

844

.046

.460

9568

250.1

240.1

490.0

871.3

127

022

526

5YW

Y/YFY

3.5C X

185/9

530/1

52.0

/1.6

0.54x0

.82.5

02.0

42.0

448

.852

.275

9587

990.0

991

0.120

0.087

1.31

300

255

305

YWY/Y

FY3.5

C X 24

0/120

34/18

2.2/1.

60.6

4x0.8

2.50

2.20

2.36

55.2

58.9

9738

1112

80.0

754

0.091

20.0

871.3

434

529

535

5YW

Y/YFY

3.5C X

300/1

5034

/182.4

/1.8

0.64x0

.83.1

52.3

62.5

259

.764

.711

945

1406

40.0

601

0.073

90.0

861.4

138

533

540

0YW

Y/YFY

3.5C X

400/1

8553

/302.6

/2.0

0.74x0

.83.1

52.6

82.6

868

.673

.315

139

1752

30.0

470

0.059

20.0

861.4

542

536

045

5

3.5 CO

RE CO

PPER

PVC U

NARM

OURE

D POW

ER CA

BLES

Type

No. o

fMi

n.Th

ickne

ssMi

nimum

Nomi

nal

Overa

llNe

t Wt.

Max.

DCMa

x. AC

Appro

x.Ap

prox.

CURR

ENT R

ATIN

GSco

res &

No. o

fof

PVC

Thick

ness

Thick

ness

Diame

terof

Cable

Resis

tance

Resis

tance

React

ance

Capa

citan

cecro

sswi

resIns

ulatio

nof

PVC

of PV

C(A

pprox

)(A

pprox

)at

200C

at 70O C

at 50

HZ

Direct

inIn

Duct

In Air

sectio

nal

(Nom

.)Inn

erOu

terGr

ound

area

Sheat

hSh

eath

sqmm

mmmm

mmmm

Kg/Km

Ohm/

KmOh

m/Km

Ohm/

KmmF

d/Km

Amps

Amps

Amps

YY3.5

C X

25/16

6/61.2

/1.0

0.30

2.00

24.00

1248

0.73

0.87

0.097

0.86

9981

90YY

3.5 C

X 35

/166/6

1.2/1.

00.3

02.0

025

.0015

410.5

240.6

270.0

970.9

812

099

110

YY3.5

C X

50/25

6/61.4

/1.2

0.30

2.00

28.30

2058

0.387

0.463

0.094

1.02

145

125

135

YY3.5

C X

70/35

12/6

1.4/1.

20.4

02.2

032

.8028

450.2

680.3

210.0

901.1

817

515

016

5YY

3.5 C

X 95

/5015

/61.6

/1.4

0.40

2.20

31.50

3810

0.193

0.231

0.090

1.20

210

175

200

YY3.5

C X

120/7

018

/121.6

/1.4

0.50

2.40

39.70

4804

0.153

0.184

0.087

1.31

240

195

230

YY3.5

C X

150/7

018

/121.8

/1.4

0.50

2.40

44.00

5699

0.124

0.149

0.087

1.31

270

225

265

YY3.5

C X

185/9

530

/152.0

/1.6

0.50

2.60

48.90

7161

0.099

0.120

00.0

871.3

130

025

530

5YY

3.5 C

X 24

0/120

34/18

2.2/1.

60.6

03.0

056

.0093

400.0

750.0

912

0.087

1.34

345

295

355

YY3.5

C X

300/1

5034

/182.4

/1.8

0.60

3.20

60.60

1152

10.0

600.0

739

0.086

1.41

385

335

400

YY3.5

C X

400/1

8553

/302.6

/ 2.0

0.70

3.40

69.40

1465

10.0

470

0.059

20.0

861.4

542

536

045

5

Page 44: KEI Profile - Tech

COMPANY PROFILE

135

4 COR

E ALUM

INIUM

PVC A

RMOU

RED &

UNAR

MOUR

ED PO

WER C

ABLES

No. o

fMi

n.Thi

ckness

Min.

ARMO

URED

UNAR

MOUR

EDMa

x. D.C

.Max.

A.C.A

pprox

.App

rox.

cores

&No

. of

of PV

CThi

ckness

Nomin

alMin

. Thic

kness

ofOv

erall D

iamete

rAp

prox.

Net W

t.No

m.Ov

erall

Net W

t.Res

istance

Resista

nceRea

ctance

Capaci

-CU

RREN

T RA

TINGS

cross

Wires

insula

tionof

PVC

Dimens

ions o

f Arm

ourPV

C Oute

r Shea

th(Ap

prox.)

of Cab

leThi

ckness

Diame

terof

Cable

at 200

Cat

700C

at 50

Hztan

cesec

tional

(Nom

.)inn

erof

Outer

(Appro

x)(Ap

prox)

Direct

InIn

area

sheath

Strip

Wire

Strip

Wire

Strip

Wire

Strip

Wire

Sheath

Ohms

/Oh

ms/

Ohms

/mF

d/in

Ground

Duct

Airmm

mmmm

mmmm

mmmm

(Kg/Km

)(Kg

/Km)

mmmm

Kg/Km

KmKm

KmKm

Amps

Amps

Amps

4CX1

.51

0.80.3

—1.4

0—

1.24

—14.

5—

4701.8

011.

70210

18.10

21.72

0.126

0.140

1614

13

4Cx2.

51

0.90.3

—1.4

0—

1.24

—16.

0—

5601.8

013.

20270

12.10

14.52

0.119

0.150

2118

18

4Cx4

11.0

0.3—

1.40

—1.2

4—

17.5

—675

1.80

15.00

3407.4

18.8

90.1

160.4

1028

2323

4Cx6

11.0

0.3—

1.40

—1.2

4—

19.0

—800

1.80

16.00

4204.6

15.5

30.1

100.4

7035

3030

4Cx10

11.0

0.34x0

.81.6

01.4

01.4

021.

523.

0800

1030

1.80

19.00

5103.0

83.7

00.1

000.5

6046

3940

4Cx16

61.0

0.34x0

.81.6

01.4

01.4

022.

223.

8727

9662.0

022.

40553

1.91

2.29

0.097

0.760

6050

51

4Cx25

61.2

0.34x0

.81.6

01.4

01.4

023.

625.

2915

1165

2.00

23.80

7281.2

01.4

40.0

970.8

6076

6370

4Cx35

61.2

0.34x0

.81.6

01.4

01.5

625.

927.

8109

7139

62.0

026.

10886

0.868

1.04

0.097

0.980

9277

86

4Cx50

61.4

0.44x0

.82.0

01.5

61.5

630.

332.

7143

2193

52.2

030.

60118

70.6

410.7

70.0

941.0

20110

95105

4Cx70

121.4

0.44x0

.82.0

01.5

61.5

633.

435.

8178

1233

62.2

033.

70150

50.4

430.5

30.0

901.1

80135

115130

4Cx95

151.6

0.44x0

.82.0

01.7

21.7

238.

240.

6231

1294

82.4

038.

60199

70.3

200.3

80.0

901.2

00165

140155

4Cx12

015

1.60.5

4x0.8

2.00

1.88

1.88

41.7

44.1

2762

3453

2.40

41.70

2390

0.253

0.30

0.087

1.310

185155

180

4Cx15

015

1.80.5

4x0.8

2.50

1.88

2.04

44.7

48.4

3246

4387

2.60

45.10

2885

0.206

0.25

0.087

1.310

210175

205

4Cx18

530

2.00.6

4x0.8

2.50

2.04

2.20

50.1

53.8

3982

5245

2.80

50.80

3615

0.164

0.20

0.087

1.310

235200

240

4Cx24

030

2.20.6

4x0.8

2.50

2.36

2.36

56.7

60.1

5038

6445

3.00

57.20

4587

0.125

0.15

0.087

1.340

275235

280

4Cx30

030

2.40.7

4x0.8

3.15

2.52

2.68

62.9

68.0

6109

8376

3.40

64.10

5716

0.100

0.12

0.086

1.410

305260

315

4Cx40

053

2.60.7

4x0.8

3.15

2.84

2.84

70.6

75.3

7640

10124

3.60

71.50

7157

0.0778

0.09

0.086

1.450

335290

375

Page 45: KEI Profile - Tech

KEI WIRES & CABLES

136

4 COR

E COP

PER PV

C ARM

OURE

D & UN

ARMO

URED

POWE

R CAB

LESNo

. of

Min.

Thickn

essMi

n.AR

MOUR

EDUN

ARMO

URED

Max.

D.C.Ma

x. A.C

.App

rox.A

pprox

.cor

es &

No. o

fof

PVC

Thickn

essNo

minal

Min. T

hickne

ss of

Overa

ll Diam

eter

Appro

x. Ne

t Wt.

Nom.

Overa

llNe

t Wt.

Resista

nceRes

istance

Reacta

nceCap

aci-

CURR

ENT

RATIN

GScro

ssWi

resins

ulation

of PV

CDim

ension

s of A

rmour

PVC O

uter S

heath

(Appro

x.)of

Cable

Thickn

essDia

meter

of Cab

leat

200C

at 700

Cat

50 Hz

tance

section

al(N

om.)

inner

of Ou

ter(Ap

prox)

(Appro

x)Dir

ectIn

Inare

ashe

athStr

ipWi

reStr

ipWi

reStr

ipWi

reStr

ipWi

reShe

athin

Ground

Duct

Airmm

mmmm

mmmm

mmmm

(Kg/Km

)(Kg

/Km)

mmmm

Kg/Km

Ohms

/KmOh

ms/Km

Ohms

/KmmF

d/Km

Amps

Amps

Amps

4C X

1.51

0.80.3

—1.4

0—

1.24

—14.

5—

5031.8

011.

70256

12.1

14.5

0.126

0.14

2117

17

4C X

2.51

0.90.3

—1.4

0—

1.24

—16.

0—

6161.8

013.

20335

7.48.8

70.1

190.1

527

2424

4C X

41

1.00.3

—1.4

0—

1.24

—17.

5—

7711.8

015.

00446

4.65.5

20.1

160.4

136

3030

4C X

61

1.00.3

—1.4

0—

1.24

—19.

0—

9471.8

016.

00576

3.13.6

90.1

100.4

745

3938

4C X

106

1.00.3

4x0.8

1.60

1.40

1.40

21.5

23.0

1045

1273

1.80

19.00

7731.8

2.19

0.100

0.56

6057

50

4C X

166

1.00.3

4x0.8

1.60

1.40

1.40

22.2

23.8

1113

1352

2.00

22.40

9401.2

1.38

0.097

0.76

7766

64

4C X

256

1.20.3

4x0.8

1.60

1.40

1.40

23.6

25.2

1529

1779

2.00

23.80

1342

0.727

0.87

0.097

0.86

9990

81

4C X

356

1.20.3

4x0.8

1.60

1.40

1.56

25.9

27.8

1955

2254

2.00

26.10

1744

0.524

0.62

0.097

0.98

120110

99

4C X

506

1.40.4

4x0.8

2.00

1.56

1.56

30.3

32.7

2593

3096

2.20

30.60

2347

0.387

0.46

0.094

1.02

145135

125

4C X

7012

1.40.4

4x0.8

2.00

1.56

1.56

33.4

35.8

3459

4015

2.20

33.70

3183

0.268

0.32

0.090

1.18

175165

150

4C X

9515

1.60.4

4x0.8

2.00

1.72

1.72

38.2

40.6

4643

5280

2.40

38.60

4330

0.193

0.23

0.090

1.20

210200

175

4C X

12018

1.60.5

4x0.8

2.00

1.88

1.88

41.7

44.1

5702

6393

2.40

41.70

5330

0.153

0.18

0.087

1.31

240230

195

4C X

15018

1.80.5

4x0.8

2.50

1.88

2.04

44.7

48.4

6872

8012

2.60

45.10

6511

0.124

0.14

0.087

1.31

270265

225

4C X

18530

2.00.6

4x0.8

2.50

2.04

2.20

50.1

53.8

8519

9782

2.80

50.80

8152

0.0991

0.12

0.087

1.31

300305

255

4C X

24034

2.20.6

4x0.8

2.50

2.36

2.36

56.7

60.1

11008

12415

3.00

57.20

10557

0.0754

0.091

0.087

1.34

345355

295

4C X

30034

2.40.7

4x0.8

3.15

2.52

2.68

62.9

68.0

13610

15877

3.40

64.10

13218

0.0601

0.073

0.086

1.41

385400

335

4C X

40053

2.60.7

4x0.8

3.15

2.84

2.84

70.6

75.3

17213

19697

3.60

71.50

16729

0.0470

0.059

0.086

1.45

425455

360

Page 46: KEI Profile - Tech

COMPANY PROFILE

137

CURRENT RATINGS (XLPE)

Basic assumption and conditions of installationMax. Conductor temperature at continuous operation ........................................................... 90OCAmbient Air temperature ....................................................................................................... 40OCGround temperature .............................................................................................................. 30OCThermal Resistivity of soil ...................................................................................................... 150OC Cm/WDepth of laying ...................................................................................................................... 750 mmMax. Conductor temperature for short circuit ........................................................................ 250OC

Rating Factors for Variation in Ground TemperatureGround temperature OC 15 20 25 30 35 40Rating Factor 1.12 1.08 1.03 1.00 0.96 0.91

Rating Factors for Variation in Ambient Air TemperatureAir temperature OC 25 30 35 40 45 50Rating Factor 1.14 1.10 1.04 1.00 0.95 0.90

Rating factors cables laid directly laid in ground in horizontal formationNo. of Cables Distance of Cables

Touching 15 cm 30 cm 45 cm2 0.79 0.82 0.87 0.903 0.69 0.75 0.79 0.834 0.62 0.69 0.74 0.795 0.58 0.65 0.72 0.766 0.54 0.61 0.69 0.75

Rating factor for variation in depth of laying in groundDepth of laying Size

Upto 25 mm2 25 to 300 mm2 Above 300 mm275 cm 1.00 1.00 1.0090 cm 0.99 0.98 0.97105 cm 0.98 0.97 0.96120 cm 0.97 0.96 0.95150 cm 0.96 0.94 0.92180 > 0.95 0.93 0.91

Page 47: KEI Profile - Tech

KEI WIRES & CABLES

138

1 COR

E ALLU

MINIU

M XLPE

ARMO

URED

& UNA

RMOU

RED P

OWER

CABLE

SAR

MOUR

EDUN

ARMO

URED

ARMO

URED

UNAR

MOUR

EDCU

RREN

T RA

TINGS

No. o

fMi

n.Thi

ckness

Nomin

alMi

n.Ov

erall

Appro

x.Thi

ckness

Nom.

Overa

llAp

prox.

Max.

D.C.M

ax. A

.C.Ap

prox.

Appro

x.Ap

prox.

Appro

x.Dir

ectcor

es &

No.

of XLP

EDim

ension

sThi

ckness

Diame

terNe

t Wt.

of XLP

EThi

ckness

Diame

terNe

tRes

istance

Resista

nceRea

ctance

Capaci

-Rea

ctance

Capaci

-in

Incro

ssof

insula

tionof

Armour

of PV

C(Ap

prox.)

of Cab

leins

ulation

of Ou

ter(Ap

prox.)

Wt.

at 200

Cat

900C

at 50

Hztan

ceat

50 Hz

tance

Ground

Airsec

tional

Wires

(Nom

.)Wi

reOu

ter(N

om.)

Sheath

ofare

aShe

athCab

le(m

m)(m

m)(m

m)(m

m)(Kg

/Km)

(mm)

(mm)

(mm)

(Kg/Km

)Oh

ms/Km

Ohms

/KmOh

ms/Km

mFd/K

mOh

ms/Km

mFd/K

mAm

psAm

ps

1CX4

1-

--

--

0.71.8

7.560

7.41

9.48

--

0.132

0.29

3631

1CX4

6-

--

--

0.71.8

8.065

7.41

9.48

--

0.132

0.29

3631

1CX6

1-

--

--

0.71.8

8.070

4.61

5.90

--

0.123

0.34

4439

1CX6

6-

--

--

0.71.8

8.575

4.61

5.90

--

0.123

0.34

4439

1CX1

01

1.0-

--

-0.7

1.89.0

803.0

83.9

40.1

340.3

20.1

140.4

359

531C

X10

61.0

--

--

0.71.8

9.590

3.08

3.94

0.134

0.32

0.114

0.43

5953

1CX1

66

1.01.4

1.24

13.0

2200.7

1.810.

0115

1.91

2.44

0.125

0.38

0.108

0.51

7673

1CX2

56

1.20

1.40

1.24

14.1

2530.9

01.8

011.

8177

1.200

1.5400

0.116

0.40

0.102

0.52

9799

1CX3

56

1.20

1.40

1.24

15.1

2970.9

01.8

012.

8215

0.868

1.1100

0.110

0.47

0.097

0.60

116112

1CX5

06

1.30

1.40

1.24

16.4

3581.0

01.8

014.

1270

0.641

0.8200

0.103

0.50

0.092

0.63

139149

1CX7

012

1.40

1.40

1.24

18.2

4481.1

01.8

015.

9347

0.443

0.5670

0.099

0.55

0.088

0.68

171190

1CX9

515

1.40

1.60

1.40

20.6

5881.1

01.8

017.

6438

0.320

0.4100

0.097

0.64

0.085

0.79

204235

1CX1

2015

1.50

1.60

1.40

22.9

7011.2

01.8

020.

3556

0.253

0.3250

0.093

0.67

0.082

0.79

231276

1CX1

5015

1.70

1.60

1.40

24.0

8061.4

02.0

021.

4652

0.206

0.2650

0.091

0.67

0.082

0.79

259321

1CX1

8530

1.90

1.60

1.40

26.3

9661.6

02.0

023.

7795

0.164

0.2110

0.090

0.67

0.082

0.79

292371

1CX2

4030

2.00

1.60

1.40

28.9

1179

1.70

2.00

26.3

9910.1

250.1

6200.0

860.7

20.0

790.8

4342

4471C

X300

302.1

01.6

01.5

631.

5142

11.8

02.0

028.

6119

30.1

000.1

3000.0

850.7

50.0

780.8

6384

5151C

X400

532.4

02.0

01.5

635.

9183

62.0

02.2

032.

4151

90.0

7780.1

0230.0

850.7

50.0

770.8

8440

6061C

X500

532.6

02.0

01.5

639.

3223

22.2

02.2

035.

8188

70.0

6050.0

8080.0

830.7

70.0

760.9

0500

7051C

X630

532.8

02.0

01.7

243.

6277

32.4

02.2

039.

8236

00.0

4690.0

6480.0

820.8

10.0

750.9

4565

8231C

X800

533.1

02.0

01.8

850.

0373

02.6

02.4

046.

0310

00.0

3620.0

5300.0

810.8

80.0

750.9

7629

9491C

X1000

533.3

02.5

02.0

455.

9441

12.8

02.6

051.

0373

50.0

2910.0

4440.0

810.8

80.0

681.0

1704

1076

Page 48: KEI Profile - Tech

COMPANY PROFILE

139

1 COR

E COP

PER XL

PE AR

MOUR

ED & U

NARM

OURE

D POW

ER CA

BLES

ARMO

URED

UNAR

MOUR

EDAR

MOUR

EDUN

ARMO

URED

CURR

ENT

RATIN

GSNo

. of

Min.

Thickn

essNo

minal

Min.

Overa

llAp

prox.

Thickn

essNo

m.Ov

erall

Appro

x.Ma

x. D.C

.Max.

A.C.

Appro

x.Ap

prox.

Appro

x.Ap

prox.

Direct

cores

&No

.of

XLPE

Dimens

ions

Thickn

essDia

meter

Net W

t.of

XLPE

Thickn

essDia

meter

Net

Resista

nceRes

istance

Reacta

nceCap

aci-

Reacta

nceCap

aci-

inIn

cross

ofins

ulation

of Arm

ourof

PVC

(Appro

x.)of

Cable

insula

tionof

PVC

(Appro

x.)Wt

.at

200C

at 900

Cat

50 Hz

tance

at 50

Hztan

ceGro

undAir

section

alWi

res(N

om.)

Wire

Outer

(Nom

.)Ou

terof

area

Sheath

Sheath

Cable

(mm)

(mm)

(mm)

(mm)

(Kg/Km

)(m

m)(m

m)(m

m)(Kg

/Km)

Ohms

/KmOh

ms/Km

Ohms

/KmmF

d/Km

Ohms

/KmmF

d/Km

Amps

Amps

1CX4

1-

--

--

0.71.8

7.591

4.61

5.90

--

0.132

0.29

4640

1CX4

6-

--

--

0.71.8

8.095

4.61

5.90

--

0.132

0.29

4640

1CX6

1-

--

--

0.71.8

8.0115

3.08

3.94

--

0.123

0.34

5751

1CX6

6-

--

--

0.71.8

8.5125

3.08

3.94

--

0.123

0.34

5751

1CX1

06

1.01.4

1.24

12.0

2450.7

1.89.5

1701.8

32.3

40.1

340.3

20.1

140.4

376

711C

X16

61.0

1.41.2

413.

0315

0.71.8

10.0

2201.1

51.4

70.1

250.3

80.1

080.5

197

951C

X 25

61.2

01.4

01.2

414.

1407

0.90

1.811.

8331

0.727

0.930

0.116

0.40

0.102

0.52

125126

1C X

356

1.20

1.40

1.24

15.1

5110.9

01.8

12.8

4280.5

240.6

710.1

100.4

70.0

970.6

0153

1581C

X 50

61.3

01.4

01.2

416.

4643

1.00

1.814.

1554

0.387

0.495

0.103

0.50

0.092

0.63

181194

1C X

7012

1.40

1.40

1.24

18.2

8661.1

01.8

15.9

7640.2

680.3

430.0

990.5

50.0

880.6

8217

2491C

X 95

151.4

01.6

01.4

020.

6116

81.1

01.8

17.6

1018

0.193

0.247

0.097

0.64

0.085

0.79

264307

1C X

12018

1.50

1.60

1.40

22.9

1432

1.20

1.820.

3128

70.1

530.1

960.0

930.6

70.0

820.7

9296

3571C

X 150

181.7

01.6

01.4

024.

0171

01.4

02.0

21.4

1556

0.124

0.159

0.091

0.67

0.082

0.79

333411

1C X

18530

1.90

1.60

1.40

26.3

2095

1.60

2.023.

7192

40.0

9910.1

270.0

900.6

70.0

820.7

9375

4791C

X 240

342.0

01.6

01.4

028.

9266

41.7

02.0

26.3

2476

0.0754

0.0965

0.086

0.72

0.079

0.84

434569

1C X

30034

2.10

1.60

1.56

31.5

3287

1.80

2.028.

6305

80.0

6010.0

7690.0

850.7

50.0

780.8

6490

6591C

X 400

532.4

02.0

01.5

635.

9421

72.0

02.2

32.4

3899

0.0470

0.0608

0.085

0.75

0.077

0.88

556769

1C X

50053

2.60

2.00

1.56

39.3

5286

2.20

2.235.

8494

10.0

3660.0

4680.0

830.7

70.0

760.9

0620

8771C

X 630

532.8

02.0

01.7

243.

6672

82.4

02.2

39.8

6315

0.0283

0.0362

0.082

0.81

0.075

0.94

695101

31C

X 800

533.1

02.0

01.8

850.

0825

02.6

02.4

46.0

7676

0.0221

0.0283

0.081

0.88

0.075

0.97

758114

81C

X1000

533.3

02.5

02.0

455.

9107

662.8

02.6

51.0

10090

0.0176

0.0225

0.081

0.88

0.068

1.01

834127

5

Page 49: KEI Profile - Tech

KEI WIRES & CABLES

140

2 COR

E ALUM

INIUM

XLPE

ARMO

URED

POWE

R CAB

LESTyp

eNo

. of

Min.

Thickn

essMi

n.No

minal

Min. T

hickne

ssOv

erall D

iamete

rAp

prox.

Net W

t.Ma

x. D.C

.Ma

x. A.C

.Ap

prox.

Appro

x.CU

RREN

T RA

TINGS

cores

&No

. of

of XLP

EThi

ck-Dim

ension

sof

PVC

(Appro

x.)of

Cable

Resista

nceRes

istance

Reacta

nceCap

acitan

cecro

ssWi

resins

ulation

ness o

fof

Armour

Outer

sheath

at 20O

Cat

90OC

at 50

HzDir

ect in

In Air

section

al(N

om.)

inner-

Wire

Strip

Wire

Strip

Wire

Strip

Wire

Strip

Ground

area

sheath

Armou

rArm

our

Armou

rArm

our

Armou

rArm

our

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(kg/km

)(kg

/km)O

hms/K

mOh

ms/Km

Ohms

/KmmF

d/Km

Amps

Amps

A2xw

y2C

X41

0.70.3

1.40

-1.2

4-

14.9

-48

2-

7.4100

9.4800

0.0927

0.22

4339

A2xw

y2C

X46

0.70.3

1.40

-1.2

4-

15.5

-50

6-

7.4100

9.4800

0.0927

0.22

4339

A2xw

y2C

X61

0.70.3

1.40

-1.2

4-

16.0

-54

0-

4.6100

5.9000

0.0884

0.25

5550

A2xw

y2C

X66

0.70.3

1.40

-1.2

4-

16.6

-56

7-

4.6100

5.9000

0.0884

0.25

5550

A2xw

y2C

X10

10.7

0.31.4

0-

1.24

-17

.7-

650

-3.0

8003.9

4000.0

8370.3

171

67A2

xwy

2CX1

06

0.70.3

1.40

-1.2

4-

18.5

-69

5-

3.0800

3.9400

0.0837

0.31

7167

A2xw

y2C

X16

60.7

0.31.4

0-

1.4-

18.8

-67

3-

1.9100

2.4400

0.0808

0.36

9188

A2xfy

/A2xw

y2CX

256

0.90

0.31.6

04X

0.81.4

01.4

021

.219

.679

758

21.2

0001.5

4000.0

800.2

012

011

7A2

xfy/A2

xwy2

CX35

60.9

00.3

1.60

4X0.8

1.40

1.40

22.2

20.6

880

664

0.8680

1.1100

0.080

0.23

143

145

A2xfy

/A2xw

y2CX

506

1.00

0.31.6

04X

0.81.4

01.4

024

.322

.7105

680

80.6

4100.8

2000.0

780.2

416

717

6A2

xfy/A2

xwy2

CX70

121.1

00.3

1.60

4X0.8

1.56

1.56

27.1

25.5

1287

1013

0.4430

0.5670

0.077

0.26

204

221

A2xfy

/A2xw

y2CX

9515

1.10

0.42.0

04X

0.81.5

61.5

630

.828

.4173

8125

50.3

2000.4

1000.0

740.2

924

527

1A2

xfy/A2

xwy2

CX12

015

1.20

0.42.0

04X

0.81.5

61.5

632

.730

.3196

7146

40.2

5300.3

2500.0

720.2

927

831

6A2

xfy/A2

xwy2

CX15

015

1.40

0.42.0

04X

0.81.7

21.7

236

.233

.8233

4175

40.2

0600.2

6500.0

720.2

931

536

2A2

xfy/A2

xwy2

CX18

530

1.60

0.52.0

04X

0.81.8

81.7

239

.937

.1276

3210

50.1

6400.2

1100.0

720.2

935

642

0A2

xfy/A2

xwy2

CX24

030

1.70

0.52.5

04X

0.82.0

41.8

843

.940

.2356

8255

60.1

2500.1

6200.0

720.3

140

749

7A2

xfy/A2

xwy2

CX30

030

1.80

0.62.5

04X

0.82.2

02.0

449

.545

.8427

3310

20.1

0000.1

3000.0

710.3

346

357

8A2

xfy/A2

xwy2

CX40

053

2.00

0.62.5

04X

0.82.3

62.3

654

.050

.0560

0423

00.0

7780.1

0230.0

700.3

352

867

8

Page 50: KEI Profile - Tech

COMPANY PROFILE

141

2 COR

E ALUM

INIUM

XLPE

UNAR

MOUR

ED PO

WER C

ABLES

Type

No. o

f core

sMi

n.Thi

ckness

Min.

Nom.

Thickn

essOv

erall

Net W

t.Ma

x. D.C

.Ma

x. A.C

.Ap

prox.

Appro

x.Cur

rent R

atings

& cro

ssNo

. of

ofThi

ckness

ofDia

meter

of Cab

leRes

istance

Resista

nceRea

ctance

Capaci

tance

section

alWi

resins

ulation

ofOu

tershe

ath(Ap

prox.)

(Appro

x.)at

20OC

at 90O

Cat

50 Hz

Direct

inIn

Airare

a(N

om.)

inners

heath

Ground

(mm)

(mm)

(mm)

(mm)

(Kg/Km

)Oh

ms/Km

Ohms

/KmOh

ms/Km

mFd/K

mAm

psAm

ps

A2xy

2CX4

10.7

0.31.8

13.2

204

7.4100

9.48

0.0927

0.22

4339

A2xy

2CX4

60.7

0.31.8

13.8

219

7.4100

9.4800

0.0927

0.22

4339

A2xy

2CX6

10.7

0.31.8

14.2

239

4.6100

5.9000

0.0884

0.25

5550

A2xy

2CX6

60.7

0.31.8

14.8

255

4.6100

5.9000

0.0884

0.25

5550

A2xy

2CX1

01

0.70.3

1.815.

830

33.0

8003.9

4000.0

8370.3

171

67A2

xy2C

X10

60.7

0.31.8

16.8

331

3.0800

3.9400

0.0837

0.31

7167

A2xy

2CX1

66

0.70.3

1.814.

022

51.9

1002.4

4000.0

8080.3

691

88A2

xy2C

X25

60.9

00.3

2.00

19.2

400

1.2000

1.5400

0.080

0.20

120

117

A2xy

2CX3

56

0.90

0.32.0

020

.246

90.8

6801.1

1000.0

800.2

314

314

5A2

xy2C

X50

61.0

00.3

2.00

22.3

588

0.6410

0.8200

0.078

0.24

167

176

A2xy

2CX7

012

1.10

0.32.0

024

.874

30.4

4300.5

6700.0

770.2

620

422

1A2

xy2C

X95

151.1

00.4

2.20

28.1

974

0.3200

0.4100

0.074

0.29

245

271

A2xy

2CX1

2015

1.20

0.42.2

030

.0115

90.2

5300.3

2500.0

720.2

927

831

6A2

xy2C

X150

151.4

00.4

2.20

33.2

1386

0.2060

0.2650

0.072

0.29

315

362

A2xy

2CX1

8530

1.60

0.52.4

036

.9172

80.1

6400.2

1100.0

720.2

935

642

0A2

xy2C

X240

301.7

00.5

2.60

40.0

2155

0.1250

0.1620

0.072

0.31

407

497

A2xy

2CX3

0030

1.80

0.62.8

045

.7264

90.1

0000.1

3000.0

710.3

346

357

8A2

xy2C

X400

532.0

00.6

3.00

49.0

3530

0.0778

0.1023

0.070

0.33

528

678

Page 51: KEI Profile - Tech

KEI WIRES & CABLES

142

2 COR

E COP

PER XL

PE AR

MOUR

ED PO

WER C

ABLES

Type

No. o

fMin

.Thi

ckness

MinNo

minal

Min.Th

icknes

sOv

erall

Appro

x.Ma

x. DC

Max.

ACAp

prox.

Appro

x.Cu

rrent R

atings

Cores

&No

. of

of XLP

EThi

ckness

Dimens

ions

of PV

C Oute

rDia

meter

Net W

t.Res

istance

Resista

nceRea

ctance

Capaci

-cro

sswir

esIns

ulation

of PV

Cof

Armour

Sheath

(Appro

x)of

Cable

at 200

Cat

900C

at 50

Hztan

ceDir

ect in

In Air

section

al(No

m)inn

erGro

undare

ashe

athWi

reStr

ipWi

reStr

ipWi

reStr

ipWi

reStr

ipmm

2mm

mmmm

mmmm

mmmm

mmKg

/KmKg

/KmOh

m/Km

Ohm/

KmOh

m/Km

mFd/K

mAm

psAm

ps2X

WY2C

X 4

10.7

0.31.4

-1.2

4-

14.9

-531

-4.6

1005.9

0000.0

9270.2

256

512X

WY2C

X 4

60.7

0.31.4

-1.2

4-

15.5

-555

-4.6

1005.9

0000.0

9270.2

256

512X

WY2C

X 6

10.7

0.31.4

-1.2

4-

16.0

-614

-3.0

8003.9

4000.0

8840.2

571

642X

WY2C

X 6

60.7

0.31.4

-1.2

4-

16.6

-639

-3.0

8003.9

4000.0

8840.2

571

642X

WY2C

X 10

60.7

0.31.4

-1.2

4-

18.5

-817

-1.8

3002.3

4000.0

8370.3

192

882X

WY2C

X 16

60.7

0.31.4

-1.4

0-

18.8

-866

-1.1

5001.4

7000.0

8080.3

6116

1132X

WY/2X

FY2C

X 25

60.9

00.3

1.60

4x0.8

1.40

1.40

21.2

19.6

1103

8890.7

2700.9

3000.0

8000.2

0152

1532X

WY/2X

FY2C

X 35

60.9

00.3

1.60

4x0.8

1.40

1.40

22.2

20.6

1309

1093

0.5240

0.6710

0.0800

0.23

180186

2XWY

/2XFY

2C X

506

1.00

0.31.6

04x0

.81.4

01.4

024.

322.

7162

6137

90.3

8700.4

9500.0

7800.2

4218

2262X

WY/2X

FY2C

X 70

121.1

00.3

1.60

4x0.8

1.56

1.56

27.1

25.5

2126

1852

0.2680

0.3430

0.0770

0.26

264284

2XWY

/2XFY

2C X

9515

1.10

0.42.0

04x0

.81.5

61.5

630.

828.

4290

4242

20.1

9300.2

4700.0

7400.2

9314

3482X

WY/2X

FY2C

X 120

181.2

00.4

2.00

4x0.8

1.56

1.56

32.7

30.3

3436

2933

0.1530

0.1960

0.0720

0.29

357402

2XWY

/2XFY

2C X

15018

1.40

0.42.0

04x0

.81.7

21.7

236.

233.

8415

0357

10.1

2400.1

5900.0

7200.2

9403

4612X

WY/2X

FY2C

X 185

301.6

00.5

2.00

4x0.8

1.88

1.72

39.9

37.1

5032

4373

0.0991

0.1270

0.0720

0.29

453533

2XWY

/2XFY

2C X

24034

1.70

0.52.5

04x0

.82.0

41.8

843.

940.

2655

3554

10.0

7540.0

9650.0

7200.3

1518

6332X

WY/2X

FY2C

X 300

341.8

00.6

2.50

4x0.8

2.20

2.04

49.5

45.8

8024

6854

0.0601

0.0769

0.0710

0.33

583732

2XWY

/2XFY

2C X

40053

2.00

0.62.5

04x0

.82.3

62.3

654.

050.

0968

8843

70.0

4700.0

6020.0

7000.3

3658

841

Page 52: KEI Profile - Tech

COMPANY PROFILE

143

2 COR

E COP

PER XL

PE UN

ARMO

URED

POWE

R CAB

LESTyp

eNo

. of

Min.

No.

Thick

ness

Min.

Nomi

nal

Overa

llAp

prox.

Max.

DCMa

x. AC

Appro

x.Ap

prox.

CURR

ENT R

ATIN

GSco

res &

of wi

resof

XLPE

Thick

ness

Thick

ness

Diame

terNe

t Wt.

Resis

tance

Resis

tance

React

ance

Capa

citan

cecro

ssIns

ulatio

nof

PVC

of PV

C(A

pprox

)of

Cable

at 20O C

at 90O C

at 50

HZ

Direct

In Air

sectio

nal a

rea(N

om.)

inner

sheat

hOute

r She

athin

Grou

ndmm

2mm

mmmm

mmKg

/KmOh

m/Km

Ohm/

KmOh

m/Km

mFd/K

mAm

psAm

ps2X

Y2C

X 4

10.7

0.31.8

13.2

254

4.6100

5.9000

0.0927

0.22

5651

2XY

2C X

46

0.70.3

1.813.

8268

4.6100

5.9000

0.0927

0.22

5651

2XY

2C X

61

0.70.3

1.814.

2314

3.0800

3.9400

0.0884

0.25

7164

2XY

2C X

66

0.70.3

1.814.

8328

3.0800

3.9400

0.0884

0.25

7164

2XY

2C X

106

0.70.3

1.816.

8455

1.8300

2.3400

0.0837

0.31

9288

2XY

2C X

166

0.70.3

1.814.

0425

1.1500

1.4700

0.0808

0.36

116113

2XY

2C X

256

0.90

0.32.0

019

.270

60.7

270.9

300.0

800.2

0152

1532X

Y2C

X 35

60.9

00.3

2.00

20.2

898

0.524

0.671

0.080

0.23

180186

2XY

2C X

506

1.00

0.32.0

022

.311

580.3

870.4

950.0

780.2

4218

2262X

Y2C

X 70

121.1

00.3

2.00

24.8

1582

0.268

0.343

0.077

0.26

264284

2XY

2C X

9515

1.10

0.42.2

028

.121

400.1

930.2

470.0

740.2

9314

3482X

Y2C

X 12

018

1.20

0.42.2

030

.026

280.1

530.1

960.0

720.2

9357

4022X

Y2C

X 15

018

1.40

0.42.2

033

.232

020.1

240.1

590.0

720.2

9403

4612X

Y2C

X 18

530

1.60

0.52.4

036

.939

970.0

991

0.127

0.072

0.29

453533

2XY

2C X

240

341.7

00.5

2.60

40.0

5140

0.075

40.0

965

0.072

0.31

518633

2XY

2C X

300

341.8

00.6

2.80

45.7

6400

0.060

10.0

769

0.071

0.33

583732

2XY

2C X

400

532.0

00.6

3.00

49.0

7732

0.047

00.0

602

0.070

0.33

658841

Page 53: KEI Profile - Tech

KEI WIRES & CABLES

144

3 COR

E ALUM

INIUM

XLPE

ARMO

URED

POWE

R CAB

LESTyp

eNo

. of

Min.

Thickn

essMi

n.No

minal

Min. T

hickne

ssOv

erall D

iamete

rAp

prox.

Net W

t.Ma

x. D.C

.Ma

x. A.C

.Ap

prox.

Appro

x.CU

RREN

T RA

TINGS

cores

&No

. of

ofThi

ck-Dim

ension

sof

(Appro

x.)of

Cable

Resista

nceRes

istance

Reacta

nceCap

acitan

cecro

ssWi

resins

ulation

ness o

fof

Armour

Outer

sheath

at 20O

Cat

90OC

at 50

HzDir

ect in

In Air

section

al(N

om.)

inner-

Wire

Strip

Wire

Strip

Wire

Strip

Wire

Strip

Ground

area

sheath

Armou

rArm

our

Armou

rArm

our

Armou

rArm

our

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(Kg/Km

)(Kg

/Km)O

hms/K

mOh

ms/Km

Ohms

/KmmF

d/Km

Amps

Amps

A2xw

y3C

X41

0.70.3

1.40

-1.2

4-

15.5

-48

7-

7.4100

9.4800

0.0927

0.22

3431

A2xw

y3C

X46

0.70.3

1.40

-1.2

4-

16.1

-52

4-

7.4100

9.4800

0.0927

0.22

3431

A2xw

y3C

X61

0.70.3

1.40

-1.2

4-

16.6

-56

1-

4.6100

5.9000

0.0884

0.25

4340

A2xw

y3C

X66

0.70.3

1.40

-1.2

4-

17.4

-58

7-

4.6100

5.9000

0.0884

0.25

4340

A2xw

y3C

X10

10.7

0.31.4

0-

1.24

-18

.5-

686

-3.0

8003.9

4000.0

8370.3

157

53A2

xwy

3CX1

06

0.70.3

1.40

-1.2

4-

19.4

-73

6-

3.0800

3.9400

0.0837

0.31

5753

A2xfy

/A2xw

y3CX

166

0.70.3

1.60

4X0.8

1.40

1.24

19.7

17.8

822

530

1.9100

2.4400

0.0808

0.36

7370

A2xfy

/A2xw

y3CX

256

0.90.3

1.60

4X0.8

1.40

1.421.

720.

1861

7691.2

0001.5

4000.0

80.2

9795

A2xfy

/A2xw

y3CX

356

0.90.3

1.60

4X0.8

1.40

1.423.

822.

2102

8918

0.8680

1.1100

0.08

0.23

116117

A2xfy

/A2xw

y3CX

506

10.3

1.60

4X0.8

1.56

1.426.

524.

6125

2111

10.6

4100.8

2000.0

780.2

4134

140A2

xfy/A2

xwy3

CX70

121.1

0.42.0

04X

0.81.5

61.5

631.

328.

9179

0147

20.4

4300.5

6700.0

770.2

6167

176A2

xfy/A2

xwy3

CX95

151.1

0.42.0

04X

0.81.5

61.5

633.

531.

1209

1157

50.3

2000.4

1000.0

740.2

9199

221A2

xfy/A2

xwy3C

X120

151.2

0.42.0

04X

0.81.7

21.5

638.

435.

7254

9215

30.2

5300.3

2500.0

720.2

9227

258A2

xfy/A2

xwy3C

X150

151.4

0.52.0

04X

0.81.8

81.7

242.

039.

2302

0231

70.2

0600.2

6500.0

720.2

9255

294A2

xfy/A2

xwy3C

X185

301.6

0.52.5

04X

0.82.0

41.8

847.

043.

3394

0280

80.1

6400.2

1100.0

720.2

9287

339A2

xfy/A2

xwy3C

X240

301.7

0.62.5

04X

0.82.2

02.0

450.

046.

3461

6345

30.1

2500.1

6200.0

720.3

1333

402A2

xfy/A2

xwy3C

X300

301.8

0.62.5

04X

0.82.3

62.2

55.3

51.6

5495

4169

0.1000

0.1300

0.071

0.33

375461

A2xfy

/A2xw

y3CX40

053

20.7

3.15

4X0.8

2.68

2.52

63.5

58.4

8041

5267

0.0778

0.1023

0.07

0.33

426542

Page 54: KEI Profile - Tech

COMPANY PROFILE

145

3 COR

E ALUM

INIUM

XLPE

UNAR

MOUR

ED PO

WER C

ABLES

Type

No. o

f core

sMi

n.Thi

ckness

Min.

Nom.

Thickn

essOv

erall

Net W

t.Ma

x. D.C

.Ma

x. A.C

.Ap

prox.

Appro

x.Cur

rent R

atings

& cro

ssNo

. of

ofThi

ckness

ofDia

meter

of Cab

leRes

istance

Resista

nceRea

ctance

Capaci

tance

section

alWi

resins

ulation

ofOu

tershe

ath(Ap

prox.)

(Appro

x.)at

20OC

at 90O

Cat

50 Hz

Direct

inIn

Airare

a(N

om.)

inners

heath

Ground

(mm)

(mm)

(mm)

(mm)

(Kg/Km

)Oh

ms/Km

Ohms

/KmOh

ms/Km

mFd/K

mAm

psAm

psA2

xy3C

X41

0.70.3

1.813.

8224

7.4100

9.4800

0.0927

0.22

3431

A2xy

3CX4

60.7

0.31.8

14.5

238

7.4100

9.4800

0.0927

0.22

3431

A2xy

3CX6

10.7

0.31.8

14.9

265

4.6100

5.9000

0.0884

0.25

4340

A2xy

3CX6

60.7

0.31.8

15.5

265

4.6100

5.9000

0.0884

0.25

4340

A2xy

3CX1

01

0.70.3

1.816.

634

03.0

8003.9

4000.0

8370.3

157

53A2

xy3C

X10

60.7

0.31.8

17.7

368

3.0800

3.9400

0.0837

0.31

5753

A2xy

3CX1

66

0.70.3

1.817.

936

11.9

1002.4

4000.0

8080.3

673

70A2

xy3C

X25

60.9

00.3

02

20.3

502

1.2000

1.5400

0.080

0.20

9795

A2xy

3CX3

56

0.90

0.30

222

.461

60.8

6801.1

1000.0

800.2

3116

117A2

xy3C

X50

61.0

00.3

02

25.0

782

0.6410

0.8200

0.078

0.24

134140

A2xy

3CX7

012

1.10

0.40

2.229

.2105

90.4

4300.5

6700.0

770.2

6167

176A2

xy3C

X95

151.1

00.4

02.2

31.4

1322

0.3200

0.4100

0.074

0.29

199221

A2xy

3CX1

2015

1.20

0.40

2.236

.0162

60.2

5300.3

2500.0

720.2

9227

258A2

xy3C

X150

151.4

00.5

02.4

39.6

1997

0.2060

0.2650

0.072

0.29

255294

A2xy

3CX1

8530

1.60

0.50

2.643

.7246

10.1

6400.2

1100.0

720.2

9287

339A2

xy3C

X240

301.7

00.6

02.8

47.0

3118

0.1250

0.1620

0.072

0.31

333402

A2xy

3CX3

0030

1.80

0.60

352

.4380

10.1

0000.1

3000.0

710.3

3375

461A2

xy3C

X400

532.0

00.7

03.2

59.2

4853

0.0778

0.1023

0.070

0.33

426542

Page 55: KEI Profile - Tech

KEI WIRES & CABLES

146

3 COR

E COP

PER XL

PE AR

MOUR

ED PO

WER C

ABLES

Type

No. o

fMin

.Thi

ckness

Min.

Nomin

alMin

.Thick

ness

Overa

llAp

prox.

Max.

DCMa

x. AC

Appro

x.Ap

prox.

Curren

t Ratin

gsCo

res &

No. o

fof

XLPE

Thickn

essDim

ension

sof

PVC O

uter

Diame

terNe

t Wt.

Resista

nceRes

istance

Reacta

nceCap

aci-

cross

wires

Insula

tionof

PVC

of Arm

ourShe

ath(Ap

prox)

of Cab

leat

200C

at 900

Cat

50 Hz

tance

Direct

inIn

Airsec

tional

(Nom)

inner

Ground

area

sheath

Wire

Strip

Wire

Strip

Wire

Strip

Wire

Strip

mm2

mmmm

mmmm

mmmm

mmmm

Kg/Km

Kg/Km

Ohm/

KmOh

m/Km

Ohm/

KmmF

d/Km

Amps

Amps

2XWY

3C X

41

0.70.3

1.4-

1.24

-15.

5-

561-

4.6100

5.9000

0.0927

0.22

4440

2XWY

3C X

46

0.70.3

1.4-

1.24

-16.

1-

598-

4.6100

5.9000

0.0927

0.22

4440

2XWY

3C X

61

0.70.3

1.4-

1.24

-16.

6-

673-

3.0800

3.9400

0.0884

0.25

5551

2XWY

3C X

66

0.70.3

1.4-

1.24

-17.

4-

697-

3.0800

3.9400

0.0884

0.25

5551

2XWY

3C X

106

0.70.3

1.4-

1.24

-19.

9-

922-

1.8300

2.3400

0.0837

0.31

7370

2XWY

/2XFY

3C X

166

0.70.3

1.60

4x0.8

1.40

1.24

19.7

17.8

1112

8851.1

5001.4

7000.0

8080.3

697

902X

WY/2X

FY3C

X 25

60.9

00.3

1.60

4x0.8

1.40

1.40

21.7

20.1

1450

1230

0.7270

0.9300

0.0800

0.20

125122

2XWY

/2XFY

3C X

356

0.90

0.31.6

04x0

.81.4

01.4

023.

822.

2180

3156

30.5

2400.6

7100.0

8000.2

3148

1482X

WY/2X

FY3C

X 50

61.0

00.3

1.60

4x0.8

1.56

1.40

26.5

24.6

2272

1980

0.3870

0.4950

0.0780

0.24

175181

2XWY

/2XFY

3C X

7012

1.10

0.42.0

04x0

.81.5

61.5

631.

328.

9326

6273

00.2

6800.3

4300.0

7700.2

6213

2302X

WY/2X

FY3C

X 95

151.1

00.4

2.00

4x0.8

1.56

1.56

33.5

31.1

4092

3521

0.1930

0.2470

0.0740

0.29

254284

2XWY

/2XFY

3C X

12018

1.20

0.42.0

04x0

.81.7

21.5

638.

435.

7503

3435

80.1

5300.1

9600.0

7200.2

9292

3302X

WY/2X

FY3C

X 150

181.4

00.5

2.00

4x0.8

1.88

1.72

42.0

39.2

6049

5263

0.1240

0.1590

0.0720

0.29

325375

2XWY

/2XFY

3C X

18530

1.60

0.52.5

04x0

.82.0

41.8

847.

043.

3771

3650

30.0

9910.1

2700.0

7200.2

9366

4342X

WY/2X

FY3C

X 240

341.7

00.6

2.50

4x0.8

2.20

2.04

50.0

46.3

9600

8278

0.0754

0.0965

0.0720

0.31

421515

2XWY

/2XFY

3C X

30034

1.80

0.62.5

04x0

.82.3

62.2

055.

351.

6116

28101

910.0

6010.0

7690.0

7100.3

3472

5882X

WY/2X

FY3C

X 400

532.0

00.7

3.15

4x0.8

2.68

2.52

63.5

58.4

15220

12950

0.0470

0.0602

0.0700

0.33

528677

Page 56: KEI Profile - Tech

COMPANY PROFILE

147

3 COR

E COP

PER XL

PE UN

ARMO

URED

POWE

R CAB

LESTyp

e N

o.of c

ores

Min.

Thick

ness

Min.

Nomi

nal

Overa

llAp

prox.

Max.

DCMa

x. AC

Appro

x.Ap

prox.

CURR

ENT R

ATIN

GS&

cross

No. o

fof

XLPE

Thick

ness

Thick

ness

Diame

terNe

t Wt.

Resis

tance

Resis

tance

React

ance

Capa

citan

cesec

tiona

lwi

resIns

ulatio

nof

PVC

of PV

C(A

pprox

)of

Cable

at 20O C

at 90O C

at 50

HZ

Direct

In Air

area

(Nom

.)inn

er sh

eathO

uter S

heath

in Gr

ound

mm2

mmmm

mmmm

Kg/Km

Ohm/K

mOh

m/Km

Ohm/K

mmF

d/Km

Amps

Amps

2XY

3C X

41

0.70.3

1.813

.829

84.6

100

5.900

00.0

927

0.22

4440

2XY

3C X

46

0.70.3

1.814

.531

34.6

100

5.900

00.0

927

0.22

4440

2XY

3C X

61

0.70.3

1.814

.937

63.0

800

3.940

00.0

884

0.25

5551

2XY

3C X

66

0.70.3

1.815

.539

03.0

800

3.940

00.0

884

0.25

5551

2XY

3C X

106

0.70.3

1.817

.755

41.8

300

2.340

00.0

837

0.31

7370

2XY

3C X

166

0.70.3

1.817

.963

91.1

500

1.470

00.0

808

0.36

9790

2XY

3C X

256

0.90

0.32.0

20.3

962

0.727

00.9

300.0

800

0.20

125122

2XY

3C X

356

0.90

0.32.0

22.4

1260

0.524

00.6

710.0

800

0.23

148148

2XY

3C X

506

1.00

0.32.0

25.0

1651

0.387

00.4

950.0

780

0.24

175181

2XY

3C X

7012

1.10

0.42.2

29.2

2317

0.268

00.3

430.0

770

0.26

213230

2XY

3C X

9515

1.10

0.42.2

31.4

3071

0.193

00.2

470.0

740

0.29

254284

2XY

3C X

120

181.2

00.4

2.236

.038

310.1

530

0.196

0.072

00.2

9292

3302X

Y3C

X 15

018

1.40

0.52.4

39.6

4722

0.124

00.1

590.0

720

0.29

325375

2XY

3C X

185

301.6

00.5

2.643

.758

630.0

991

0.127

0.072

00.2

9366

4342X

Y3C

X 24

034

1.70

0.62.8

47.0

7595

0.075

40.0

965

0.072

00.3

1421

5152X

Y3C

X 30

034

1.80

0.63.0

52.2

9426

0.060

10.0

769

0.071

00.3

3472

5882X

Y3C

X 40

053

2.00

0.73.2

59.2

1203

20.0

470

0.060

20.0

700

0.33

528677

Page 57: KEI Profile - Tech

KEI WIRES & CABLES

148

3.5 CO

RE AL

UMINI

UM XL

PE AR

MOUR

ED PO

WER C

ABLES

Type

No. o

fMi

n.Thi

ckness

Min.

Nomin

alMin

. Thic

kness

Overa

ll Diam

eter

Appro

x. Ne

t Wt.

Max.

D.C.M

ax. A

.C.Ap

prox.

Appro

x.CU

RREN

T RA

TINGS

cores

&No

. of

of XLP

EThi

ck-Dim

ension

sof

PVC

(Appro

x.)of

Cable

Resista

nceRes

istance

Reacta

nceCap

acitan

cecro

ssWi

resins

ulation

ness o

fof

Armour

Outer

sheath

at 20O

Cat

90OC

at 50

HzDir

ect in

In Air

section

al

(nom

)inn

er-Wi

reStr

ipWi

reStr

ipWi

reStr

ipWi

reStr

ipGro

undare

ashe

athArm

our

Armou

rArm

our

Armou

rArm

our

Armou

r(mi

n)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(Kg/Km

)(Kg

/Km)

Ohms

/KmOh

ms/Km

Ohms

/KmmF

d/Km

Amps

Amps

A2xfy

/A2xw

y3.5

CX25

6/60.9

/0.7

0.31.6

04X

0.81.4

01.4

023

.822

.299

976

01.2

0001.5

4000.0

800.2

097

95A2

xfy/A2

xwy

3.5CX

356/6

0.9/0.

70.3

1.60

4X0.8

1.40

1.40

25.5

23.9

1146

885

0.8680

1.1100

0.080

0.23

116

117

A2xfy

/A2xw

y3.5

CX50

6/61.0

/0.9

0.31.6

04X

0.81.5

61.4

029

.027

.1142

7111

40.6

4100.8

2000.0

780.2

413

414

0A2

xfy/A2

xwy

3.5CX

7012

/61.1

/0.9

0.42.0

04X

0.81.5

61.5

634

.031

.6200

6147

30.4

4300.5

6700.0

770.2

616

717

6A2

xfy/A2

xwy

3.5CX

9515

/61.1

/1.0

0.42.0

04X

0.81.5

61.5

637

.635

.2243

6183

40.3

2000.4

1000.0

740.2

919

922

1A2

xfy/A2

xwy

3.5CX

120

15/12

1.2/1.

10.4

2.00

4X0.8

1.72

1.72

40.2

37.8

2863

2220

0.2530

0.3250

0.072

0.29

227

258

A2xfy

/A2xw

y3.5

CX15

015

/121.4

/1.1

0.52.0

04X

0.81.8

81.7

245

.242

.4337

8262

30.2

0600.2

6500.0

720.2

925

529

4A2

xfy/A2

xwy

3.5CX

185

30/15

1.6/1.

10.5

2.50

4X0.8

2.04

1.88

49.7

46.0

4339

3179

0.1640

0.2110

0.072

0.29

287

339

A2xfy

/A2xw

y3.5

CX24

030

/151.7

/1.2

0.62.5

04X

0.82.2

02.0

455

.451

.7529

8398

10.1

2500.1

6200.0

720.3

133

340

2A2

xfy/A2

xwy

3.5CX

300

30/15

1.8/1.

40.6

2.50

4X0.8

2.36

2.20

59.3

55.6

6172

4750

0.1000

0.1300

0.071

0.33

375

461

A2xfy

/A2xw

y3.5

CX40

053

/302.0

/1.6

0.73.1

54X

0.82.6

82.5

269

.264

.1834

1603

00.0

7780.1

0230.0

700.3

342

654

2

3.5 CO

RE AL

UMINI

UM XL

PE UN

ARMO

URED

POWE

R CAB

LESTyp

eNo

. of c

ores

Min.

Thickn

essMi

n.No

m. Thi

ckness

Overa

llNe

t Wt.

Max.

D.C.

Max.

A.C.

Appro

x.Ap

prox.

CURR

ENT

RATIN

GS&

cross

No. o

fof

XLPE

Thickn

essof

PVC

Diame

terof

Cable

Resista

nceRes

istance

Reacta

nceCap

acitan

cesec

tional

Wires

insula

tionof

PVC

Outer

sheath

(Appro

x.)(Ap

prox.)

at 20O

Cat

90OC

at 50

HzDir

ect in

In Air

area

(nom)

inners

heath

Ground

(min)

(

mm)

(mm)

(mm)

(mm)

(Kg/Km

)Oh

ms/Km

Ohms

/KmOh

ms/Km

mFd/K

mAm

psAm

psA2

xy3.5

CX25

6/60.9

/0.7

0.32.0

022

.458

71.2

0001.5

4000.0

800.2

097

95A2

xy3.5

CX35

6/60.9

/0.7

0.32.0

024

.169

40.8

6801.1

1000.0

800.2

311

611

7A2

xy3.5

CX50

6/61.0

/0.9

0.32.0

027

.389

00.6

4100.8

2000.0

780.2

413

414

0A2

xy3.5

CX70

12/6

1.1/0.

90.4

2.20

31.9

1215

0.4430

0.5670

0.077

0.26

167

176

A2xy

3.5CX

9515

/61.1

/1.0

0.42.2

035

.5154

00.3

2000.4

1000.0

740.2

919

922

1A2

xy3.5

CX12

015

/121.2

/1.1

0.42.2

037.

8187

50.2

5300.3

2500.0

720.2

922

725

8A2

xy3.5

CX15

015

/121.4

/1.1

0.52.4

042.

8227

10.2

0600.2

6500.0

720.2

925

529

4A2

xy3.5

CX18

530

/151.6

/1.1

0.52.6

046.

4280

50.1

6400.2

1100.0

720.2

928

733

9A2

xy3.5

CX24

030

/151.7

/1.2

0.62.8

052.

4359

90.1

2500.1

6200.0

720.3

133

340

2A2

xy3.5

CX30

030

/151.8

/1.4

0.63.0

056.

4434

80.1

0000.1

3000.0

710.3

337

546

1A2

xy3.5

CX40

053

/302.0

/1.6

0.73.4

065.

3562

90.0

7780.1

0230.0

700.3

342

654

2

Page 58: KEI Profile - Tech

COMPANY PROFILE

149

3.5 CO

RE CO

PPER

CO

PPER

CO

PPER

CO

PPER

CO

PPER

XLPE

ARMO

URED

POWE

R CAB

LESTyp

eNo

. of

Min.

Thickn

essMin

.No

minal

Min.Th

icknes

sOv

erall

Appro

x.Ma

x. DC

Max.

ACAp

prox.

Appro

x.Cu

rrent R

atings

Cores

&No

.of

XLPE

Thickn

essDim

ension

sof

PVC O

uter

Diame

terNe

t Wt.

Resista

nceRes

istance

Reacta

nceCap

aci-

cross

ofIns

ulation

of PV

Cof

Armour

Sheath

(Appro

x)of

Cable

at 200

Cat

900C

at 50

Hztan

ceDir

ect in

In Air

section

alwir

es(No

m)inn

erGro

undare

ashe

athWi

reStr

ipWi

reStr

ipWi

reStr

ipWi

reStr

ipmm

2mm

mmmm

mmmm

mmmm

mmKg

/KmKg

/KmOh

m/Km

Ohm/

KmOh

m/Km

mFd/K

mAm

psAm

ps2X

WY/2X

FY3.5

CX25

/166/6

0.9/0.

70.3

1.60

4x0.8

1.40

1.40

23.8

22.2

1556

1316

0.727

0.930

0.080

0.20

125122

2XWY

/2XFY

3.5CX

35/16

6/60.9

/0.7

0.31.6

04x0

.81.4

01.4

025.

523.

9188

7162

60.5

240.6

710.0

800.2

3148

1482X

WY/2X

FY3.5

CX50

/256/6

1.0/0.

90.3

1.60

4x0.8

1.56

1.40

29.0

27.1

2627

2137

0.387

0.495

0.078

0.24

175181

2XWY

/2XFY

3.5CX

70/35

12/6

1.1/0.

90.4

2.00

4x0.8

1.56

1.56

34.0

31.6

3479

2946

0.268

0.343

0.077

0.26

213230

2XWY

/2XFY

3.5CX

95/50

15/6

1.1/1.

00.4

2.00

4x0.8

1.56

1.56

37.6

35.2

4476

3874

0.193

0.247

0.074

0.29

254284

2XWY

/2XFY3

.5CX1

20/70

18/12

1.2/1.

10.4

2.00

4x0.8

1.72

1.72

40.2

37.8

5487

4844

0.153

0.196

0.072

0.29

292330

2XWY

/2XFY3

.5CX1

50/70

18/15

1.4/1.

10.5

2.00

4x0.8

1.88

1.72

45.2

42.4

6523

5768

0.124

0.159

0.072

0.29

325375

2XWY

/2XFY3

.5CX1

85/95

30/15

1.6/1.

10.5

2.50

4x0.8

2.04

1.88

49.7

46.0

8325

7164

0.0991

0.127

0.072

0.29

366434

2XWY

/2XFY3

.5CX2

40/120

34/18

1.7/1.

20.6

2.50

4x0.8

2.20

2.04

55.4

51.7

10510

9193

0.0754

0.0965

0.072

0.31

421515

2XWY

/2XFY3

.5CX3

00/150

34/18

1.8/1.

40.6

2.50

4x0.8

2.36

2.20

59.3

55.6

12705

11282

0.0601

0.0769

0.071

0.33

472588

2XWY

/2XFY3

.5CX4

00/185

53/30

2.0/1.

60.7

3.15

4x0.8

2.68

2.52

69.2

64.1

16653

14342

0.0470

0.0602

0.070

0.33

528677

3.5 CO

RE CO

PPER

XLPE

UNAR

MOUR

ED PO

WER C

ABLES

Type

No. o

fMi

n.Th

ickne

ssMi

n.No

mina

lOv

erall

Appro

x.Ma

x. DC

Max.

ACAp

prox.

Appro

x.CU

RREN

T RAT

INGS

cores

&No

. of

of XL

PETh

ickne

ssTh

ickne

ssDia

meter

Net W

t.Re

sistan

ceRe

sistan

ceRe

actan

ceCa

pacit

ance

cross

sectio

nal

wires

Insula

tion

of PV

Cof

PVC

(App

rox)

of Ca

bleat

20O C

at 90O C

at 50

HZ

Direct

In Air

area

(Nom

.)inn

er sh

eathO

uter S

heath

in Gr

ound

mm2

mmmm

mmmm

Kg/Km

Ohm/

KmOh

m/Km

Ohm/

KmmF

d/Km

Amps

Amps

2XY

3.5C

X 25

/166/6

0.9/0.

70.3

2.00

22.4

1143

0.727

0.930

0.080

0.20

125122

2XY

3.5C

X 35

/166/6

0.9/0.

70.3

2.00

24.1

1436

0.524

0.671

0.080

0.23

148148

2XY

3.5C

X 50

/256/6

1.0/0.

90.3

2.00

27.3

1914

0.387

0.495

0.078

0.24

175181

2XY

3.5C

X 70

/3512

/61.1

/0.9

0.42.2

031

.926

880.2

680.3

430.0

770.2

6213

2302X

Y3.5

C X

95/50

15/6

1.1/1.

00.4

2.20

35.5

3579

0.193

0.247

0.074

0.29

254284

2XY

3.5C

X 12

0/70

18/12

1.2/1.

10.4

2.20

37.8

4498

0.153

0.196

0.072

0.29

292330

2XY

3.5C

X 15

0/70

18/15

1.4/1.

10.5

2.40

42.8

5416

0.124

0.159

0.072

0.29

325375

2XY

3.5C

X 18

5/95

30/15

1.6/1.

10.5

2.60

46.4

6791

0.099

10.1

270.0

720.2

9366

4342X

Y3.5

C X

240/1

2034

/181.7

/1.2

0.62.8

052

.488

120.0

754

0.096

50.0

720.3

1421

5152X

Y3.5

C X

300/1

5034

/181.8

/1.4

0.63.0

056

.410

881

0.060

10.0

769

0.071

0.33

472588

2XY

3.5C

X 40

0/185

53/30

2.0/1.

60.7

3.40

65.3

1391

40.0

470

0.060

20.0

700.3

3528

677

Page 59: KEI Profile - Tech

KEI WIRES & CABLES

150

4 COR

E ALUM

INIUM

XLPE

ARMO

URED

POWE

R CAB

LESTyp

eNo

. of

Min.

Thickn

essMin

.No

minal

Min. Th

icknes

sOv

erall D

iamete

rAp

prox.

Net W

t.Ma

x. D.C

.Max.

A.C.

Appro

x.Ap

prox.

Curren

t Ratin

gcor

es &

No. o

fof

XLPE

Thickn

essDim

ension

sof

PVC

(Appro

x.)of C

able

Resista

nceRes

istance

Reacta

nceCap

acitanc

ecro

ssWi

resins

ulation

of PV

Cof

Armour

Outers

heath

at 20O

Cat

90OC

at 50 H

zDir

ect in

In Air

section

al(No

m.)inn

ershea

thWi

reStr

ipWi

reStr

ipWi

reStr

ipWi

reStr

ipGro

undare

a(m

m)(m

m)mm

)(m

m)(m

m)(m

m)(m

m)(m

m)(Kg

/Km)

(Kg/Km

)Ohm

s/Km

Ohms

/KmOh

ms/Km

mFd/K

mAm

psAm

psA2

xwy

4CX4

10.7

0.31.4

0-

1.24

-16

.5-

542

-7.4

109.4

8000.0

9270.2

234

31A2

xwy

4CX4

60.7

0.31.4

0-

1.24

-17

.2-

581

-7.4

109.4

8000.0

9270.2

234

31A2

xwy

4CX6

10.7

0.31.4

0-

1.24

-17

.8-

625

-4.6

105.9

0000.0

8840.2

543

40A2

xwy

4CX6

60.7

0.31.4

0-

1.24

-18

.5-

653

-4.6

105.9

0000.0

8840.2

543

40A2

xwy

4CX1

01

0.70.3

1.40

-1.4

0-

20.5

-83

7-

3.080

3.9400

0.0837

0.31

5753

A2xw

y4C

X10

60.7

0.31.4

0-

1.40

-21

.8-

899

-3.0

803.9

4000.0

8370.3

157

53A2

xfy/A2

xwy

4CX1

66

0.70.3

1.60

4X0.8

1.40

1.40

22.8

21.2

896686

1.910

2.4500

0.0808

0.36

7370

A2xfy

/A2xw

y4C

X25

60.9

0.31.6

04X

0.81.4

01.4

023.

822.

2105

1829

1.200

1.5400

0.0800

0.20

9795

A2xfy

/A2xw

y4C

X35

60.9

0.31.6

04X

0.81.4

01.4

026.

024.

4123

6992

0.868

1.1100

0.0800

0.23

116117

A2xfy

/A2xw

y4C

X50

61.0

0.31.6

04X

0.81.5

61.5

629.

527.

9152

5124

60.6

410.8

2000.0

7800.2

4134

140A2

xfy/A2

xwy

4CX7

012

1.10.4

2.00

4X0.8

1.56

1.56

34.1

31.7

2132

1606

0.443

0.5670

0.0770

0.26

167176

A2xfy

/A2xw

y4C

X95

151.1

0.42.0

04X

0.81.7

21.5

637.

935.

2260

6197

50.3

200.4

1000.0

7400.2

9199

221A2

xfy/A2

xwy

4CX1

2015

1.20.5

2.00

4X0.8

1.88

1.72

41.9

39.1

3102

2422

0.253

0.3250

0.0720

0.29

227258

A2xfy

/A2xw

y4C

X150

151.4

0.52.5

04X

0.82.0

41.8

846.

342.

6398

5289

20.2

060.2

6500.0

7200.2

9255

294A2

xfy/A2

xwy

4CX1

8530

1.60.5

2.50

4X0.8

2.20

2.04

51.5

47.8

4761

3542

0.164

0.2110

0.0720

0.29

287339

A2xfy

/A2xw

y4C

X240

301.7

0.62.5

04X

0.82.3

62.2

057.

553.

8582

4445

30.1

250.1

6200.0

7200.3

1333

402A2

xfy/A2

xwy

4CX3

0030

1.80.7

3.15

4X0.8

2.52

2.36

64.5

59.5

7518

5394

0.100

0.1300

0.0710

0.33

375461

A2xfy

/A2xw

y4C

X400

532.0

0.73.1

54X

0.82.8

42.6

872.

167.

1917

9677

90.0

7780.1

0230.0

7000.3

3426

542

Page 60: KEI Profile - Tech

COMPANY PROFILE

151

4 COR

E ALUM

INIUM

XLPE

UNAR

MOUR

ED PO

WER C

ABLES

Type

No. o

f cores

Min.

Thickn

essMin

.No

m. Thi

ckness

Overa

llNe

t Wt.

Max.

D.C.

Max.

A.C.

Appro

x.Ap

prox.

Curren

t Ratin

gs& c

ross

No. o

fof

XLPE

Thickn

essof

PVC

Diame

terof C

able

Resista

nceRes

istance

Reacta

nceCap

acitanc

esec

tional

Wires

insula

tionof

PVC

Outers

heath

(Appro

x.)(Ap

prox.)

at 20O

Cat

90OC

at 50 H

zDir

ect in

In Air

area

(Nom.)

inners

heath

Ground

(mm)

(mm)

(mm)

(mm)

(Kg/Km

)Oh

ms/Km

Ohms

/KmOh

ms/Km

mFd/K

mAm

psAm

psA2

xy4C

X41

0.70.3

1.814.

8257

7.4100

9.4800

0.0927

0.22

3431

A2xy

4CX4

60.7

0.31.8

15.5

275

7.4100

9.4800

0.0927

0.22

3431

A2xy

4CX6

10.7

0.31.8

16.0

308

4.6100

5.9000

0.0884

0.25

4340

A2xy

4CX6

60.7

0.31.8

16.7

325

4.6100

5.9000

0.0884

0.25

4340

A2xy

4CX1

01

0.70.3

1.817.

940

03.0

8003.9

4000.0

8370.3

157

53A2

xy4C

X10

60.7

0.31.8

19.6

449

3.0800

3.9400

0.0837

0.31

5753

A2xy

4CX1

66

0.70.3

1.821.

0457

1.9100

2.4500

0.0808

0.36

7370

A2xy

4CX2

56

0.90.3

2.022.

4618

1.2000

1.5400

0.0800

0.20

9795

A2xy

4CX3

56

0.90.3

2.024.

6763

0.8680

1.1100

0.0800

0.23

116117

A2xy

4CX5

06

1.00.3

2.027.

8964

0.6410

0.8200

0.0780

0.24

134140

A2xy

4CX7

012

1.10.4

2.232.

0132

10.4

4300.5

6700.0

7700.2

6167

176A2

xy4C

X95

151.1

0.42.2

35.5

1681

0.3200

0.4100

0.0740

0.29

199221

A2xy

4CX1

2015

1.20.5

2.439.

5210

30.2

5300.3

2500.0

7200.2

9227

258A2

xy4C

X150

151.4

0.52.6

43.0

2551

0.2060

0.2650

0.0720

0.29

255294

A2xy

4CX1

8530

1.60.5

2.848.

3316

40.1

6400.2

1100.0

7200.2

9287

339A2

xy4C

X240

301.7

0.63.0

54.6

4067

0.1250

0.1620

0.0720

0.31

333402

A2xy

4CX3

0030

1.80.7

3.260.

6501

20.1

0000.1

3000.0

7100.3

3375

461A2

xy4C

X400

532.0

0.73.6

68.3

6373

0.0778

0.1023

0.0700

0.33

426542

Page 61: KEI Profile - Tech

KEI WIRES & CABLES

152

4 COR

E COP

PER XL

PE AR

MOUR

ED PO

WER C

ABLES

Type

No. o

fMin

.Thi

ckness

Min.

Nomin

alMin

.Thick

ness

Overa

llAp

prox.

Max.

DCMa

x. AC

Appro

x.Ap

prox.

Curren

t Ratin

gsCo

res &

No.

of XLP

EThi

ckness

Dimens

ions

of PVC

Outer

Diame

terNe

t Wt.

Resista

nceRes

istance

Reacta

nceCap

aci-

cross

ofIns

ulation

of PV

Cof

Armour

Sheath

(Appro

x)of C

able

at 200

Cat

900C

at 50 H

ztan

ceDir

ect in

In Air

section

alwir

es(No

m)inn

erGro

undare

ashe

athWi

reStr

ipWi

reStr

ipWi

reStr

ipWi

reStr

ipmm

2mm

mmmm

mmmm

mmmm

mmKg

/KmKg

/KmOh

m/Km

Ohm/

KmOh

m/Km

mFd/K

mAm

psAm

ps2X

WY4C

X 4

10.7

0.31.4

-1.2

4-

16.5

-641

-4.6

1005.9

0000.0

9270.2

244

402X

WY4C

X 4

60.7

0.31.4

-1.2

4-

17.2

-679

-4.6

1005.9

0000.0

9270.2

244

402X

WY4C

X 6

10.7

0.31.4

-1.2

4-

17.8

-773

-3.0

8003.9

4000.0

8840.2

555

512X

WY4C

X 6

60.7

0.31.4

-1.2

4-

18.5

-800

-3.0

8003.9

4000.0

8840.2

555

512X

WY4C

X 10

60.7

0.31.4

-1.4

0-

21.8

-114

6-

1.8300

2.3400

0.0837

0.31

7370

2XW

Y/2XF

Y4C

X 16

60.7

0.31.6

4x0.8

1.40

1.40

22.8

21.2

1381

1149

1.15

1.47

0.080

0.36

9790

2XW

Y/2XF

Y4C

X 25

60.9

0.31.6

4x0.8

1.40

1.40

23.8

22.2

1782

1536

0.727

0.930

0.080

0.20

125122

2XW

Y/2XF

Y4C

X 35

60.9

0.31.6

4x0.8

1.40

1.40

26.0

24.4

2230

1960

0.524

0.671

0.080

0.23

148148

2XW

Y/2XF

Y4C

X 50

61.0

0.31.6

4x0.8

1.56

1.56

29.5

27.9

2855

2545

0.387

0.495

0.078

0.24

175181

2XW

Y/2XF

Y4C

X 70

121.1

0.42.0

4x0.8

1.56

1.56

34.1

31.7

4048

3462

0.268

0.343

0.077

0.26

213230

2XW

Y/2XF

Y4C

X 95

151.1

0.42.0

4x0.8

1.72

1.56

37.9

35.2

5219

4535

0.193

0.247

0.074

0.29

254284

2XW

Y/2XF

Y4C

X 12

018

1.20.5

2.04x

0.81.8

81.7

241

.939

.163

7356

230.1

530.1

960.0

720.2

9292

3302X

WY/2

XFY4

C X

150

181.4

0.52.5

4x0.8

2.04

1.88

46.3

42.6

7991

6809

0.124

0.159

0.072

0.29

325375

2XW

Y/2XF

Y4C

X 18

530

1.60.5

2.54x

0.82.2

02.0

451

.547

.897

5584

160.0

991

0.127

0.072

0.29

366434

2XW

Y/2XF

Y4C

X 24

034

1.70.6

2.54x

0.82.3

62.2

057

.553

.812

360

1084

30.0

754

0.096

50.0

720.3

1421

5152X

WY/2

XFY4

C X

300

341.8

0.73.1

54x

0.82.5

22.3

664

.559

.515

802

1340

20.0

601

0.076

90.0

710.3

3472

5882X

WY/2

XFY4

C X

400

532.0

0.73.1

54x

0.82.8

42.6

872

.167

.119

582

1688

90.0

470

0.060

20.0

700.3

3528

677

Page 62: KEI Profile - Tech

COMPANY PROFILE

153

4 COR

E COP

PER XL

PE UN

ARMO

URED

POWE

R CAB

LESTyp

eNo

. of

Min.

No.

Thick

ness

Min.

Nomi

nal

Overa

llAp

prox.

Max.

DCMa

x. AC

Appro

x.Ap

prox.

CURR

ENT R

ATIN

GSco

res &

of wi

resof

XLPE

Thick

ness

Thick

ness

Diame

terNe

t Wt.

Resis

tance

Resis

tance

React

ance

Capa

citan

cecro

ss sec

tiona

lIns

ulatio

nof

PVC

of PV

C(A

pprox

)of

Cable

at 20O C

at 90O C

at 50

HZ

Direct

In Air

area

(Nom

.)inn

er sh

eathO

uter S

heath

in Gr

ound

mm2

mmmm

mmmm

Kg/Km

Ohm/

KmOh

m/Km

Ohm/

KmmF

d/Km

Amps

Amps

2XY

4C X

41

0.70.3

1.814

.835

64.6

100

5.900

00.0

927

0.22

4440

2XY

4C X

46

0.70.3

1.815

.537

24.6

100

5.900

00.0

927

0.22

4440

2XY

4C X

61

0.70.3

1.816

.045

53.0

800

3.940

00.0

884

0.25

5551

2XY

4C X

66

0.70.3

1.816

.747

23.0

800

3.940

00.0

884

0.25

5551

2XY

4C X

106

0.70.3

1.819

.669

71.8

300

2.340

00.0

837

0.31

7370

2XY

4C X

166

0.70.3

1.821

.084

31.1

500

1.470

00.0

800

0.36

9790

2XY

4C X

256

0.90.3

2.022

.412

320.7

270

0.930

00.0

800

0.20

125122

2XY

4C X

356

0.90.3

2.024

.616

200.5

240

0.671

00.0

800

0.23

148148

2XY

4C X

506

1.00.3

2.027

.821

250.3

870

0.495

00.0

780

0.24

175181

2XY

4C X

7012

1.10.4

2.232

.030

000.2

680

0.343

00.0

770

0.26

213230

2XY

4C X

9515

1.10.4

2.235

.540

130.1

930

0.247

00.0

740

0.29

254284

2XY

4C X

120

181.2

0.52.4

39.5

5043

0.153

00.1

960

0.072

00.2

9292

3302X

Y4C

X 15

018

1.40.5

2.643

.061

760.1

240

0.159

00.0

720

0.29

325375

2XY

4C X

185

301.6

0.52.8

48.3

7701

0.099

10.1

270

0.072

00.2

9366

4342X

Y4C

X 24

034

1.70.6

3.054

.610

037

0.075

40.0

965

0.072

00.3

1421

5152X

Y4C

X 30

034

1.80.7

3.260

.612

513

0.060

10.0

769

0.071

00.3

3472

5882X

Y4C

X 40

053

2.00.7

3.668

.315

945

0.047

00.0

602

0.070

00.3

3528

677

Page 63: KEI Profile - Tech

KEI WIRES & CABLES

154

Armoured PVC Control Cable IS : 1554 (P-I) - 1988No. of Cores Thickness Thickness of STRIP ARMOURED CABLE WIRE ARMOURED CABLE Standard Current Rating

& Cross of PVC Innersheath Strip Thickness of Approx. Approx. Round Thickness of Approx. Approx. Delivery Direct In Air/Sectional Insulation (min.) Size PVC Outer OD Net weight Wire PVC Outer OD Net Weight Length in in Duct.

Area (Nom.) Extruded sheath (Min) of Cable Dia sheath (Min) of Cable Mtrs. GroundNO x mm2 mm mm mm mm mm Kg / km mm mm mm Kg / Km Amps Amps

2 x 1.5 0.8 0.3 — — — — 1.4 1.24 13.6 415 1000 23 203 x 1.5 0.8 0.3 — — — — 1.4 1.24 14.1 430 1000 21 174 x 1.5 0.8 0.3 — — — — 1.4 1.24 15.0 490 1000 21 175 x 1.5 0.8 0.3 — — — — 1.4 1.24 15.9 545 1000 16 146 x 1.5 0.8 0.3 — — — — 1.4 1.24 16.9 605 1000 15 137 x 1.5 0.8 0.3 — — — — 1.4 1.24 16.9 630 1000 14 1310 x 1.5 0.8 0.3 — — — — 1.4 1.40 20.6 835 1000 13 1112 x 1.5 0.8 0.3 4 x 0.8 1.24 19.5 760 1.6 1.40 21.5 950 1000 12 1014 x 1.5 0.8 0.3 4 x 0.8 1.40 20.8 830 1.6 1.40 22.4 1040 1000 11 1016 x 1.5 0.8 0.3 4 x 0.8 1.40 21.7 920 1.6 1.40 23.3 1130 1000 11 919 x 1.5 0.8 0.3 4 x 0.8 1.40 23.1 1040 1.6 1.40 24.7 1265 1000 10 924 x 1.5 0.8 0.3 4 x 0.8 1.40 26.4 1250 1.6 1.40 28.0 1510 1000 9 827 x 1.5 0.8 0.3 4 x 0.8 1.40 26.9 1355 1.6 1.40 28.5 1610 1000 9 830 x 1.5 0.8 0.3 4 x 0.8 1.40 27.8 1430 1.6 1.40 29.4 1700 1000 9 737 x 1.5 0.8 0.3 4 x 0.8 1.40 29.7 1670 1.6 1.40 31.3 1960 1000 8 72 x 2.5 0.9 0.3 — 1.4 1.24 14.8 500 1000 32 273 x 2.5 0.9 0.3 — 1.4 1.24 15.4 520 1000 27 244 x 2.5 0.9 0.3 — 1.4 1.24 16.4 590 1000 27 245 x 2.5 0.9 0.3 — 1.4 1.24 17.5 660 1000 23 196 x 2.5 0.9 0.3 — 1.4 1.24 18.7 745 1000 21 187 x 2.5 0.9 0.3 — 1.4 1.24 18.7 780 1000 20 1710 x 2.5 0.9 0.3 4 x 0.8 1.40 21.8 900 1.6 1.40 23.4 1110 1000 18 1512 x 2.5 0.9 0.3 4 x 0.8 1.40 22.8 1020 1.6 1.40 24.4 1240 1000 17 1414 x 2.5 0.9 0.3 4 x 0.8 1.40 23.8 1130 1.6 1.40 25.4 1340 1000 16 1316 x 2.5 0.9 0.3 4 x 0.8 1.40 24.9 1210 1.6 1.40 26.5 1455 1000 15 1319 x 2.5 0.9 0.3 4 x 0.8 1.40 26.1 1355 1.6 1.40 27.7 1605 1000 14 1224 x 2.5 0.9 0.3 4 x 0.8 1.40 30.0 1655 1.6 1.56 32.0 1970 1000 13 1127 x 2.5 0.9 0.3 4 x 0.8 1.40 30.6 1770 1.6 1.56 32.6 2100 1000 12 1030 x 2.5 0.9 0.3 4 x 0.8 1.56 32.0 1940 1.6 1.56 33.6 2250 1000 12 1037 x 2.5 0.9 0.4 4 x 0.8 1.56 34.7 2300 2.0 1.56 37.1 2900 1000 11 9

Construction1. Solid / Stranded annealed copper conductor & Tinned / Bare2. General Purpose / HR PVC insulation3. Cores laid up (filled if needed )4. FRLS / General Purpose PVC inner sheath5. Armouring round Galvanised Steel wires / strips6. FRLS / General purpose PVC OutersheathMax. Conductor D.C. Resistance at 20 Deg C - Conductor Size :1.5 sq.mm - 12.1 Ohm / km (Bare), 12.2 W / km (Tinned)2.5 sq.mm - 7.41 Ohm / km (Bare), 7.56 W / km (Tinned)* Dimensions specified are with stranded conductor.

Page 64: KEI Profile - Tech

COMPANY PROFILE

155

Unarmoured PVC Control Cable IS : 1554 (P-I) - 1988No. of Cores Thickness Thickness of Thickness of Approx. Approx. Standard Current Rating

& Cross of PVC PVC Innersheath PVC Outersheath O.D. Net Weight Delivery Direct In Air /Sectional Insulation (min.) Extruded (Nom.) of Cable Length in in Duct

Area (Nom.) Mtrs. GroundNO x mm2 mm mm mm mm Kg / Km Amps. Amps.

2 x 1.5 0.8 0.3 1.8 11.8 185 1000 23 203 x 1.5 0.8 0.3 1.8 12.3 190 1000 21 174 x 1.5 0.8 0.3 1.8 13.2 225 1000 21 175 x 1.5 0.8 0.3 1.8 14.1 260 1000 16 146 x 1.5 0.8 0.3 1.8 15.1 295 1000 15 137 x 1.5 0.8 0.3 1.8 15.1 315 1000 14 1310 x 1.5 0.8 0.3 1.8 18.4 425 1000 13 1112 x 1.5 0.8 0.3 1.8 18.9 480 1000 12 1014 x 1.5 0.8 0.3 1.8 19.8 535 1000 11 1016 x 1.5 0.8 0.3 1.8 20.7 595 1000 11 919 x 1.5 0.8 0.3 2.0 22.5 720 1000 10 924 x 1.5 0.8 0.3 2.0 25.8 880 1000 9 827 x 1.5 0.8 0.3 2.0 26.3 960 1000 9 830 x 1.5 0.8 0.3 2.0 27.2 1040 1000 9 737 x 1.5 0.8 0.3 2.0 29.1 1230 1000 8 72 x 2.5 0.9 0.3 1.8 13.0 230 1000 32 273 x 2.5 0.9 0.3 1.8 13.6 240 1000 27 244 x 2.5 0.9 0.3 1.8 14.6 290 1000 27 245 x 2.5 0.9 0.3 1.8 15.7 335 1000 23 196 x 2.5 0.9 0.3 1.8 16.9 385 1000 21 187 x 2.5 0.9 0.3 1.8 16.9 420 1000 20 1710 x 2.5 0.9 0.3 1.8 20.8 570 1000 18 1512 x 2.5 0.9 0.3 2.0 22.2 690 1000 17 1414 x 2.5 0.9 0.3 2.0 23.2 775 1000 16 1316 x 2.5 0.9 0.3 2.0 24.3 860 1000 15 1319 x 2.5 0.9 0.3 2.0 25.5 985 1000 14 1224 x 2.5 0.9 0.3 2.0 29.4 1215 1000 13 1127 x 2.5 0.9 0.3 2.0 30.0 1330 1000 12 1030 x 2.5 0.9 0.3 2.0 31.0 1450 1000 12 1037 x 2.5 0.9 0.4 2.2 34.1 1790 1000 11 9

Construction1. Solid / Stranded annealed copper conductor & Tinned / Bare2. General Purpose / HR PVC insulation3. Cores laid up ( filled if needed )4. FRLS / General Purpose PVC inner sheath5. FRLS / General purpose PVC OutersheathMax. Conductor D.C. Resistance at 20 Deg C - Conductor Size :1.5 sq.mm - 12.1 Ohm / km (Bare), 12.2 Ω / km (Tinned)2.5 sq.mm - 7.41 Ohm / km (Bare), 7.56 Ω / km (Tinned)* Dimensions specified are with stranded conductor.

Page 65: KEI Profile - Tech

KEI WIRES & CABLES

156

Armoured XLPE Control Cable IS : 7098 (P-I) - 1988No. of Cores Thickness Thickness of STRIP ARMOURED CABLE WIRE ARMOURED CABLE Standard Current Rating

& Cross of XLPE Innersheath Strip Thickness of Approx. Approx. Round Thickness of Approx. Approx. Delivery Direct In Air/Sectional Insulation (min.) Size PVC Outer OD Net weight Wire PVC Outer OD Net Weight Length in in Duct.

Area (Nom.) Extruded sheath (Min) of Cable Dia sheath (Min) of Cable Mtrs. GroundNO x mm2 mm mm mm mm mm Kg / km mm mm mm Kg / Km Amps Amps

2 x 1.5 0.7 0.3 — — — — 1.4 1.24 13.2 410 1000 33 293 x 1.5 0.7 0.3 — — — — 1.4 1.24 13.6 453 1000 25 224 x 1.5 0.7 0.3 — — — — 1.4 1.24 14.4 503 1000 25 225 x 1.5 0.7 0.3 — — — — 1.4 1.24 15.2 507 1000 24 216 x 1.5 0.7 0.3 — — — — 1.4 1.24 16.0 558 1000 22 197 x 1.5 0.7 0.3 — — — — 1.4 1.24 16.0 576 1000 21 1810 x 1.5 0.7 0.3 — — — — 1.4 1.24 18.9 746 1000 18 1612 x 1.5 0.7 0.3 — — — — 1.4 1.24 19.4 799 1000 17 1514 x 1.5 0.7 0.3 — — — — 1.4 1.40 20.5 874 1000 16 1416 x 1.5 0.7 0.3 4 x 0.8 1.40 20.1 816 1.6 1.40 21.7 1021 1000 16 1419 x 1.5 0.7 0.3 4 x 0.8 1.40 21.0 880 1.6 1.40 22.6 1120 1000 15 1324 x 1.5 0.7 0.3 4 x 0.8 1.40 24.3 1102 1.6 1.40 25.9 1357 1000 13 1227 x 1.5 0.7 0.3 4 x 0.8 1.40 24.7 1162 1.6 1.40 26.3 1433 1000 13 1130 x 1.5 0.7 0.3 4 x 0.8 1.40 25.5 1251 1.6 1.40 27.1 1512 1000 12 1137 x 1.5 0.7 0.3 4 x 0.8 1.40 27.2 1425 1.6 1.40 28.8 1724 1000 11 1044 x 1.5 0.7 0.3 4 x 0.8 1.40 30.0 1639 1.6 1.56 32.0 1996 1000 11 952 x 1.5 0.7 0.3 4 x 0.8 1.56 31.6 1855 1.6 1.56 33.2 2205 1000 10 961 x 1.5 0.7 0.4 4 x 0.8 1.56 33.3 2092 2.0 1.56 35.7 2687 1000 9 82 x 2.5 0.7 0.3 — — — — 1.4 1.24 14.0 460 1000 39 323 x 2.5 0.7 0.3 — — — — 1.4 1.24 14.5 526 1000 34 304 x 2.5 0.7 0.3 — — — — 1.4 1.24 15.3 602 1000 34 305 x 2.5 0.7 0.3 — — — — 1.4 1.24 16.3 602 1000 31 286 x 2.5 0.7 0.3 — — — — 1.4 1.24 17.2 664 1000 29 267 x 2.5 0.7 0.3 — — — — 1.4 1.24 17.2 692 1000 27 2510 x 2.5 0.7 0.3 4 x 0.8 1.40 19.7 773 1.6 1.40 21.3 987 1000 24 2112 x 2.5 0.7 0.3 4 x 0.8 1.40 22.2 860 1.6 1.40 21.8 1064 1000 22 2014 x 2.5 0.7 0.3 4 x 0.8 1.40 21.2 925 1.6 1.40 22.7 1160 1000 21 1916 x 2.5 0.7 0.3 4 x 0.8 1.40 22.0 1017 1.6 1.40 23.6 1259 1000 20 1819 x 2.5 0.7 0.3 4 x 0.8 1.40 23.4 1157 1.6 1.40 25.0 1406 1000 19 1724 x 2.5 0.7 0.3 4 x 0.8 1.40 26.7 1413 1.6 1.40 28.3 1696 1000 17 1627 x 2.5 0.7 0.3 4 x 0.8 1.40 27.2 1502 1.6 1.40 28.8 1800 1000 16 1630 x 2.5 0.7 0.3 4 x 0.8 1.40 28.0 1622 1.6 1.40 29.6 1912 1000 16 1437 x 2.5 0.7 0.3 4 x 0.8 1.40 30.0 1866 1.6 1.56 32.0 2223 1000 15 1344 x 2.5 0.7 0.4 4 x 0.8 1.56 33.6 2209 2.0 1.56 36.0 2829 1000 14 1252 x 2.5 0.7 0.4 4 x 0.8 1.56 35.0 2475 2.0 1.56 37.4 3119 1000 13 1261 x 2.5 0.7 0.4 4 x 0.8 1.56 36.9 2777 2.0 1.56 39.3 3470 1000 12 11

Construction1. Solid / Stranded annealed copper conductor & Tinned / Bare2. Cross Linked Polyethylene (XLPE) insulation3. Cores laid up (filled if needed )4. FRLS / General Purpose PVC inner sheath5. Armouring round Galvanised Steel wires / strips6. FRLS / General purpose PVC Outersheath* Dimensions specified are with stranded conductor.

Page 66: KEI Profile - Tech

COMPANY PROFILE

157

Unarmoured XLPE Control Cable IS : 7890 (P-I) - 1988No. of Cores Thickness Thickness of Thickness of Approx. Approx. Standard Current Rating

& Cross of PVC PVC Innersheath PVC Outersheath O.D. Net Weight Delivery Direct In Air /Sectional Insulation (min.) Extruded (Nom.) of Cable Length in in Duct

Area (Nom.) Mtrs. GroundNO x mm2 mm mm mm mm Kg / Km Amps. Amps.

2 x 1.5 0.7 0.3 1.8 10.0 140 1000 33 293 x 1.5 0.7 0.3 1.8 10.5 160 1000 25 224 x 1.5 0.7 0.3 1.8 11.5 200 1000 25 225 x 1.5 0.7 0.3 1.8 12.5 225 1000 24 216 x 1.5 0.7 0.3 1.8 13.5 250 1000 22 197 x 1.5 0.7 0.3 1.8 13.5 260 1000 21 1810 x 1.5 0.7 0.3 1.8 17.0 340 1000 18 1612 x 1.5 0.7 0.3 1.8 17.5 390 1000 17 1514 x 1.5 0.7 0.3 1.8 18.0 430 1000 16 1416 x 1.5 0.7 0.3 1.8 18.5 475 1000 16 1419 x 1.5 0.7 0.3 1.8 19.5 540 1000 15 1324 x 1.5 0.7 0.3 2.0 22.5 665 1000 13 1227 x 1.5 0.7 0.3 2.0 23.0 750 1000 13 1130 x 1.5 0.7 0.3 2.0 23.5 820 1000 12 1137 x 1.5 0.7 0.3 2.0 25.0 975 1000 11 1044 x 1.5 0.7 0.3 2.0 28.0 1150 1000 11 952 x 1.5 0.7 0.3 2.0 29.0 1300 1000 10 961 x 1.5 0.7 0.4 2.2 31.0 1500 1000 9 82 x 2.5 0.7 0.3 1.8 11.5 185 1000 39 323 x 2.5 0.7 0.3 1.8 12.0 220 1000 34 304 x 2.5 0.7 0.3 1.8 13.0 260 1000 34 305 x 2.5 0.7 0.3 1.8 14.0 300 1000 31 286 x 2.5 0.7 0.3 1.8 15.0 340 1000 29 267 x 2.5 0.7 0.3 1.8 15.0 360 1000 27 2510 x 2.5 0.7 0.3 1.8 17.5 475 1000 24 2112 x 2.5 0.7 0.3 1.8 18.0 550 1000 22 2014 x 2.5 0.7 0.3 1.8 19.0 625 1000 21 1916 x 2.5 0.7 0.3 2.0 20.5 680 1000 20 1819 x 2.5 0.7 0.3 2.0 21.5 770 1000 19 1724 x 2.5 0.7 0.3 2.0 24.5 950 1000 17 1627 x 2.5 0.7 0.3 2.0 25.5 1050 1000 16 1630 x 2.5 0.7 0.3 2.0 26.0 1150 1000 16 1437 x 2.5 0.7 0.3 2.0 28.0 1350 1000 15 1344 x 2.5 0.7 0.4 2.2 32.0 1650 1000 14 1252 x 2.5 0.7 0.4 2.2 33.5 1950 1000 13 1261 x 2.5 0.7 0.4 2.2 35.0 2150 1000 12 11

Construction1. Solid / Stranded annealed copper conductor & Tinned / Bare2. Cross Linked Polyethylene (XLPE) insulation3. Cores laid up (filled if needed )4. FRLS / General Purpose PVC inner sheath5. FRLS / General purpose PVC Outersheath* Dimensions specified are with stranded conductor.

Page 67: KEI Profile - Tech

KEI WIRES & CABLES

158

KEI Industries Limited manufactures a wide variety ofcables suitable for process instrumentation. In theprojects related to power generation & distribution,chemical & fertilizer industries and various other typesof engineering industries, the process instrumentationplays a vita role in measurement, supervision and controlof the process. Introduction of microprocessor based/computerised instrumentation has demanded stringentquality requirements alongwith special electricalparameters for instrumentation cables. Very low levelelectrical signals pass between measuring end anddisplay units/controllers which are situated far off. Theselow level signals are prone to external noise pickupsand heavy silenuation during transmission.

All this means that the cables to be used forinstrumentation should be designed and manufacturedvery carefully, KEI with its meticulous efforts inmaintaining quality, stringent in process control duringmanufacture and hte knowledge of cable designing, isproud to say that it is capable of supplyinginstrumentation cables meeting any Indian/International standard or a specific requirement desiredby project authority. The efforts done by KEI arereqarded by acceptance of our quality by the country’sprime organisations such as NTPC, PDIL, EIL, BHEL,TATA’s, IOCL, L&T, ABB, KRUPP Ind, BPCL., HPCL, ESSAR,SIEMENS, Electricity Boards, Reliance, IOTL, Mukand,Honeywell, etc.

Instrumentation Cables

Range of Instrumentation Cables :-Conductor : 0.4 mm dia (0.126 Sq.mm) to 2.5 sq.mm. or higher sizes of electrolytic copper wire,

Tinned/untinned, solid/stranded copper conductors.Insulation : 70 Deg. C/85 Deg. C. Grade PVC, Polyethylene, Halogen Free FRLS Polymeric Compounds.Elements : Pairs/Triples/Quads, colour coded/number printed ring marked/dual colour extruded.Shields : Aluminimum Polyester tape screen with Copper drain wire or alternately with with Copper

wire braiding. Individual element or overall shielding as specified.Element laying : Concentric formation or unit & group formation as per applicable specification.Amounting : Galvanised steel wire/strip amount.Sheathing : PVC 70/90 deg.C. grade, PVC FRLS, ZHFR, CSP, PCP, EVA, etc.Specification : BS:5308 (1 & 2), iec-189 (1 & 2),

VDE 0815, ENI 0181.00 and customers specifications.

Page 68: KEI Profile - Tech

COMPANY PROFILE

159

COLOUR CODES as per various standard specifications

Range of Thermo-couple Extension/Compensationcables :-

T1 = Process Temp. at Thermocouple hot junction

T2 = Atmospheric temp. at Thermocouple cold junction

T3 = Atmospheric temp. at Control room.

These cables can also be termed as instrumentationcables, since they are used for process temperaturemeasurement. The construction is similar to pairedinstrumentation cable but the conductor material isdifferent. Thermocouples are used in processes tosense temperature and is connected to thepyrometers for indication and control. The

thermocouple and pyrometers are electricallyconducted by thermocouple extension/compensatingcables. The conductors used for these cables arerequired to have similar thermo-electric (emf)properties as that of the thermocouple used for sensingthe temperature. The cables are manu-factured as perIS:8784, ANSI-MC 96. 1, B.S., ENI, DIN and customersspecification.

THERMOCOUPLE EXTN. CABLECONTROL ROOM

EMFMEASURING DEVICE

ocTHERMOCOUPLE

T1T2 T3

CONDUCTOR MATERIAL

KX (NiCr/Nia) Chromel AlumelJX (Fe/CuNi) Iron ConstantanEX (NiCr/CuNi) Chromel ConstantanTX (Cu/CuNi) Copper Constantan

COMPENSATING CABLES

KX (A)/VX (NiCr/NiAl) Copper ConstantanSX/RX (PtRh-Pt) Copper Constantan

Positive NegativeEXTENSION CABLES

STANDARDS REFERREDANSI MC-96.1ENI — 163.00 IS : 8784 B. S.

+ve -ve overallEXTENSION CABLES

KX Yellow Red YellowJX White Red BlackTX Blue Red BlueEX Purple Red Purple

COMPENSATING CABLESKX(A)/VX — — —SX/RX Black RedGreen

+ve -ve overall

Red Green GreenRed Blue BlueRed Black BlackRed Violet Violet

Red Green GreenRed White White

+ve -ve overall

Brown Blue RedYellow Blue BlackWhite Blue BlueBrown Blue Brown

White Blue RedWhite Blue Green

KEI CABLES

Thermocouple Extension/CompensatingCables

Page 69: KEI Profile - Tech

KEI WIRES & CABLES

160

KEI FRLS And Halogen Free CablesTest Function Specification Typical Values Typical Values Typical Values

of FRLS Compound of Halogen Free of Ordinary PVCCompound Compound

CRITICAL To Determine Percentage ASTM-d-2863 More than 29% More than 29% 23%OXYGEN of Oxygen Required ForINDEX Supporting Combustion of

Insulating Material atroom temprature.

TEMPRATURE To determine at What ASTM-D-2863 & More than 250 Deg.C More than 250 Deg.C 150 Deg.CINDEX Temprature Normal BICC Handbook

Oxygen Content of 21% In Chapter No.6Air will SupportCombustion ofInsulating Material

SMOKE DENSITY To Determine the visiability ASTM-D-2843 MORE THAN 40% MORE THAN 80% 10-15%RATING (Light Transmission)

under Fire of InsulatingMaterial

ACID GAS To acertian the amount of IEC-754-I Less than 20% Less than 0.5% 45-50%GAS Hydrocloric Acid GasGENERATION Evolved from insualtion of

Cable Under Fire.

Following additional test is offered on these cables:1) FLAMMABILITY TEST

A) IEEE383B) IEC 332(PART-I)C) IEC-332 (PART-III)

2) SWEDISH CHIMNEY TESTA) SS 4241475

Page 70: KEI Profile - Tech

COMPANY PROFILE

161

Single Core PVC/ HR PVC / FRLS / ZHFR Insulated Copper Conductor (Unsheathed) HouseWires in Voltage Grade upto & including 1100 Volts as per IS 694 - 1990.

Comparitive Properties of KEI WIRESFeature Normal Heat Resistant Fire Retardant Flame Retardant Zero Halogen

PVC Wire HR PVC FR - PVC Low Smoke FRLS Low SmokeInsulation Material PVC PVC Spl. PVC Spl. PVC Spl. PolymerInsulation Property Normal Good Good Good Very GoodTemperature Rating 70OC 85OC 70OC 70OC 85OCThermal Stability Normal Very Good Good Good Very GoodFlame Retardancy Good Good Very Good Very Good ExcellentSafety During burning Average Average Good Good ExcellentRequirement of Oxygento Catch Fire (% in air) >21 > 21 > 30 > 30 > 35Temperature Requiredto catch fire (with 21 % oxygen) Room Temp. Room Temp. > 250OC > 250OC. > 300OCVisibility during Cableburning (%) <20 < 20 < 35 > 40 > 80Release of Halogen Gasduring burning (% by weight) <20 < 20 < 20 < 20 ZEROAbrasion Resistanceduring Installation Good Good Good Good Good

Basic Code Nominal Cross Number / Nom. Thickness of Overall Current Carrying Capacity in ResistanceSection Area of Dia of wires* Insulation diameter Conduit/Trunking (Amps) (Max)

Conductor (Nom.) (Nom.) Max. at 20OC.Sq. Mm Number / mm mm mm PVC HR PVC FRLS ZHFR Ohm / Km

KSF - 2420 0.75 24 / 0.20 0.60 2.8 7 8 7 8 26.00KSF - 1430 1.00 14 / 0.30 0.70 3.2 11 13 11 13 18.10KSF - 2230 1.50 22 / 0.30 0.70 3.4 13 16 13 16 12.10KSF - 3630 2.50 36 / 0.30 0.80 4.2 18 20 18 20 7.41KSF - 5630 4.00 56 / 0.30 0.80 4.8 24 26 24 26 4.95KSF - 8430 6.00 84 / 0.30 0.80 5.6 31 36 31 36 3.30

Page 71: KEI Profile - Tech

KEI WIRES & CABLES

162

WINDING WIRES / 3 CORE FLAT CABLES FOR SUBMERSIBLE PUMPSHR PVC Insulated Winding Wires as per IS:8783 (Part 4/Sec I) 1995

Basic Conductor Thickness of Overall ConductorCode Diameter Insulation Diameter Resistance at 200C

(Nom) mm (Min) mm (Approx.) mm (Max) Ohms/KmKWS-0060 0.6 0.25 1.17 62.20KWS-0070 0.7 0.30 1.37 45.70KWS-0080 0.8 0.30 1.47 35.00KWS-0090 0.9 0.30 1.57 27.60KWS-0100 1.0 0.30 1.67 22.40KWS-0110 1.1 0.30 1.77 18.50KWS-0120 1.2 0.30 1.87 15.50KWS-0130 1.3 0.30 1.97 13.20KWS-0140 1.4 0.35 2.17 11.40KWS-0150 1.5 0.35 2.27 9.95KWS-0160 1.6 0.35 2.37 8.75KWS-0170 1.7 0.35 2.47 7.75KWS-0180 1.8 0.35 2.62 6.91KWS-0190 1.9 0.35 2.72 6.20KWS-0200 2.0 0.45 3.02 5.60KWS-0210 2.1 0.45 3.12 5.08KWS-0220 2.2 0.45 3.22 4.63KWS-0230 2.3 0.45 3.32 4.23KWS-0240 2.4 0.50 3.52 3.89KWS-0250 2.5 0.50 3.62 3.58KWS-0260 2.6 0.50 3.72 3.31KWS-0270 2.7 0.50 3.82 3.07KWS-0280 2.8 0.55 4.02 2.86KWS-0290 2.9 0.55 4.12 2.66KWS-0300 3.0 0.55 4.22 2.49

3 CORE FLAT CABLESBasic Area Number/ Insulation Sheath Width Thickness Resistance CurrentCode (Nom.) size of Thickness Thickness ‘W’ ‘T’ at 200C carrying

sq. Wire (Nom.) (Nom.) (Approx) (Approx) (Max.) capacityat 400C

mm No./mm mm mm mm mm ohm/Km AmpsK3FL-2230 1.5 22/0.3 0.6 0.90 11.0 5.0 12.10 14K3FL-3630 2.5 36/0.3 0.7 1.00 13.0 6.0 7.40 18K3FL-5630 4.0 56/0.3 0.8 1.00 15.3 6.7 4.95 26K3FL-8430 6.0 84/0.3 1.0 1.15 18.7 7.9 3.30 31K3FL-14030 10.0 140/0.3 1.0 1.40 23.7 9.9 1.91 42K3FL-22630 16.0 226/0.3 1.0 1.40 28.0 11.4 1.21 57K3FL-35430 25.0 354/0.3 1.2 2.00 35.5 14.7 0.780 72K3FL-49530 35.0 495/0.3 1.2 2.00 39.5 16.2 0.554 90K3FL-70330 50.0 703/0.3 1.4 2.20 45.5 18.3 0.386 115K3FL-36050 70.0 360/0.5 1.4 2.20 51.0 20.0 0.272 143K3FL-47550 95.0 475/0.5 1.6 2.40 60.0 23.5 0.206 165

Page 72: KEI Profile - Tech

COMPANY PROFILE

163

Rubber CablesIn keeping with the company’s commitment to technological advancement, elastomer materials such as Polychloroprene(PCP), Chloro-Sulphoneted Polyethelene (CSP), Nitrile Rubber / PVC blends, Ethylene Propelene Rubber (EPR), EthyleneVinyle Acetate (EVA) and Silicone have been specially compounded to meet numerous heat oil and fire resisting requirements.In the recent years KEI has also developed special Elastomeric Fire Survival Cables for power, control and instrumentationwiring.Elastomeric compounds for insulating and sheathing of cables are formulated to meet the requirement of IS 6380, BS 6899,IEC 60502 and other international specification.GENERAL CONSTRUCTION (Conforming to IS 9968 Part 1)Conductor – Annealed tinned Copper wires Solid (Class 1), Stranded (Class 2), flexible (Class 5)

complying with the requirement of IS 8130-1984Seperator Tape – Suitable material seperator tape may be applied over the conductorInsulation – General service elastomer compound Type IE1 of IS 6380-1984

Heat Resisting elastomer compound Type IE2 of IS 6380-1984Silicone Rubber Type IE 5 of IS 6380-1984

Core Identification – Coloured insulation, Nos.PE tape, Coloured proofed tape, Nos. printingFillers – Natural or synthetic fibres or elastomer suitable for the operating temperature and

compatible with the insulating materialSheath – General service sheath Type SE1/SE2 of IS 6380-1984

Heavy Duty Sheath Type SE3/SE4 of IS 6380-1984

Working Temperature of Commonly used Elastomeric Insulating and Sheathing MaterialsMaterial Max. Cond. Temp. Max. Cond. Min. Working

for continuous Temp. for short Temp.opertation circuit

Deg C. Deg C. Deg C.Natural Rubber (VIR & TRS) 60 200 -55Ethylene Propylene Rubber (EPR) 90 250 -50Polychloroprene (PCP) 70 200 -40Chlorosupphonated Polyethylene (CSP) 90 200 -35Silicone Rubber 150 / 180 350 -55HR Natural Rubber (HR VIR) 75 200 -55Styrene Butadience Rubber 60 200 -55Butyl Rubber 85 220 -50

Page 73: KEI Profile - Tech

KEI WIRES & CABLES

164

Rubber CablesELASTOMERIC CABLES RANGE APPLICATIONCABLES UP TO 11KV Machine Trailing, Mining, PowerFLEXIBLE TRAILING CABLES Reeling unreeling, Trailing, Festooning, Mobile

Machines, Cranes, Coal Handling and ConveyorsMINING CABLES FT or Pliable Armoured or Landline type

As per IS 14494, NCB specsfor UG , Open cast, Coal or other mines and mining machines

THERMAL POWER PLANTS For coal handling plants, flexible power and control applicationCABLES FOR STEEL PLANTS Flexible and high temp withstanding cables for furnace, melting shops,

material handlingWIND ENERGY Flexible cables for power and control for Wind Mill generator connectionFIRE SURVIVAL CABLES Fire Survival for 3 Hrs or 20 MinSHIP WIRING As per IEC specs and Naval specs DGS or DEFSTAN, NESOFFSHORE and ONSHORE For Platforms and Rigs as per IEC and BS or NEK specsSHORE SUPPLY AND GENERATOR CABLES For charging of ship batteries and supply from mobile generatorsMOTOR COIL LEADS Elastomeric and Silicon as per IS, BS, or OEM specsHIGH TEMP CABLES Silicon insulated, glass fiber braided or unbraidedPUMP CABLES For Water , submersible and sewerage pumpsCABLES FOR RAILWAYS Coach wiring, Metro railwayWIRES HFFR Low toxic emission under fire.PANEL WIRING For flexible, high power high temp zone, polluted or moist atmospheresBATTERY CABLES For High current and long lifeLOW TEMPERATURE INSTALLATIONS Suitable for subzero temp. installations and operationsMISC. APPLICATIONS Outdoor High mast lighting, Site power supply, White goods,

Oil or Chemical resistantTYPES Power and Control cables up to 61 Cores

Instrumentation Pairs 30 pairs, triads, quadWires, Flat cables

VOLTAGE GRADES 11KV, 6.6KV, 3.3KV, 1.1KV, 750V, 250V, 110V, 60VCONDUCTOR RANGE 0.5 to 630 Sq.mmPOLYMERS PROCESSED EPR, EPDM, PCP, CSP, CPE, SILICON, EVA

HALOGENFREE AND FIRE RESISTANT COMPOUNDSNON TOXIC COMPOUNDS

BRAIDING OFFERED ATC, GI wire braid, Synthetic or Textile yarn, Glass FiberARMOURING Pliable armour or steel /copper wires/Stainless steel

Page 74: KEI Profile - Tech

CO

MP

AR

AT

IVE

CH

AR

AC

TE

RIS

TIC

S O

F T

YP

ICA

L E

LA

ST

OM

ER

IC A

ND

TH

ER

MO

PL

AS

TIC

INS

UL

AT

ING

AN

D S

HE

AT

HIN

G M

AT

ER

IAL

S (

I)

MA

TE

RIA

L

US

ED

AS

INS

UL

AT

ION

US

ED

AS

SH

EA

TH

OC

ON

DU

CTO

R T

EM

PER

ATU

RE (

C)

MA

X. C

ON

TIN

UO

US

OP

ERAT

ION O

CO

ND

UC

TO

R T

EM

PER

ATU

RE (

C)

MA

X. S

HO

RT

CIR

CU

ITO

MATER

IAL L

IMIT

ING

TEM

PER

ATU

RE (

C)

MIN

. FL

EXIN

G D

UTY

OM

ATER

IAL L

IMIT

ING

TEM

PER

ATU

RE (

C)

MIN

. FO

R IN

STA

LLAT

ION

RES

ISTA

NT T

O :

WEATH

ER

: O

IL

: W

ATER

: C

HEM

ICA

L

: S

OLV

EN

T

: C

OR

ON

A

: O

ZO

NE

: A

BR

AS

ION

: FLA

ME

ELEC

TR

ICA

L I

NS

ULATIO

N R

ES

ISTA

NC

E

BR

EA

KD

OW

N V

OLT

AG

E

A.

C.

LOS

SES

IND

IAN

STA

ND

AR

D

BR

ITIS

H S

TAN

DA

RD

NAT

UR

AL

RU

BB

ERB

LEN

DED

WIT

H S

BR

EPR

CS

PP

CP

NB

R/P

VC

SIL

ICO

NE

HEA

TR

ESIS

TIN

G

EVA

HEA

T R

ESIS

TIN

GLO

W S

MO

KE,

LOW

HA

LOG

EN,

FIR

E R

ESIS

TAN

TLI

MIT

EDO

IL R

ESIS

TAN

T

CR

OS

SLI

NK

EDP.

E.

LOW

VO

LTA

GE

UP

TO1.1

KV

PO

LY-

ETH

YLE

NE

GEN

ERA

LP

UR

PO

SE

GEN

ERA

LP

UR

PO

SE

PO

LY-

PR

OP

YLE

NE

NY

LON

ETFE

HEA

TR

ESIS

TIN

G

FEP

HEA

TR

ESIS

TIN

G

PFA

HEA

TR

ESIS

TIN

GH

EAT

RES

ISTI

NG

PO

LYES

TER

RU

BB

ER(H

YTR

EL)

HIG

HTE

MP

ERAT

UR

EC

ON

TAM

INAT

EDAT

MO

SP

HER

ETH

IN W

ALL

AP

PLI

CAT

ION

PO

LYM

IDE

(KA

PTO

N)

PO

LY-

UR

ETH

ENE

PV

CTY

PE

‘A’

GEN

ERA

LP

UR

PO

SE

PV

CTY

PE

‘B’

GEN

ERA

LP

UR

PO

SE

(HIG

HV

OLT

AG

E>

3.3

KV

)

PV

CTY

PE

‘C’

HEA

TR

ESIS

TIN

G

PV

CTY

PE

‘D’

GEN

ERA

LP

UR

PO

SE

FLEX

IBLE

PV

CTY

PE

‘ST1

GEN

ERA

LP

UR

PO

SE

PV

CTY

PE

‘ST2

HEA

TR

ESIS

TIN

G

PV

CTY

PE

‘ST3

FLEX

IBLE

GEN

ERA

LP

UR

PO

SE

PV

CTY

PE

‘ST2

-FR

LS’

(2)

HIG

HR

ESIS

TIN

GLO

W S

MO

KE,

LOW

HO

LOG

ENFI

RE

RES

ISTI

NG

PV

CTY

PE

‘ST2

-FR

’(2

)

HEA

TR

ESIS

TAN

T,H

IGH

LY F

IRE

RES

ISTA

NT

PV

CTY

PE

'LO

WP

ERM

ITIV

ITY

'

INS

ULA

TIO

NFO

R IN

STR

U-

MEN

TATI

ON

CA

BLE

PV

CTY

PE

'LO

W T

EMP

'

INS

ULA

TIO

NFO

R V

ERY

LOW

TEM

P.A

PP

LIC

ATIO

N

SH

EATH

ING

FOR

VER

YLO

W T

EMP.

AP

PLI

CAT

ION

GEN

ERA

LP

UR

PO

SE

GEN

ERA

LP

UR

PO

SE

HEA

TR

ESIS

TIN

G

HEA

T, O

IL&

FLA

ME

RES

ISTA

NT

SP

ECIA

LC

AS

ES

GEN

ERA

LP

UR

PO

SE

AN

D H

EAV

YD

UTY

AP

PLI

CA

BLE

AS

INN

ERS

HEA

TH

GEN

ERA

LP

UR

PO

SE

&H

EAV

Y D

UTY

,H

EAT,

OIL

&FL

AM

ER

ESIS

TAN

T

GEN

ERA

LP

UR

PO

SE

&H

EAV

Y D

UTY

,H

EAT,

OIL

&FL

AM

ER

ESIS

TAN

T

GEN

ERA

LP

UR

PO

SE

&H

EAV

Y D

UTY

,H

EAT,

OIL

&FL

AM

ER

ESIS

TAN

T

60

20

0

90

25

0

90

25

0

90

25

0

90

15

01

10

/12

09

07

07

0

16

0

-15

-20

10

5

15

0

-40

-40

15

0 (2)

30

0

-16

0

-15

0

20

0 (2)

40

0

-16

0

-15

0

26

0 (2)

45

0

-18

0

-17

0

25

03

50

25

02

50

16

0

-55

-40

-30

-30

-20

-50

-45

-30

-60

-55

IS-6

38

0IS

-63

80

IS-6

38

0IS

-63

80

IS-6

38

0IS

-63

80

NO

NE

IS-7

09

8(I

)IS

-64

74

NO

NE

NO

NE

NO

NE

NO

NE

NO

NE

NO

NE

NO

NE

NO

NE

IS-5

83

1IS

-58

31

IS-5

83

1IS

-58

31

IS-5

83

1IS

-58

31

IS-5

83

1IS

-58

31

(3)

IS-5

83

1(3

)N

ON

EN

ON

E

BS

-68

99

BS

-68

99

BS

-68

99

BS

-68

99

BS

-68

99

BS

-68

99

NO

NE

NO

NE

NO

NE

NO

NE

NO

NE

NO

NE

NO

NE

NO

NE

NO

NE

NO

NE

NO

NE

BS

-67

46

BS

-67

46

BS

-67

46

BS

-67

46

BS

-67

46

NO

NE

NO

NE

NO

NE

NO

NE

NO

NE

NO

NE

-50

-30

-45

-30

-55

-50

-40

-60

SP

ECIA

LC

AS

ESH

EAT,

LIM

ITED

OIL

RES

ISTA

NT

HA

RD

TH

INW

ALL

12

0(I

nter

mitt

ent 1

50

)

(2)

30

0

-45

-51

20

0

45

0-5

50

-50

-75

90

22

0

-25

-30

70

16

0

-20 0

70

16

0

+1

5

+1

0

85

16

0

-15 0

70

16

0

-25

-10

70

16

0

-30

-10

85

/90

16

0

-15 0

70

16

0

-20

-10

85

/90

16

0

-15

+1

0

85

/90

16

0

-15

+1

0

85

16

0

-15 0

70

12

0

-40

-30

HIG

HR

ESIS

TIN

GH

YD

RO

LYTI

CA

LLY

STA

BLE

,EX

CEL

LEN

TM

ECH

.P

RO

PER

TIES

NO

TE

:(1

) G

EN

ER

AL

GU

IDA

NC

E O

NL

Y,

IN S

PE

CIF

IC C

AS

ES

CO

NS

UL

T T

HE

MA

NU

FA

CT

UR

ER

.(2

) A

LS

O S

UIT

AB

LE

FO

R S

T1

- F

RL

S &

ST

1-F

R.

(3)

FR

LS

& F

R P

RO

PE

RT

IES

AS

PE

R I

S-1

55

4 (

PT

1&

2)

19

88

.

VER

Y G

OO

DG

OO

DFA

IRV

ER

Y G

OO

DG

OO

DFA

IRP

OO

RN

OT A

PP

LIC

AB

LE

NO

TE

:(1

) G

EN

ER

AL

GU

IDA

NC

E O

NL

Y,

IN S

PE

CIF

IC C

AS

ES

CO

NS

UL

T T

HE

MA

NU

FA

CT

UR

ER

.(2

) T

HE

SE

AR

E U

SE

D I

N I

NS

TR

UM

EN

TA

TIO

N C

AB

LE

S,

HE

NC

E S

HO

RT

CIR

CU

IT T

EM

P.

AR

E N

OT

RE

LE

VA

NT

. V

AL

UE

S A

RE

GIV

EN

FO

R R

EF

ER

EN

CE

ON

LY

.

SB

R:

ST

YR

EN

E B

UT

AD

IEN

E R

UB

BE

RE

VA

:E

TH

YL

EN

E V

INY

L A

CE

TA

TE

PC

P:

PO

LY

CH

LO

RO

PR

EN

EP

FA

:C

OP

OL

YM

ER

OF

TE

TR

AF

LU

OR

O E

TH

YL

EN

E A

ND

NB

R/P

VC

:A

CR

YL

ON

ITR

ILE

BU

TA

DIE

NE

RU

BB

ER

/ P

OL

Y V

INY

L C

HL

OR

IDE

PE

RF

LU

OR

O A

LK

YL

VIN

YL

ET

HE

R.

EP

R:

ET

HY

LE

NE

PR

OP

YL

EN

E R

UB

BE

RF

EP

:F

LO

UR

INA

TE

D E

TH

YL

EN

E P

RO

PY

LE

NE

CS

P:

CH

LO

RO

SU

LP

HO

NA

TE

D P

OL

YE

TH

YL

EN

EE

TF

E:

ET

HY

LE

NE

TE

TR

A F

LU

OR

O E

TH

YL

EN

E

PO

OR

NO

T A

PP

LIC

AB

LE

CO

MP

AR

AT

IVE

CH

AR

AC

TE

RIS

TIC

S O

F T

YP

ICA

L P

OLY

VIN

YL

CH

LO

RID

E I

NS

UL

AT

ING

AN

D S

HE

AT

HIN

G M

AT

ER

IAL

S (

I)

Page 75: KEI Profile - Tech

MATER

IALS

CO

MPA

RIS

ON

CH

AR

T

KEI

offe

ra

wid

era

nge

ofM

ater

ials

for

the

purp

ose

ofin

sula

tion

and

shea

thin

g.K

EIis

putti

ngth

eir

effo

rtto

desi

gnth

eca

bles

byca

refu

l

bala

ncin

gth

epr

oper

ties

ofse

lect

edm

ater

ials

inco

mbi

natio

nw

itha

view

tom

eett

hesp

ecifi

cen

viro

nmen

tala

ndin

stal

latio

nco

nditi

ons.

Any

mat

eria

ldoe

sno

tpos

sess

univ

ersa

lpro

pert

ies

whi

chis

suita

ble

fora

llco

nditi

ons.

This

will

beev

iden

tfro

mth

eco

mpa

riso

nch

art.

Alth

ough

this

char

tdoe

sno

tpro

vide

the

deta

iled

info

rmat

ions

ofal

l

the

mat

eria

lsan

dco

mbi

natio

nsof

them

with

ever

ype

rtin

ent

char

acte

rist

ics,

itis

agu

idel

ine

ofin

form

atio

nsw

hich

aca

ble

spec

ialis

tre

quire

sfro

mus

erto

ensu

rem

ost

appr

opri

ate

desi

gnto

mee

tspe

cific

need

s.

Ple

ase

doco

nsul

tour

expe

rts

atth

eTe

chni

calS

ervi

ces

Dep

artm

ento

f

KEI

Indu

stri

esLi

mite

d,C

able

Div

isio

n.

CAB

LE

SELEC

TIO

NG

UID

E

Wir

es A

nd C

able

s

KEI

Industr

ies L

imit

ed

D-9

0,

OK

HLA

IND

US

TRIA

L A

REA

, P

HA

SE-

I, N

EW D

ELH

I - 1

10

02

0Te

l. :

(01

1)

- 2

68

1 8

84

0 /

86

42

/ 0

24

2 •

Fax

: 2

68

1 1

95

9 /

72

25

E-m

ail :

kei

ind@

vsnl

.com

• W

ebsi

te :

ww

w.k

ei-i

nd.c

om

Page 76: KEI Profile - Tech

Handling & Storage

Handling (Unloading at Site)

Storage

Minimum permissible bending radius

On receipt of the cable drums visual inspection of drums should be made. While unloading the drums from

the lorry/trailer, a crane or suitable derrick system with chain pulley arrangement should be used and the

drums carefully lifted and deposited on the ground. When lifting the drums with the crane , it is recommended

that the lagging should be kept in place to prevent the flanges from crushing on to the cable. If the crane is not

available , a ramp should be prepared with approximate inclination of 1:3 or 1:4. The cable drum should be

rolled over the ramp by means of ropes and winches. Under no circumstances should the drums be dropped

to the ground as the shock may cause serious damage to the inner layer of the cables.

Cable should not be dragged along the earth surface

Cable ends should always be sealed by means of suitable end sealing materials to prevent miniaturization of

cores and armour

Drums should be rolled in direction of arrow marked on the drums

The site chosen for the storage of cable drums should be dry and covered place to prevent exposure to

climatic conditions and wear and tear of wooden drums and it should be preferably on a concrete /

consolidated surface which will not cause the drums to sink and thus lead to flange rot and extremely difficult

in moving the drums.

The drums should be stored in such a manner as to leave sufficient space between them for air circulation. It

is desirable for the drums to stand on battens placed directly under the flanges.

In no case shall the drums be stored flat i.e. with flanges horizontal

While installing the cables , the following minimum bending radius should be observed in order so that the

cable, especially insulation, may not undergo damage,. Wherever possible larger bending radius should be

used

VOLTAGE RATING PVC & XLPE Cables

KV Single core Multicore

Upto 1.1 15 D 12 D

Above 1.1 to 11 15 D 15 D

Where D is outer diameter of cable

Handling & StorageHandling & Storage

Page 77: KEI Profile - Tech

REGISTERED OFFICE & MARKETING OFFICE

D-90, Okhla Industrial Area, Phase-I, New Delhi – 110 020.Tel.: 011 2681 8840 / 8642 / 0242

Fax : 011 2681 1959 / 7225Website : www.kei-ind.com

E-Mail : [email protected] / [email protected]

101/102,Vastu Shilp, Vastu Enclave,

Andheri Pump House,

Andheri (East), Mumbai – 400 093.

Tel.: 022 2823 9673 / 2837 5642

Fax : 022 2825 8277

Email : [email protected] / [email protected]

Contact Person : Mr. Ajit Durve / Mr. Umesh Kank

F-1, SIR Usman Court, New No: 63 (Old No: 27) Eldams Road,

Teynampet, Chennai - 600 018.

Tel.: 044 4200 9120 Fax : 044 4200 9130

Mobile : 098400 48035 / 0988430 5206

Email : [email protected] / [email protected]

/ [email protected]

Contact Person : Mr. K. Sundararajan / Mr. G. Sriraman

33, Dr. Sundari Mohan Avenue, 1st Floor, Kolkata – 700 014.

Tel.: 033 6459 9470/ 9471, 2286 6696

Fax : 033 2286 6697

Mobile : 098300 85169 / 098318 06270

Email : [email protected]

Contact Person : Mr Alok Saha / Mrs Aparajita

1st Floor-5, Vighnhar Chambers, Opp. Telephone Exchange Office,

Karve Road, Pune - 411 004.

Tel.: 020 6640 7241 Fax : 020 6640 7241

Mobile : 098220 48426

Email : [email protected] / [email protected]

Contact Person : Mr Amit Choudhary / Mrs Monali Bhavsar

803, Siddharth Complex, Near Hotel Express,

R.C. Dutt Road, Baroda - 390 007.

Tel.: 0265 2341831 / 6539719

Fax : 0265 2334161

Mobile : 098240 87943 / 098246 76443

Email : [email protected]

Contact Person : Mr. K Mitra / Mr. Alpesh Shah

MUMBAI

CHENNAI

KOLKATA

PUNE

BARODA

Unit-2

99/2/7, Madhuban Industrial Estate, Rakholi,Silvassa – 396 230. D & N HTel.: 0260 2644404 / 2630944Fax : 0260 2645896Email : [email protected]

Unit-3

Plot – A 280 / 281 / 282, Chopanki (Bhiwadi)Distt – Alwar, Rajasthan – 301 019.Tel.: 01493 260202 / 03 / 05 / 06Fax : 01493 260204E-mail : [email protected]

Unit-1

SP-919/920, RIICO Industrial Area, Phase-III,Bhiwadi, Disst – Alwar-301 019, RajasthanTel.: 01493 220106 / 221731 / 226223/4/5/6/7Fax : 01493 221732Email : [email protected]

HYDERABAD

BANGALORE

JAIPUR

VIZAG

COCHIN

Plot No.76, H. No.3-14-52/1, Shubodaya Colony,

Behind Chitraseema Colony, Near Little Chums School,

Mansoorabad, Vanasthalipuram, Hyderabad - 500 070.

Tel.: 040 20064358 Fax: 040-24024260

Mobile : 099855 22558/099855 77886/093942 35522/099662 38384

Email : [email protected] / [email protected]

Contact Person : Mr. M V Gananath

303, 3rd Floor, President Chambers,

# 8, Richmond Road, Bangalore - 560025.

Tel.: 080 22111187

Fax : 080 22111187

Mobile : 099725 93898 / 09886244716

Email : [email protected] / [email protected]

Contact Person : Mr. Manjunath / Mr. Husain Zakee

7, Kailash Path, Suraj Nagar-West, Civil Lines, Jaipur - 06.

Tel.: 0141 2221707 Fax : 0141 5179279

Mobile : 098290 36095

Email : [email protected] / [email protected]

/ [email protected]

Contact Person : Mr. Mukesh Mahawaniya

Flat No. 502, 5th Floor, Rajyalakshmi Palace,

Kurmannapalem,

Visakhapatnam - 530 046.

Mobile : 093464 68565

Email : [email protected]

Contact Person : Mr. Kalyan Chakravarty S

36 / 2853, Nagavallil, Balan Menon Road,

Kaloor, Cochin – 682 017.

Mobile : 098460 04702

Email : [email protected]

Contact Person : Mr. K P Rajagopal

WORKS

MARKETTING OFFICE

DUBAI

Post Box No. 261739, Emaar Business Park, Bldg., No. 2, 5th Floor,

Office No. 550, Opp. to Media City, Sh. Zayed Road, Dubai - U.A.E.

Tel.: +971 4 368 9336 Fax : +971 4 368 9337

Mobile : +971 50 2112013

Email : [email protected]

Contact Person : Mr. S D Tamhankar / Mr. Anant Shankar