USSC 1 King/Ashley Pellet Stove Please read this entire manual before installation and use of this appliance. Failure to follow these instructions could result in property damage, bodily injury, or even death. Contact your local building or fire officials about restrictions and installation inspection requirements in your area. Save these instructions. Owner’s Manual UNITED STATES STOVE COMPANY • 227 INDUSTRIAL PARK ROAD • SOUTH PITTSBURG, TENNESSEE 37380 • WWW.USSTOVE.COM FOR TECHNICAL ASSISTANCE: PHONE: (800) 750-2723 FAX: (423) 837-2109 Part No.: 851641 UNITED STATES STOVE COMPANY “Keeping North America Warm Since 1869” models 5500/5500M/5500XL C S S U C O M P A N Y U N I T E D S T A T E S S T O V E 5500M 5500XL 5500 E
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USSC 1
King/Ashley Pellet Stove
Please read this entire manual before installation and use of this appliance. Failure to follow these instructions could result in property damage, bodily injury, or even death.
Contact your local building or fire officials about restrictions and installation inspection requirements in your area.
Save these instructions.
Owner’s Manual
UNITED STATES STOVE COMPANY • 227 INDUSTRIAL PARK ROAD • SOUTH PITTSBURG, TENNESSEE 37380 • WWW.USSTOVE.COM
FOR TECHNICAL ASSISTANCE: PHONE: (800) 750-2723 FAX: (423) 837-2109
Part No.: 851641
UNITED STATES STOVE COMPANY“Keeping North America Warm Since 1869”
Safety PrecautionsIMPORTANT:Readthisentiremanualbeforeinstallingand operating this product. Failure to do somayresultinpropertydamage,bodilyinjury,orevendeath.Properinstallationofthisstoveiscrucialforsafeandefficientoperation.
Install vent at clearances specified by the ventmanufacturer.
Donot install a fluedamper in theexhaust ventingsystemofthisunit.
Useofoutsideairisnotrequiredforthisunit.
Contact your local building officials to obtain apermitand informationonanyadditional installationrestrictionsorinspectionrequirementsinyourarea.
Do not throw thismanual away. Thismanual hasimportant operating andmaintenance instructionsthatyouwillneedatalatertime.Alwaysfollowtheinstructionsinthismanual.
Thisappliance is designed for the use of pelletizedfuelthat meet or exceed the standard set by the Pellet FuelInstitute(PFI). The use of other fuels will void warranty.
Never use gasoline, gasoline-type lantern fuel,kerosene, charcoal lighter fluid, or similar liquids tostartor’freshenup’afireinthisstove.Keepallsuchliquidswellawayfromthestovewhileitisinuse.
Disconnect the power cord before performing anymaintenance!NOTE:TurningtheON/OFFSwitchto”OFF”doesnotdisconnectallpowertotheelectricalcomponentsofthestove.
Do not operate your stovewith the viewing dooropen. Theaugerwill not feed pellets under thesecircumstancesandasafetyconcernmayarisefromsparksorfumesenteringtheroom.
Allow the stove to cool before performing anymaintenanceorcleaning. Ashesmustbedisposedinametalcontainerwithatightfittinglid.Theclosedcontainer of ashes should be placed on a non-combustiblesurfaceorontheground,wellawayfromallcombustiblematerials,pendingfinaldisposal.
Apowersurgeprotector isrequired.Thisunitmustbe plugged into a 110 - 120V, 60 Hz groundedelectricaloutlet.Donotuseanadapterplugorseverthegroundingplug.Donot route theelectricalcordunderneath, in front of, or over theheater. Donotroute thecord in foot trafficareasorpinchthecordunderfurniture.
When installed in amobile home, the stovemustbegroundeddirectlytothesteelchassisandboltedto the floor. WARNING—THISUNITMUSTNOTBE INSTALLED IN THE BEDROOM (per HUDrequirements). CAUTION—THE STRUCTURALINTEGRITYOFTHEMOBILEHOMEFLOOR,WALL,ANDCEILING/ROOFMUSTBEMAINTAINED.
FuEL CONSidErATiONSYourKing/Ashley stove is designed toburnpremiumhardwoodpellets thatcomplywithAssociationofPelletFuelIndustriesstandards.(Minimumof40lbsdensitypercubicft,1/4”to5/16”diameter,lengthnogreaterthan1.5”,notlessthan8,200BTU/lb,moistureunder8%byweight,ashunder1%byweight,andsaltunder300partspermillion).Pelletsthataresoft,containexcessiveamountsofloosesawdust,havebeen,orarewet,willresultinreducedperformance.
SAFETy ANd EPA COMPLiANCEYourKing/Ashley stove hasbeensafetytestedandlistedtoASTME1509,(UM)84-HUDbyOMNI-TestLaboratories,Inc.Portland,Oregon,USA.ItisalsocertifiedandtestedtoEPAPhaseIIrequirements.
USSC 5
iNSTALLATiON OPTiONSRead this entire manual before you install and use your King/Ashley stove. Failure to follow instructions may result in property damage, bodily injury, or even death!
(See specific installation details for clearances and other installation requirements)
NOTE: Distance “C” on the left-hand side of your King/Ashley stove may need to be greater than the mini-mum required clearance for suitable access to the control panel.
MAXiMuM vENTiNg diSTANCEInstallationMUSTincludeatleast3-feetofverticalpipeoutsidethehome.Thiswillcreatesomenaturaldrafttoreducethepossibilityofsmokeorodorduringapplianceshutdownandkeepexhaustfromcausinganuisanceorhazardbyexposingpeopleorshrubstohightemperatures.Themaximumrecommendverticalventingheightis12-feetfor3-inchtype“PL”vent.TotallengthofhorizontalventMUSTNOTexceed4-feet.Thiscouldcausebackpressure.Usenomorethan180degreesofelbows(two90-degreeelbows,ortwo45-degreeandone90-degreeelbow,etc.)tomaintainadequatedraft.
ThrOugh ThE wALL iNSTALLATiON (RECOMMENDEDINSTALLATION)Toventtheunitthroughthewall,connectthepipeadaptertotheexhaustmotoradapter.Iftheexhaustadapterisatleast18-inchesabovegroundlevel,astraightsectionofpelletventpipecanbeusedthroughthewall.
YourKing/Ashleydealershouldbeabletoprovideyouwithakitthatwillhandlemostofthisinstallation,whichwillincludeawallthimblethatwillallowtheproperclearancethroughacombustiblewall.Onceoutsidethestructure,a3-inchclearanceshouldbemaintainedfromtheoutsidewallandacleanoutteeshouldbeplacedonthepipewitha90-degree turnaway fromthehouse. At thispoint,a3-foot(minimum)sectionofpipeshouldbeaddedwithahorizontalcap,whichwouldcompletetheinstallation(seeFIGURE7).
A support bracket should be placed just below theterminationcaporoneevery4-feettomakethesystemmorestable.Ifyouliveinanareathathasheavysnowfall,itisrecommendedthattheinstallationbetallerthan3-feetto get above the snowdrift line.This same installationcanbeusedifyourstoveisbelowgroundlevelbysimplyaddingtheclean-outsectionandverticalpipeinsideuntilgroundlevelisreached.Withthisinstallationyouhavetobeawareofthesnowdriftline,deadgrass,andleaves.Werecommenda3-footminimumverticalriseontheinsideoroutsideofthehouse.
ThrOugh ThE rOOF/CEiLiNg iNSTALLATiONWhenventingthestovethroughtheceiling,thepipeisconnectedthesameasthroughthewall,excepttheclean-outteeisalwaysontheinsideofthehouse,anda3-inchadapterisaddedbeforetheclean-outtee.
How your stove worksYourKing/Ashley stoveutilizesainclinedaugerfuelfeedsystemthatisoperatedbyamicroprocessorcontrolleddigitalcircuitboard.Thedigitalcircuitboardallowstheinclinedaugerfuelfeedsystemtoruninatimer-based,non-continuouscycle;thiscyclingallowstheaugertorunforapredeterminedperiodofseconds.Theaugerpushespelletsupachutelocatedatthefront/bottomofthehopperwhichinturnfallsthroughanotherchuteintotheburnpot.Yourstoveisequippedwithanautomaticignitionsystemthatshouldignitethefuelwithin5-10minutesfrompressingtheONbutton.Aspelletsentertheburnpotandignite,outsideairisdrawnacrossthefuelandheatedduringthecombustionprocesswhichisthenpulledthroughtheheatexchangerbytheexhaustmotorordraftfan.Asthestoveheatsup,roomairiscirculatedaroundtheheatexchangerbymeansofaroomairblower,distributingwarmairintotheroom.
PErFrOMiNg AN iNTiAL TESTThistestisusedatthefactorywherethestovesareassembledtotestthefunctionalityofthecontrolandthestovebeforetheunitisshipped.Toperformthistest,pressandholdtheOFFandAUGERDELAYbuttonssimultaneouslyfor3seconds.Toadvancethroughthetest,pressanykeyunlessotherwisenotedintheteststep.
STArT-uP PrOCEdurENever use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this stove. Keep all such liquids well away from the stove while it is in use.
WARNING: Never shut down this unit by unplugging it from the power source.
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Maintenance
Operation
dAiLy OPErATiONThe hopper and stove top will be hot during operation; therefore, you should always use some type of hand protection when refueling your stove.
Never place your hand near the auger while the stove is in operation.
SAFETy ANd CONvENiENCE FEATurESYourKing/Ashley incorporatesasafety pressure switch thathelpsensurethateverythingisinproperworkingorderbeforefeedingfueltotheburnpot.Becausethestoveworksusinganinduceddraftpressure,thestovewillnotcontinuetooperateiftheviewingdoorisleftopen;oriftheexhaustblowerfailsortheexhaustsystemisblocked.
Thetemperature limit control willpreventyourstovefromoperatingatabnormallyhightemperatures.Shouldthestovetemperaturebegintoapproachthefactorypre-setlimit,thetemperaturelimitcontrolwillautomaticallyslowdowntheaugerfeedrateuntilthetemperaturereturnstoanormalcondition.Eventhoughtheheaterwilloperateonsetting“5”(HI),werecommendtooperateyourheateronthissettingforonlyashortperiodoftime.(1houretc.)
Failure to clean and maintain this unit as indicated can result in poor performance and safety hazards.
Unplug your stove’s electrical cord prior to removing the back panel or opening the exhaust system for any inspection, cleaning, or maintenance work.
Never perform any inspections, cleaning, or maintenance on a hot stove.
Do not operate stove with broken glass , leakage of flue gas may result.
EXhAuST SySTEMThebyproductsofcombustioncontainsmallparticlesofflyash.Flyashwillcollectintheexhaustventingsystemandrestricttheflowoffluegases.Incompletecombustion,suchasduringstartup,shutdown,orincorrectoperationofthestovewillleadtosootformationwhichwillcollectintheexhaustsystem.Therefore,itisimportantthattheexhaustsystembeinspected and cleaned at least monthly duringtheburningseason.
Disconnect the power cord before performing any maintenance! NOTE: Turning the ON/OFF Switch to ”OFF” does not disconnect all power to the electrical components of the stove.
Never try to repair or replace any part of the stove unless instructions for doing so are given in this manual. All other work should be done by a trained technician.
PrOBLEM CAuSE:Torichair/fuelmixtureOrange, lazy flame_excessive fuelbuild-upintheburnpot
• Theauto-startignitergets“redhot”duringstart-up.Ifyoucannotvisiblysee the igniterglowingduringstart-up, then the ignitermayneed tobereplacedorthereisaproblemwiththeelectricalcontrolsystem.
The stovewas unable to reach theRoomFanOntemperaturewithinthestartuptime.Thepowerfailedwhilethestovewashot, andwhen powerwas restored,thefirewasout.TheAugeroutputfusehasblown.TheIgnitoroutputfusehasblown.TheDraft Fan (Exhaust Fan) outputfusehasblown.TheRoomFanoutputfusehasblown.
Display IndicatorsSeveralsituationsoreventsareindicatedinnormaloperationbyblinkingdisplayindicatorsorsegmentsinthedisplay:Flashing On Indicator:Thismeansthatthestoveisinthe“StartUp”statewaitingforeithera3minutetimeouttobeginburningorforthestovetoreachthewarmtemperaturewhichevercomesfirst.Flashing Off Indicator:Thisindicatesthatthestoveisinthe“Shutdown”statewaitingfortheOFFbutton,orfora15minuteperiodafterthestovewasturnedoff,orforthestovetocooldown,orforthedoortobeclosed.Flashing dash in Heat Range Display:Thisindicatesthatthestoveisinthenormalrunmodeandisrampingfromthecurrentheatrangesettingtothetargetheatrangesetting.Oncetherampiscomplete,thedashwillstopflashing.Forrampingfromheatrange1to5,thedefaulttimeis12minutes(witha90secondramptime).Flashing Automatic Mode Indicator:Thisindicatesthatthestoveisinnormaloperationandisrunningintheautomaticmode.However,eithertheDraftFanorAuxiliarysettingismanuallyconfigured.Flashing Draft Fan Setting Indicator:Thisindicatesthatthestoveisinnormaloperationandthatthevacuumsensordetectsalossofpressureeitherbecausethedoorisopenorbecausethereisanegativepressureintheroomwithrespecttotheexhaust.
Flashing Aux Indicator: Thisindicatesthattheignitorisonduringthelightingstage.
Quickly (changes twice per second) Flashing Heat Range Setting Indicator: This indicatesthatthestoveis innormaloperationandthatanovertemperatureconditionexistscausingthefueltostop.
Slowly (changes once per second) Flashing Heat Range Setting Indicator: Thisindicatesthatthestoveisinacutbackconditioninanattempttopreventanovertemperatureshutdown.
Parts Diagram model 5500, 5500M and 5500XLNote: All repair parts (other than Cabinet Sides, Hopper Assy., and Door Assy.) are same for models 5500, 5500M and 5500XL.