7/29/2019 Kearney Compression Tools, Cutters and Accesories http://slidepdf.com/reader/full/kearney-compression-tools-cutters-and-accesories 1/32 Keare Compreio Too, Cutter, & Acceorie Eectrica Apparatu K-SEC 131 July 2010 • Supersedes 8/02 Cotet Had Operated Mechaica Too Fixed Die: Type “OS” Tools 2 Fixed/Insertable Die: Type “O” Tools 3 Fixed Die for Copper Squeezons: Type O66 Tools 4 Angle Head and Lever Handle Type “O” Tools 5 Compression Dies for Type “O” Tools6 “O” Tool Accessories 6 Hdrauic Too 6-Ton Hand Operated: Type 6-HSCT Tool 7 6-Ton Battery Operated: Type BH-68 Tool 7 12-Ton Hand Operated: Type WH3 Tool 8 12-Ton Hand Operated: Type WH4 Tool 9 12-Ton Battery Operated: Type BH-4 Tool 10 Power Operated Remote Hdrauic Too 12-Ton 4,000 psi & 10,000 psi Type PH13 Tools 11 12-Ton Hand and Remote Hydraulic Tool Dies 11 WH Tool Die Adapters and Accessories12 15-Ton 4,000 psi Type PH4 Tools 13 15-Ton 10,000 psi Type PH15 Tools & 15-Ton Dies 14 25-Ton 4,000 psi Type PH25 Tool & 25-Ton Dies 15 Hdrauic Pump & Booter Gasoline & Electrically Driven Pumps 4,000 psi & 10,000 psi Systems 16-17 Pump Accessories 18 Hydraulic Boosters for 4,000 psi & 10,000 psi Systems 19 Cutter Hand and Ratchet Cutters 20-25 Angle Head and Lever Handle Cutters 26 Hand and Remote Hydraulic Cutters 27-30 Die Referece Chart31 Idex 32-33 Too Fur 1. Comrsson toos, cuttrs, an accssors
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7/29/2019 Kearney Compression Tools, Cutters and Accesories
quickly and reliably made with theselightweight and compact fixed die tools. The tool is available with a choice of three dies for compressing 1 / 2" or 5 / 8"diameter bare and insulated Serv-ensConnectors, triplex sleeves and URDconnectors. The OS-620 has the addedbenefit of providing a Non-Bow™ crimp.
The bent handle design imparts amechanical advantage. The powerful
jaw mechanism follows the designprinciple of the larger type “O” Tool.
A recommended accessory, the yellow,nylon reinforced, vinyl belt holster withsnap hook, provides convenience andportability of the tool and a supply of fittings.
Fur 3.Too Acaton: usa on an non-tnson sv wth 1/2" or 5/8" O.d.
Fur 2. Vn t hostr.
dscrtonCrm
damtr CataoNumr
Nt Wt.each
1 / 2" Fixed 1 / 2" OS49 2 lbs.
5 / 8" Fixed Die 5 / 8" OS50 2 lbs.
620 Fixed Die 5 / 8" OS-620 2 lbs.
Vinyl Holster – 36692 1 / 3 lb.
TAble 1Orrn informaton
Fur 4.Rsnta srvc connctor “OS”Too.
OS49OS50
OS-620
14 1 / 2"
2 7 / 8"
1 / 4"
7/29/2019 Kearney Compression Tools, Cutters and Accesories
Almost all distribution connections canbe made with lightweight, low cost type“O” Tools. Wide connection versatility isprovided by interchangeable insert dies.Minimal effort to achieve compression isaccomplished through the placing of
individual die inserts close to the fulcrum. Accepts patented Kearney Non-Bow™Dies.
A fixed nose die provides extraconvenience when installing Serv-ensConnectors and Triplex neutral sleeves.
Powerful, rugged type “O” Tools areengineered around the basic design of the bolt cutter. The jaws are forged steel,heat treated and hardened for highstrength. Bolts are manufactured fromheat treated material and are encased insleeve bearings to greatly reduce wearand subsequent need for future tool
adjustment. Type “O” Tools have fiberglass handles,to extend operating flexibility across allconnection locations. Various handleconfigurations are available – straight,bent or lever.
Matched Kearney “O” Tool die sets areeasily inserted and remain lockedsecurely in place during use. All die sizesare clearly marked on each die.
The use of Kearney patented Non-BowDies is recommended when installing fulltension, single ACSR sleeves.
All type “O” Tools are now supplied withstainless steel pins to accept Burndy® type “W” dies, when a Kearney “D” die isinserted in the cavity.
Fixed die Type O-68 ANd O-65
TOOlS
The O-68 and O-65 Tools have two fixeddies. No insertable dies are requiredwhen crimping Squeezons Connectorsin the seven connector program. Thesetools incorporate the same features asthe other type “O” Tools. These tools willalso accept Burndy® type “W” dies.
O-60 dsn an OratnScfcatons
1. Wire ranges: Thru 4/0 ACSR(350 kcmil one hole aluminumterminals)
2. Die sizes: See Die Table onpage 6
3. Output force developed: Up to9800 Ibs.
4. Hand operated
5. Life expectancy: 100,000 crimps
6. Tool weight: 5 3 / 4 Ibs
7. Energized line use: Yes
8. Head material: Forged tool steel
9. Bolt material: Tool steel
10. Special material processing: Heat treated
11. Special variations:
O-62 fixed 5 / 8" die for 5 / 8"Serv-ens Connectors andtriplex sleeves
O-620 fixed “620” Non-BowDie for 5 / 8" Connectors
O-63 fixed “O” die for “O” sizeSqueezons Connectors
O-65 fixed 5 / 8" and “D” dies O-68 fixed “O” and “D” dies 17" or 21" handles Bent handles Insulated head Lever handles Angle heads
ACCeSSORieS AVAilAble
Die cases Carrying case Insulating boot Wire cutting dies
Type “O” TOOlS
Fur 6.insrta s na usr to
mchanca crm connctors on cau to 4/0 ACSR.
Fur 5.Ths mnson s for a 17" han; a4" for 21" han nth.
4 5/8"
1 7/16"
12 3/4"
26 3/4"1/2"
Fur 7.bnt han rucs sra n onoston an mrovs comrssonavanta.
7/29/2019 Kearney Compression Tools, Cutters and Accesories
The O-66 Tool is designed to installcopper connectors that require industrystandard “B” and “K” dies. It featuresboth die profiles machined directly intothe jaw, thus providing improveddurability for application versatility inoverhead and undergroundinstallations. The O-66 Tool is suppliedwith either straight or bent fiberglasshandles.
Fur 9.insuatn oot rotcts aanstnavrtnt too contact wth nrzconuctors.
TAble 2T O-60 Mchanca Toos
Catao Numrs
dscrton 5 / 8" F “O” F 620 F F FNos d* Nos d* Nos d* 5 / 8" & “d” “O” & “d”
17" Straight Handles, Non-lnsulated Head O-62F O-63F O-620F O-65FB O-68FB17" Straight Handles, Insulated Head O-62-3F O-63-3F O-620-3F O-65-3FB O-68-3FB21" Straight Handles, Non-lnsulated Head O-62-21F O-63-21F O-620-21F O-65-21FB O-68-21FB
21" Straight Handles, Insulated Head O-62-22F O-63-22F O-620-22F O-65-22FB O-68-22FB17" Bent Handles, Non-lnsulated Head O-62-50F O-63-50F O-620-50F O-65-50FB O-68-50FB17" Bent Handles, Insulated Head O-62-53F O-63-53F O-620-53F O-65-53FB O-68-53FB
* If tool is to be supplied with a set of “D” dies, add suffix “B” to O-62F, O-63F and O-620F tool part number i.e. O-62FB.
Fur 8.patnt Karn Non-bow™ dsmnat sv “own”.
Fur 10.insrt s ar ock nto rctanuar sats srn-oa ockn ns.
CataoNumr
dscrton Wht lnth
Tooba
O-66F 17" Straight Handles, Non-Insulated Head 6 lbs. 28"30680
O-66-3F 17" Straight Handles, Insulated Head 6 lbs. 28"
O-66-21F 21" Straight Handles, Non-Insulated Head 7 lbs. 32"30680-1
O-66-22F 21" Straight Handles, Insulated Head 7 lbs. 32"
O-66-50F 17" Bent Handles, Non-Insulated Head 7 lbs. 28" 30680
O-66-53F 17" Bent Handles, Insulated Head 7 lbs. 28"
TAble 3T O-66 Mchanca Toos
Fur 11.O-66 Too.
7/29/2019 Kearney Compression Tools, Cutters and Accesories
dscrton 5 / 8" F “O” F 620 F F FNos d* Nos d* Nos d* 5 / 8" & “d” “O” & “d”
48" Handles, Non-Insulated Angle Head O-62-A48F O-63-A48F O-620-A48F O-65-A48FB O-68-A48FB72" Lever Handles, Non-lnsulated Angle Head O-62-L72F O-63-L72F O-620-L72F O-65-L72FB O-68-L72FB96" Lever Handles, Non-lnsulated Angle Head O-62-L96F O-63-L96F O-620-L96F O-65-L96FB O-68-L96FB
* If tool is to be supplied with a set of “D” dies, add suffix “B” to O-62, O-63 and O-620 series part number.
ANgle HeAd ANd leVeR HANdle
COMpReSSiON TOOlS
These tools are designed for use incongested areas or for hard to reachinstallations. They are available withany of the standard O-tool jawconfigurations. The standard anglehead tool has 48" handles. Thestandard handles on the lever tools a72" or 96". Other lengths are availabl
Fur 13.lvr crm.
Fur 12. An crm.
Fur 14.lvr cuttr.
7/29/2019 Kearney Compression Tools, Cutters and Accesories
Non-Bow™ Dies have a hexagonalconfiguration to eliminate bending of one-piece full-tension sleeves for #4,#2, and 1/0 ACSR. This is an exclusiveKearney patented die design andincorporates wider die lands, resulting
The 6-HSCT hydraulic compressiontool is designed for use on conductorsup through 4/0 for overhead, under-ground and service entrance connec-
tion applications. It incorporates thesame two-stage rapid advancepumping system utilized in the WH3and WH4 Compression Tools. Thehead swivels 360° for conveniencewhile working in tight areas. The6-HSCT accepts all standardKearney™ O-tool dies. Each tool issupplied with a “D” die that will allowthe use of Burndy® style “W” seriesdies. The tool is 22.5” long. Use cata-log #6-HSCT-B to order a tool, com-plete with carry-case.
KeARNey bATTeRy pOWeRed
COMpReSSiON TOOl
The BH-68 was designed to installServ-ens, Squeezons, lugs, sleevesand other industry connectors. It canbe easily carried and used in limitedaccess areas because of its 180˚ swiv-el head and compact design. Its sixton output is equal to our O-60 SeriesCompression Tools.
The factory pre-set 10,000 psi by-passcartridge assures a proper compres-sion every time. The BH-68 acceptseither Kearney “O” type or Burndy® “W” type dies. The “D” nest die comesstandard with the tool.
The BH-68 tool includes: 1 KBH-68 Battery Powered Tool 1 Carrying Strap 1 Carrying Case 2 SKB-68 Batteries 1 SKBC-68 15 minute AC Charger 1 Instruction Manual 1 26994 “D” Dies
Scfcatons
1 Output – 6 ton
2. Weight – 8 lbs.
Connector Range:
1 Lugs and splices – #12 thru 4/0Copper and Aluminum
2. Squeezons H-Taps –#14 thru 4/0
Crimping Estimates (Battery Life):
1 #6 Copper/Aluminum –145 Crimps
2 1/0 Copper/Aluminum –107 Crimps
3. 4/0 Copper/Aluminum –85 Crimps
Fur 18.6-HSCT-b Comrsson Too.
Fur 19.bH-68 6 Ton Comrsson Too.
Fur 20.SKb-68 battr.
Fur 21.26994 “d” ds.
Fur 22.SKbC-68 AC Charr.
7/29/2019 Kearney Compression Tools, Cutters and Accesories
jaw opening between dies to allowwork on very large connectors. Itshead is capable of rotating a full 360°for ease of use in hard to reach appli-cations. The fast moving ram greatlyreduces actual crimping time, while theinternal “pop-off” valve automaticallyreleases pressure at 12 tons of force inthe jaws. This is accomplished by atwo stage pump. The WH3 has beendesigned with an even weight distribu-tion to make it easier to hold the toolwith arms extended. An easy twisthandle mechanism allows single hand-ed release of the ram for increasedergonomic control. The WH3 accom-modates all existing WH2 dies, and isdesigned for over 100,000 crimps.
Faturs & bnfts
Large jaw opening of 1 1 / 2"between dies allows work on very large connectors
Complete 360° rotation of head forease of use in hard to reachapplications
Extremely fast moving ram greatly
reduces actual crimping time Internal “pop-off” valve automaticallyreleases pressure at 12 tons of force in jaws
Our even weight distributiondesign makes it easier to hold thetool with arms extended
Accommodates all existing WH2dies and WH1 or Burndy® “U” dieswith adapters
Our easy twist handle mechanismallows single increased ergonomiccontrol
High quality construction is designedfor over 100,000 crimps
The WH4 Tool features a large 1 1 / 2" jaw opening between dies to allowwork on very large connectors. Its headis capable of rotating 180° for ease of use in hard to reach applications. Thefast moving ram greatly reduces actualcrimping time, while the internal
“pop-off” valve automatically releasespressure at 12 tons of force in the jaws. This is accomplished by a twostage pump. The WH4 Tool hasbeen designed with an even weightdistribution to make it easier to holdthe handle mechanism and allows sin-gle handled release of the ram forincreased ergonomic control. The WH4
Tool accommodates all existing WH2Dies, in addition to WH1 Type Dieswith the #100096-W1 adapter andBurndy® Type "U" Dies with the #3756
Adapter. (Refer to Table 11 for dies). This tool is designed for over 100,000crimps.
The WH4 Tool Includes:
1 KWH4 12 Ton Compression Tool
1 Steel Carrying Case
1 Instruction Manual
Scfcatons
1 Output - 12 Ton
2. Weight - 17 lbs.
3. Length - 26 Inches
4. Jaw Opening – 1 1 / 2 Inches
Connector Range:
1. Lugs – through 1033 kcmil
2. Squeezons H-Taps – through 500kcmil
3. Tension Fittings – through 47726/7 ACSR
Fur 24.WH4 Too.
Fur 25.WH4 Too wth Cam Ha.
Fur 26.WH4 Too wth ds.
TAble 8Orrn informaton
CataoNumr dscrton Wht
WH4 Tool with Steel Case 30 Ibs
KWH4 Tool Only 17 Ibs
7/29/2019 Kearney Compression Tools, Cutters and Accesories
The BH-4 was designed to install Serv-ens, Squeezons, lugs, sleeves andother industry connectors. It can beeasily carried and used in limitedaccess areas because of its 340˚ swivelhead and compact design. Its 12 ton
output is equal to our WH SeriesCompression Tools.
A built-in by-pass cartridge assures aproper compression every time. TheBH-4 accepts Kearney WH-2 TypeDies or Kearney WH-1 Type Dies whenusing our 100096-W1 Die Adapter.Burndy® Y-35 Type Dies can be usedwhen using our 3756 “U” Die Adapter.
The 3756 Adapter comes standardwith the tool.
The BH-4 Tool includes:
1 KBH-4 Battery Powered tool
1 Carrying Strap 1 Carrying Case
2 SKB-68 Batteries
1 SKBC-68 15 Minute AC charger
1 3756 “U” Die Adapter
1 Instruction Manual
Scfcatons
1 Output – 12 Ton
2 Weight – 19.5 lbs.
Connector Range:
1 Lugs – 1033 kcmil
2 Splices – 477 ACSR
Crimping Estimates (Battery Life):
1 4/0 – 40 Crimps
2 250 kcmil – 35 Crimps
3 400 kcmil – 30 Crimps
4. 500 kcmil – 25 Crimps
Fur 27.bH-4 - 12 Ton Comrsson Too.
Fur 28.3756 burn® y-35 U d Aatr.
Fur 29.SKb-68 battr.
Fur 30.SKbC-68 AC Charr.
TAble 9Orrn informaton
CataoNumr dscrton Wht
BH4 Tool with Steel Case 25 Ibs
7/29/2019 Kearney Compression Tools, Cutters and Accesories
The die adapters shown in Figures 33and 34, locked into a WH3 tool, allowyou to choose a fast acting 12 ton toolwith a 1 1 / 2" jaw opening and 360°swivel without reinvesting in dies.
Faturs & bnfts
Conveniently adapts Kearney toolsto accept Burndy® “U” dies or WH1dies
Positive locking mechanism on toolsecurely locks adapter in position
Push button mechanism securesBurndy® die firmly into adapter
Made from durable tool steel forlong life Fur 33.
WH1 aatr n th WH3.Fur 34.“U” aatr n th WH3.
dscrton Catao No. Nt Wt.
WH1 Adapter 100096-W1 6 oz.
“U” Die Adapter 3756 6 oz.
TAble 12Orrn informaton
Karnodscrton Catao No. Nt Wt.
Plastic filler bottle - 6 oz 26406 1 / 4 lb.1 quart can 19215-7 2 Ibs.1 gallon can 19215-1 8 Ibs.
Accssors For “WH” Toosdscrton Catao No. Nt Wt.
Steel Carrying Case 26489-6 14 lbs.(For WH3 Tools)
Squeezon Cut-Off Blade #6 to 4/0 “O” & “D” Die 100024 3 lbs.Squeezon Cut-Off Blade 4/0 to 500 “N” Die 100026 6 lbs.Reconditioning Kit 100405 1 lb.Load Cell with Gauge 10050 4 1 / 2 Ibs.
Advanced, lightweight slimline profile isengineered for application on lowerpressure, high reliability 4,000 psi
systems. Die range accommodatesvirtually all distribution connections. Fit-on handle adapts tool for connectionservice in locations impossible to reachwith hand-operated designs.
pH4 deSigN ANd OpeRATiNg
SpeCiFiCATiONS
1. Wire ranges: Through 1027 48/7 ACSR
2. Die sizes: All WH2 dies with Cat.No. 100096 adapter (seeexception die tables on page14)plus specific PH4 and PH14 dies
3. Output force developed: 30,000pounds nominal
4. 4,000 psi Hydraulic Pump
5. Life expectancy: 100,000 crimps
6. Tool weight: 16 Ibs.
7. Energized line use: Yes
8. Heat treated forged tool steel head
9. Ram travel: 1 7 / 16"
10. Accessories available:
Adapter Cat. No. 100096
Band to accommodate fit-onhandle
Fur 37.T pH4 Too.
dscrton Catao No. Nt Wt.
PH4 15 Ton Power Operated Head(for 4,000 psi systems) with carrying case 100077 20 Ibs.
PH4 15 Ton Power Operated Head(for 4,000 psi systems) with carrying case 100077-1 23 Ibs.and band for handle mounting
PH4 Steel Carrying Case 107161 4 Ibs.
WARnIng:pH4 an pH15 too shou orat on wth a fttntwn s to rvnt ossnjur from raka of or aatr. do not c oratnrssur. injur ma rsut fromraka of too or aatr.
CAUTIOn:do not us aatr 100058 npH4 or pH15 toos.
TAble 14Orrn informaton
Fur 36.T pH4 Too mnsons.
4 1 / 16"
1 1 / 2"
6 3 / 4"
14"
!
!
7/29/2019 Kearney Compression Tools, Cutters and Accesories
The PH15 is a 15 ton, 10,000 psiremote tool designed for maximumflexibility. Using one of several die hold-er assemblies, this tool will accommo-date Kearney PH2 or PH4, Burndy®
Y35 or Y46 dies or Thomas & Betts
TBM15 dies. A large jaw opening andstreamlined “C” frame makes this tooleasier to use on larger connectors.
pH15 deSigN ANd OpeRATiNg
SpeCiFiCATiONS
1. Wire ranges: (see chart below)
2. Die sizes: Kearney PH2, PH4;Burndy® Y35, Y46; Thomas & Betts TBM15
3. Output force developed: 15.7 tonsat 10,000 psi
4. Tool weight: 14.5 Ibs.
5. Standard 10,000 psi male fitting Fur 38.T pH4 Too mnsons.
Too w/y35 Too w/pH2/pH14 Too w/TbM 15 Too w/y46d Hor d Hor d Hor d Hor Assms Assms Assms Assms
ACSR Refer to tool manufacturer's 1027 kcmil 48/7 fittings Refer to tool manufacturer's Refer to tool manufacturer'scatalog information for details catalog information for details catalog information for details
Cataodscrton Numr
15-Ton Tool w/Complete Set of Die Holder Assys. KPH15-A Tool with Metal Case and Die Tray PH15-A
Note: Tool also available in double acting version; contact the factory for more details.
The PH25 is a 25 ton, 4,000 psiremote tool. It is a proven performer,delivering a low cost compressionconnection process. Rugged, yetprecision head design covers a widerange of transmission fittings. Smallest
head size is available on safer, lowerpressure 4,000 psi systems.
The Type PH25 Tool can be used inon-ground or liveline connectionoperations.
pH25 deSigN ANd OpeRATiNg
SpeCiFiCATiONS
1. Wire ranges: Through 1027 48/7kcmil ACSR
2. Die sizes: See Table 19
3. Output force developed: 41,000pounds nominal. 4,000 psi
Kearney’s vertical type pumps arecompact and portable. These pumpsprovide full power requirements for
Kearney Hydraulic Tools.Faturs
Compact vertical design
Lightweight for easy handling
Carrying handle
Pumps guaranteed for one year
Two gallon oil reservoir
Strong construction for ruggedfield duty
4,000 psi and 10,000 psi systemsunits available
OratonPumps run intermittently, only whilecontrol is closed for the time requiredto indent or cut conductor. All controlsfor tool heads and pump motors arecentralized.
Over-pressure is prevented by apressure-actuated switch that opensthe motor supply circuit whenmaximum pressure is developed.Maximum pressure coincides withcompletion of indent.
Each pump assembly consists of apiston hydraulic pump directlyconnected to the motor, a pressureactuated switch, an unloading valve,hose connector, and necessary poweroil.
SpeCiFiCATiONS –
115 VOlT AC pUMpS
These lightweight 1/2-hp pumps aredesigned for 115 V electric service.
They are available for 4,000 psi or10,000 psi systems. Each pump issupplied with a 50-foot power cordand a 24 V remote motor control. They
contain 1 gallon of usable oil.
SpeCiFiCATiONS –
24 VOlT bATTeRy pUMpS
Designed for heavy-duty constructionapplications. Battery charger and onebattery pack are included with eachpump. Battery recharges in 60 min-utes. Pumps are available for either4,000 psi or 10,000 psi systems.
Reservoir capacity is 1.3 pints.
SpeCiFiCATiONS –
115 VOlT AC HeAVy-dUTy pUMpS
These powerful 1-hp pumps aredesigned for 115 V electric service.
They are available for 4,000 psi or10,000 psi systems.
CataoNumr dscrton
Whtls.
BP4 24 V Battery Operated Pump for 4,000 psi systems 19
BP10 24 V Battery Operated Pump for 10,000 psi systems 19
KP4 115 V AC Electrically Driven Pump for 4,000 psi systems 43
KP10 115 V AC Electrically Driven Pump for 10,000 psi systems 43
KHP4 115 V AC Heavy-Duty Electrically Driven Pump for 4,000 psi systems 78
KHP10 115 V AC Heavy-Duty Electrically Driven Pump for 10,000 psi systems 78
TAble 21Orrn informaton
Fur 44.24 Vot attr um.
Fur 45.115 Vot AC hav-ut um.
Fur 42.115 Vot ac um.
Fur 43.Charr an attr.
7/29/2019 Kearney Compression Tools, Cutters and Accesories
Pressure hose for connecting any of the tool heads to Kearney Pumps istested at 100,000 volts per foot for fiveminutes to assure safety confidence inlive line work. Surface is highlyabrasion-resistant and is easily cleanedwith a cloth moistened with KearneySolvent (Cat. No. 131600). Each lengthof hose is fitted with self-sealing, quick-disconnect couplings and filled withKearney Power Oil. No more than 110feet of hose should be used with eitherpump. Vinyl tubing is furnished overeach end of hose to prevent kinking.
pUMp CONTROlS
Pneumatic or electric type pumpcontrols are available for electricallyoperated pumps. Pneumatic controlconsists of a rubber bulb, 20 feet of flexible polyethylene tubing, a pressure-actuated switch and six feet of heavy-duty extension cord. The tubing is
tested to 100,000 volts per foot for fiveminutes. Longer extension cords can befurnished, but not tubing. On live line
jobs, the pneumatic control lets thelineman, who is installing the fitting, startand stop the pump by compressing orreleasing the bulb. For ground control of the pump, the electric control isrecommended. It has a spring return,single-button switch on 6 feet of heavy-duty extension cord.
pReSSURe gAUge
The pressure gauge with couplinginserts at any connection point in thepressure nose line to determine if thepump is developing rated pressure andthe automatic controls are functioningproperly.
Hydraulic boosters are lightweight,high pressure, hydraulic power pumpsof extremely durable construction. Theyfeature a built-in pressure operated
valve which automatically allows thereturn of oil from the line when thecontrol valve lever is in the off position.
They are designed to operateequipment with single-acting springreturn cylinders which are rated for theoutput pressure of the pump. Theoutput pressure of the pump is presetat the factory.
The two-speed pump and anyconnected equipment being driven bythe pump is protected by an internalsafety relief valve. Adjustment of thisvalve is covered under ServicingInstructions.
The pump is powered by a hydraulicfluid operated motor. The motor maybe connected to any closed center oropen center hydraulic system whoseoutput flow is between 2.75 and 5.5gallons per minute at 1,000 psiminimum.
Cutter blades are ground and temperedfor cutting ACSR, guy strand and mildsteel bolts. Toggle linkage headsrequire minimum effort. Wear adjust-ment by two easily accessible setscrews. Poles, handles and operatingrods are fiberglass for insulation.
Adapter castings are aluminum alloy.Handle available in scissor or levermodels.
TAble 35Wr an bot Cuttrs
Han
Caactpo
Catao Numr
T ACSR Sz Comt Ha On
Scissors 4/0 1 1 / 2" x 3' 1316454/0 1 1 / 2" x 4' 131 645-01 17883-1 00S6
Lever 4/0 1 1 / 2" x 6' 131666 –
Fur 60. An cuttr.
Fur 58. An ha too.
Fur 59.lvr han too.
7/29/2019 Kearney Compression Tools, Cutters and Accesories
The Kearney Hand Hydraulic Cutter(#100101) is a two-speed cutter foruse on a wide variety of materials. Tosimplify usage, the cutting head can berotated a full 360°. The cutter’s two-speed pump moves blades quickly intocutting position around the material.
When blades reach the cutting point,the pump’s second stage is engagedand over 12,000 pounds of force isexerted for fast, easy operation.
Following the cut, the blades areretracted by lifting the handle slightly,pulling the trigger and pushing thehandle down in a pumping motion.
No tools are required to open andclose the “flip top” head, making iteasy to move on to additional cuts.
The insert type blades can be easilyreplaced in the field with just a screw-driver. To simplify maintenance, bladescannot be inserted backwards.
Faturs & bnfts
Quick blade closing Full 360° head rotation simplifies
handling Compact, lightweight design Hand operated or remotely
powered Hinged “flip top” head speeds cuts
on long lengths
ReMOTe CUTTiNg HeAd
The remote cutting head (#100102) is
used on 10,000 psi hydraulic systems.It incorporates many of the samefeatures as the hand operated model,including the “flip top” swivel head foreasier cuts on long runs.
1. Cutting sizes shown refer to stranded bare wires.When cutting insulated wire, measure the sizeover the insulation.
2. Ratings for soft steel should not exceed ASTM1022
3. Ratings for hard drawn steel wire should notexceed ASTM 1042.
4. Do not cut piano wire.
WARnIng:do not us ths cuttr for hot nwork. Srous o njur or ath cou rsut. ectrcashock from v ctrca owr ns or nrz qumnt cancaus srous o njur or ath f rsons or conuctvmatras th ar usn contactthm. Ths vc s not rat for ctrca nsuatn caatan w not rotct th usr fromctrca shock or urns. Thsvc s sn an ntnfor us on ror tran,rnc an authorzrsons.
19 7 / 8"
2 1 / 4"
2 1 / 4"
10 19 / 32"
4 13 / 32"
!
7/29/2019 Kearney Compression Tools, Cutters and Accesories
The Kearney Hand Hydraulic Cutter(#100103) is a two-speed cutter foruse on larger materials. To simplifyusage, the cutting head can be rotateda full 360°. The cutter's two-speedpump moves blades quickly intocutting position around the material.
When blades reach the cutting point,the pump's second stage is engagedand over 13 tons of force are exertedfor fast, easy operation.
Following the cut, the blades areretracted by twisting the handle slightlyand pushing the handle down in apumping motion.
No tools are required to open andclose the “flip top” head, making iteasy to move on to additional cuts.
The insert type blades can be easilyreplaced in the field with just a screw-driver. To simplify maintenance, bladescannot be inserted backwards.
Faturs & bnfts
Quick blade closing Full 360° head rotation simplifies
handling Compact, lightweight design Hand operated or remotely
powered Hinged “flip top” head speeds cuts
on long lengthsReMOTe CUTTiNg HeAd
The remote cutting head (#100104) isused on 10,000 psi hydraulic systems.It incorporates many of the samefeatures as the hand operated model,including the “flip top” swivel head foreasier cuts on long runs.
WARnIng:do not us ths cuttr for hot nwork. Srous o njur or ath cou rsut. ectrca
shock from v ctrca owr ns or nrz qumnt cancaus srous o njur or ath f rsons or conuctvmatras th ar usn contactthm. Ths vc s not rat for ctrca nsuatn caatan w not rotct th usr fromctrca shock or urns. Thsvc s sn an ntnfor us on ror tran,rnc an authorzrsons.
Fur 63.2" a onn hrauc cuttrsmnsons.
Fur 64.Rmot cuttn ha mnsons.
Catao Numr Catao Num100103 100104
dscrton (Han Orat) (Rmot Ha)
Blade opening 2" 2"Cutting Force 13.8 Tons 13.8 Tons
The 4,000 psi remote hydraulic cutter isa versatile, time-saving tool thataccomplishes cutting in a fraction of the time required by usual methods.
The blade design provides a clean cutthat can be slipped into sleeve without
additional preparation.Pre-splice stops enable the cutter to beused for pre-splice cutting of ACSRconductors.
Fit-on handle is available to adapt toolsfor use in unusual situations.
pC dsns an OratnScfcatons
1. Wire ranges: Up to 1 / 2" O.D. ACSR, stranded copper or aluminum3 / 4" O.D. solid copper, 9 / 16" O.D.7 strand EHS steel guy wire orcopper weld
2. Mode of force used to close:4,000 psi hydraulic pump
3. Tool weight: 12 Ibs.
4. Energized line use: Yes, if usedwith fiberglass hotstick handle
5. Head material: Heat treatedaluminum head
6. Ram travel: 3 7 / 8"
HyDRAUlIC PUMPs
gaoie ad Eectrica Drive Hdrauic Pump for“PH” Too 4,000 ad10,000 pi stem
Kearney Vertical Type Pumps are com-pact and portable. These pumps pro-vide full power requirements forKearney Hydraulic Tools.
FeATUReS
Compact vertical design
Lightweight for easy handling Carrying handle Pumps guaranteed for one year Two gallon oil reservoir Strong construction for rugged
field duty 4,000 psi and 10,000 psi system
units available
OpeRATiON
Pumps run intermittently, only whilecontrol is closed for the time required toindent or cut conductor. All controls fortool heads and pump motors arecentralized.
Over-pressure is prevented by apressure-actuated switch that opensthe motor supply circuit whenmaximum pressure is developed.Maximum pressure coincides withcompletion of indent.
Each pump assembly consists of apiston hydraulic pump directlyconnected to the motor, a pressureactuated switch, an unloading valve,hose connector and necessary poweroil.
Fur 66.Rmot hrauc cuttr: 4,000 s.
Fur 65.Rmot hrauc cuttr: 4,000 smnsons.
dscrton Catao Numr Nt Wt.
PC Power Operated Cable Cutter(for 4,000 psi systems)with carrying case 100018-1 19 1 / 2 Ibs.
TAble 40Orrn informaton
3 5 / 8" 3 7 / 8"
16 1 / 2"
18"
7/29/2019 Kearney Compression Tools, Cutters and Accesories
Shear-cut blades Cuts soft copper or aluminum cable
and lead- or rubber-covered powerand communications cable
Do NOT cut ACSR or steel cable
Fur 67.Han-orat hrauc cuttr sstm.
Aro.
CataoWht
Numr is. dscrton
W177089 18 1 / 2 Workhead Assembly.Includes (A) control handle (W10824), (B) cylinder assembly(1753), (C) cutterhead (8913CN).Can be used with any HKP electric/hydraulic pump.