KANON LOADING EQUIPMENT (M) SDN BHD WELDING PROCEDURE SPECIFICATION (WPS) (ASME SECT.lX) WPS NO. KLEM-WPS-026 Revision o ------- SUPPORTING PQR KLEM-PQR-026 Date _____ 2_6_10_4_n_0_11 _____ By Ng Boon Swee 26/04/2011 Welding Process(es) FCAW Type(s) Manual (GTAW) , Semi-Auto (FCAW) ------------------ (Automatic, Manuai, Machine, or Semi-Auto) JOiNTS (QW-402) Joint Design Backing (Yes) FCAW (No) GTAW Backing Material (Type) ___ W_e_ld_M_e_ta_I _______ _ (Refer to both backing and retainers.) o Metal D Nonfusing Metal DNonmetallic DOther Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangement of the parts to be welded. Where applicable, the root spacing and the details of weld groove may be specified. (At the option of the Mfgr., sketches may be attached to illustrate joint design, weld layers and bead sequence, e.g. for notch toughness procedures, for multiple process procedures, etc.) "'BASE METAlS (QW-403) P-No. to P-No. ----- _____ Group No. ______ Group No. OR Specification type and grade to Specification type and grade OR Chern. Analysis and Mech. Prop. to Chern. Analysis and Mech. Prop. Thickness used for the qualification Thickness Range Qualified Gr. 6 WNr. 1.4462 (x2CrNiMoN22-5) No 7.0mm (Machined from 9.53mm) Base Metal: Groove 1.5 - 14.0mm Fillet All ---------------------------- Other 1. Any weld pass shall not be greater than 13mm thick. "'FIllER METALS (QW-404) Spec. No. (SFA) . AWS No. (Class) F-No. A-No. Size of Filler Metals Weld Metal Thickness Range: Groove Fillet Electrode-Flux (Class) Flux Trade Name A 5.9 (GTAW) ER 2209 8 2.4mm Dia. 6.68mm Max. All No No ----------------- Consumable Insert No Other Filler Type: Solid A 5.22 (FCAW) E 2209T1-1/4 6 8 1.2mm Dia. 7.32mm Max. All No No Tubular Product Name: ESAB OK TIGROD 2209 Metrode Supercore 2205P " Each base metal-filler metal combination should be recorded individually. I
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KANON LOADING EQUIPMENT (M) SDN BHD WELDING PROCEDURE SPECIFICATION (WPS)
(ASME SECT.lX)
WPS NO. KLEM-WPS-026 Revision o -------SUPPORTING PQR KLEM-PQR-026
No Visible Open Defects Were Observed No Visible Open Defects Were Observed No Visible Open Defects Were Observed No Visible Open Defects Were Observed
Impact Values(J)
Lateral Exp. Drop Wei ht mm Mils Break No Break
No No No
Penetration into Parent Metal: DYes D No
OTHER TESTS Type of test: 1. Macro Examination Test - Satisfactory
Deposit analysis Other
2. Hardness Test - Max. 260 HVN @ HAZ @ Top & Bottom (WNr. 1.4462) No No
Welder's name Mazli B. Mohd. (GTAW) Welder's NO'_.,;;.W~13~ __ _ Kamarulzaman (FCAW) _...:.W.:....;:.04...:...-____ --
Test conducted by Metallurgical Testing Laboratory Sdn. Bhd. Laboratory Test No.
Stamp No. ____ _
11 ML 186
. We certify that the statemants in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code.
Attention = Mr. Ng Boon Swee :-6~-r-C~~diti~~- -----------------------~- --pi~~s~ d~ ~~t-~~~~Pt this ~~p~-rt -if-it -i~ -da~~~d -i~-~~y-~~Y.- -----------------: '-Sllbject- -------------------------------W eldll1-g -Pi'ocedtlre-Qll-cifification -Test -----------------------------"
DATE
Material Spec.
Sample 10
Pipe Diameter
Schedule/Thickness
Welding Position
Welding Process
Welding Configuration
WPSNo.
PQRNo.
Welder's Particulars
Test Code
SA333 GR. 6 TO WNr. 1.4462
WPS-026
12"
7.0 mm (Machined from 9.53mm)
IG
GTAW+FCAW
= Single Vee
= KLEM -WPS-026
= KLEM-PQR-026
= Name Ie No. Tag No.
= ASME IX
: Mazli B. Mohd 1 Kamarulzaman Daud : 740712-11-56871731006-11-5327 : w131 W04
Test Required 1) Transverse Tensile Test 2 pcs 2) Transverse Face Bend Test 2 pcs 3) Transverse Root Bend Test 2 pcs 4) Hardness Survey 1 pc 5) Macro Examination 1 pc
Thank you for choosing Metallurgical Testing LaboratOlY Sdn. Bhd. as your preferred testing laboratory Please verifY photocopy of this report with the original
The report shall not be reproduced without the written approval of the laboratory
114 PREPARED BY ~, __
(232540-X)
20, Jalan U5/1 Seksyen US (Panasuria) 25-04-2011 ." ."' •• ~. 11 BY 40150 Bandar Shah Selangor, Malaysia.
00 Width, mm Thklluness, mm Area, mm 2 Max. Load 6.245 tf
TT 1 19.05 6.76 128.78 61246 N 5.860 tf
TT2 19.01 6.43 122.23 57465 N
TT 1: The specimen show ductile failure at the base meta! (SA 333 GR. 6) . TT 2: The specimen show ductile failure at the base meta! (SA 333 GR. 6);rr" iv\
Test conducted by : Mr. Mohd Faizal b. Esran
2. Transverse Face Bend Test
Ul -<\
''6
Former Diameter = 28 mm Angle of Bend = 1800
Specimen 1 : No visible open defects were observed. Specimen 2 : No visible open defects were observed.
Test conducted by : Mr. Hamidi b. Abd. Aziz
3. Transverse Root Bend Test Former Diameter = 28 mm Angle of Bend = 180
0
Specimen 1 : No visible open defects were observed. Specimen 2 : No visible open defects were observed.
Test conducted by : Mr. Hamidi b. Abd. Aziz
4. Hardness Survey -LOAD -JO kg', TYPE = HVN Hardness values corresponding to the point indicated in the figure below: TOP NO HVN Base Metal 1, 2, 10, 11 160,159,251,249 HAZ 3,4,8,9 168,162,260,260 Weld Metal 5,6,7 254,258,256 BOTTOM NO HVN Base Metal 12,13,20,21 160,161,243,247 HAZ 14,15,18,19 193,192,254,260 Weld Metal 16,17 254,254
Test conducted by : Ms. Nurshafina bt. Abd. Ghani
Please ver(fY photocopy of this report with the original
Max Stress 68981 psi
475.60 N/mnl
68186 psi
470.12 N/mm2
The report shall not be reproduced without the written approval of the laboratory.
SA 333 Gr.6 WNr. 1.4462 5. Macro Examination Macro examination shows satisfactory penetration, no lack of fusion, inclusions or other defects.
Macrograph of polished and etched at surface of specimen ML 11-172
Test conducted by : Ms. Nurshafina bt. Abd Ghani
This is to certify that the statements in this record are correct. The above test is based solely on the test coupon submitted by client. The specimen was tested to the requirement of ASME IX
Test witnessed by Mr. Abdul Mushaidy Mamat Mr. Ng Boon Swee
(LRS) (Kanon Loading)
Approved Signatory: ___________________ _
Page: 3/4
Date: 25-04-2011
Mr. Wong Sin Loong B. Eng. (Hons) Assistant Technical Manager
Please ver[fy photocopy ~fthis report with the original The report shall not be reproduced without the written approval ~f the laboratory.