K6 Honing Units Diameter Range: 4,70 mm – 6,22 mm .185" – .245" Order 1-5 For Complete K6 or J-K6 Honing Units 1 K6 Mandrel* Includes wedge 2 Truing Sleeve 3 4 Alignment Bushing 5 Honing Stone☛ With Standard Shank With stone retainer and wedge guide For machines with fully adjustable spindle nose C-187 C-190 C-195 C-200 C-205 C-210 C-215 C-220 C-225 C-230 C-235 C-240 K6-A K6-A K6-A K6-A K6-A K6-A K6-A K6-A K6-A K6-A K6-A K6-A S-185 S-190 S-195 S-200 S-205 S-210 S-215 S-220 S-225 S-230 S-235 S-240 mm inches K6-185C K6-190C K6-195C K6-200C K6-205C K6-210C K6-215C K6-220C K6-225C K6-230C K6-235C K6-240C 4,70-4,83 4,83-4,95 4,95-5,08 5,08-5,21 5,21-5,33 5,33-5,46 5,46-5,59 5,59-5,71 5,71-5,84 5,84-5,97 5,97-6,10 6,10-6,22 .185-.190 .190-.195 .195-.200 .200-.205 .205-.210 .210-.215 .215-.220 .220-.225 .225-.230 .230-.235 .235-.240 .240-.245 Diameter Range 4,70 mm - 6,22 mm .185" - .245" H H H H H H H H H H H H B B B B B B B B B B B B S S S S S S S S S S S S 20 K6 Mandrel Replacement Parts K6-W Wedge Replace when wear begins to show. LN-3087C Stone Retainer LN-3211A Wedge Guide Replacement Parts for J-K6 Mandrels J-K6-W Wedge Replace when wear begins to show. LN-3590A Stone Retainer LN-3211A Wedge Guide Diamond Plated Super Mandrels Designed to provide a long-wearing guide shoe to increase mandrel life in some applications...plus faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. The following man- drels are available from stock: K6- 185CSD, K6-195CSD and K6-205CSD. Other sizes available 4 weeks after receipt of order. Select appropriate soft steel mandrel and add –DX. Example: K6-185CS-DX. Carbide Shoe Mandrels Two types are available for high-pro- duction applications...in either Round Carbide Rod Inserted or Full Carbide Shoe Mandrels. In the correct appli- cation they last longer than standard hardened mandrels and prevent galling in exotic materials such as 303 stainless steel. When ordering full-carbide type specify starting and finish diameter. Available 4 weeks after receipt of order. Extended Shank Mandrels Available for honing parts that are too long to be honed with a standard mandrel. Contact Customer Service for price and availability. Tandem “In-Line” Mandrels Used to size two or more “in-line” or tandem bores in perfect alignment. Special tandem mandrels can gener- ally be supplied for those applica- tions which have too long a tandem distance for honing with standard or altered mandrels. See Page 178 for information on how to hone tandem bores. Contact Customer Service for price and availability. S = Steel Mandrel w/ soft shoes for honing most materials. H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass. B = Bronze Mandrel for very fine finishes and honing exotic metals. NOTE: J-K6 Mandrels not available in bronze. For high production, automation and high stress loads using superabrasive stones. See page 92. *Mandrel Options Retractable Mandrels Mandrel Production Packs Choose One Suffix Choose One Suffix Packaged for high-volume use, each Production Pack includes six mandrels and one wedge. Order extra wedges when excessive wear is expected, or when using diamond or Borazon/CBN stones. Hardened and soft mandrel Packs available from stock. Bronze mandrel Packs available 3 days after receipt of order. Not available in J-K6 Mandrels. K6-185CS-6P K6-190CS-6P K6-195CS-6P K6-200CS-6P K6-205CS-6P K6-210CS-6P K6-215CS-6P K6-220CS-6P K6-225CS-6P K6-230CS-6P K6-235CS-6P K6-240CS-6P K6-185CH-6P K6-190CH-6P K6-195CH-6P K6-200CH-6P K6-205CH-6P K6-210CH-6P K6-215CH-6P K6-220CH-6P K6-225CH-6P K6-230CH-6P K6-235CH-6P K6-240CH-6P K6-185CB-6P K6-190CB-6P K6-195CB-6P K6-200CB-6P K6-205CB-6P K6-210CB-6P K6-215CB-6P K6-220CB-6P K6-225CB-6P K6-230CB-6P K6-235CB-6P K6-240CB-6P Adapter For J-K6 mandrel order J-K6-A adapter 1 J-K6 Mandrel* Includes wedge Steel Mandrel With Extra-Long Shank J-K6-185C J-K6-190C J-K6-195C J-K6-200C J-K6-205C J-K6-210C J-K6-215C J-K6-220C J-K6-225C J-K6-230C J-K6-235C J-K6-240C H H H H H H H H H H H H S S S S S S S S S S S S Steel Mandrels Soft Shoes Hard Shoes Bronze Mandrels Most stones in parentheses available 2 weeks after receipt of order. See All Stone Tables At Right
28
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K6 - Sunnen€¦ · K6 Honing Units Diameter Range: 4,70 mm – 6,22 mm.185" – .245" Order 1-5 For Complete K6 or J-K6 Honing Units 1 K6 Mandrel* Includes wedge 2 Truing Sleeve
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K6Honing Units
Diameter Range: 4,70 mm – 6,22 mm
.185" – .245"
Order 1-5 For Complete K6 or J-K6 Honing Units
1 K6 Mandrel*Includes wedge 2 Truing
Sleeve 3 4 AlignmentBushing 5 Honing
Stone☛
With Standard Shank With stone retainerand wedge guide
Replace when wear begins to show.LN-3087C Stone RetainerLN-3211A Wedge Guide
Replacement Parts for J-K6
MandrelsJ-K6-W Wedge
Replace when wear begins to show.LN-3590A Stone RetainerLN-3211A Wedge Guide
Diamond Plated Super MandrelsDesigned to provide a long-wearingguide shoe to increase mandrel lifein some applications...plus fasterstock removal in difficult materials(chrome, carbide). Plated with 220grit diamond. The following man-drels are available from stock: K6-
185CSD, K6-195CSD and K6-205CSD.Other sizes available 4 weeks afterreceipt of order. Select appropriatesoft steel mandrel and add –DX.Example: K6-185CS-DX.
Carbide Shoe MandrelsTwo types are available for high-pro-duction applications...in either RoundCarbide Rod Inserted or Full CarbideShoe Mandrels. In the correct appli-cation they last longer than standardhardened mandrels and preventgalling in exotic materials such as303 stainless steel. When orderingfull-carbide type specify starting andfinish diameter. Available 4 weeksafter receipt of order.
Extended Shank MandrelsAvailable for honing parts that aretoo long to be honed with a standardmandrel. Contact Customer Servicefor price and availability.
Tandem “In-Line” MandrelsUsed to size two or more “in-line” ortandem bores in perfect alignment.Special tandem mandrels can gener-ally be supplied for those applica-tions which have too long a tandemdistance for honing with standard oraltered mandrels. See Page 178 forinformation on how to hone tandembores. Contact Customer Service forprice and availability.
S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for very fine finishes and honing exotic metals.
NOTE: J-K6 Mandrels not available in bronze.For high production, automation and high stress loads using superabrasive stones. See page 92.
*Mandrel Options
Retractable Mandrels
Mandrel Production Packs
Choose One Suffix Choose One Suffix
Packaged for high-volume use, eachProduction Pack includes six mandrelsand one wedge. Order extra wedgeswhen excessive wear is expected, orwhen using diamond or Borazon/CBNstones. Hardened and soft mandrelPacks available from stock. Bronzemandrel Packs available 3 days afterreceipt of order.Not available in J-K6 Mandrels.
AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard***
Fine finishing: previously honed holes
4,57mm - 6,22mm (.180"-.245")
For use on machines with AutomaticSize Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 98 forcomplete list of A.S.C. Sensing Tips.Fast removal: deburred, bored, ground, reamed holes
In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.
Additional diamond orBorazon/CBN stonesare available to honedifficult materials thatcannot be honed withconventional superabra-sive stones. ContactCustomer Service Dept.for recommendations.Additional stones available2 weeks after receipt oforder.☛Stone orders involvinglarge quantities or unusu-al requirements available2 - 4 weeks after receiptof order.
*1st choice
**2nd choice.Use if A55 does not cut.
***3rd choice.Use if A63 does not cut.
Extra-LongShank
BL6Honing Units
Diameter Range: 4,70 mm – 6,22 mm
.185" – .245"
Order 1-5 For Complete BL6 or L6 Honing Units
1 BL6 Mandrel*Includes wedge 1 L6 Mandrel*
Includes wedge 2 TruingSleeve 3 4 Alignment
Bushing 5 HoningStone☛
With Standard Shank With Extra-Long Shank With stone retainerand wedge guide
Replace when wear begins to show.LN-3087C Stone RetainerLN-3211A Wedge Guide
L6 Mandrel Replacement PartsL6-W Wedge
Replace when wear begins to show.LN-3590C Stone RetainerLN-3211A Wedge Guide
Diamond Plated Super MandrelsDesigned to provide a long-wearingguide shoe to increase mandrel lifein some applications...plus fasterstock removal in difficult materials(chrome, carbide). Plated with 220grit diamond. Available in both BL6and L6 Mandrels. All sizes available 4weeks after receipt of order. Selectappropriate soft steel mandrel andadd –DX. Example: BL6-185CS-DX.
Carbide Shoe MandrelsTwo types are available for high-pro-duction applications...in either RoundCarbide Rod Inserted or Full CarbideShoe Mandrels. In the correct appli-cation they last longer than
standard hardened mandrels andprevent galling in exotic materialssuch as 303 stainless steel. Whenordering full-carbide type specifystarting and finish diameter. Available4 weeks after receipt of order.
Extended Shank MandrelsAvailable for honing parts that aretoo long to be honed with a standardmandrel. Contact Customer Servicefor price and availability.
Tandem “In-Line” MandrelsSunnen Honing Units can be used tosize two or more “in-line” or tandembores in perfect alignment. Specialtandem mandrels can generally besupplied for those applications whichhave too long a tandem distance forhoning with standard or alteredmandrels. See Page 178 for informa-tion on how to hone tandem bores.Contact Customer Service for priceand availability.
S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for very fine finishes and honing exotic metals.**Bronze Mandrels available 4 weeks after receipt of order.For high production, automation and high stress loads using superabrasive stones. See page 92.
*Mandrel Options
Retractable Mandrels
Choose One Suffix Choose One Suffix
Mandrel Production PacksPackaged for high-volume use, eachProduction Pack includes six mandrelsand one wedge. Order extra wedgeswhen excessive wear is expected, orwhen using diamond or Borazon/CBNstones.Not available in bronze mandrels.
AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard***
Fine finishing: previously honed holes
4,57mm - 6,22mm (.180"-.245")
For use on machines with AutomaticSize Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 98 forcomplete list of A.S.C. Sensing Tips.Fast removal: deburred, bored, ground, reamed holes
In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.
Additional diamond orBorazon/CBN stonesare available to honedifficult materials thatcannot be honed withconventional superabra-sive stones. ContactCustomer Service Dept.for recommendations.Additional stones available2 weeks after receipt oforder.☛Stone orders involvinglarge quantities or unusu-al requirements available2 - 4 weeks after receiptof order.
L6 Mandrels are like BL6 Mandrels except the shanks are 25,4 mm (1") longer. Use only when the BL6 is too short.
*1st choice
**2nd choice.Use if A55 does not cut.
***3rd choice.Use if A63 does not cut.
Extra-LongShank
K8Honing Units
Diameter Range: 6,22 mm – 7,82 mm
.245" – .308"
Order 1-5 For Complete K8 or J-K8 Honing Units
1 K8 Mandrel*Includes wedge 1 J-K8 Mandrel*
Includes wedge 2 TruingSleeve 3 Adapter
For J-K8 mandrelsorder J-K8-A adapter 4 Alignment
Bushing 5 HoningStone☛
With Standard Shank With Extra-Long Shank With stone retainerand wedge guide
S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrels for very fine finishes and honing exotic metals.
NOTE: J-K8 Mandrels not available in bronze.For high production, automation and high stress loads using superabrasive stones. See page 92.
*Mandrel Options
Retractable Mandrels
Mandrel Production Packs
Packaged for high-volume use, eachProduction Pack includes six mandrelsand one wedge. Order extra wedgeswhen excessive wear is expected, orwhen using diamond or Borazon/CBNstones. Hardened and soft mandrelPacks available from stock.Not available in J-K8 Mandrels.
Designed to provide a long-wearing guide shoeto increase mandrel life in some applications...plus faster stock removal in difficult materials(chrome, carbide). Plated with 220 grit diamond.The following mandrels are available fromstock: K8-245ASD, K8-250ASD and K8-260ASD.Other sizes available 4 weeks after receipt oforder. Select appropriate soft steel mandrel andadd –DX. Example: K8-265AS-DX.
Carbide Shoe Mandrels
Two types are available for high-productionapplications...in either Round Carbide RodInserted or Full Carbide Shoe Mandrels. In thecorrect application they last longer than stan-dard hardened mandrels and prevent galling inexotic materials such as 303 stainless steel.When ordering full-carbide type specify startingand finish diameter. Available 4 weeks afterreceipt of order.
Extended Shank Mandrels
Available for honing parts that are too long tobe honed with a standard mandrel. ContactCustomer Service for price and availability.
Multi-Stone Honing Units
Available in 2, 3, 4 or 5 stone lengths, thesemandrels can solve problems when honingmultiland bores, long bores needing bowremoval or long bores machined from bothends. All mandrels are soft steel with integralshoes. Carbide, stone-inserted, or diamondplated (220 grit) guide shoes are available forextended mandrel life.JD6X Multi-Stone Mandrels
6,22-7,62 mm (.245"-.300")2-___-JD6X-___Two-Stone MandrelStone length 114,3 mm (4.5")3-___-JD6X-___Three-Stone MandrelStone length 171,5 mm (6.75")4-___-JD6X-___Four-Stone MandrelStone length 228,6 mm (9.0")5-___-JD6X-___Five-Stone MandrelStone length 285,0 mm (11.25")First ____: Enter diameter
(use nominal K8 mandrel size)Second ___: Enter desired shank length
Number 2, 3, or 4 from available shank length selection below
Shank lengths available: 2 – 57,15 mm (2.25")3 – 82,55 mm (3.25") 4 – 107,95 mm (4.75")Example: 2 – 245-JD6X-4. Two-Stone mandrelwith 107,9 mm (4.75") shank length.Total reach length of 222,3 mm (8.75").
Replacement parts:
JD6X-A-___ Adapter and RetainerJD6X-R-___ Retainer onlySpecify same mandrel shank length used inmandrel selection.
Stones for JD6X mandrels:
Order P8-___ Stones(Specify abrasive type, grit size, and hardness. Packagequantities of stones same as K8.)Mandrels, stones, and replacement parts available 4weeks after receipt of order.
Tandem “In-Line” Mandrels
Used to size two or more “in-line” or tandem boresin perfect alignment. Special tandem mandrels cangenerally be supplied for those applications whichhave too long a tandem distance for honing withstandard or altered mandrels. See page 180 forinformation on how to hone tandem bores. ContactCustomer Service for price availability.
Choose One Suffix Choose One Suffix
*Bronze Packs available 3 days after receiptof order.
Most stones inparentheses available2 weeks after receipt
of order.
See All Stone
TablesAt Right
Aluminum Oxide Stones (A) - 12 per box
All Available StonesH
ard
----
--S
oft
Diamond (D) & Borazon/CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard***
Fine finishing: previously honed holes
6,10mm - 8,20mm (.240"-.323")
For use on machines with AutomaticSize Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 98 forcomplete list of A.S.C. Sensing Tips.Fast removal: deburred, bored, ground, reamed holes
For applications where a long lasting mandrel isneeded and the material being honed reacts nega-tively with either a hardened or carbide shoe man-drel. Made from a bronze mandrel. Single or dou-ble insert mandrels in either CBN/Borazon or dia-mond are available.Single Insert K8-______AB______-JS3XDouble Insert K8-______AB______-KX1XSpecify grit size and hardness of insert.Example: K8-245AB-NM89-KX1XAvailable 4 weeks after receipt of order.
In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.
Additional diamond orBorazon/CBN stonesare available to honedifficult materials thatcannot be honed withconventional superabra-sive stones. ContactCustomer Service Dept.for recommendations.Hard-tipped stones forhoning blind hole boresavailable from stock.Delivery 2 weeks afterreceipt of order.Additional stones available2 weeks after receipt oforder.☛Stone orders involvinglarge quantities or unusu-al requirements available2 - 4 weeks after receiptof order.
SensingTip
Part No.
NominalDiameter
Diameter RangeLow High
mm in mm in mm in
*1st choice
**2nd choice.Use if A55 does not cut.
***3rd choice.Use if A63 does not cut.
Extra-LongShank
BL8Honing Units
Diameter Range: 6,22 mm – 7,82 mm
.245" – .308"
Order 1-5 For Complete BL8 or L8 Honing Units
1 BL8 Mandrel*Includes wedge 1 L8 Mandrel*
Includes wedge 2 TruingSleeve 3 Adapter
For L8 mandrelsorder L8-A adapter 4 Alignment
Bushing 5 HoningStone☛
With Standard Shank With Extra-Long Shank With stone retainerand wedge guide
Designed to provide a long-wearingguide shoe to increase mandrel life insome applications...plus faster stockremoval in difficult materials (chrome,carbide). Plated with 220 grit diamond.All sizes available 4 weeks after receiptof order. Select appropriate soft steelmandrel and add –DX.Example: BL8-245AS-DX.
Tandem “In-Line” MandrelsSunnen Honing Units can be used tosize two or more “in-line” or tandembores in perfect alignment. Special tan-dem mandrels can generally be sup-plied for those applications which havetoo long a tandem distance for honingwith standard or altered mandrels. SeePage 178 for information on how tohone tandem bores. Contact CustomerService for price and availability.
Carbide Shoe Mandrels
Two types are available for high-pro-duction applications...in either RoundCarbide Rod Inserted or Full CarbideShoe Mandrels. In the correct appli-cation they last longer than standardhardened mandrels and preventgalling in exotic materials such as303 stainless steel. When orderingfull-carbide type specify starting andfinish diameter. Available 4 weeksafter receipt of order.
Metal Bond Superabrasive
Insert Mandrels
For applications where a long lastingmandrel is needed and the materialbeing honed reacts negatively witheither a hardened or carbide shoemandrel. Made from a bronze mandrel.Single or double insert mandrels ineither Borazon/CBN or diamond areavailable.Single Insert BL8-___AB___-JS3XDouble Insert BL8-___AB___-KX1XSpecify grit size and hardness of insert.Example: BL8-245AB-NM89-KX1X.Available 4 weeks after receipt of order.
Extended Shank MandrelsAvailable for honing parts that are toolong to be honed with a standard man-drel. Contact Customer Service forprice and availability.
S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrels for very fine finishes and honing exotic metals.**Bronze Mandrels available 4 weeks after receipt of order.For high production, automation and high stress loads using superabrasive stones. See page 92.
*Mandrel Options
Retractable Mandrels
Choose One Suffix Choose One Suffix
Packaged for high-volume use, eachProduction Pack includes six mandrelsand one wedge. Order extra wedgeswhen excessive wear is expected, orwhen using diamond or Borazon/CBNstones.Not available in Bronze Mandrels.
Most stones inparentheses available2 weeks after receipt
of order.
See All Stone
TablesAt Right
Aluminum Oxide Stones (A) - 6 per box
All Available Stones
In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.
Additional diamond orBorazon/CBN stonesare available to honedifficult materials thatcannot be honed withconventional superabra-sive stones. ContactCustomer Service Dept.for recommendations.Hard-tipped stonesavailable for blind holebores. Delivery 2 weeksafter receipt of order.Additional stones available2 weeks after receipt oforder.☛Stone orders involvinglarge quantities or unusu-al requirements available2 - 4 weeks after receiptof order.
Hard
----
--S
oft
Diamond (D) & Borazon/CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard***
Fine finishing: previously honed holes
6,10mm - 8,20mm (.240"-.323")
For use on machines with AutomaticSize Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 98 forcomplete list of A.S.C. Sensing Tips.Fast removal: deburred, bored, ground, reamed holes
Diamond Plated Super MandrelsDesigned to provide a long-wearing guideshoe to increase mandrel life in some appli-cations...plus faster stock removal in difficultmaterials (chrome, carbide). Plated with 220grit diamond.
The following mandrels are available fromstock: K10-308ASD, and K10-362ASD. Othersizes available 4 weeks after receipt of order.Select appropriate soft steel mandrel andadd –DX. Example: K10-331AS-DX.
Carbide Shoe MandrelsTwo types are available for high-productionapplications...in either Round Carbide RodInserted or Full Carbide Shoe Mandrels. Inthe correct application they last longer thanstandard hardened mandrels and preventgalling in exotic materials such as 303 stain-less steel. When ordering full-carbide typespecify starting and finish diameter.Available 4 weeks after receipt of order.
Extended Shank MandrelsAvailable for honing parts that are too longto be honed with a standard mandrel.Contact Customer Service for price andavailability.
Multi-Stone Honing UnitsAvailable in 2, 3, 4 or 5 stone lengths, thesemandrels can solve problems when honingmultiland bores, long bores needing bowremoval or long bores machined from bothends. All mandrels are soft steel with integralshoes. Carbide, stone-inserted, or diamondplated (220 grit) guide shoes are available forextended mandrel life.
FF8X Multi-Stone Mandrels
7,62-9,02 mm (.300”-.355”)
2-___-FF8X-___Two-Stone MandrelStone length 114,3 mm (4.5”)3-___-FF8X-___Three-Stone MandrelStone length 171,5 mm (6.75”)4-___-FF8X-___Four-Stone MandrelStone length 228,6 mm (9.0”)5-___-FF8X-___Five-Stone MandrelStone length 285,0 mm (11.25”)First ____: Enter diameter
(use nominal K10 mandrel size)Second ___: Enter desired shank length
(Number 1 or 2 from availableshank length selection below)
Shank lengths available: 1 - 101,6 mm (4.0”)2 – 50,8 mm (2.0”)Example: 2-308-FF8X-1. Two-Stone mandrelwith 101,6 mm (4.0”) shank length.Total reach length of 215,9 mm (8.5”).Replacement parts:
FF8X-A-___ Adapter and RetainerFF8X-R-___ Retainer onlySpecify same mandrel shank length used inmandrel selection.Stones for FF8X mandrels:
Order P10-___ Stones(Specify abrasive type, grit size, and hardness.Package quantities of stones same as K10.)
Mandrels, stones, and replacement parts available4 weeks after receipt of order.
Tandem “In-Line” MandrelsUsed to size two or more “in-line” or tan-dem bores in perfect alignment. Special tan-dem mandrels can generally be supplied forthose applications which have too long atandem distance for honing with standard oraltered mandrels. See Page 178 for informa-tion on how to hone tandem bores. ContactCustomer Service for price and availability.
S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for very fine finishes and honing exotic metals.
NOTE: J-K10 Mandrels not available in bronze.For high production, automation and high stress loads using superabrasive stones. See page 92.
*Mandrel Options
Retractable Mandrels
Mandrel Production Packs
Packaged for high-volume use, eachProduction Pack includes six mandrelsand one wedge. Order extra wedgeswhen excessive wear is expected, orwhen using diamond or Borazon/CBNstones. Hardened and soft mandrelPacks available from stock. Bronze Packsavailable 3 days after receipt of order.*Not available in J-K10 Mandrels.
Most stones inparentheses available2 weeks after receipt
of order.
See All Stone
TablesAt Right
Choose One Suffix Choose One Suffix
Aluminum Oxide Stones (A) - 12 per box
All Available Stones
In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.
Additional diamond orBorazon/CBN stonesare available to honedifficult materials thatcannot be honed withconventional superabra-sive stones. ContactCustomer Service Dept.for recommendations.Hard-tipped stones forhoning blind hole boresavailable from stock.K10-A57-01A. 12 perbox.Additional stones available2 weeks after receipt oforder.☛Stone orders involvinglarge quantities or unusu-al requirements available2 - 4 weeks after receiptof order.
Hard
----
--S
oft
Diamond (D) & Borazon/CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
Insert MandrelsFor applications where a long lasting mandrel isneeded and the material being honed reacts neg-atively with either a hardened or carbide shoemandrel. Made from a bronze mandrel. Single ordouble insert mandrels in either Borazon/CBN ordiamond are available.Single Insert Mandrel Double Insert
K10-___AB___-JS3X K10-___AB___-KX1XSpecify grit size and hardness of insert.Example: K10-308AB-NM89-KX1XAvailable 4 weeks after receipt of order.
AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard***
Fine finishing: previously honed holes
7,72mm - 9,75mm (.304"-.384")
For use on machines with AutomaticSize Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 98 forcomplete list of A.S.C. Sensing Tips.Fast removal: deburred, bored, ground, reamed holes
7,728,088,488,819,27
.304
.318
.334
.347
.365
8 8,338,7399,53
5/1621/6411/3223/64
3/8
ASC-0312
ASC-0328
ASC-0344
ASC-0359
ASC-0375
8,208,568,979,309,75
.323
.337
.353
.366
.384
K10-J57K10-J63K10-J57
K10-DM55K10-J57
K10-DM55K10-DM55K10-A57K10-A55K10-A63
K10-NM55
Recommended Stones for K10 and J-K10 Mandrels
Stoneto use
Approx. RaSurface Finish
µm µinStoneto use
Low-Volume High-VolumeApprox. Ra
Surface Finishµm µin
SensingTip
Part No.
NominalDiameter
Diameter RangeLow High
mm in mm in mm in
*1st choice
**2nd choice.Use if A55 does not cut.
***3rd choice.Use if A63 does not cut.
Honing UnitsExtra-LongShank
BL10Honing Units
Diameter Range: 7,82 mm – 9,40 mm
.308" – .370"
Order 1-5 For Complete BL10 or L10 Honing Units
1 BL10 Mandrel*Includes wedge 1 L10 Mandrel*
Includes wedge 2 TruingSleeve 3 Adapter
For L10 mandrelsorder L10-A adapter 4 Alignment
Bushing 5 HoningStone☛
With Standard Shank With Extra-Long Shank With stone retainerand wedge guide
Replace when wear begins to showLN-3117A Stone RetainerLN-3211A Wedge Guide
L10 Mandrel Replacement PartsL10-W Wedge
Replace when wear begins to showLN-3608A Stone RetainerLN-3211A Wedge Guide
Diamond Plated Super MandrelsDesigned to provide a long-wearingguide shoe to increase mandrel lifein some applications...plus fasterstock removal in difficult materials(chrome, carbide). Plated with 220grit diamond. All sizes available 4weeks after receipt of order. Selectappropriate soft steel mandrel andadd –DX. Example: BL10-308AS-DX.
Carbide Shoe MandrelsTwo types are available for high-pro-duction applications...in either RoundCarbide Rod Inserted or Full CarbideShoe Mandrels. In the correct appli-cation they last longer than standardhardened mandrels and preventgalling in exotic materials such as303 stainless steel. When orderingfull-carbide type specify starting andfinish diameter. Available 4 weeksafter receipt of order.
Extended Shank MandrelsAvailable for honing parts that aretoo long to be honed with a standardmandrel. Contact Customer Servicefor price and availability.
Metal Bond Superabrasive Insert
MandrelsFor applications where a long lastingmandrel is needed and the materialbeing honed reacts negatively witheither a hardened or carbide shoemandrel. Made from a bronze man-drel. Single or double insert man-drels in either Borazon/CBN or dia-mond are available.Single Insert BL10-____AB_____-JS3XDouble Insert BL10-____AB______-KX1XSpecify grit size and hardness of insert.Example: BL10-308AB-NM89-KX1XAvailable 4 weeks after receipt of order.
Tandem “In-Line” MandrelsSunnen Honing Units can be used tosize two or more “in-line” or tandembores in perfect alignment. Specialtandem mandrels can generally besupplied for those applications whichhave too long a tandem distance forhoning with standard or alteredmandrels. See Page 178 for informa-tion on how to hone tandem bores.Contact Customer Service for priceand availability.
S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrels for very fine finishes and honing exotic metals.**Available 4 weeks after receipt of order.For high production, automation and high stress loads using superabrasive stones. See page 92.
*Mandrel Options
Retractable Mandrels
Mandrel Production Packs
Packaged for high-volume use, eachProduction Pack includes six mandrelsand one wedge. Order extra wedgeswhen excessive wear is expected, orwhen using diamond or Borazon/CBNstones.Not available in Bronze Mandrels.
Most stones inparentheses available2 weeks after receipt
of order.
See All Stone
TablesAt Right
Choose One Suffix Choose One Suffix
Aluminum Oxide Stones (A) - 6 per box
All Available Stones
In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.
Additional diamond orBorazon/CBN stonesare available to honedifficult materials thatcannot be honed withconventional superabra-sive stones. ContactCustomer Service Dept.for recommendations.Hard-tipped stones forhoning blind hole boresavailable from stock.Additional stones available2 weeks after receipt oforder.☛Stone orders involvinglarge quantities or unusu-al requirements available2 - 4 weeks after receiptof order.
Hard
----
--S
oft
Diamond (D) & Borazon/CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard***
Fine finishing: previously honed holes
7,72mm - 9,75mm (.304"-.334")
For use on machines with AutomaticSize Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 98 forcomplete list of A.S.C. Sensing Tips.Fast removal: deburred, bored, ground, reamed holes
Designed to provide a long-wearing guideshoe to increase mandrel life in some appli-cations...plus faster stock removal in difficultmaterials (chrome, carbide). Plated with 220grit diamond.
The following mandrels are available fromstock: K12-370ASD, K12-385ASD, K12-
400ASD, K12-432ASD, K12-463ASD. Othersizes available 4 weeks after receipt of order.Select appropriate soft steel mandrel andadd –DX. Example: K12-416AS-DX.
Carbide Shoe Mandrels
Two types are available for high-productionapplications...in either Round Carbide RodInserted or Full Carbide Shoe Mandrels. Inthe correct application they last longer thanstandard hardened mandrels and preventgalling in exotic materials such as 303 stain-less steel. When ordering full-carbide typespecify starting and finish diameter. Available4 weeks after receipt of order.
Extended Shank Mandrels
Available for honing parts that are too long tobe honed with a standard mandrel. ContactCustomer Service for price and availability.
Multi-Stone Honing Units
Available in 2, 3, 4 or 5 stone lengths, thesemandrels can solve problems when honingmultiland bores, long bores needing bowremoval or long bores machined from bothends. All mandrels are soft steel with inte-gral shoes. Carbide, stone-inserted, or dia-mond plated (220 grit) guide shoes are avail-able for extended mandrel life.FA2X Multi-Stone Mandrels
9,02 – 12,57 mm (.355” - .495”)
2-___-FA2X-___Two-Stone MandrelStone length 127,0 mm (5.0”)3-___-FA2X-___Three-Stone MandrelStone length 190,5 mm (7.5”)4-___-FA2X-___Four-Stone MandrelStone length 254,0 mm (10.0”)5-___-FA2X-___Five-Stone MandrelStone length 317,5 mm (12.5”)Enter diameter in ___(use nominal K12 mandrel size)Shank length: 99,2 mm (3.9”) Example: 2-370-FA2X. Two-Stone mandrelwith 99,2 mm (3.9”) shank length.Total reach length of 226,2 mm (8.9”).Replacement parts:
FA2X-A-____ Adapter with RetainerFA2X-R-____ Retainer onlyStones for FA2X mandrels:
Order P12-___ Stones(Specify abrasive type, grit size, and hardness.Package quantities of stones same as K12.)Mandrels, stones, and replacement parts available4 weeks after receipt of order.
Tandem “In-Line” Mandrels
Used to size two or more “in-line” or tan-dem bores in perfect alignment. Special tan-dem mandrels can generally be supplied forthose applications which have too long atandem distance for honing with standard oraltered mandrels. See Page 178 for informa-tion on how to hone tandem bores. ContactCustomer Service for price and availability.
Metal Bond Superabrasive Insert Mandrels
For applications where a long lasting man-drel is needed and the material being honedreacts negatively with either a hardened orcarbide shoe mandrel. Made from a bronzemandrel. Single or double insert mandrels ineither Borazon/CBN or diamond are available.Single Insert Mandrel
K12-___AB___-JS3XDouble Insert Mandrel
K12-___AB-___-KX1XSpecify grit size and hardness of insert.Example: K12-370AB-NM89-KX1XAvailable 4 weeks after receipt of order.
S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrels for very fine finishes and honing exotic metals.
NOTE: J-K12 Mandrels not available in bronze.For high production, automation and high stress loads using superabrasive stones. See page 92.
*Mandrel Options
Retractable Mandrels
Choose One Suffix Choose One Suffix
Mandrel Production Packs
Packaged for high-volume use, eachProduction Pack includes six mandrelsand one wedge. Order extra wedgeswhen excessive wear is expected, orwhen using diamond or Borazon/CBNstones.Not available in J-K12 Mandrels.
Most stones inparentheses available2 weeks after receipt
of order.
See All Stone
TablesAt Right
With Extra-Long Shank
Aluminum Oxide Stones (A) - 12 per box
All Available Stones
In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.
Additional diamond orBorazon/CBN stonesare available to honedifficult materials thatcannot be honed withconventional superabra-sive stones. ContactCustomer Service Dept.for recommendations.Hard-tipped stones forhoning blind hole boresavailable from stock.K12-A57-01A. 12 perbox.Additional stones available2 weeks after receipt oforder.☛Stone orders involvinglarge quantities or unusu-al requirements available2 - 4 weeks after receiptof order.
Hard
----
--S
oft
Diamond (D) & Borazon/CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
For use on machines with AutomaticSize Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 98 forcomplete list of A.S.C. Sensing Tips.
9,279,7310,0610,4710,8211,2511,7112,0412,45
.365
.383.396.412.426.443.461.474.490
9,531010,3210,721111,511212,312,7
3/825/6413/3227/647/16
29/6415/3231/64
1/2
ASC-0375
ASC-0391
ASC-0406
ASC-0422
ASC-0438
ASC-0453
ASC-0469
ASC-0484
ASC-0500
9,7510,2110,5410,9511,3011,7412,1912,5212,93
.384.402.415.431.445.462.480.493.509
SensingTip
Part No.
NominalDiameter
Diameter RangeLow
mm in mm in mm inHigh
*1st choice
**2nd choice.Use if A55 does not cut.
***3rd choice.Use if A63 does not cut.
Honing UnitsExtra-LongShank
BL12Honing Units
Diameter Range: 9,40 mm – 12,57 mm
.370" – .495"
Order 1-5 For Complete BL12 or L12 Honing Units
1 BL12 Mandrel*Includes wedge 1 L12 Mandrel*
Includes wedge 2 TruingSleeve 3 Adapter
For L12 mandrelsorder L12-A adapter 4 Alignment
Bushing 5 HoningStone☛
With Standard Shank With Extra-Long Shank With stone retainerand wedge guide
Replace when wear begins to showLN-3167A Stone RetainerLN-3214A Wedge Guide
L12 Mandrel Replacement PartsL12-W Wedge
Replace when wear begins to showLN-3658A Stone RetainerLN-3214A Wedge Guide
Diamond Plated Super MandrelsDesigned to provide a long-wearingguide shoe to increase mandrel lifein some applications...plus fasterstock removal in difficult materials(chrome, carbide). Plated with 220grit diamond. The following mandrelsavailable from stock: BL12-370ASD,L12-370ASD, BL12-432ASD. All othersizes available 4 weeks after receiptof order. Select appropriate soft steelmandrel and add –DX.Example: BL12-385AS-DX.
Carbide Shoe MandrelsTwo types are available for high-pro-duction applications...in either RoundCarbide Rod Inserted or Full CarbideShoe Mandrels. In the correct appli-cation they last longer than standardhardened mandrels and preventgalling in exotic materials such as303 stainless steel. When orderingfull-carbide type specify starting andfinish diameter. Available 4 weeksafter receipt of order.
Extended Shank MandrelsAvailable for honing parts that aretoo long to be honed with a standardmandrel. Contact Customer Servicefor price and availability.
Metal Bond Superabrasive Insert
MandrelsFor applications where a long lastingmandrel is needed and the materialbeing honed reacts negatively witheither a hardened or carbide shoemandrel. Made from a bronze man-drel. Single or double insert man-drels in either Borazon/CBN or dia-mond are available.
Single Insert BL12-___AB___-JS3XDouble Insert BL12-___AB___-KX1XSpecify grit size and hardness ofinsert.Example: BL12-370AB-NM89-KX1XAvailable 4 weeks after receipt of order.
Tandem “In-Line” MandrelsSunnen Honing Units can be used tosize two or more “in-line” or tandembores in perfect alignment. Specialtandem mandrels can generally besupplied for those applications whichhave too long a tandem distance forhoning with standard or alteredmandrels. See Page 178 for informa-tion on how to hone tandem bores.Contact Customer Service for priceand availability.
S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes, for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrels for producing very fine finishes and honing exotic metals.**Available 4 weeks after receipt of order.For high production, automation and high stress loads using superabrasive stones. See page 92.
*Mandrel Options
Retractable Mandrels
Choose One Suffix Choose One Suffix
Mandrel Production Packs
Packaged for high-volume use, eachProduction Pack includes six mandrelsand one wedge. Order extra wedgeswhen excessive wear is expected, orwhen using superabrasives, diamondor Borazon/CBN stones. Hardened andsoft mandrel Packs available from stock.Not available in Bronze Mandrels.
AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard***
Fine finishing: previously honed holes
9,27mm - 12,52mm (.365"-.509")
For use on machines with AutomaticSize Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 98 forcomplete list of A.S.C. Sensing Tips.Fast removal: deburred, bored, ground, reamed holes
In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.
Additional diamond orBorazon/CBN stonesare available to honedifficult materials thatcannot be honed withconventional superabra-sive stones. ContactCustomer Service Dept.for recommendations.Hard-tipped stones forhoning blind hole boresavailable from stock.Delivery 2 weeks afterreceipt of order.Additional stones available2 weeks after receipt oforder.☛Stone orders involvinglarge quantities or unusu-al requirements available2 - 4 weeks after receiptof order.
K16Honing Units
Diameter Range: 12,57 mm – 15,72 mm
.495" – .619"
Order 1-5 For Complete K16 or J-K16 Honing Units
1 K16 Mandrel*Includes wedge 1 J-K16 Mandrel*
Includes wedge 2 TruingSleeve 3 Adapter
For J-K16 mandrelsorder J-K16-A adapter 4 Alignment
Bushing 5 HoningStone☛
With Standard Shank With Extra-Long Shank With stone retainerand wedge guide
For machines with fullyadjustable spindle nose
C-495C-526C-557C-588
K16-AK16-AK16-AK16-A
S-495S-526S-557S-588
mm inches
J-K16-495AJ-K16-526AJ-K16-557AJ-K16-588A
K16-495AK16-526AK16-557AK16-588A
12,57-13,3613,36-14,1514,15-14,9414,94-15,72
.495-.526
.526-.557
.557-.588
.588-.619
Diameter Range12,57 mm - 15,72 mm
.495" - .619"
HHHH
BBBB
SSSS
HHHH
SSSS
36
K16 Mandrel Replacement PartsK16-W Wedge
Replace when wear begins to showLN-3686A Stone RetainerLN-3217A Wedge Guide
J-K16 Mandrel Replacement PartsJ-K16-W Wedge
Replace when wear begins to showLN-3703A Stone RetainerLN-3217A Wedge Guide
Diamond Plated Super MandrelsDesigned to provide a long-wearing guideshoe to increase mandrel life in some appli-cations...plus faster stock removal in difficultmaterials (chrome, carbide). Plated with 220grit diamond.
The following mandrels are available fromstock: K16-495ASD, K16-526ASD, K16-
588ASD. All other sizes available 4 weeksafter receipt of order. Select appropriate softsteel mandrel and add –DX. Example: K16-557AS-DX.
Carbide Shoe MandrelsTwo types are available for high-productionapplications...in either Round Carbide RodInserted or Full Carbide Shoe Mandrels. Inthe correct application they last longer thanstandard hardened mandrels and preventgalling in exotic materials such as 303 stain-less steel. When ordering full-carbide typespecify starting and finish diameter.Available 4 weeks after receipt of order.
Extended Shank MandrelsAvailable for honing parts that are too longto be honed with a standard mandrel.Contact Customer Service for price andavailability.
Multi-Stone Honing UnitsAvailable in 2, 3, 4 or 5 stone lengths, thesemandrels can solve problems when honingmultiland bores, long bores needing bowremoval or long bores machined from bothends. All mandrels are soft steel with inte-gral shoes. Carbide, stone-inserted, or dia-mond plated (220 grit) guide shoes are avail-able for extended mandrel life.
ER3X Multi-Stone Mandrels
12,57-15,72 mm (.495”-.619”)
2-___-ER3X-___Two-Stone MandrelStone length 127,0 mm (5.0”)3-___-ER3X-___Three-Stone MandrelStone length 190,5 mm (7.5”)4-___-ER3X-___Four-Stone MandrelStone length 254,0 mm (10.0”)5-___-ER3X-___Five-Stone MandrelStone length 317,5 mm (12.5”)Enter diameter in ___(use nominal K16 mandrel size)Shank length: 99,0 mm (3.9”) Example: 2-495-ER3X. Two-Stone mandrelwith 99,0 mm (3.9”) shank length.Total reach length of 226,2 mm (8.9”).
Replacement parts:
ER3X-A-___ Adapter with RetainerER3X-R-___ Retainer only
Stones for ER3X mandrels:
Order P16-___ Stones(Specify abrasive type, grit size, and hardness.Package quantities of stones same as K16).Mandrels, stones, and replacement partsavailable 4 weeks after receipt of order.
Tandem “In-Line” MandrelsUsed to size two or more “in-line” or tan-dem bores in perfect alignment. Special tan-dem mandrels can generally be supplied forapplications which have too long a tandemdistance for honing with standard or alteredmandrels. See Page 178 for information onhow to hone tandem bores. ContactCustomer Service for price and availability.
Metal Bond Superabrasive Insert
MandrelsFor applications where a long lasting man-drel is needed and the material being honedreacts negatively with either a hardened orcarbide shoe mandrel. Made from a bronzemandrel. Single or double insert mandrels ineither Borazon/CBN or diamond are avail-able.Single Insert Mandrel
K16-___AB___JS3XDouble Insert Mandrel
K16-___AB-___KX1XSpecify grit size and hardness of insert.Example: K16-495AB-NM89-KX1XAvailable 4 weeks after receipt of order.
S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for producing very fine finishes and honing exotic metals.
NOTE: J-K16 Mandrels not available in bronze.For high production, automation and high stress loads using superabrasive stones. See page 92.
*Mandrel Options
Retractable Mandrels
Choose One Suffix Choose One Suffix
Mandrel Production Packs
Packaged for high-volume use, eachProduction Pack includes six mandrelsand one wedge. Order extra wedgeswhen excessive wear is expected, orwhen using diamond or Borazon/CBNstones. Packs available from stock.
K16-495AS-6PK16-526AS-6PK16-557AS-6PK16-588AS-6P
K16-495AH-6PK16-526AH-6PK16-557AH-6PK16-588AH-6P
K16-495AB-6PK16-526AB-6PK16-557AB-6PK16-588AB-6P
Steel MandrelsSoft Shoes Hard Shoes
BronzeMandrels
Most stones inparentheses available 2
weeks after receipt of order.
See All StoneTables At Right
Aluminum Oxide Stones (A) - 12 per box
All Available Stones
In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.
Additional diamond orBorazon/CBN stonesare available to honedifficult materials thatcannot be honed withconventional superabra-sive stones. ContactCustomer Service Dept.for recommendations.Hard-tipped stones forhoning blind hole boresavailable from stock.K16-A57-01A. 12 perbox.Additional stones available2 weeks after receipt oforder.☛Stone orders involvinglarge quantities or unusu-al requirements available2 - 4 weeks after receiptof order.
Hard
----
--S
oft
Diamond (D) & Borazon/CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard***
Fine finishing: previously honed holes
12,45mm - 16,10mm (.490"-.634")
For use on machines with AutomaticSize Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 98 forcomplete list of A.S.C. Sensing Tips.Fast removal: deburred, bored, ground, reamed holes
With Standard Shank With Extra-Long Shank With stone retainerand wedge guide
For machines with fullyadjustable spindle nose
C-495C-526C-557C-588
BL16-ABL16-ABL16-ABL16-A
S-495S-526S-557S-588
mm inches
L16-495AL16-526AL16-557AL16-588A
BL16-495ABL16-526ABL16-557ABL16-588A
12,57-13,3613,36-14,1514,15-14,9414,94-15,72
.495-.526
.526-.557
.557-.588
.588-.619
Diameter Range12,57 mm - 15,72 mm
.495" - .619"
HHHH
BBB**B
SSSS
HHHH
SSSS
38
BL16 Mandrel Replacement PartsBL16-W Wedge
Replace when wear begins to show
LN-3686A Stone RetainerLN-3217A Wedge Guide
L16 Mandrel Replacement PartsL16-W Wedge
Replace when wear begins to showLN-3690A Stone RetainerLN-3217A Wedge Guide
Diamond Plated Super MandrelsDesigned to provide a long-wearingguide shoe to increase mandrel lifein some applications...plus fasterstock removal in difficult materials(chrome, carbide). Plated with 220grit diamond. The following mandrelsavailable from stock: BL16-588ASD.All other sizes available 4 weeks afterreceipt of order. Select appropriatesoft steel mandrel and add –DX.Example: BL16-495AS-DX.
Carbide Shoe MandrelsTwo types are available for high-pro-duction applications...in either RoundCarbide Rod Inserted or Full CarbideShoe Mandrels. In the correct appli-cation they last longer than standardhardened mandrels and preventgalling in exotic materials such as303 stainless steel. When orderingfull-carbide type specify starting andfinish diameter. Available 4 weeksafter receipt of order.
Extended Shank MandrelsAvailable for honing parts that aretoo long to be honed with a standardmandrel. Contact Customer Servicefor price and availability.
Tandem “In-Line” MandrelsSunnen Honing Units can be used tosize two or more “in-line” or tandembores in perfect alignment. Specialtandem mandrels can generally besupplied for those applications whichhave too long a tandem distance forhoning with standard or alteredmandrels. See Page 178 for informa-tion on how to hone tandem bores.Contact Customer Service for priceand availability.
Metal Bond Superabrasive
Insert MandrelsFor applications where a long lastingmandrel is needed and the materialbeing honed reacts negatively witheither a hardened or carbide shoemandrel. Made from a bronze man-drel. Single or double insert man-drels in either Borazon/CBN or dia-mond are available.
Single Insert Mandrel
BL16-___AB___JS3XDouble Insert Mandrel
BL16-___AB-___KX1XSpecify grit size and hardness ofinsert.Example: BL16-245AB-NM89-KX1XAvailable 4 weeks after receipt oforder.
S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for producing very fine finishes and honing exotic metals.**Bronze Mandrels available 4 weeks after receipt of order.For high production, automation and high stress loads using superabrasive stones. See page 92.
*Mandrel Options
Retractable Mandrels
Choose One Suffix Choose One Suffix
Mandrel Production Packs
Packaged for high-volume use, eachProduction Pack includes six mandrelsand one wedge. Order extra wedgeswhen excessive wear is expected, orwhen using superabrasives, diamondor Borazon/CBN stones. Not available in hardened orbronze mandrels.
In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.
Additional diamond orBorazon/CBN stonesare available to honedifficult materials thatcannot be honed withconventional superabra-sive stones. ContactCustomer Service Dept.for recommendations.Hard-tipped stones forhoning blind hole boresavailable from stock.Delivery 2 weeks afterreceipt of order.Additional stones available2 weeks after receipt oforder.☛Stone orders involvinglarge quantities or unusu-al requirements available2 - 4 weeks after receiptof order.
Hard
----
--S
oft
Diamond (D) & Borazon/CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard***
Fine finishing: previously honed holes
12,45mm - 16,10mm (.490"-.634")
For use on machines with AutomaticSize Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 98 forcomplete list of A.S.C. Sensing Tips.Fast removal: deburred, bored, ground, reamed holes
ft (L16-J61)L16-J63L16-J65L16-J66L16-J67L16-J68L16-J69
(L16-J43)L16-J45
L16-J47L16-J48L16-J49
(L16-J53)L16-J55L16-J56L16-J57L16-J58L16-J59
L16-J83L16-J85
L16-J87
L16-J89
(L16-J93)L16-J95
L16-J97
L16-J99
L16-CO5*(L16-J25)
(L16-J27)
L16-J57L16-J63L16-J57
L16-DM55L16-J57
L16-DM55L16-DM55L16-A57L16-A55L16-A63
L16-NM55
Recommended Stones for BL16 and L16 Mandrels
Stoneto use
Approx. RaSurface Finish
µm µinStoneto use
Low-Volume High-VolumeApprox. Ra
Surface Finishµm µin
SensingTip
Part No.
NominalDiameter
Diameter RangeLow
mm in mm in mm inHigh
*1st choice
**2nd choice.Use if A55 does not cut.
***3rd choice.Use if A63 does not cut.
Honing UnitsExtra-LongShank
K20Honing Units
Diameter Range: 15,72 mm – 18,90 mm
.619" – .744"
Order 1-5 For Complete K20 or J-K20 Honing Units
1 K20 Mandrel*Includes wedge 1 J-K20 Mandrel*
Includes wedge 2 TruingSleeve 3 Adapter
For J-K20 mandrelsorder J-K20-A adapter 4 Alignment
Bushing 5 HoningStone☛
With Standard Shank With Extra-Long Shank With stone retainerand wedge guide
For machines with fullyadjustable spindle nose
C-619C-650C-681C-713
K20-AK20-AK20-AK20-A
S-619S-650S-681S-713
mm inches
J-K20-619AJ-K20-650AJ-K20-681AJ-K20-713A
K20-619AK20-650AK20-681AK20-713A
15,72-16,5116,51-17,3017,30-18,1118,11-18,90
.619-.650
.650-.681
.681-.713
.713-.744
Diameter Range15,72 mm - 18,90 mm
.619" - .744"
HHHH
BBBB
SSSS
HHHH
SSSS
40
K20 Mandrel Replacement PartsK20-W Wedge
Replace when wear begins to showLN-3688A Stone RetainerLN-3218A Wedge Guide
J-K20 Mandrel Replacement PartsJ-K20-W Wedge
Replace when wear begins to showLN-3704A Stone RetainerLN-3218A Wedge Guide
Diamond Plated Super MandrelsDesigned to provide a long-wearingguide shoe to increase mandrel lifein some applications...plus fasterstock removal in difficult materials(chrome, carbide). Plated with 220grit diamond. The following mandrelsavailable from stock: K20-619ASD,K20-681ASD, K20-713ASD. All othersizes available 4 weeks after receiptof order. Select appropriate soft steelmandrel and add –DX.Example: K20-650AS-DX.
Carbide Shoe MandrelsTwo types are available for high-pro-duction applications...in either RoundCarbide Rod Inserted or Full CarbideShoe Mandrels. In the correct appli-cation they last longer than standardhardened mandrels and preventgalling in exotic materials such as303 stainless steel. When orderingfull-carbide type specify starting andfinish diameter. Available 4 weeksafter receipt of order.
Extended Shank MandrelsAvailable for honing parts that aretoo long to be honed with a standardmandrel. Contact Customer Servicefor price and availability.
Tandem “In-Line” MandrelsUsed to size two or more “in-line” ortandem bores in perfect alignment.Special tandem mandrels can gener-ally be supplied for those applica-tions which have too long a tandemdistance for honing with standard oraltered mandrels. See Page 178 forinformation on how to hone tandembores. Contact Customer Service forprice and availability.
Metal Bond Superabrasive Insert
MandrelsFor applications where a long lastingmandrel is needed and the materialbeing honed reacts negatively witheither a hardened or carbide shoemandrel. Made from a bronze man-drel. Single or double insert man-drels in either Borazon/CBN or dia-mond are available.
Single Insert Mandrel
K20-___AB___JS3XDouble Insert Mandrel
K20-___AB-___KX1XSpecify grit size and hardness ofinsert.Example: K20-245AB-NM89-KX1XAvailable 4 weeks after receipt oforder.
S = Steel Mandrel w/ soft shoes, for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for very fine finishes and honing exotic metals.
NOTE: J-K20 Mandrels not available in bronze.For high production, automation and high stress loads using superabrasive stones. See page 92.
*Mandrel Options
Retractable Mandrels
Choose One Suffix Choose One Suffix
Packaged for high-volume use, eachProduction Pack includes six mandrelsand one wedge. Order extra wedgeswhen excessive wear is expected, orwhen using diamond or Borazon/CBNstones. Not available in J-K20 Mandrels.
K20-619AS-6PK20-650AS-6PK20-681AS-6PK20-713AS-6P
K20-619AH-6PK20-650AH-6PK20-681AH-6PK20-713AH-6P
K20-619AB-6PK20-650AB-6PK20-681AB-6PK20-713AB-6P
Steel MandrelsSoft Shoes Hard Shoes
BronzeMandrels
Most stones inparentheses available 2
weeks after receipt of order.
See All StoneTables At Right
Mandrel Production Packs
Aluminum Oxide Stones (A) - 12 per box
All Available Stones
In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.
Additional diamond orBorazon/CBN stonesare available to honedifficult materials thatcannot be honed withconventional superabra-sive stones. ContactCustomer Service Dept.for recommendations.Hard-tipped stones forhoning blind hole boresavailable from stock.K20-A57-01A. 12 perbox.Additional stones available2 weeks after receipt oforder.☛Stone orders involvinglarge quantities or unusu-al requirements available2 - 4 weeks after receiptof order.
Hard
----
--S
oft
Diamond (D) & Borazon/CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard***
Fine finishing: previously honed holes
15,62mm - 19,28mm (.615"-.759")
For use on machines with AutomaticSize Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 98 forcomplete list of A.S.C. Sensing Tips.Fast removal: deburred, bored, ground, reamed holes
With Standard Shank With Extra-Long Shank With stone retainerand wedge guide
For machines with fullyadjustable spindle nose
C-619C-650C-681C-713
BL20-ABL20-ABL20-ABL20-A
S-619S-650S-681S-713
mm inches
L20-619AL20-650AL20-681AL20-713A
BL20-619ABL20-650ABL20-681ABL20-713A
15,72-16,5116,51-17,3017,30-18,1118,11-18,90
.619-.650
.650-.681
.681-.713
.713-.744
Diameter Range15,72 mm - 18,90 mm
.619" - .744"
HHHH
BB**BB**
SSSS
HHHH
SSSS
42
BL20 Mandrel Replacement PartsBL20-W Wedge
Replace when wear begins to showLN-3688A Stone RetainerLN-3218A Wedge Guide
L20 Mandrel Replacement PartsL20-W Wedge
Replace when wear begins to showLN-3692A Stone RetainerLN-3218A Wedge Guide
Diamond Plated Super MandrelsDesigned to provide a long-wearingguide shoe to increase mandrel lifein some applications...plus fasterstock removal in difficult materials(chrome, carbide). Plated with 220grit diamond. All sizes available 4weeks after receipt of order. Selectappropriate soft steel mandrel andadd –DX. Example: BL20-619AS-DX.
Carbide Shoe MandrelsTwo types are available for high-pro-duction applications... in eitherRound Carbide Rod Inserted or FullCarbide Shoe Mandrels. In the cor-rect application they last longer thanstandard hardened mandrels andprevent galling in exotic materialssuch as 303 stainless steel. Whenordering full-carbide type specifystarting and finish diameter. Available4 weeks after receipt of order.
Extended Shank MandrelsAvailable for honing parts that aretoo long to be honed with a standardmandrel. Contact Customer Servicefor price and availability.
Tandem “In-Line” MandrelsSunnen Honing Units can be used tosize two or more “in-line” or tandembores in perfect alignment. Specialtandem mandrels can generally besupplied for those applications whichhave too long a tandem distance forhoning with standard or alteredmandrels. See Page 178 for informa-tion on how to hone tandem bores.Contact Customer Service for priceand availability.
Metal Bond Superabrasive Insert
MandrelsFor applications where a long lastingmandrel is needed and the materialbeing honed reacts negatively witheither a hardened or carbide shoemandrel. Made from a bronze man-drel. Single or double insert man-drels in either Borazon/CBN or dia-mond are available.
Single Insert Mandrel
BL20-___AB___JS3XDouble Insert Mandrel
BL20-___AB-___KX1XSpecify grit size and hardness of insert.Example: BL20-245AB-NM89-KX1XAvailable 4 weeks after receipt of order.
S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel. For very fine finishes and honing exotic metals.**Bronze Mandrels available 4 weeks after receipt of order.For high production, automation and high stress loads using superabrasive stones. See page 92.
*Mandrel Options
Retractable Mandrels
Choose One Suffix Choose One Suffix
Mandrel Production Packs
Packaged for high-volume use, eachProduction Pack includes six mandrelsand one wedge. Order extra wedgeswhen excessive wear is expected, orwhen using superabrasives, diamondor Borazon/CBN stones.Not available in Bronze Mandrels.
In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.
Additional diamond orBorazon/CBN stonesare available to honedifficult materials thatcannot be honed withconventional superabra-sive stones. ContactCustomer Service Dept.for recommendations.Hard-tipped stones forhoning blind hole boresavailable from stock.L20-A58-01A. 6 per box.Additional stones available2 weeks after receipt oforder.☛Stone orders involvinglarge quantities or unusu-al requirements available2 - 4 weeks after receiptof order.
Hard
----
--S
oft
Diamond (D) & Borazon/CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard***
Fine finishing: previously honed holes
15,62mm - 19,28mm (.615"-.759")
For use on machines with AutomaticSize Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 98 forcomplete list of A.S.C. Sensing Tips.Fast removal: deburred, bored, ground, reamed holes
C= SUNALOY® General purpose shoe for most honing applications.Furnished with Mandrel.
B= Bronze for finer finishes and soft or difficult materials. Order separately.
CH/BH= Hard steel for production honing or hard, rough parts or carbide,ceramic, etc. Order separately.
• Available 4 weeks after receipt of order.Shipped one per box.
AK20 Mandrel Replacement PartsK20-W Wedge
Replace when wear begins to showLN-3688C Stone RetainerLN-3218A Wedge Guide
J-AK20 Mandrel Replacement PartsJ-K20-W Wedge
Replace when wear begins to showLN-3704A Stone RetainerLN-3218A Wedge GuideLN-1164 Shim Set
Extended Shank MandrelsAvailable for honing parts that aretoo long to be honed with a standardmandrel. Contact Customer Servicefor price and availability.
Tandem “In-Line” MandrelsSunnen Honing Units can be used tosize two or more “in-line” or tandembores in perfect alignment. Specialtandem mandrels can generally besupplied for those applications which have too long a tandem distance forhoning with standard or alteredmandrels. See Page 178 for informa-tion on how to hone tandem bores.Contact Customer Service for priceand availability.
Additional Guide Shoes
1 required–packed 1 per box.Delivery 4 weeks after receipt of order.
Select the bushing whose bore diameter is just under finish size.When setting up the job for the first time, the undersize alignmentbushing can be honed out to finish size with the same tooling usedfor honing the workpiece.
AK = Standard shank.JAK = Extra long shank.
Aluminum Oxide Stones (A) - 12 per box
All Available Stones
In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.
Additional diamond orBorazon/CBN stonesare available to honedifficult materials thatcannot be honed withconventional superabra-sive stones. ContactCustomer Service Dept.for recommendations.Hard-tipped stones forhoning blind hole boresavailable from stock.K20-A57-01A. K20-J57-01A. 12 per box.Additional stones available2 weeks after receipt oforder.☛Stone orders involvinglarge quantities or unusu-al requirements available2 - 4 weeks after receiptof order.
Hard
----
--S
oft
Diamond (D) & Borazon/CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
*Requires the use of ASC-50 Setting Fixture.Specify ASC-50M for metric version.
Automatic Size Control Probes
18,90mm -31,75mm (.744"-1.250")
For use on machines with AutomaticSize Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 98 forcomplete list of A.S.C. Sensing Tips.
Tandem “In-Line” MandrelsSunnen Honing Units can be used tosize two or more “in-line” or tandembores in perfect alignment. Specialtandem mandrels can generally besupplied for those applications whichhave too long a tandem distance forhoning with standard or alteredmandrels. See Page 178 for informa-tion on how to hone tandem bores.Contact Customer Service for priceand availability.
**Alignment Bushings
*Mandrel Options ***Guide Shoe Options
Select the bushing whose bore diameter is just under finish size.When setting up the job for the first time, the undersize alignmentbushing can be honed out to finish size with the same tooling usedfor honing the workpiece.
Includes wedge andSUNALOY® guide shoes
C= SUNALOY® General purpose shoe for most honing applications. Furnished with Mandrel.
B= Bronze for finer finishes and soft or difficult materials. Order separately.
CH= Hard steel for production honing or hard, rough parts or carbide, ceramic, etc. Order separately.
Additional Guide Shoes
2 required–packed 1 per box.Delivery 4 weeks after receipt of order.
CarbideInsertedGuideShoes
Diamond PlatedGuide Shoes
(120 Grit)
Specify part finishdiameter when ordering
Metal BondSuperabrasive
InsertedGuide Shoes
Specify abrasive type,grit size, and hardness.
LA-B-TXLB-B-TXLC-B-TX
LA-B-_______-DXLB-B-_______-DXLC-B-_______-DX
LA-B-______-JS2XLB-B-______-JS2XLC-B-______-JS2X
Ex: LA-B-744-DX Ex: LA-B-NM89-JS2X
Extended Shank MandrelsAvailable for honing parts that aretoo long to be honed with a standardmandrel. Contact Customer Servicefor price and availability.
In some cases, stonesother than the RECOM-MENDED STONES mayhone faster or lastlonger. For long or repet-itive production runs, itmay be economical tochoose a stone slightlyharder or softer, coarseror finer. As a generalrule, hard materialsrequire soft stones; softmaterials require hardstones; rough holesrequire hard stones.
Additional diamond orBorazon/CBN stonesare available to honedifficult materials thatcannot be honed withconventional superabra-sive stones. ContactCustomer Service Dept.for recommendations.Hard-tipped stones forhoning blind hole boresavailable from stock.L20-A58-01A. 6 per box.Additional stones available2 weeks after receipt oforder.☛Stone orders involvinglarge quantities or unusu-al requirements available2 - 4 weeks after receiptof order.
Hard
----
--S
oft
Diamond (D) & Borazon/CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box
For use on machines with AutomaticSize Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 98 forcomplete list of A.S.C. Sensing Tips.