K SHOW 2019 Pack Ready Short Run Business …...Pack Ready laminator Off the shelf film Thermal film For Trade Shows and Events = Photo shoot, pre -press, print, laminate, pouch making

K SHOW 2019 Pack Ready Short Run BusinessLamination, Pouching & Slitting

On July 19th at Pittsburgh, PA--Twelve technologies have been selected to receive a 2018 Printing Industries of America InterTech™ Technology Award and Pack Ready Lamination was one of these innovative technologies.

HP Indigo Pack Ready Lamination technology creates a laminate film without the use of adhesives and the need for cure time enabling immediate conversion to sealed pouches, The process uses a film with a Thermal Active layer that is heat activated so that it bonds instantly to the HP Indigo ElectroInk printed layer.

“The judges were highly impressed with engineering, the innovative concept of the solution (no adhesive), the samples they saw, and they foresee many successful applications. They could clearly see that the innovation provides a new way for converters to pursue short run opportunities”

Pack Ready Lamination is the WinnerINTERTECH TECHNOLOGY AWARD

Pack Ready laminator

Thermal filmOff the shelf film

For Trade Shows and Events = Photo shoot, pre-press, print, laminate, pouch making all in 45 min

Customized end product

Pouch MakingLaminate

HP Indigo WS6x00 series

All existing web press portfolio

HP Indigo 8000

HP Indigo 20000

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The E2E Indigo EcoSystem

Presenter

Presentation Notes

All Pack Ready solutions are available for all web presses, including ser 3. HP Indigo 6900, 8000 and ser 4. 20000 press. At Interpack show we demonstrated how we can take a picture of our gusts and in 45 minutes we could can pre-press, print. Laminate and make a pouch with a product inside.

Laminator is manufactured, sold and serviced by

HP Indigo Pack Ready Lamination Transform the flexible packaging market

Core technology by

HP Indigo Pack Ready Lamination Transform the flexible packaging market

GreenRecyclable & Compostable

Simple & easySimple entry to flexible

packaging, Easy to operate, zero cure time,

inline slit

Cost attractive

Minimal waste, fast time to market

Pet Food

Frozen Food Meat & Cheese

Snacks Dry Food General Food Cosmetics

Wet Wipes Confectionary Coffee

70% of Market Applications

// PET FOOD

Brand: True raw choice

Country:Canada

Press: HP Indigo 20000

Printing: reverse

Application: stand up pouch

Converter: Swiss Pack

Material:Matte BOPP/PE

Finishing: Pack Ready Lamination

v

Producing small quantities in a very short time in order to launch a new range of pet food treats packages

The challenge

Beautiful custom packaging for a variety of products without plates cost and reducing cost on labor involved in stickering • 40 different SKUs• 41,000 pouches in total • 10 days delivery time • Premium Matte look & feel

The solution

Pack Ready Lamination product

True Raw Choice

Presenter

Presentation Notes

Truly Raw Choices is a premium raw pet food company based in Ontario, Canada. We take fresh, human-grade ingredients like juicy chicken breast, vitamin-rich beef liver and whole duck wings and dry them slowly at low, low temperatures to preserve all the natural enzymes and nutrition of raw meat. The result? Irresistibly delicious treats and chews that you can feel good about and your family pets will love. https://truerawchoice.com We chose digital printing because it gives our portfolio businesses the freedom to produce beautiful custom packaging for a variety of products without the added pressures of producing plates. We can easily test new SKUs and our ability to print individual product packaging has helped improve efficiency by reducing the cost and labour involved in stickering. We chose Swiss Pack because they are incredibly fast, the service is excellent, and we've built a relationship we can trust. They care about the finished product and work with us to ensure we are getting the results we want time and again.

Film Solutions Mapping YE 2018Pack Ready Qualified Films

Validated fit for use films

Thermal lamination films availability is a driving force for future growth

Under validation:

Pack Ready lamination vs. Adhesive lamination:Lower waste makes PRL cost attractive for digital run length

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Setup requires minor waste - less than 1%

$- $0.20 $0.40 $0.60 $0.80 $1.00 $1.20 $1.40 $1.60 $1.80 $2.00 $2.20 $2.40

- 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000

PE 60 - Pack Ready lamination vs. SL lamination-LM cost

Pack Ready lamination Adhesive Lamination

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Pack Readylaminator TL-800

SL laminator

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PE 60 - Pack Ready Lamination vs. SL laminationLM cost comparison (2000)

Utility cost per LM

Machine time per LM

Labor per LM

Material waste cost perLM

Laminated material per LM

Print material per LM


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$- $0.20 $0.40 $0.60 $0.80 $1.00 $1.20 $1.40 $1.60 $1.80 $2.00 $2.20 $2.40

- 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000

MET-PET/PE 82 - Pack Ready lamination vs. SL Lamination -LM cost


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SL laminator

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MET-PET/PE 82 - Pack Ready Lamination vs. SL lamination

LM cost comparison (2000M)

Utility cost per LM

Machine time per LM

Labor per LM


Laminated material per LM



$0.40

$0.60

$0.80

$1.00

$1.20

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$1.60

- 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000

BOPP vs. Adhesive Lamination -LM cost


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SL laminator

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BOPP Pack Ready Lamination vs. Adhesive lamination

LM cost comparison (2000)

Machine time per LM

Labor per LM


Laminated material perLM


Utility cost per LM


POUCH MACHINEKS-DSUP-400

Compact machine (short and narrow).8 Meters Material Web24 Meters Set Up Scrap25 Minute C/O

Easy to use machine, Easier for inexperienced operators to learnIntuitive user friendly HMI (touchscreen)Splicing table for ease of operation during roll change, with integrated pneumatic film clamping system tomaintain film tension throughout the machineAll stations are linked, in machine direction, to be moved all together according to printing or cuttingpositionProvision to store station positioning settings in recipeTool-less machine for fast changeoversNo maintenance flying knife (no-tool fast blade replacement); guillotine (optional)Digital printing friendlyCompliant to Industry 4.0CE Certified (UL on request)Machine equipped with up to 6 servo motors; alternatively all stations can be independently servocontrolled.

Main features

POUCH MACHINE KS-DSUP-400

POUCH MACHINE KS-DSUP-400

Standard Slitting Machine Models- Compact- Classic &PRO- Ultra

Compact Model - Rewind

Compact Model - Unwind

• 600mm Rewind Diameter / 800mm Unwind Diameter• Compact Foot Print – Mono Block• Ideal for Mid Web & HP 20000 Converters• Films upto to 150 Micron• Easy Knife Set Up – Razor• Shear Knife Optional – Spacers Required.• Aluminum Lay On Roller• Differential Rewind• Integrated Drive & Control Cabinet • Easy Manual Unloading to Tree• Shaftless Unwind with hydraulic floor lift• Splice Table with Web Clamps• Edge Guide / Line Guide • Price Point Friendly

Compact Model – Features

Classic & PRO Models - Rewind

Classic & PRO Models - Unwind

• 600mm Rewind Diameter / 1000mm Unwind Diameter• Ideal for larger Mid Web & HP 20000 Shrink Sleeve Converters• Compact Foot Print – Unwind & Rewind Separate• Classic Model designed for flexible packaging based on razor slitting.• PRO model designed for flexible packaging and shrink sleeves based on tangential

slitting web path with Tidland knifes holders.• Films up to 300 Microns• Walk Way for Easy Knife Set Up for Razor. • For Shear slitting, recommend PRO model. • Differential Rewind• Easy Unloading to Standard Roll Tree or Optional Pivot Roll Tree• Shaftless Unwind with hydraulic floor lift• Splice Table with Web Clamps• Edge Guide / Line Guide• Integrated Drive & Control Cabinet • Price Point Friendly

Classic & PRO - Features

• Tangential Web Path for PRO model versus Classic

• 6 Tidland Shear / Razor Knifes Included

• Premium Set Up for Flexible Packaging & Shrink Sleeves

PRO - Tangential Web Path - Tidland

UHSII Model - Rewind

UHSII Model - Rewind

UHSII Model - Unwind

• 800mm Rewind Diameter / 1000mm Unwind Diameter • Pendulum lay-on roller with pneumatically controlled lay-on rolls wind the

finished roll to desired hardness. Arm Weight does not have influence on hardness and density of finished roll.

• Razor Knifes In Air and with Grooved bushings. Improved Dove Tail Design for stability and ability to install Shear Knifes as optional

• Tension Measuring Rollers, one for upper and one for lower web path. Does not control but allows operator to see tension for each rewind level.

• Vacuum Hug Drum Transport and Rubber Covered S Wrap • Differential Rewind• Integrated Drive & Control Cabinet • Automatic Unloading Arm onto Pivot Type Roll Tree• Shaftless & Hydraulic Roll Lift Unwind • Splice Table with Web Clamps• Edge Guide / Line Guide

Ultra (UHSII) Model Features

CONTACT USKarlville Development Group

3600 NW 59th St.,Miami, FL 33142

P: 305.533.1051E: [email protected]

www.karlville.com

NORTH AND SOUTH AMERICA EUROPE, MIDDLE EAST AND AFRICA ASIA, PACIFIC, INDIA

K SHOW 2019 Pack Ready Short Run Business …...Pack Ready laminator Off the shelf film Thermal film For Trade Shows and Events = Photo shoot, pre -press, print, laminate, pouch making

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