Hi-Tech Projects,May’16, www.eiriindia.org # 03 Patrons, deposit amount in EIRI Account ICICI BANK LTD. CA-038705000994 (RTGS/NEFT/IFSC Code: ICIC0000387) JUST PREPARED NEW PROJECTS FOR YOU SOLDER WIRE [CODE NO. 1831] Solder is a fusible metal alloy used to join together metal work pieces and having a melting point below that of the work piece. Soft solder is typically thought of when solder or soldering is mentioned, with a typical melting range of 90 to 450 °C (190 to 840 °F). It is commonly used in electronics, plumbing, and assembly of sheet metal parts. Manual soldering uses a soldering iron or soldering gun. Alloys that melt between 180 and 190 °C (360 and 370 °F) are the most commonly used. Soldering performed using alloys with a melting point above 450 °C (840 °F) is called 'hard soldering', 'silver soldering', or brazing. For certain proportions an alloy becomes eutectic and melts at a single temperature; non-eutectic alloys have markedly different solidus and liquids temperatures, and within that range they exist as a paste of solid particles in a melt of the lower-melting phase. In electrical work, if the joint is disturbed in the pasty state before it has solidified totally, a poor electrical connection may result; use of eutectic solder reduces this problem. The pasty state of a non- eutectic solder can be exploited in plumbing as it allows molding of the solder during cooling, e.g. for ensuring watertight joint of pipes, resulting in a so-called 'wiped joint'. COST ESTIMATION Plant Capacity 300.00 Kg./day Land & Building (2000 Sq.Mt) Rs.3.35 Cr Plant & Machinery Rs 1.41 Cr W.C. for 2 Months Rs.54.78 Lacs Total Capital Investment Rs.5.53 Cr Rate of Return 20.% Break Even Point 57% *********************************************** RAW CASHEW NUT KERNEL PROCESSING (STEAM BOILER ROASTING) MODERN MACHINERY OUTPUT CAPACITY:320 KGS AND INPUT CAPACITY: 1280 KGS PER DAY (WITHOUT THE OPTION OF CNSL EXTRACTION) [CODE NO.1833] Cashew (Anacardium occidentale L.) a native of Eastern Brazil introduced to India just as other commercial crops like Rubber, Coffee, Tea etc. by the Portuguese nearly five centuries back. The first introduction of cashew in India was made in Goa from where it spread to other parts of the country. In the beginning it was mainly considered as a crop for afforestation and soil binding to check erosions. The nuts, apple and other by products of this crop are of commercial importance. Though its commercial exploitation began from the early 60’s, marginal lands and denuded forests were the areas set apart for the plantation development. Due to the absence of high yielding varieties and multiplication techniques, indiscript seeds and seedlings were used for planting purposes. Because of its adaptive ability in wide range of agro climatic conditions it has become a crop of high economy and attained the status of an export oriented commodity bringing considerable foreign exchange to the country. COST ESTIMATION Plant Capacity 320.00 KGS/day Land & Building (3000 Sq.Ft) Rs.55.00 Lacs Plant & Machinery Rs 40.55 Lacs W.C. for 2 Months Rs. 88.00 Lacs Total Capital Investment Rs. 1.88 Cr Rate of Return 23.% Break Even Point 62% ***************************************************** AYURVEDIC PANCHKARMA RESORT & HOSPITAL 40 BEDED [CODE NO. 1835] PanchaKarma is the cornerstone to Ayurvedic management of disease. Pancha Karma is the process which gets to the root cause of the problem and corrects the essential balance of 'Tridosha' in body. Pancha Karma is not only good for alleviating disease but is also a useful tool in maintaining excellent health. Ayurveda advises undergoing Pancha Karma at the seasonal changes to clean the body, improve the digestion and to improve the metabolic processes. COST ESTIMATION Land & Building (12,000 Sq.Mtr) Rs 10.87 Cr Plant & Machinery Rs 5.00 Cr W.C. for 3 Months Rs.1.21 Cr Total Capital Investment Rs.17.41Cr Rate of Return 31.% Break Even Point 49% ***************************************************** DRY SNACKS [CODE NO.1836] Dry Snacks or Namkeen products are in demand from over many years in India and are being exporting to many countries. Dal Moth, Chanachur & Bhujia are the important names inhancing the flavour & taste as processed foods.These are food products having no historical background & becomes in market and in social & cultural synonym as the society became more advanced. COST ESTIMATION Plant Capacity 20.00 MT./day Land & Building (2,000 Sq.Mtr) Rs 3.60 Cr Plant & Machinery Rs 1.75 Cr W.C. for 1 Month Rs. 4.69 Cr Total Capital Investment Rs.10.18 Cr Rate of Return 46.% Break Even Point 36% ******************************************************* RECTIFIED SPIRIT AND ETHANOL FROM MOLASSES [CODE NO. 1837] Commonly called alcohol has been described as one of the most exotic oxygen containing organic chemicals known because of its unique properties as solvent, beverage, combustible liquid, germicide and as building block or chemical intermediate for a host of organic chemicals. As a beverage it has been produced and utilized unknowingly as early as 4000 years ago by Pharaohs in gypt. In India ethyl alcohol has been conventionally and economically produced by fermentation of a byproduct of sugar industry i.e. molasses. Although ethyl alcohol can also be produced from other carbohydrate containing materials by fermentation such as sugar, cassava (tapioca), rice, wheat, barley and other grains, the economics led to its production from molasses, because of its easy availability at a low price. A flourishing distillery industry grew for production of both potable and industrial alcohol from molasses. COST ESTIMATION Plant Capacity 40.00 KL/day Land & Building (12000 Sq.Mt) Rs.7.50 Cr Plant & Machinery Rs 16.00 Cr W.C. for 3 Months Rs. 8.96 Cr Total Capital Investment Rs.33.96 Cr Rate of Return 26.% Break Even Point 55% ****************************************************** FINISHED LEATHER PLANT [CODE NO.1838] Leather is a material created through the tanning of hides and skins of animals, primarily cattlehide. The tanning process converts the putrescible skin into a durable, long-lasting and versatile natural material for various uses.Leather is an important material with many uses. Together with wood, leather formed the basis of much ancienttechnology. The leather industry and the fur industry are distinct industries that are differentiated by the importance oftheir raw materials. In the leather industry the raw materials are by-products of the meat industry, with the meat havinghigher value than the skin. The fur industry uses raw materials that are higher in value than the meat and hence the meat is classified as a by- product. Taxidermy also makes use of the skin of animals, but generally the head and part of the back are used. Hides and skins are also used in the manufacture of glue and gelatin. COST ESTIMATION Plant Capacity 3000.00 SQ.MTR/day Land & Building (100 Canal) Rs 17.00 Cr Plant & Machinery Rs 4.70 Cr W.C. for 1 Month Rs.6.33 Cr Total Capital Investment Rs.28.53 Cr Rate of Return 26.% Break Even Point 48% ****************************************************** UREA FORMALDEHYDE POWDER & MELAMINE FORMALDEHYDE POWDER [CODE NO1839] The reaction between urea and formaldehyde has proved to be extremely complicated. It took about 40 years to reach the present stale knowledge of this reaction, and there are still many problems. Urea has a four replaceable hydrogen atoms, and thus a functionality of four, so there are various possibilities for reaction with formaldehyde. It therefore has the capacity of building up a three dimensional space lattice. The molecular proportion of urea to formaldehyde is very important, as the relative amount of the reactants determine, to a large extent, the properties of the product. The reaction temperature is another decisive
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JUST PREPARED NEW PROJECTS FOR YOU · COST ESTIMATION Plant Capacity 3000.00 SQ.MTR/day Land & Building (100 Canal) Rs 17.00 Cr Plant & Machinery Rs 4.70 Cr W.C. for 1 Month Rs.6.33
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Hi-Tech Projects,May’16, www.eiriindia.org # 03
Patrons, deposit amount in EIRI AccountICICI BANK LTD. CA-038705000994(RTGS/NEFT/IFSC Code: ICIC0000387)
JUST PREPARED NEW PROJECTS FOR YOUSOLDER WIRE [CODE NO. 1831]Solder is a fusible metal alloy used to jointogether metal work pieces and having amelting point below that of the work piece. Softsolder is typically thought of when solder orsoldering is mentioned, with a typical meltingrange of 90 to 450 °C (190 to 840 °F). It iscommonly used in electronics, plumbing, andassembly of sheet metal par ts. Manualsoldering uses a soldering iron or solderinggun. Alloys that melt between 180 and 190 °C(360 and 370 °F) are the most commonly used.Soldering performed using alloys with a meltingpoint above 450 °C (840 °F) is called 'hardsoldering', 'silver soldering', or brazing. Forcertain proportions an alloy becomes eutecticand melts at a single temperature; non-eutecticalloys have markedly different solidus andliquids temperatures, and within that range theyexist as a paste of solid particles in a melt ofthe lower-melting phase. In electrical work, ifthe joint is disturbed in the pasty state before ithas solidified totally, a poor electr icalconnection may result; use of eutectic solderreduces this problem. The pasty state of a non-eutectic solder can be exploited in plumbingas it allows molding of the solder during cooling,e.g. for ensuring watertight joint of pipes,resulting in a so-called 'wiped joint'.
COST ESTIMATIONPlant Capacity 300.00 Kg./dayLand & Building (2000 Sq.Mt) Rs.3.35 CrPlant & Machinery Rs 1.41 CrW.C. for 2 Months Rs.54.78 LacsTotal Capital Investment Rs.5.53 CrRate of Return 20.%Break Even Point 57%***********************************************
RAW CASHEW NUT KERNELPROCESSING (STEAM BOILER
ROASTING) MODERNMACHINERY OUTPUT
CAPACITY:320 KGS AND INPUTCAPACITY: 1280 KGS PER DAY
(WITHOUT THE OPTION OFCNSL EXTRACTION)
[CODE NO.1833]Cashew (Anacardium occidentale L.) a nativeof Eastern Brazil introduced to India just asother commercial crops like Rubber, Coffee,Tea etc. by the Portuguese nearly five centuriesback. The first introduction of cashew in Indiawas made in Goa from where it spread to otherparts of the country. In the beginning it wasmainly considered as a crop for afforestationand soil binding to check erosions. The nuts,apple and other by products of this crop are ofcommercial importance. Though its commercialexploitation began from the early 60’s, marginallands and denuded forests were the areas setapart for the plantation development. Due tothe absence of high yielding varieties andmultiplication techniques, indiscript seeds andseedlings were used for planting purposes.Because of its adaptive ability in wide range ofagro climatic conditions it has become a cropof high economy and attained the status of an
expor t or iented commodity bringingconsiderable foreign exchange to the country.
COST ESTIMATIONPlant Capacity 320.00 KGS/dayLand & Building (3000 Sq.Ft) Rs.55.00 LacsPlant & Machinery Rs 40.55 LacsW.C. for 2 Months Rs. 88.00 LacsTotal Capital Investment Rs. 1.88 CrRate of Return 23.%Break Even Point 62%*****************************************************
PanchaKarma is the cornerstone to Ayurvedicmanagement of disease. Pancha Karma is theprocess which gets to the root cause of theproblem and corrects the essential balance of'Tridosha' in body. Pancha Karma is not onlygood for alleviating disease but is also a usefultool in maintaining excellent health. Ayurvedaadvises undergoing Pancha Karma at theseasonal changes to clean the body, improvethe digestion and to improve the metabolicprocesses.
COST ESTIMATIONLand & Building (12,000 Sq.Mtr) Rs 10.87 CrPlant & Machinery Rs 5.00 CrW.C. for 3 Months Rs.1.21 CrTotal Capital Investment Rs.17.41CrRate of Return 31.%Break Even Point 49%*****************************************************
DRY SNACKS [CODE NO.1836]Dry Snacks or Namkeen products are indemand from over many years in India and arebeing exporting to many countries. Dal Moth,Chanachur & Bhujia are the important namesinhancing the flavour & taste as processedfoods.These are food products having nohistorical background & becomes in market andin social & cultural synonym as the societybecame more advanced.
COST ESTIMATIONPlant Capacity 20.00 MT./dayLand & Building (2,000 Sq.Mtr) Rs 3.60 CrPlant & Machinery Rs 1.75 CrW.C. for 1 Month Rs. 4.69 CrTotal Capital Investment Rs.10.18 CrRate of Return 46.%Break Even Point 36%*******************************************************
RECTIFIED SPIRIT ANDETHANOL FROM MOLASSES
[CODE NO. 1837]Commonly called alcohol has been describedas one of the most exotic oxygen containingorganic chemicals known because of itsunique properties as solvent, beverage,combustible liquid, germicide and as buildingblock or chemical intermediate for a host oforganic chemicals. As a beverage it has beenproduced and utilized unknowingly as earlyas 4000 years ago by Pharaohs in gypt. InIndia ethyl alcohol has been conventionally andeconomically produced by fermentation of abyproduct of sugar industry i.e. molasses.Although ethyl alcohol can also be produced
from other carbohydrate containing materialsby fermentation such as sugar, cassava(tapioca), rice, wheat, barley and other grains,the economics led to its production frommolasses, because of its easy availability at alow price. A flourishing distillery industry grewfor production of both potable and industrialalcohol from molasses.
COST ESTIMATIONPlant Capacity 40.00 KL/dayLand & Building (12000 Sq.Mt) Rs.7.50 CrPlant & Machinery Rs 16.00 CrW.C. for 3 Months Rs. 8.96 CrTotal Capital Investment Rs.33.96 CrRate of Return 26.%Break Even Point 55%******************************************************
FINISHED LEATHER PLANT[CODE NO.1838]
Leather is a material created through thetanning of hides and skins of animals, primarilycattlehide. The tanning process converts theputrescible skin into a durable, long-lasting andversatile natural material for varioususes.Leather is an important material withmany uses. Together with wood, leather formedthe basis of much ancienttechnology. Theleather industry and the fur industry are distinctindustr ies that are differentiated by theimportance oftheir raw materials. In the leatherindustry the raw materials are by-products ofthe meat industry, with the meat havinghighervalue than the skin. The fur industry uses rawmaterials that are higher in value than the meatand hence the meat is classified as a by-product. Taxidermy also makes use of the skinof animals, but generally the head and part ofthe back are used. Hides and skins are alsoused in the manufacture of glue and gelatin.
COST ESTIMATIONPlant Capacity 3000.00 SQ.MTR/dayLand & Building (100 Canal) Rs 17.00 CrPlant & Machinery Rs 4.70 CrW.C. for 1 Month Rs.6.33 CrTotal Capital Investment Rs.28.53 CrRate of Return 26.%Break Even Point 48%******************************************************
UREA FORMALDEHYDEPOWDER & MELAMINE
FORMALDEHYDE POWDER[CODE NO1839]
The reaction between urea and formaldehydehas proved to be extremely complicated. It tookabout 40 years to reach the present staleknowledge of this reaction, and there are stillmany problems. Urea has a four replaceablehydrogen atoms, and thus a functionality of four,so there are various possibilities for reactionwith formaldehyde. It therefore has the capacityof building up a three dimensional space lattice.The molecular propor tion of urea toformaldehyde is very important, as the relativeamount of the reactants determine, to a largeextent, the properties of the product. Thereaction temperature is another decisive
Top Industries to Start
Hi-Tech Projects,May’16, www.eiriindia.org # 04
Patrons : you can deposit the amount in EIRICurrent Account UNION BANK OF INDIA
307201010015149 (IFS Code: UBIN0530727)
factor, ambient, medium or high temperatureproduces resins with different properties.The same urea-formaldehyde condensationproduct may have different applications,which demand higher or lower viscosity. It istherefore essential to define the resins as totheir extent of condensation. Thesepossibilities of variations largely amount for theremarkable versality of UF resins.
COST ESTIMATIONPlant Capacity 10.00 TONS./dayLand & Building (10000 Sq.Mtr) Rs 13.25 CrPlant & Machinery Rs 1.42 CrW.C. for 3 Months Rs. 3.60 CrTotal Capital Investment Rs 18.55 CrRate of Return 46.%Break Even Point 33%******************************************************
ALCOHOL BASEDDEODORANT ANUFACTURING
[CODE NO.1840]Deodorant perfume spray is a innovatedconcept and is used =o remove bad odour fromthe body and is mild in perfumery nodes andsometimes it called aerosol deodorant bodyspray. The product is easily spreadable overthe surrounding and volatile in nature.Deodorant perfume spray is now very familiarand appreciable by people at large due to easyaccessibility and bactericide in nature.
COST ESTIMATIONPlant Capacity 1500.00 CANS/dayLand & Building (404 Sq.Mtr) Rs 38.89 LacPlant & Machinery Rs 3.25 LacsW.C. for 1 Month Rs. 16.09 LacsTotal Capital Investment Rs 64.24 LacsRate of Return 67.%Break Even Point 42%******************************************************
INSTANT COFFEE[CODE NO. 1841]
Instant coffee also known as soluble coffee isthe dried water extract of roasted groundcoffee. The product consists of brown colored,free flowing particles of uniform size. Mostcommercial products contain 100% pure"Coffee soluble solids". Instant coffee wasincluded in the army rations during the CivilWar and has been available in various forms,for a hundred years. However, it was not untilafter world war II that instant coffee became apopular consumer item. Its product quality isto better method, of manufacture as well astrend towards the use of convenience foods.Sale of soluble coffee have leveled off since1961 but prior to 1961 there was a five foldgrowth over ten years. However, coffee hasbeen a widely accepted societies beverage formany. The habit of drinking coffee spreadrapidly across Europe, especially coffeebecome known in Vienna. Later its culturespread thoroughly in several countries inSouth America Central America. West Indies,Ceylon and Western Africa.
W.C. for 2 Months Rs. 12.59 CrTotal Capital Investment Rs 19.42 CrRate of Return 52.%Break Even Point 35%******************************************************
cPVC PIPES AND FITTINGS[CODE NO. 1842]
Today, more PVC Pipes are being used thanany other pipe product. PVC is a thermosettingplastic. In other words, it can only be softenedand molded into form once. If it is softenedand remolded a second time it will lose someof it's favorable characteristics. Recently,'Fuseable PVC' has come to market tocompete with the fuseable properties of HDPEPipe. PVC is very corrosion resistant. It is nota conductor and will not have anelectrochemical reaction with acids and basesthat it comes in contact with. For this reason,PVC is sometimes used to coat othermaterials for protection. PVC also has a highchemical resistance. While it will react withsome chemicals, there are a large number ofchemicals it will not react with, making it anexcellent product for industrial applications.PVC is not without it's faults. Studies haveshown that UV radiation from sunlight not onlydiscolors the pipe, but also reduces it's impactstrength. The deeper you delve into pipe sizingand nomenclature, the more confused you get.
COST ESTIMATIONPlant Capacity 3.00 MT/dayLand & Building (1 Acre) Rs 1.05 CrPlant & Machinery Rs 90.00 LacW.C. for 1 Month Rs. 56.51 LacsTotal Capital Investment Rs 2.80 CrRate of Return 73.%Break Even Point 34%****************************************************
PP WOVEN SACKS (SSI UNIT)(NORMAL 50 KG & JUMBO
SIZE) [CODE NO.1843]
Woven polypropylene bags or simply wovenPP bags are considered to be the toughestpackaging bags, widely used to pack materialsfor grain, milling and sugar industry.Additionally, these bags also find wideapplication in fodder industry, chemicals andfertilizers industry besides cement industryand other applications like sand, metal partsand concrete etc. Salient Features : • Flexibleand high strength, • Double side print, • Water& dust proof design, • Heat/Wave Cut &hemmed top, • Flat or anti-slip weaving,HDPE/PP oriented sacks are becomingpopular throughout the world.
COST ESTIMATIONPlant Capacity 25000.00 BAGS/dayLand & Building (1500 Sq.Mtr) Rs 47.00 LacsPlant & Machinery Rs 36.00 LacsW.C. for 1 Month Rs.01.01. CrTotal Capital Investment Rs 1.88 CrRate of Return 30%Break Even Point 54%
SPINNING YARN38. PLASTIC DOORS AND WINDOWS39. TEFLON - COATED - ELECTRIC CABLES40.uPVC DOORS & WINDOWS PROFILES41. X-RAY FILM
Each Project Report covers in this CD containsIntroduction, Uses, Market, Process with ProductFormulae, Suppliers of Plant & Equipments andRaw Materials, Cost Economics with ProfitabilityAnalysis, BEP, Resources of Finance etc.
Ask for Price of this CD containing all above 41Project Reports. Payable fully in advance throughBank Draft/M.O. in favour of ENGINEERS INDIARESEARCH INSTITUTE, DELHI. Delivery within3 days. (To Order please dial : 098114-37895).
Hi-Tech Projects,May’16, www.eiriindia.org # 05
Start Your Own IndustryLIQUID GLUCOSE FROMPOTATOES [EIRI-1530]
Potato is widely consumed as food all over theworld. It contains the starch as a majorcarbohydrate. Surplus and cull potatoes areused as feed for live stock and also as rawmaterial for the manufacture of starch, ethylalcohal and a few other industrial products like,dextrose, liquid Glucose etc. The potatocontains approximately 18-21% ofcarbohydrates. The major carbohydrate isstarch. This starch is comprising 65-80% ofthe dry weight of the tuber, is calorifically themost important nutritional component. In theraw tuber, it is present as microscopic granulesin levcoplasts lining the interior cell walls ofparenchyma tissue.
Cost EstimationPlant Capacity 25 MT./DayLand & Building (Area 5 Acres) Rs. 3.39 Cr.Plant & Machinery Rs. 8.05 Cr.W.C. for 2 Months Rs. 2.12 Cr.Total Capital Investment Rs. 14.18 Cr.Rate of Return 18%Break Even Point 69%******************************************************
RIGID PVC FILMMANUFACTURE FOR
PHARMACEUTICALS BLISTERPACKAGING [EIRI-1533]
Plastic fi lms (PVC) have got wide usesincluding for garments and saree packaging.Polyvinyl chloride (P.V.C.) is one of if not thelargest single volume plastics material ingeneral use in the world. It is potentially one ofthe lowest cost materials. P.V.C. has achievedthis market leadership because of its goodphysical properties, its compounding versatilityfor a wide variety of applications, its low cost,and processing case.
Cost EstimationPlant Capacity 2 Ton/DayLand & Building (1500 sq.mt.) Rs. 2.10 Cr.Plant & Machinery Rs. 3.93 Cr.W.C. for 3 Months Rs. 1.33 Cr.Total Capital Investment Rs. 7.75 Cr.Rate of Return 30%Break Even Point 51%********************************************************
PRESTRESSED CONCRETEPOLES (PSC POLES) [EIRI-1534]
Wooden, steel and concrete poles were usedfor power distribution lines since 19th century.The first poles used were wooden poles. Whendemand for poles increase and as the powerlines under construction required longer polessuitable for resisting larger horizontal forces,steel poles were introduced in substitution towood. Though both materials are still in usethrough out the world, with wood primarily usedfor short length small forces country lines thegeneral trend is to substitute both the materialswith concrete and Use reinforced andprestressed concrete poles instead. Woodenhave limited life and steel poles have a longerlife compared to wooden poles requirescontinuous maintenance for protection against
corrosion concrete and particularly prestressedconcrete poles can be considered as havingan unlimited life without maintenance cost fortheir corrosion protection.
Cost EstimationPlant Capacity 117 Nos/DayLand & Building (16’000 sq.mt.) US$ 10.60 LacsPlant & Machinery US$ 10.89 LacsW.C. for 2 Months US$ 5.56 LacsTotal Capital Investment US$ 27.56 LacsRate of Return 36%Break Even Point 60%*******************************************************
FROZEN POTATO PATTY[EIRI-1529]
Frozen potato patty is an important snacks foodhaving good demand and is being appreciatedby masses. Freezing food preserves it from thetime it is prepared to the time it is eaten.Freezing food slows down decomposition byturning residual moisture into ice, inhibiting thegrowth of most bacterial species. In the foodcommodity industry, there are two processes:mechanical and cryogenic (or flash freezing).
Cost EstimationPlant Capacity 8 Ton/DayLand & Building (1500 sq.mt.) Rs. 2.23 Cr.Plant & Machinery Rs. 8.35 Cr.W.C. for 3 Months Rs. 4.67 Cr.Total Capital Investment Rs. 16.06 Cr.Rate of Return 24%Break Even Point 59%*******************************************************
HYDROXY PROPYL GUAR(HPG) AND CARBOXY METHYL
HYDROXY PROPYL GUAR[EIRI-1526]
The guar bean tetragonolobus, an annuallegume, is the source of guar gum. It grows bestunder conditions with frequent rainfall, buttolerates arid conditions well. India grows 80%of world production of Guar gum but due tostrong demand, it is being introduced into newareas. It is mainly grown in areas of India(Rajasthan, Haryana, Gujarat and Punjab)Pakistan, Sudan, and USA. India produces 6.07.5 lakh tons of guar annually. In IndiaRajasthan and Haryana states contribute 85%of the total production. In Rajasthan, the districtJaisalmer, Barmer, Nagaur, HanumangarhJhunjhunu and Sikar. The districts in Haryanaindulged in the production of guar are hiwani,Sirsa, and Rewari and the districts in Gujaratare Kutch, Banaskantha, Ahmedabad. Jodhpurcity in Rajasthan is one of the India. Guar alsoknown as cluster bean (leguminous crop. Guaris being grown for seed, is an annual plant,about 4 feet high, vertically Each pod is about5-8 cm long and has seeds. The pods are usedas a green vegetable or as a cattle feed besidesextraction of guar gum.
Cost EstimationPlant Capacity 30 MT./DayLand & Building (4000 sq.mt.) Rs. 5.70 Cr.Plant & Machinery Rs. 1.90 Cr.W.C. for 3 Months Rs. 30.47 Cr.Total Capital Investment Rs. 38.51 Cr.Rate of Return 54%
1. ALUMINIUM EXTRUSION2. ALCOHOL FROM BROKEN RICE3. AUTOMATIC BRICK PLANT4. AUTOMATION CONTROL EQUIP.5. BATTERY-OPERATED 3 WHEELER6. BEER INDUSTRY7. BED SHEET, BED COVER, SOFA CLOTH8. BIOFERTILIZER9. BUTYL RUBBER10. BOTTLING PLANT11. BIOCIDES FOR DISTILLER12. BENIFICATION PLANT-MANGANESE ORE13. CHICKEN FARMING (HATCHERY)14. CORRUGATED SHEET BOARD & BOXES15. COMPUTER SOFTWARE DEVELOPMENT16. CONSTRUCTION CHEMICALS17. CHICKEN PROCESSING18. CHROME BENEFICIATION PLANT19. CASEIN FROM MILK20. DEHYDRATION OF ONION & GARLIC21. DEHYDRATION OF FRUITS
& VEG. BY IQF TECHNOLOGY22. DISPOSABLE PLASTIC SYRINGES23. E.R.W. STEEL PIPES & TUBES24. FERRIC ALUM25. GUARGUM POWDER FROM GUAR SPLIT26. HOSPITAL (100 BEDS)27. IRON ORE MINING28. INTEGRATED UNIT OF DAIRY,
FARMING MILK COLLECTION ETC.29. I M F L (WINE, BRANDY, WHISKY30. KATHA & KUTCH31. KRAFT PAPER32. KRAFT PAPER FROM BAGASSE33. MULTIPRODUCTS34. MULTIPURPOSE COLD STORAGE ETC.35. MEGA FOOD PARK36. M.S. PIPE (WELDED)37. MEDICAL COLLEGE, HOSPITAL ETC.38. MILD STEEL SECTION MILL (ANGLES,
PET BOTTLE MANUFACTURING UNIT42. PORTLAND CEMENT PLANT43. POWER PLANT FROM BIO GAS44. PRODUCTION OF BIO-OIL45. PVC PIPE AND FITTING46. PAPER PLANT47. POWER PLANT (GAS BASED)48. RESIDENTIAL COMPLEX (TOWNSHIP)49. ROLLING MILL BY TMT TECHNOLOGY50. ROLLING MILL WITH INDUCTION FURNACE51. SUGAR PLANT52. SPONGE IRON FROM IRON ORE53. SOLAR POWER (ENERGY) PLANT54. STEEL PLANT BASED ON INDUCTION
FURNACE55. STEEL PLANT (BILLETS) BASED
ON INDUCTION FURNACE56. STEEL TRANSMISSION LINE TOWER
& HOT ROLLING MILL57. SODIUM TRIPOLY PHOSPHATE58. TYRES, TUBES & FLAP59. TUBULAR STEEL SWEDGE TYPE POLE60. TMT STEEL BARS61. UREA FERTILIZER PLANT62. VODKA FROM POTATOES63. WOMEN POLYTECHNIC COLLEGE
Each Project Report covers in this CD containsIntroduction, Uses, Market, Process with ProductFormulae, Suppliers of Plant & Equipments and RawMaterials, Cost Economics with Profitability Analysis,BEP, Resources of Finance etc. Ask for Price of thisCD containing all above 63 Project Reports. Payablefully in advance through Bank Draft/M.O. in favour ofENGINEERS INDIA RESEARCH INSTITUTE, DELHI.Delivery within 3 days. (To Order please dial : +91 -98114-37895).
Hi-Tech Projects,May’16, www.eiriindia.org # 06
Start Your Own IndustryTOMATO, GUAVA AND MANGO
PULP [EIRI-1523]Guava is a pear or round shaped fruit growingin the tropical region. Guava is one of the mostcommon plants abundantly grown in all regionsof India. The trees are usually narrow andtrunked. There is almost no bark in these trees.The fruit is characterized by white interior. Theinside of the fruit is highly fleshy with a numberof hard seeds. Guava fruit is one of the richestsources of Vitamin C. There is also a goodamount of pectin in this fruit. A good qualitycommercial pulp is obtained by passing theguava fruit extracts through 0.7mm sieve. Indiais the home of mangoes.
Cost EstimationPlant Capacity 80 Ton/DayLand & Building (Area 5 Acres) Rs. 9.05 Cr.Plant & Machinery Rs. 10.41 Cr.W.C. for 1 Months Rs. 4.34 Cr.Total Capital Investment Rs. 24.39 Cr.Rate of Return 42%Break Even Point 43%******************************************************
PARTICLE BOARD FROM RICEHUSK OR WOOD WASTE ORSUGARCANE BAGASSE OR
MIXED OF ALL ABOVE[EIRI-1521]
Development of particle and fibre board hasbeen consequential to man’s quest for optimumutilization of timber and wood wastes whichearlier were used mainly as fuel. Initialdevelopment of particle board took place inGermany during the Second World War whenits timber supplies were practically cut-off fromthe supplying countries. Particle board plantswere set up in postwar West Germany to meetthe demand for reconstruction. In the fiftiesparticle board manufacturing plants were setup in Europe and USA. The industry has nowdeveloped throughout the world. The origin offibre board can be traced back to the beginningof 20th century in England and USA. It receiveda fillip in 1934 as a Swedish engineer developedthe defibrator process or thermo mechanicalpulping process.
Cost EstimationPlant Capacity 4 MT./DayLand & Building (4000 sq.mt.) Rs. 5.41 Cr.Plant & Machinery Rs. 1.25 Cr.W.C. for 2 Months Rs. 51 LacsTotal Capital Investment Rs. 7.31 Cr.Rate of Return 37%Break Even Point 44%****************************************************
LIQUID GLUCOSE FROMBROKEN RICE [EIRI-1516]
Starch is a group of polysacchrides, composedof glucopyranose units joined together by-glucosidric linkages. It conforms to themolecular formula, (C6-H10O5)u, where nvaries from a few hundred to over one million.Starch is found as the reserve carbonhydrate
in various parts of plants and is enzymaticallybroken down to gluose to other erbohydratesaccording to the metabollic needs of the plants.Industrially, starch is broadly divided into twotypes viz, natural and modified. Naturalstarches, also designated as unmodifiedstarches or simply starches, are obtained fromgrains such as and sorghum. from roots likepotato, tapioca and arrow root, and from thepith of the stems of certain palms such a sago.The characteristics of the natural starches arechanged by chemical or enzymatic action andthe products of these reactions are termedmodified starches.
Cost EstimationPlant Capacity 40 MT./DayLand & Building (16’000 sq.mt.) Rs. 13.47 Cr.Plant & Machinery Rs. 4.60 Cr.Total Capital Investment Rs. 24.43 Cr.Rate of Return 36%Break Even Point 47%********************************************************
MINI FLOUR MILL(ATTA, MAIDA, SUJI) [EIRI-1511]The plant will have facility to produce, Maida,Sooji, Atta and bran. These products will be soldas per the guidance issued for Food and CivilSupplies Department of the concerned state.The same plant can be used to process othercereals such as rice gram, dal etc. However,attempt is made have to examine feasibility andprofitability of processing wheat to produceMaida, Sooji, Atta and bran. Flour mill servethe purpose of processing wheat to convert itinto flour. Wheat grains are the seeds of thewheat plant which is able to grow is kinds ofsoil and under widely differ ing climaticconditions.
Cost EstimationPlant Capacity 40 MT/DayLand & Building (2000 sq.mt.) Rs. 2.55 Cr.Plant & Machinery Rs. 57 Cr.Total Capital Investment Rs. 5.39 Cr.Rate of Return 41%Break Even Point 42%******************************************************
DRY WALL PUTTY (WHITECEMENT BASED) [EIRI-1475]
White cement based Wall Putty a plasteringmaterial to fill the holes and patches before paintprimer or distemper. In general, fillers &stoppers are paste-like materials, highlypigmented, used to fill surface imperfections(fillers) and to make good gross surface defectsprior to painting operations (stoppers). Caulkingcompounds, putties and same cements have aboiled drying oil, usually combine with resinsthat act as the binder putty is the thick mixtureof finally powdered calcium carbonate (whiting)and acid refined linseed oil which imparts goodwetting and grinding characteristics. WhiteCement Based Wall Putty is a speciallyformulated product based on white cementblended with special fillers and additives to beused as putty, filler & sealer, on concrete /mortar walls and ceiling for both interiors &exteriors. It renders to the surface, smooth brightwhite coating suitable for over coating by
different kinds of water and solvent basedpaints, of attractive colors, giving a durable andsmooth finish on the walls.
Cost EstimationPlant Capacity 100 Ton./DayLand & Building (1200 sq.mt.) Rs. 1.20 Cr.Plant & Machinery Rs. 79 Cr.W.C. for 1 Months Rs. 4.25 Cr.Total Capital Investment Rs. 6.44 Cr.Rate of Return 29%Break Even Point 62%*****************************************************
CELLULAR LIGHTWEIGHTCONCRETE BRICKS
(CLC BRICKS) [EIRI-1450]Bricks remain one of the most importantbuilding materials in the country. Brick makingis a traditional industry in India, generallyconfined to rural areas. In recent years, withexpanding urbanization and increasing demandfor construction materials, brick kilns have togrow to meet the demand. It has directly orindirectly caused a series of environmental andhealth problems. At a local level, environmentalpollution from brick-making operations isinjurious to human health, animals and plantlife. CLC blocks are environment friendly. Theenergy consumed in the production of CLCblocks is only a fraction compared to theproduction of red bricks and emits no pollutantsand creates no toxic products or by products. Itis produced by initially making a slurry ofCement + Fly Ash + Water, which is furthermixed with the addition of pre-formed stablefoam in an ordinary concrete mixer.
Cost EstimationPlant Capacity 60 Cubic Mt./DayLand & Building (10,000 sq.mt.) Rs. 10.11 Cr.Plant & Machinery Rs. 85 LacsW.C. for 2 Months Rs. 66 LacsTotal Capital Investment Rs. 12.21 Cr.Rate of Return 23%Break Even Point 52%*******************************************************
CONVERSION WASTE PLASTICWITH TYRE INTO ACTIVATEDCARBON AND INDUSTRIAL
FUEL [EIRI-1444]The disposal of plastic waste and used tyre byland filling is becoming an increasingly seriousproblem from a environmental and economicstand point, a better solution is to reprocesstire into valuable products such as activatedcarbon other solid carbon form (e.g. carbonblack) and liquid and gaseous fuel. A processdesign is proposed which involves pyrolysis ofplastic waste and used tires, activation of thesolid residue, partial combustion of liquid toproduce carbon black and the use of high BTUgas for process heat.
Cost EstimationPlant Capacity 1 Ton/DayLand & Building (Area 600 sq.mt.) Rs. 82 LacsPlant & Machinery Rs. 40 LacsTotal Capital Investment Rs. 1.31 Cr.Rate of Return 15%Break Even Point 70%****************************************************
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RICE MILL [EIRI-1359]Rice sheller is the process that helps in removalof hulls and bran from Paddy grains to producepolished rice. The objective of rice milling is toget whole grain rice and preserve most of therice kernel, in their approximate original shape.In order to improve nutritional and cookingquality of rice, a pre-treatment is given to paddyand the rice so obtained by milling thepretreated paddy is known as parboiled rice.The rice obtained from milling untreated rice isknown as raw rice or white rice. Primary millingof rice is an important activity in food grains.Rice is used in almost all parts of India. Fewdecades ago, rice grains were processed atfamily level before cooking. Today, due toIndustrialization and global competitive markettrend, it has emerged as one of the majorindustrial activity in tiny, small, medium andlarge scale sector to cater to the needs ofincreasing population.
Cost EstimationPlant Capacity 40 Ton/DayLand & Building (Area 1.5 Acres) Rs. 3.35 Cr.Plant & Machinery Rs. 2.23 Cr.W.C. for 3 Months Rs. 5.07 Cr.Total Capital Investment Rs. 10.97 Cr.Rate of Return 41%Break Even Point 40%*******************************************************
DISPOSABLE PLASTICSYRINGES (STERILISED)
[EIRI-1138]With the development of Intravenous andIntramuscular inspection use of syringes foreffecting transfer of medicines to human bodyfor desired quick results has because inevitable.With growing consciousness of sterilization andspreading of diseases uses of plasticdisposable syringes have been developed andare being preferred. In fact syringes areinstruments which are used for injecting liquidinto body of human beings or of animals. Itcuriosity of a cylinder and a air tight pistons.These syringes are available in sizes varyingfrom 2c.c. to 100c.c. Most popular andcommonly used sizes are 2 c.c. other sizes arealso frequently used but to a lesser extent. .
Cost EstimationPlant Capacity 67200 Nos/DayLand & Building (Area 1000 Yard) Rs. 1.92 Cr.Plant & Machinery Rs. 1.87 Cr.W.C. for 2 Months Rs. 1.29 Cr.Total Capital Investment Rs. 5.25 Cr.Rate of Return 61%Break Even Point 40%******************************************************
DISPOSABLE PAPER CUPS,GLASS & PLATES [EIRI-0838]
Paper Items such as paper cups, saucers,Glass, paper plates is finding extensive usagethese days for serving eatables in parties,functions and social gatherings. Paper platesare the most commonly used disposablecrokery in India. Paper conists of sheetmaterials and are comprised of bonded smalldiscrete fibers which are usually cellulosic innature and are held together by secondary
bonds most probably the hydrogen bonds.Paper is made in a wide variety of types andgrades to serve many functions. Writing andprinting papers constitute approx 30% of thetotal production.
Cost EstimationPlant Capacity 500 KGS/DayLand & Building (Area 450 sq.mt.) Rs. 3 LacsPlant & Machinery Rs. 5 LacsW.C. for 3 Months Rs. 21 LacsTotal Capital Investment Rs. 30 Cr.Rate of Return 35%Break Even Point 46%*******************************************************
DISPOSABLE PLASTIC CUPS,GLASS ETC. [EIRI-0563]
Today consumption of Disposable products isbreaking records. Disposable products are easyto handle, economical and can be disposedeasily. With the changing lifestyle of Mankind,the use of disposable products is raising likeanything. Plastic Disposable products are verypopular because it can be carried easily, andvery low in prices too. There is a huge varietyavailable in Plastic Disposable products. PlasticDisposable products are like a gift for today’shectic lifestyle, they save your energy andmoney both. The products designed todisposed easily after use are calledDisposable products & the products which aremade with any kind of plastic and can bedisposed easily after use are known asDisposable Plastic Products.
Cost EstimationPlant Capacity 30000 Nos./DayLand & Building (Area 350 sq.mt.) Rs. 20 LacsPlant & Machinery Rs. 12 LacsW.C. for 1 Months Rs. 1 LacsTotal Capital Investment Rs. 34 LacsRate of Return 25%Break Even Point 62%********************************************************
BIO -DIESEL EXTRACTIONFROM JATROPHA, SOYABEAN,
SUNFLOWER, RICE BRAN,ALGE & CULTIVATION OF
JATROPHA [EIRI-1333]Bio-diesel is forming a promising sustainablesource of energy and is gaining world wideacceptance as a solution to problems ofenvironmental degradation, energy insecurityand restrictive price structure. Therefore theproduction of Bio-diesel is becoming anincreasingly important element in global energypolicies. India, a fast growing economy is facingthe challenge of meeting a rapid increase in itsenergy demand. Price of Detailed ProjectReport is Rs. 18,000/- Only.
Cost EstimationPlant Capacity 40 MT./DayLand & Building (12,300 sq.mt.) Rs. 3.18 Cr.Plant & Machinery Rs. 4.55 Cr.W.C. for 2 Months Rs. 7.98 Cr.Total Capital Investment Rs. 15.88 Cr.Rate of Return 74%Break Even Point 25%**************************************************
PLASTIC WATER STORAGETANKS [EIRI-1487]
The term Plastics usually refers to a large andvaried group of synthetic materials which aresolid in finished form but at some stage in theirprocessing are fluid enough to be shaped byapplication of heat and pressure. The use ofplastics in building has grown rapidly in the lastfew years. Plastics were first used for decorativeand non structural purposes but because ofincreased knowledge of the long termproperties of plastics particularly resistance tocreep and environmental effects some plasticsare now available that maintain long termstructural integrity, such as piping, doors andwindows, water tanks that can containmoderate pressures for a long period of time.
Cost EstimationPlant Capacity 30 Nos./DayLand & Building (Area 4000 sq.mt.) Rs. 30 LacsPlant & Machinery Rs. 1.14 Cr.Total Capital Investment Rs. 2.22 Cr.Rate of Return 40%Break Even Point 47%*******************************************************
ALUMINIUM COMPOSITEPANELS (ACP) [EIRI-1489]
Aluminium Composite Panels (ACP) are mainlylight-weight composite material consisting oftwo pre-finished aluminium cover sheets heat-bonded (laminated) to a core made ofpolyethylene plastic material, available in 3mm,4mm and 6mm thicknesses after finishing andcan be curved and bent to form corners. Thesepanels are used widely as exterior covering ofcommercial buildings and corporate houses.While adding to aesthetic beauty of thestructure, they are also resistant to acid, alkalisalt spray, pollution and provide good thermalas well as sound insulation. These Panels arewidely used due easy maintenance in almostany kind of climate through normal wash withwater and mild detergent that ensures longlasting performance.
Cost EstimationPlant Capacity 6000 sq.mt./DayLand & Building (10,000 sq.mt.) Rs. 14.41 Cr.Plant & Machinery Rs. 3.94 Cr.W.C. for 2 Months Rs. 21.48 Cr.Total Capital Investment Rs. 40.54 Cr.Rate of Return 27%*******************************************************
CATHETERS MANUFACTURING[EIRI-1490]
A catheter is a flexible tube made of latex,silicone, or Teflon that can be inserted into thebody creating a channel for the passage of fluidor the entry of a medical device.
Cost EstimationPlant Capacity 2000 Tubes/DayLand & Building (Area 1 Acre) Rs. 2.03 Cr.Plant & Machinery Rs. 3.73 Cr.Total Capital Investment Rs. 8.27 Cr.Rate of Return 18%Break Even Point 69%********************************************************
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FORMALDEHYDE RESIN(UREA, PHENOL, MELAMINE &
THEIR MODIFIED RESINS)[EIRI-1491]
Approximately 1 million metric tons of urea-formaldehyde resin are produced annually.More than 70% of this urea-formaldehyde resinis used by the forest products industry for avariety of purposes. The resin is used in theproduction of an adhesive for bondingparticleboard (61% of the urea-formaldehydeused by the industry), medium densityfiberboard (27%), hardwood plywood (5%), anda laminating adhesive for bonding (7%), forexample, furniture case goods, overlays topanels, and interior flush doors. Urea-formaldehyde resins are the most prominentexamples of the class of thermosetting resinsusually referred to as amino resins. 2,3 Urea-formaldehyde resins comprise about 80% of theamino resins produced worldwide. Cost EstimationPlant Capacity 30 MT/DayLand & Building (Area 3 Acres) Rs. 7.52 Cr.Plant & Machinery Rs. 2.11 Cr.W.C. for 1 Months Rs. 4.63 Cr.Total Capital Investment Rs. 14.73 Cr.Rate of Return 56%Break Even Point 36%***********************************************************
EPDM RUBBER PROFILES(WEATHER STRIPS,
INDUSTRIAL MONO STRIPSETC.) [EIRI-1492]
Ethylene Propylene Diene Monomer Rubber,also named as EPDM in short, is the polymerof ethylene and propylene. Large scalecommercial production began in 1963 and thecurrent overall global consumption of EFPM are8,00,000 tons per year. EPDM is polyolefine -categorized and has excellent performance ofvulcanization and its gravity is the lowest amongall rubbers. These are radon copolymers of thetwo hydrocarbons ethylene and propylene withthe ethylene varying from 40 to 70% by weight.This produces a saturated rubber, EPM, whichhas to be vulcanized with peroxide systems.
Cost EstimationPlant Capacity 3 MT./DayLand & Building (3000 sq.mt.) Rs. 3.96 Cr.Plant & Machinery Rs. 2 Cr.W.C. for 3 Months Rs. 2.50 Cr.Total Capital Investment Rs. 8.60 Cr.Rate of Return 37%Break Even Point 43%******************************************************
GRANITE CUTTING ANDPOLISHING UNIT [EIRI-1493]
Granite Slab and Tiles are used in building forthe purpose of wall paneling and for thedecoration of walls.
PVC is a thermosetting plastic. In other words,it can only be softened and molded into formonce. If it is softened and remolded a secondtime it will lose some of it’s favorablecharacteristics. PVC is very corrosion resistant.It is not a conductor and will not have anelectrochemical reaction with acids and basesthat it comes in contact with. For this reason,PVC is sometimes used to coat other materialsfor protection. PVC also has a high chemicalresistance. While it will react with somechemicals, there are a large number ofchemicals it will not react with, making it anexcellent product for industrial applications.PVC is not without it’s faults.
Cost EstimationPlant Capacity 5 MT./DayLand & Building (75,000 sq.ft.) Rs. 6.17 Cr.Plant & Machinery Rs. 1.38 Cr.W.C. for 1 Months Rs. 95 LacsTotal Capital Investment Rs. 8.67 Cr.Rate of Return 25%Break Even Point 56%*******************************************************
PARTICLE BOARD FROM RICEHUSK [EIRI-1499]
The technology for manufacture of Rice HuskParticle Board, developed at the IndianPlywood Industries Research Institute,Bangalore, has emerged as one of the bestsolutions to this problem as it helps to maintainthe ecobalance and preserves the eco-system.Patents have been filed in India and many otherrice growing countries. This board has emergedas a versatile substitute for wood in a widerange of applications. Moreover, these boardscan also be made decorative. The process hasbeen licensed to several firms in India and aturnkey plant has been set up in Malaysia. Thefirm has also produced floor tile (out of ricehusk), fire resistant doors, etc. having granitelike finish. What is more, the licensee of thetechnology has helped to build up a largenumber of low cost houses.
Cost EstimationPlant Capacity 2 Ton/DayLand & Building (3000 sq.mt.) Rs. 3.08 Cr.Plant & Machinery Rs. 28 LacsW.C. for 2 Months Rs. 1.05 Cr.Total Capital Investment Rs. 4.50 Cr.Rate of Return 35%Break Even Point 66%*****************************************************
WHEAT FLOUR MILL [EIRI-1501]India is ranked as the world,s largest producerof a number of agri-products including milk anddairy products and pulses and the secondlargest producer of rice, wheat, sugar andcotton. The plant will have facility to produce,Maida, sooji, Atta and bran.
Cost EstimationPlant Capacity 115 MT/DayLand & Building (5000 sq.mt.) Rs. 3.15 Cr.Plant & Machinery Rs. 1.72 Cr.Total Capital Investment Rs. 10.95 Cr.Rate of Return 68%
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PLASTIC GRANULES FROMPLASTIC WASTE & PLASTIC
ROPE (SUTLI) [EIRI-1231]Plastics today have a prominent place in thespectrum of materials frequently used bymaterials engineers and designers. They haveearned this placed on the basis of performanceat a price, plus the apparently unlimitedability of the plastics industry to develop newplastics or new grades of older plastics to meetspecific needs of modern industry.
Cost EstimationPlant Capacity 100 Kg/hr. Plastic Granules 100 Kg/hr. Plastic Rope (Sutli)Land & Building (Area 2000 sq.mt.) Rs. 99 LacsPlant & Machinery Rs. 38 LacsTotal Capital Investment Rs. 1.81 Cr.Rate of Return 21%Break Even Point 67%******************************************************
IRON ORES PELLETIZATIONPLANT [EIRI-1170]
Iron Ore Pellets are used in blast furnaces forproducing sponge iron & steels. Marked byhigh productly lower fuel consumption andimproved furnace control, pellets are nowpreferred all over the world for primary steelmaking. An iron ore pelletization unit can submitan IEM to SIA of ministry of Steel Industry toset-up a plant of mfg. capacity = 18 lakh tonnerspa. This project sould be 100% EOU/EOU oran ancillary to a sponge iron plant. This plantcan be set-up near an iron ore concentrationsite or a sponge iron plant or near a sea portfor respective benefits of transportation costssaving on transfer of raw materials and /orfinished products in between the point ofimportance & the plant.
Cost EstimationPlant Capacity 500 MT./DayLand & Building (120000 sq.mt.)Rs. 102.76 Cr.Plant & Machinery Rs. 35.36 Cr.W.C. for 2 Months Rs. 19.70 Cr.Total Capital Investment Rs. 160.97 Cr.Rate of Return 36%Break Even Point 40%*****************************************************
M.S. BILLET CASTING WITHINDUCTION FURNACE FROM
STEEL SCRAP & SPONGEIRON [EIRI-1058]
Mild steel Billets are the basic raw material formanufacturing various types of re-rolledproducts. Mild steel billets are used formechanical engineering works such asmanufacturing machines and their parts. Steelbillets are used for production of plate, sheets,strips, rod etc. by hot Rolling and cold Rollingprocess. It is the commercial forms of steelsmill products which are directly used in theEngineering Industries. A variety Additionaloperations like cold Rolling, Machining, HeatTreatments and Fabrications are carried out on
final mill Products in order to make them suitablefor use. However, is the steel billets is the firstform of steel for producing other shapes byrolling, forging or extrusion process.
Cost EstimationPlant Capacity 174 MT./DayLand & Building (2500 sq.mt.) Rs. 3.25 Cr.Plant & Machinery Rs. 1.38 Cr.W.C. for 3 Months Rs. 41.91 Cr.Total Capital Investment Rs. 46.88 Cr.Rate of Return 33%Break Even Point 44%******************************************************
BANANA CHIPS, BANANAPULP & BANANA POWDER
[EIRI-1483]Banana is a globally important fruit crop with97.5 million tones of production. In India itsupports livelihood of million of people. Withtotal annual production of 16.91 million tonesfrom 490.70 thousand ha., with nationalaverage of 33.5 T/ha. Maharashtra ranks firstin production with 60 T/ha. Banana contributes37% to total fruit production in India. Bananais one of the major and economically importantfruit crop of Maharashtra. Banana occupy 20%area among the total area under crop in India.Maharashtra ranks second in area and first inproductivity in India. Jalgaon is a majorBanana growing district in Maharashtra whichoccupy 50,000 hectares area under Banana.But most of Banana is grown by plantingsuckers. The technology development inagriculture is very fast, it results in developingTissue Culture Technique. Banana is basicallya tropical crop, grows in temperature range of13:C - 38:C with RH regime of 75-85%.
Cost EstimationPlant Capacity 2.50 Ton./DayLand & Building (2000 sq.mt.) Rs. 88 LacsPlant & Machinery Rs. 63 LacsW.C. for 2 Months Rs. 1.02 Cr.Total Capital Investment Rs. 2.64 Cr.Rate of Return 31%Break Even Point 54%******************************************************
FUSED SILICA FROMSILICA SAND [EIRI-1481]
Fused silica is a high purity silicon dioxide iseither transparent or translucent. Thenontransparent fused material contains a largenumber of microscopic bubbler that create amilky appearance causes by the scattering oflight. This material is sometimes called as atranslucent fused silica. Fused silica isavailable in a number of grade for differentapplication. Fused silica is used for window,lenses prism and other application. Fusedsilica should apply to any foam of vitreoussilica manufactured by fusion, however it hasbeen used by some to denote all vitreous silicanot produced by quartz fusion and by otherfor only the translucent vitreous silica. Methodfor the manufacture of translucent fused silicaby fusion of sand surrounding a graphite rodthrough which a current is passed andsubsequent manipulation of the hot plasticmaterial were patented around the turn of
century. Not familiar with the Arabian Shield?Why would you be - the area has barely beentouched. All you need to know is this: theSaudis call this region the Cradle of Gold, andthey want to share it with you.
Cost EstimationPlant Capacity 40,000 MT./DayLand & Building (5 Acres) Rs. 13.10 Cr.Plant & Machinery Rs. 4.28 Cr.W.C. for 3 Months Rs. 8.89 Cr.Total Capital Investment Rs. 26.79 Cr.Rate of Return 19%Break Even Point 71%******************************************************
OT PASTE [EIRI-1478]Wetting agent (OT Paste) used for textileindustry. Dioctyl sodium sulfosuccinate as OTPaste is a white wax l ike solid withcharacteristic odor. It is sparingly soluble inwater and freely soluble in alcohol, glycerol,Carbon tetrachloride, acetone xylene. Itsaponification value varies from 240-253 andis stable in acid and neutral solution. ithydrolyzes in alkaline solution. OT Paste isused as a wetting Agent in textile industries.OT Paste Wetting Agents is anionic product,thick paste, 0.5% of weight of cotton fiber orcloth instantaneously wets it.
Cost EstimationPlant Capacity 1 Ton./DayLand & Building (800 sq.mt.) Rs. 1.01 Cr.Plant & Machinery Rs. 22 Cr.W.C. for 3 Months Rs. 65 Cr.Total Capital Investment Rs. 1.93 Cr.Rate of Return 26%Break Even Point 54%*******************************************************
TOMATO PROCESSING UNIT[EIRI-1022]
Tomato processing unit/Tomato Puree is thename implies to tomato Pulp which isconcentrated by the evaporators either openpan or vacuum evaporators. It is prepared byconcentrating tomato juice or pulp withoutseeds and skin. It is used for preparation ofvarious products such as Sauces, Ketchup,Chutney, Soup, Tomato Juice. Tomatoes aretaken, which are well-ripened. So the freshripen tomatoes are very refreshing andappetising. they are good source of vitamine.The main tomato producing states are A.P.,Bihar, M.P. Punjab, Tamil nadu, West Bengaland Maharashtra. Two varieties of tomatoesare available in India then are the large roundones which are quite sour and the tongish typewhich are sweetish and less sour. Most of thetomato products are prepared from tomatopulps, which is unflavoured, finely devidedflesh and juice separated from skins andseeds. It is usually concentrated to a greateror less degree before used in other products.
Cost EstimationPlant Capacity 20000 MT./YearLand & Building (3000 sq.mt.) Rs. 1.71 Cr.Plant & Machinery Rs. 6.89 Cr.W.C. for 1 Months Rs. 1.19 Cr.Total Capital Investment Rs. 10.09 Cr.Rate of Return 23%Break Even Point 58%******************************************************
Hi-Tech Projects,May’16, www.eiriindia.org # 10
Top Industries to StartHARD ANODISED PRESSURE
COOKERS AND UTENSILS[EIRI-1023]
Pressure Cookers are conventionally madeof Aluminium Alloys sheet or Circles. InRecent years stainless steel has penetratedinto this field. As stainless steel is notthermally so efficient as Aluminium, the latesttrends towards manufacture of PressureCookers with Copper clad bottom of pressurecookers. In every family utensils of differentmetals are used made of steel, Brass,Aluminium, Copper etc.
Cost EstimationLand & Building (Area 500 sq.mt.)Rs. 87 LacsPlant & Machinery Rs. 45 LacsW.C. for 3 Months Rs. 2 Cr.Total Capital Investment Rs. 3.41 Cr.Rate of Return 75%Break Even Point 38%****************************************************
FRUITS AND VEGETABLESDRYING BY FREEZE DRYING
METHOD [EIRI-1039]The modern method of dehydration, i.e.drying fruits and vegetables under controlledconditions of temperature and humidity ishowever, assuming importance as a majorindustry. The dehydration industry got animpetus during the World War II. On accountof their concentrated form, low cost,convenience and easy transportability, driedfruit and vegetable products and also otherdehydrated foods became highly popularamong the armed forces. Dehydratedvegetables, however, lost some of theirpopularity owing to some undesirablechanges in colour, taste and flavour duringstorage and distribution.
Cost EstimationPlant Capacity 1.50 Ton./DayLand & Building (Area 2 Acres) Rs. 5.31 Cr.Plant & Machinery Rs. 5.85 Cr.W.C. for 3 Months Rs. 1.26 Cr.Total Capital Investment Rs. 12.67 Cr.Rate of Return 60%Break Even Point 31%****************************************************
STEEL ROLLING MILL (BYINDUCTION FURNACE)
[EIRI-1041]The products of steel plants are in the formof structural shapes such as I-sections,channels, angles, plates, rails, sheets, axlesand wheels for railways, merchant productslime rounds, hexagons, squares, strips etc.Galvanized sheets, tin-plates, wire-rods andsoon. Rails, wheels and axles are specificallymeant for railways which are a largeconsumer of steel. These are specificallyused directly as supplied by steel plant.However, the remaining products of a steelplant, by and large, are processed further inengineering industries before their actual use.These products are therefore often called as‘Semis’ meaning thereby that they are semi-finished steel products only. For producing
these semis, the liquid steel, in finished formis cast into ingots and subsequently rolled inseveral types of mills which are normally apart of the steel plant.
Cost EstimationPlant Capacity 350 MT./DayLand & Building (50,000 sq.mt.) Rs. 54.70 Cr.Plant & Machinery Rs. 5.77 Cr.W.C. for 2 Months Rs. 58.88 Cr.Total Capital Investment Rs. 120.06 Cr.Rate of Return 49%Break Even Point 42%*****************************************************
POLY ALUMINIUM CHLORIDE[EIRI-1018]
Aluminium chloride hydroxide [1327-41-9],[10284-64-7], Alcl (OH)2 [14215-15-7],AlCl2(OH), produts, commonly known aspolyaluminium chlorides (PAC), are used fora wide variety of industrial applications. Othernames for PAC are basic aluminium chloride,polybasic aluminium chloride, aluminiumhydroxychlorid, aluminium oxychloride andaluminium chlorohydrate. The presence ofpolymeric, aluminium-containing cations, thedistribution of which can differ greatly, typifiesPAC products. Although the formation ofpolynuclear aluminium species in solution hasbeen studied for over a centary, there is stillmuch controversy concerning aluminiumpolymerization reactions and the resultingproduct compositions. Polyaluminium chlorideis a partially hydrolyzed aluminium chloridesolution, which may incorporate a smallamount of sulphate, has been introduced inJapan, England and Australia as analternative to alum.
Cost EstimationPlant Capacity 1.50 MT./DayLand & Building (1000 sq.mt.) US$ 1.78 LacsPlant & Machinery US$ 1.40 LacsW.C. for 2 Months US$ 1.13 LacsTotal Capital Investment US$ 4.56 LacsRate of Return 25%Break Even Point 61%****************************************************
BOTTLING PLANT(COUNTRY LIQUOR) [EIRI-1233]
There are nevertheless several very earlyreferences which can be taken to indicate thata potable spirit (like country liquor) was knownmany thousands of years ago. The earliestregarding excessive consumption of potabledistilled spirit, i.e. country liquor and otherproducts, appear to have come from China,some 1000 years B.C. Aristotle later mentionspurifying sea water by evaporation, and also“wine which produces a spirit”. For centuriesthe art of distilling remained firmly in the handsof alchemists.
Cost EstimationPlant Capacity 10000 Ltrs./DayLand & Building (1.52 Acres) Rs. 2.11 Cr.Plant & Machinery Rs. 1.20 Cr.W.C. for 1 Months Rs. 1.31 Cr.Total Capital Investment Rs. 4.89 Cr.Rate of Return 52%Break Even Point 38%***************************************************
PAPAIN EXTRACTIONINDUSTRY [EIRI-1418]
The papaya is the fruit of the papaya tree(Car ica papaya) native of CentralAmerica.The fruit ripens from 4 to 6 monthsdepending on the climate where it is grown(Salunkhe and Kadam, 1995). The cultivationof this fruit has two main purposes: the saleof the fruit for human consumption and theextraction of enzymes that constitute 40% ofthe latex in 1 mm concentrations. The papainis a natural proteolytic enzyme that isextracted from the latex in the leaf, the stemand the papaya’s unripe fruits. Papain is usedin a many industr ial f ields (l ikepharmaceutical, brewery, meat, dairy, textile,photographic, optical, tanning, cosmetic,detergents, food & leather industry), becausea synthetic enzyme is not capable ofsimulating the proper tie of the naturalenzyme, which increased its demand. Theprocess to obtain raw papain consists of twomain stages: latex extraction and drying. Athird stage, purification, may be used if apuri fied papain is wanted. This workcompares the crude enzymatic activityobtained from locally Carica papaya using theunripe fruit and the skin juice under differentdrying processes and evaluates the enzymeactivity for the proposed pur if icat ionprocedure. A common enzyme known aspapain is obtained from the green papaya(pawpaw) fruit.
Cost EstimationPlant Capacity 100 KGS/DayLand & Building (Area 3 Acres) Rs. 90 LacsPlant & Machinery Rs. 82 LacsW.C. for 3 Months Rs. 62 LacsTotal Capital Investment Rs. 2.45 Cr.Rate of Return 46%**********************************************************
MAIZE & BY-PRODUCTSPROCESSING [EIRI-1421]
Starch is an abundant carbohydratedistributed worldwide in plants. Starch hasbeen a major ingredient in man’s diet overthe centuries. In addition it has become amajor industrial raw material. Plant seeds,roots and tubers are all sources of industrialstarch production. The commercial realitiesof the starch recovery process limit theindustrial sources mainly to wheat, maize andtapioca. Indian starch industry mainlyconsumes maize as input raw material. Maizeis doing wonderful things in our everyday life.Maize (Corn) contains about 70% starch,other components being protein, fibers andfat. The basis of the maize milling process isthe separation of the maize kernel into itsdifferent parts.
Cost EstimationPlant Capacity 50 TPD/DayLand & Building (Area 10 Acres) Rs. 1.03 Cr.Plant & Machinery Rs. 8.50 Cr.W.C. for 1 Months Rs. 2.16 Cr.Total Capital Investment Rs. 12.41 Cr.Rate of Return 40%Break Even Point 49%********************************************************
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