© ABB | Slide 1 5 February, 2015 SEMI Swiss Semiconductor Forum 2015 ABB in High Power Semiconductors Juergen Bernauer, Managing Director ABB Semiconductors, February 2015
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© ABB| Slide 15 February, 2015
SEMI Swiss Semiconductor Forum 2015ABB in High Power Semiconductors
Juergen Bernauer, Managing Director ABB Semiconductors, February 2015
© ABB| Slide 25 February, 2015
ABB in Power SemiconductorsMore than 100 years in Power Electronics - Milestones
5 February, 2015
1913
1954
§ Year 1913 : ABB started in Switzerland with Power Converters based on Mercury Vapour for applications like Locomotives,Industrial Melting and High-Voltage Direct Current Power Transfer (HVDC) until 1963.
§ Year 1954: ABB launched the first Diode based on Silicon.§ Year 1981: Opening of the Semiconductor Factory (Thyristors) in Lenzburg, Switzerland.§ Year 1998: Opening of the IGBT (Transistors) Line in Lenzburg, Switzerland§ Year 2008-2012: ABB invested > 250 MUSD in Lenzburg and acquired Polovodice in Prague, CZ.
19811938
Mercury VapourSilicon
1964
2010 2012
© ABB| Slide 35 February, 2015
ABB in Power SemiconductorsMission
§ We drive innovation in power semiconductortechnology together with our customers.
§ We add value through best performance and qualityof our power semiconductors.
§ We commit to maintain the highest standards foroccupational health and safety and businessintegrity.
© ABB| Slide 45 February, 2015
ABB in Power SemiconductorsOur customer segments
ElectricalMobilityTrains, Metros,Mining Trucks
IndustryDrives, Rectifiers,Soft Starters, UPS,Welding applications
PowerTransmission
HVDC, FACTS
RenewableEnergiesWind Turbines,
Large Solar Parks
© ABB| Slide 55 February, 2015
ABB in Power SemiconductorsABB is the most integrated player across the Power Electronics value chain
© ABB| Slide 65 February, 2015
Global Center of Competence for Power Electronics (PE)Research – High Power Semiconductors – PE Applications
Lenzburg
Turgi Baden-Dättwil
Lenzburg
Supported by various cooperation's with universities & institutes
© ABB| Slide 75 February, 2015
ABB in Power SemiconductorsOur Product Portfolio and the applications
Thyristors (Current controlled) and Diode Devices§ PCT = Phase controlled Thyristor§ BCT = Bidirectional controlled Thyristor§ GTO = Gate Turn-off Thyristor§ IGCT = Integrated Gate Commutated Thyristor§ Standard and fast recovery Diodes§ Welding Diodes§ 200 V up to 10 kV
IGBTs (Field/Voltage controlled) and Diode Devices§ IGBT = Insulated Gate Bipolar Transistor§ IGBTs and Diodes 1.2 kV…6.5 kV
** HiPak (Traction, Industry)
** StakPak (ABB HVDC Light)
© ABB| Slide 85 February, 2015
ABB in Power SemiconductorsSpecial products for HVDC applications – StakPak IGBT Module
§ 700 A up to 3000 A
§ 2500 V and 4500 V
§ Designed for series connection:Stable short circuit in case of failure
§ Explosion resistant
§ Tolerant against uneven mounting pressure
Cooling plate MoSi
Al
Guaranteed Short circuit failure mode
HVDC: High Voltage Direct Current
© ABB| Slide 95 February, 2015
ABB in Power SemiconductorsSpecial products for Marine applications – The IGCT workhorse for the Azipod Drive
§ Thyristor “Workhorses”available for up to 20 MW DriveSystems
§ Switch-off capability up to5000A at 4.500 V
© ABB| Slide 10
ABB in Power SemiconductorsOur competences
5 February, 2015
§ R&D and Technology§ Process and Product Engineering§ Chip and Module Production§ Reliability Testing§ Facility Management§ Environment, Health and Safety§ Quality management and quality assurance§ Sales and Customer Services§ Product Management & Application Support§ Supply Chain Management§ Special Test systems§ Factory Automation§ IT (Factory)
§ People development: Line Management and Specialist Careerpath (Senior, Principal, Senior Principal, Corporate Executive)
© ABB| Slide 11
ABB in Power SemiconductorsA view numbers and impressions from Lenzburg
Fixed Assets in Infrastructure to provide annually
§ 36 GWh of electrical energy (36 hours runs a 1 GW Power Plant only forus)
§ 15.5 Million tons of N2
§ 17.5 Million tons of Clean Dry Air§ 800 tons of chemicals
Fixed Assets in production equipment to provide services like Diffusion§ Etching§ Implantation§ Metallization§ Lithography§ Intensive Routine Testing
5 February, 2015
© ABB| Slide 12
ABB in Power SemiconductorsHigh Power Semiconductors are tested under harsh conditions
5 February, 2015
ABB Semiconductors are tested and qualified under harsh conditions
§ HTRB (High Temperature Reverse Bias)
§ HTGB (High Temperature Gate Bias)
§ THB (Temperature/Humidity Bias, 85°C/85%)
§ APC (Active Power Cycling)
§ TC (Temperature Cycling)
© ABB| Slide 13
ABB in High Power SemiconductorsInvestments in R&D
Silicon Technology
§ Low on-state losses
§ High controllability and a soft switching behavior
§ High Safe Operating Area (SOA)
§ High power densityà low total system cost
§ Higher reliability
Silicon carbide
§ New R&D lab in Corporate Research Baden-Dättwil
§ New chip and packaging technologies
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