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Journal of Energy Chemistry 35 (2019) 95–103 Contents lists available at ScienceDirect Journal of Energy Chemistry journal homepage: www.elsevier.com/locate/jechem Effect of electrode Pt-loading and cathode flow-field plate type on the degradation of PEMFC Lijuan Qu a,b , Zhiqiang Wang a , Xiaoqian Guo a , Wei Song a , Feng Xie a , Liang He a,b , Zhigang Shao a,, Baolian Yi a a Fuel Cell System and Engineering Group, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, Liaoning, China b University of Chinese Academy of Sciences, Beijing 100049, China a r t i c l e i n f o Article history: Received 27 July 2018 Revised 5 September 2018 Accepted 11 September 2018 Available online 19 September 2018 Keywords: Proton exchange membrane fuel cell Electrode platinum loading Current-variation cycle Traditional solid plate Water transport plate a b s t r a c t The electrode Pt-loading has an effect on the number of active sites and the thickness of catalyst layer, which has huge influence on the mass transfer and water management during dynamic process in PEM- FCs. In this study, membrane electrode assemblies with different Pt-loadings were prepared, and PEMFCs were assembled using those membrane electrode assemblies with traditional solid plate and water trans- port plate as cathode flow-field plates, respectively. The performance and electrochemical surface area of cells were characterized to evaluate the membrane electrode assemblies degradation after rapid current- variation cycles. Scanning electron microscope and transmission electron microscope were used to in- vestigate the decay of catalyst layers and Pt/C catalyst. With the increase of Pt-loading, the performance degradation of membrane electrode assemblies will be mitigated. But higher Pt-loading means thicker catalyst layer, which leads to a longer pathway of mass transfer, and it may result in carbon material corrosion in membrane electrode assemblies. The decay of Pt/C catalyst in cathode is mainly caused by the corrosion of carbon support, and the degradation of anode Pt/C catalyst is a consequence of migra- tion and aggregation of Pt particles. And using water transport plate is beneficial to alleviating the age of cathode Pt/C catalyst. © 2018 Published by Elsevier B.V. and Science Press on behalf of Science Press and Dalian Institute of Chemical Physics, Chinese Academy of Sciences 1. Introduction Proton exchange membrane fuel cell (PEMFC) is considered as a promising energy power [1] that possesses less pollution [2,3], high efficiency [4–6], and outstanding start-up rate [3,7–9]. Lately, tremendous progresses have been made for the commercial pop- ularization of PEMFC, particularly in the auto industry [10,11]. However, the expensive membrane electrode assemblies (MEAs) [12] and the suboptimal durability [13] have been the primary problems which impede the widespread application of PEMFC. The rate of cathode oxygen reduction reaction (ORR) is sluggish, which is an important challenge for the development of PEMFC. Until now, Pt-based electrocatalysts are the best choices in prac- tical terms [14]. However, since platinum is rare metal, its high price accounts for an important portion of the expensive mate- rial cost of MEA [12]. Decreasing Pt-loading of MEA without cell performance loss is the aim of many researches on ORR electro- catalyst. Although there are great efforts of researches on Pt-free Corresponding author. E-mail address: [email protected] (Z. Shao). ORR electrocatalyst, owing to their poor performance and unsat- isfying stability, it is very difficult for Pt-free electrocatalyst to be used in practical application. Therefore, most ORR electrocatalysts used today are based on Pt, which are dispersed on the carbon black support in the form of nanoparticles. With state-of-the-art Pt/C catalysts, it is equally important to achieve platinum-loading reduction as well as enhanced catalyst activity and MEA durability [15]. Thus it is necessary to understand the distinct degradation of MEAs with different Pt-loadings. Comparing with steady-state, the dynamic operation is much more noticeable [16]. When it comes to automotive applications, PEMFC will undergo many drastic current changes, and its volt- age will oscillate. Since fuel is pure hydrogen and the easy na- ture of hydrogen oxidation reaction, the anode potential is ap- proximate value of reversible hydrogen potential, which indicates that cathode experiences potential oscillation when the cell volt- age changes [17]. When voltage changes, the corrosion of carbon material can influence the long-term durability of PEMFCs [17]. Be- sides, platinum is highly stable with both low and high cell voltage in PEMFC. However, when cathode potential changes rapidly, plat- inum will dissolve quickly [18,19]. Thus for a long time, the cell performance will seriously degrade. https://doi.org/10.1016/j.jechem.2018.09.004 2095-4956/© 2018 Published by Elsevier B.V. and Science Press on behalf of Science Press and Dalian Institute of Chemical Physics, Chinese Academy of Sciences
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  • Journal of Energy Chemistry 35 (2019) 95–103

    Contents lists available at ScienceDirect

    Journal of Energy Chemistry

    journal homepage: www.elsevier.com/locate/jechem

    Effect of electrode Pt-loading and cathode flow-field plate type on the

    degradation of PEMFC

    Lijuan Qu a , b , Zhiqiang Wang a , Xiaoqian Guo a , Wei Song a , Feng Xie a , Liang He a , b , Zhigang Shao a , ∗, Baolian Yi a

    a Fuel Cell System and Engineering Group, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, Liaoning, China b University of Chinese Academy of Sciences, Beijing 10 0 049, China

    a r t i c l e i n f o

    Article history:

    Received 27 July 2018

    Revised 5 September 2018

    Accepted 11 September 2018

    Available online 19 September 2018

    Keywords:

    Proton exchange membrane fuel cell

    Electrode platinum loading

    Current-variation cycle

    Traditional solid plate

    Water transport plate

    a b s t r a c t

    The electrode Pt-loading has an effect on the number of active sites and the thickness of catalyst layer,

    which has huge influence on the mass transfer and water management during dynamic process in PEM-

    FCs. In this study, membrane electrode assemblies with different Pt-loadings were prepared, and PEMFCs

    were assembled using those membrane electrode assemblies with traditional solid plate and water trans-

    port plate as cathode flow-field plates, respectively. The performance and electrochemical surface area of

    cells were characterized to evaluate the membrane electrode assemblies degradation after rapid current-

    variation cycles. Scanning electron microscope and transmission electron microscope were used to in-

    vestigate the decay of catalyst layers and Pt/C catalyst. With the increase of Pt-loading, the performance

    degradation of membrane electrode assemblies will be mitigated. But higher Pt-loading means thicker

    catalyst layer, which leads to a longer pathway of mass transfer, and it may result in carbon material

    corrosion in membrane electrode assemblies. The decay of Pt/C catalyst in cathode is mainly caused by

    the corrosion of carbon support, and the degradation of anode Pt/C catalyst is a consequence of migra-

    tion and aggregation of Pt particles. And using water transport plate is beneficial to alleviating the age of

    cathode Pt/C catalyst.

    © 2018 Published by Elsevier B.V. and Science Press on behalf of Science Press and Dalian Institute of

    Chemical Physics, Chinese Academy of Sciences

    1

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    . Introduction

    Proton exchange membrane fuel cell (PEMFC) is considered as

    promising energy power [1] that possesses less pollution [2,3] ,

    igh efficiency [4–6] , and outstanding start-up rate [3,7–9] . Lately,

    remendous progresses have been made for the commercial pop-

    larization of PEMFC, particularly in the auto industry [10,11] .

    owever, the expensive membrane electrode assemblies (MEAs)

    12] and the suboptimal durability [13] have been the primary

    roblems which impede the widespread application of PEMFC.

    The rate of cathode oxygen reduction reaction (ORR) is sluggish,

    hich is an important challenge for the development of PEMFC.

    ntil now, Pt-based electrocatalysts are the best choices in prac-

    ical terms [14] . However, since platinum is rare metal, its high

    rice accounts for an important portion of the expensive mate-

    ial cost of MEA [12] . Decreasing Pt-loading of MEA without cell

    erformance loss is the aim of many researches on ORR electro-

    atalyst. Although there are great efforts of researches on Pt-free

    ∗ Corresponding author. E-mail address: [email protected] (Z. Shao).

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    ttps://doi.org/10.1016/j.jechem.2018.09.004

    095-4956/© 2018 Published by Elsevier B.V. and Science Press on behalf of Science Press

    RR electrocatalyst, owing to their poor performance and unsat-

    sfying stability, it is very difficult for Pt-free electrocatalyst to be

    sed in practical application. Therefore, most ORR electrocatalysts

    sed today are based on Pt, which are dispersed on the carbon

    lack support in the form of nanoparticles. With state-of-the-art

    t/C catalysts, it is equally important to achieve platinum-loading

    eduction as well as enhanced catalyst activity and MEA durability

    15] . Thus it is necessary to understand the distinct degradation of

    EAs with different Pt-loadings.

    Comparing with steady-state, the dynamic operation is much

    ore noticeable [16] . When it comes to automotive applications,

    EMFC will undergo many drastic current changes, and its volt-

    ge will oscillate. Since fuel is pure hydrogen and the easy na-

    ure of hydrogen oxidation reaction, the anode potential is ap-

    roximate value of reversible hydrogen potential, which indicates

    hat cathode experiences potential oscillation when the cell volt-

    ge changes [17] . When voltage changes, the corrosion of carbon

    aterial can influence the long-term durability of PEMFCs [17] . Be-

    ides, platinum is highly stable with both low and high cell voltage

    n PEMFC. However, when cathode potential changes rapidly, plat-

    num will dissolve quickly [18,19] . Thus for a long time, the cell

    erformance will seriously degrade.

    and Dalian Institute of Chemical Physics, Chinese Academy of Sciences

    https://doi.org/10.1016/j.jechem.2018.09.004http://www.ScienceDirect.comhttp://www.elsevier.com/locate/jechemmailto:[email protected]://doi.org/10.1016/j.jechem.2018.09.004

  • 96 L. Qu et al. / Journal of Energy Chemistry 35 (2019) 95–103

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    The degradation of MEAs during dynamic processes is highly

    impacted by water management. Water management is always

    deemed to be a significant factor for optimal performance and

    durability of PEMFC [20–22] . It is one of the major technical chal-

    lenges to achieve proper proton exchange membrane hydration

    without electrode flooding in PEMFCs. One way to improve the

    water management is controlling the relative humidity of the re-

    actants [23] . The other promising way to improve water manage-

    ment is introducing water transport plates (WTPs), which is put

    forward by the United Technologies Corporation (UTC) [24,25] . The

    characteristics of WTPs have been detailed described in references

    [24–26] .

    Until now, there is no related report about the effect of elec-

    trode Pt-loading on the degradation of MEAs in the PEMFC with

    WTP as flow-field plates. Therefore, in this paper, MEAs with dif-

    ferent Pt-loadings were prepared. Besides, to compare the effect

    of cathode flow-field plates on MEAs degradation, traditional solid

    plate (SP) and WTP were used as cathode flow-field plate respec-

    tively, and different PEMFCs were assembled with different MEAs.

    Following, the degradation degree of PEMFCs performance was

    compared after current-variation cycles with measurements of po-

    larization curves and cyclic voltammetry (CV) curves. In addition,

    scanning electron microscope (SEM) and transmission electron mi-

    croscope (TEM) were used to study the microstructure degradation

    of MEAs.

    2. Experimental

    2.1. Preparation of MEAs

    MEAs, with an active area of 5 cm 2 (2 cm ∗2.5 cm), were as-sembled with catalyst-coated proton exchange membrane (CCM)

    and gas diffusion layer (GDL). The CCM and GDL were home-

    made. Catalyst ink, which consisted of commercial catalyst pow-

    der (70 wt% Pt/C, Johnson Matthey Corporation), Nafion solution

    (5 wt%, DuPont Corp.) and iso-propyl alcohol, was prepared. Then

    homogeneous catalyst ink was sprayed on the one side of pro-

    ton exchange membrane (Nafion®212, DuPont) to prepare CCM.

    Each MEA included two CCMs, with the side without catalyst

    being sticked together. Four types of MEAs were prepared with

    different Pt-loadings CCMs. The Pt-loading of CCM on both an-

    ode and cathode was the same, and one side Pt-loadings were

    0.1 mg Pt cm −2 , 0.2 mg Pt cm −2 , 0.3 mg Pt cm −2 , 0.4 mg Pt cm −2 , respec-

    tively. Our home-made GDL was carbon paper (Toray, TGP-H-060)

    as the substrate, with polytetrafluoroethylene (PTFE, 25 wt%) and

    carbon black impregnating it. The MEAs were prepared by plac-

    ing the GDLs on the anode and cathode side of CCMs, and subse-

    quently by hot pressing at 140 °C and 0.2 MPa abs for 2 min.

    2.2. Fuel cell design

    A special single cell was designed [24] . For the WTPFC, the

    cathode flow-field plate was WTP. And for the SPFC, the cath-

    ode flow-field plate was SP. The anode flow-field plates were SPs.

    Circulating water flowed through the hollowed channels between

    flow-field plate and current collector plate, as well as saturated the

    WTP. All the flow-field plates were made of graphite with thick-

    ness of 1.3 mm, and parallel gas flow-field was machined with fol-

    lowing dimensions: rib width of 0.8 mm, channel width of 0.8 mm,

    and channel depth of 0.8 mm.

    2.3. Fuel cell test system

    The PEMFC test station was home-made. The test station could

    control the operating parameters (such as relative humidity of re-

    actants, cell temperature, gases flow rate and backpressure) during

    ests. KFM 2030 (Kikusui, Japan) was used as the electric load in

    he testing processes, and it could record data automatically. The

    ell temperature was kept at 65 °C for every experiment. Both an-de and cathode gases were humidified by bubbling gas through

    istilled water tanks held at an assigned temperature. Before gases

    ere fed into, they were first humidified by passing through their

    orresponding humidifiers.

    .4. Degradation experiment conditions

    Degraded MEAs were achieved by carrying out rapid current-

    ariation cycles experiments with fuel cells by employing elec-

    ric load. For a single current-variation cycle, the current density

    volved as the following process: maintaining at 0 mA cm −2 for 2 s,hanging from 0 mA cm −2 to 600 mA cm −2 taking 1 s, maintainingt 600 mA cm −2 for 2 s, changing from 600 mA cm −2 to 0 mA cm −2

    aking 1 s ( Fig. 1 ). It took about 6 s for each degradation cycle, and

    here were 80,0 0 0 current-variation cycles in all for every MEA be-

    ore degradation test stopped. Thus, the degradation procedure of

    ach MEA lasted about 133.3 h. In the course of last 30,0 0 0 degra-

    ation cycles, the anode was fed with saturated humidified hydro-

    en (99.9%) at the flow rate of 80 mL min −1 and saturated humidi-ed air served as oxidant at the flow rate of 120 mL min −1 . At theeginning and the end of degradation cycles, cell performance was

    ecorded respectively, with measurements of polarization curves

    nd CV curves.

    .5. Polarization curves

    To study the performance degradation, polarization curve

    as obtained. For every measurement, the measuring condi-

    ions were maintained at the same. The flow rate of hydrogen

    0.15 MPa abs ) was 100 mL min −1 and the air (0.15 MPa abs ) flow rate

    as 800 mL min −1 . The pressure of circulating water was main-ained at 0.11 MPa abs . Both H 2 and air were saturated humidi-

    ed. Before polarization curve test, cells were fully activated to a

    teady-state.

    .6. Cyclic voltammetry curves

    In order to calculate electrochemical surface area (ECSA) of

    EAs, CV measurements were carried out. For every measure-

    ent, the test conditions were identical, cell cathode was fed with

    aturated humidified nitrogen (0.15 MPa abs ) and its flow rate was

    20 mL min −1 . Saturated humidified hydrogen (0.15 MPa abs ) wasupplied to anode with the flow rate of 80 mL min −1 . Before CVest, nitrogen and hydrogen purged cell until the cell open circuit

    oltage was 0.1 V or below. The cathode potential scanned from

    .08 V to 1.2 V (versus the reference electrode) with the scanning

    ate of 50 mV s −1 at 65 °C. The CV curves were measured withHI-630C (CH Instruments, Inc.) with cathode serving as the work

    lectrode, and anode acting as reference electrode (dynamic hydro-

    en electrode, DHE) and counter electrode. The ECSA was calcu-

    ated from integrated hydrogen desorption area of CV curves with

    .21 mC cm Pt −2 as the conversion factor.

    In order to compare the performance and electrochemical char-

    cters of MEAs, electrochemical characterizations of all MEAs were

    onducted in an identical PEMFC with SPs as flow-field plates.

    .7. Transmission electron microscopy

    In order to investigate the Pt/C catalyst degradation of differ-

    nt MEAs, TEM images were obtained with employing JEOL JEM-

    0 0 0EX transmission electron microscope, operating at 120 kV. Fol-

    owing the sizes of Pt particles were analyzed. The size distribution

    f Pt particles was obtained by calculating 300 particles size on

    ach TEM image.

  • L. Qu et al. / Journal of Energy Chemistry 35 (2019) 95–103 97

    Fig. 1. Schematic drawing of current density evolution of one cycle.

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    .8. Scanning electron microscopy

    The cross-section of the fresh and degraded MEAs was prepared

    y riving MEAs in liquid nitrogen. The morphology of the cross

    ection of MEAs was obtained with JEOL JSM-6360LV scanning

    lectron microscope. Thus, the changes of microstructure from the

    ristine and degraded MEAs were observed.

    . Results and discussion

    .1. Electrochemical characterization of MEAs

    The polarization curves of MEAs before and after 80,0 0 0

    urrent-variation cycles for various Pt-loading MEAs are shown in

    ig. 2 . And the corresponding voltage loss percent at 10 0 0 mA cm −2

    s shown in Fig. 4 (b). It is obvious that the performance loss is

    ess when the Pt-loading increases. And the performance decline

    f MEAs degraded in WTPFC is obviously lower than that de-

    raded in SPFC. The cell voltage decline percent at 10 0 0 mA cm −2

    f MEAs degraded in SPFC is 42.27%, 16.13%, 10.46%, corresponding

    ig. 2. Comparison of polarization behavior of MEAs before and after current-variation cy

    d) 0.4 mg cm −2 . (The Pt-loadings in all figures in this paper are one side electrode platin

    t-loading of 0.2 mg cm −2 , 0.3 mg cm −2 , 0.4 mg cm −2 . After degra-ation cycles, the voltage at 10 0 0 mA cm −2 is −0.466 V when thet-loading is 0.1 mg cm −2 ( Fig. 4 (a)). However, when it comes toEAs degraded in WTPFC, the voltage decrease at 10 0 0 mA cm −2

    s 16.36% (0.1 mg cm −2 ), 9.09% (0.2 mg cm −2 ), 7.84% (0.3 mg cm −2 ),.22% (0.4 mg cm −2 ) ( Fig. 4 (b)). Because the repeated rapid current-ariation operation can lead to the irreversible oxidation, dissolu-

    ion, migration and aggregation of the cathode Pt in entire cathode

    ayer [27] , which will cause the decay of MEAs, the performance

    eclines.

    A high-performance electrode in PEMFCs should have continu-

    us electrolyte pathways to access the Pt surface throughout the

    L. Carbon support corrosion will change the porous structure of

    atalyst and catalyst/ionomer interfaces, which will lead to the de-

    rease of proton conductivity in CL [28] . Thus the ohmic resistance

    f degraded MEAs increases, such as the result in Fig. 2 (a). In ad-

    ition, altering the porous structure in MEAs will lead to increas-

    ng mass transfer resistance of reactants, which also results in de-

    reased performance.

    The CV curves of different MEAs before and after degrada-

    ion cycles are presented in Fig. 3 . And corresponding ECSA de-

    line percent is shown in Fig. 4 (d). The ECSA decline percent of

    EAs degraded in SPFC is 72.53%, 59.90%, 47.73% and 60.58% with

    lectrode Pt-loading of 0.1 mg cm −2 , 0.2 mg cm −2 , 0.3 mg cm −2 and.4 mg cm −2 , respectively. And the ECSA loss of MEAs degraded

    n WTPFC is 48.61% (0.1 mg cm −2 ), 46.96% (0.2 mg cm −2 ), 37.27%0.3 mg cm −2 ), 50.37% (0.4 mg cm −2 ). During the current-variationycles, cells have undergone open circuit state, which means the

    igh potential of cathode. It is reported that the Pt can be oxi-

    ized to Pt–O at high potential, and the Pt–O can be chemically

    issolved in solution, which will cause the Pt loss or precipitation

    y reduction [29] . The ECSA should depend on two elements, the

    ne is Pt particles number attached on carbon support, and the

    ther is the Pt particles size [30] . The dissolved Pt ions may diffuse

    nto the PEM and be chemically reduced by hydrogen crossover

    rom anode, which can lead to the decrease of Pt particles num-

    er on carbon support. Cooperating with the Ostwald ripening and

    cles for various Pt-loading MEAs: (a) 0.1 mg cm −2 ; (b) 0.2 mg cm −2 ; (c) 0.3 mg cm −2 ; um loading.)

  • 98 L. Qu et al. / Journal of Energy Chemistry 35 (2019) 95–103

    Fig. 3. Comparison of CV curves characterization of MEAs before and after current-variation cycles for various Pt-loadings MEAs: (a) 0.1 mg cm −2 ; (b) 0.2 mg cm −2 ; (c) 0.3 mg cm −2 ; (d) 0.4 mg cm −2 .

    Fig. 4. (a) MEAs performance and (b) their degradation percent at 10 0 0 mA cm −2 ; (c) normalized ECSA and (d) ECSA decline percent of MEAs before and after 80,0 0 0 current-variation cycles with different Pt-loadings.

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    aggregation of cathode Pt nanoparticles, the cell ECSA declines.

    ECSA loss will make a significant influence on the drop of ORR ki-

    netics, and MEAs performance declines.

    It is noted that the ECSA loss percent of MEAs with Pt-loading

    of 0.4 mg cm −2 is higher than that of 0.2 mg cm −2 , 0.3 mg cm −2 ,and it is even higher than that of 0.1 mg cm −2 with MEAs degradedin WTPFCs. It might be owing to that the CL of MEAs with Pt-

    loading of 0.4 mg cm −2 is too thick. Thicker CL can impede themass transfer in MEAs. During dynamic processes, the obstructed

    ass transfer may lead to local starvation of reactants, which can

    oost the corrosion of carbon materials. Electrochemical corrosion

    f catalyst carbon-support will lead to the electrical isolation of Pt

    articles because they are apart from the carbon-supports. These

    t particles will tend to aggregate and grow up, which might be

    he dominating factors that lead to the ECSA loss of Pt/C catalyst.

    owever, although the ECSA degradation percent of MEAs with Pt-

    oading of 0.4 mg cm −2 is the biggest, its performance loss is min-mum. That can be attributed to the greater basic amount of Pt/C

  • L. Qu et al. / Journal of Energy Chemistry 35 (2019) 95–103 99

    Fig. 5. Voltage evolution of SPFC (a) and WTPFC (b) with Pt-loading of 0.1 mg cm −2 .

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    atalyst for Pt-loading of 0.4 mg cm −2 . Despite the largest ratio lossf ECSA, the quantity of residual healthy Pt/C after 80,0 0 0 current-

    ariation cycles is yet high, therefore the MEAs performance is still

    igh and the performance loss is least.

    It is obvious that the loss of performance and ECSA of MEAs

    egraded in WTPFC are less than MEAs degraded in SPFC. With

    he MEAs after current-variation cycles in SPFC, the performance

    t 10 0 0 mA cm −2 declines about 0.257 V, 0.101 V and 0.064 V cor-esponding Pt-loading of 0.2 mg cm −2 , 0.3 mg cm −2 , 0.4 mg cm −2 .

    ith regard to degraded MEA of Pt-loading 0.1 mg cm −2 , the volt-ge at 10 0 0 mA cm −2 is even lower than 0 V. However, when itomes to the MEAs degraded in WTPFC, performance decline is

    bout 93 mV, 55 mV, 49 mV and 20 mV, respectively. Which is

    uch smaller than that of MEAs degraded in SPFC, implying bet-

    er durability of MEAs in WTPFC. This is owing to the ability of

    TP improving water management [24,25] . Because of the wa-

    er drainage function of WTP, excessive water is transported from

    athode flow-field channels to circulating water chamber; if there

    s insufficient of water in MEAs, WTP transports water from circu-

    atory water chambers to MEAs [31] .

    Fig. 5 shows the voltage evolution of SPFC ( Fig. 5 (a)) and

    TPFC ( Fig. 5 (b)) with Pt-loading of 0.1 mg cm −2 . It is obvious that

    Fig. 6. (a) TEM image and (b) Pt particles size histogram

    PFC voltage at 600 mA cm −2 fluctuates severely at about 50,0 0 0egradation cycles, but voltage of WTPFC is more stable. And

    bout 60,0 0 0 cycles, SPFC voltage at 600 mA cm −2 is lower than V occasionally, which is influenced by inadequate water manage-

    ent. When it is at the end of degradation cycles, the voltage (at

    00 mA cm −2 ) of SPFC is invariably under 0 V, which means thathe MEA is damaged seriously. With regard to WTPFC, voltage is

    ore stable, and at later period of degradation cycles, performance

    f WTPFC is much higher than that of SPFC. Therefore, the MEAs

    egradation caused by water management can be mitigated with

    TP as cathode flow-field plate.

    .2. Physical characterization of MEAs

    In order to monitor the degradation of Pt/C catalyst, TEM im-

    ges of catalyst before and after current-variation cycles with dif-

    erent MEAs were obtained. Fig. 6 shows the TEM image of Pt/C

    atalysts and the distribution of Pt particles size before current-

    ariation cycles. The average Pt particle size of original Pt/C cata-

    yst is about 3.22 nm.

    When it comes to MEAs after 80,0 0 0 current-variation cycles,

    he Pt particles in cathode of all MEAs grow larger, and agglomer-

    te can be clearly observed ( Fig. 7 ). It is obvious that after current-

    ariation cycles, the size distributions of cathode Pt particles are

    uch wider and there are long tails in the large particle size part.

    t is account for that under fuel cell running conditions, oxygen is

    dsorbed, split and converted to water on catalyst active sites, and

    ome fundamental reaction processes are accompanied by struc-

    ural changes of Pt catalyst. Repeated rapid potential cycling can

    ead to the mixed state of Pt catalyst with various structural con-

    itions, which may cause the degradation of cathode Pt catalyst

    32] . In addition, there is report that rapid potential variation can

    ead to Pt oxidation and dissolution [33,34] , and for Ostwald ripen-

    ng, small particles shrink and the other big particles grow [35] . All

    hese factors lead to the growing up and aggregation of Pt parti-

    les. The long tails in the large particle size part may derive from

    he micrometer-scale platinum dissolution-diffusion-precipitation

    echanism [34] .

    After current-variation cycles, with regard to the MEAs de-

    raded in SPFC, the average sizes of Pt particles in cathode are

    .30 nm, 6.73 nm, 7.08 nm and 7.79 nm, respectively, corresponding

    he Pt-loadings of 0.1 mg cm −2 , 0.2 mg cm −2 , 0.3 mg cm −2 and.4 mg cm −2 ( Fig. 7 (a), (c), (e) and (g)). It is obvious that theverage Pt particle size of cathode catalysts becomes larger as

    he cathode Pt-loading increases. This is a result of more serious

    orrosion of carbon support with higher cathode Pt-loading, which

    eans a thicker CL. Thicker CL results in longer distance of mass

    ransfer, which may cause uneven reactants distribution. Uneven

    uel distribution in a PEMFC causes “no fuel” regions, which

    ill be occupied by oxygen permeating through the membrane,

    esulting in a potential jump of the cathode to meet the demand

    f current, thus carbon corrosion is accelerated [28] . Because Pt

    of Pt/C catalyst before current-variation cycles.

  • 100 L. Qu et al. / Journal of Energy Chemistry 35 (2019) 95–103

    Fig. 7. Comparison of TEM images of cathode catalysts after current-variation cycles for various Pt-loading MEAs: (a) and (b) 0.1 mg cm −2 ; (c) and (d) 0.2 mg cm −2 ; (e) and (f) 0.3 mg cm −2 ; (g) and (h) 0.4 mg cm −2 . (a), (c), (e), and (g) degraded in SPFC; (b), (d), (f), and (h) degraded in WTPFC.

    c

    [

    o

    S

    d

    P

    a

    w

    c

    particles are anchored on carbon support, carbon corrosion can

    cause Pt particles detaching from it. Pt particles dissolve, diffuse

    and redeposit onto larger particles, thus the size of Pt particles

    increase [17] . So, a direct effect of thicker CL is harmful for mass

    transfer in MEAs, which can aggravate the carbon material decay.

    The corrosion of carbon support can cause the detachment of Pt

    particles from it and aggregation of Pt particles [30] . In the case

    of oxidant starvation on cathode, hydrogen pump will occur and

    hydrogen is generated in cathode. The presence of hydrogen on

    athode could chemically generate heat on the platinum particles

    36] . The solubility of Pt increases with temperature [17] , so local

    xidant starvation can accelerate the dissolution of Pt particles.

    pecifically, the density of Pt particles on carbon support after

    ynamic cycles decreases obviously in comparison with the initial

    t/C catalyst. Additionally, there is obviously bare carbon support,

    nd the distribution of Pt particles on carbon support is uneven,

    hich can be contributed to that Pt particles could detach from

    arbon support under the potential cycling condition [37] . When it

  • L. Qu et al. / Journal of Energy Chemistry 35 (2019) 95–103 101

    Fig. 8. Comparison of TEM images of SPFC and WTPFC anode catalysts after current-change cycling for various Pt-loading MEAs: (a) and (b) 0.1 mg cm −2 ; (c) and (d) 0.2 mg cm −2 ; (e) and (f) 0.3 mg cm −2 ; (g) and (h) 0.4 mg cm −2 . (a), (c), (e) and (g) degraded in SPFC; (b), (d), (f) and ( h) degraded in WTPFC.

    c

    c

    6

    o

    7

    i

    C

    c

    l

    i

    u

    c

    p

    c

    i

    i

    a

    omes to the MEAs degraded in WTPFC, after current-variation cy-

    les, the average Pt particle sizes in cathode are 5.84 nm, 5.88 nm,

    .04 nm and 6.01 nm, respectively, corresponding to the Pt-loadings

    f 0.1 mg cm −2 , 0.2 mg cm −2 , 0.3 mg cm −2 and 0.4 mg cm −2 ( Fig. (b), (d), (f) and (h)), which are also much larger than that of the

    nitial Pt/C catalyst. Besides, there is aggregation of Pt for all MEAs.

    omparing with MEAs degraded in SPFC, after current-variation

    ycles, the average Pt particle size of MEAs degraded in WTPFC is

    ess. In addition, the dispersion of Pt particles on carbon support

    s better than that of MEAs degraded in SPFC. It implies that

    sing WTP is beneficial to alleviating the degradation of cathode

    atalysts during the dynamic process. Moreover, the average Pt

    article sizes of MEAs degraded in WTPFC after current-variation

    ycles are approximate, and it might be that WTP can mitigate the

    nfluence of CL thickness on mass transfer effectively because of

    ts ability to improve water management.

    Fig. 8 shows the comparison of TEM images of anode catalysts

    fter current-variation cycles for various Pt-loading MEAs. After

  • 102 L. Qu et al. / Journal of Energy Chemistry 35 (2019) 95–103

    Fig. 9. Comparison of SEM images of cathode catalyst layer before (a) and (d) and after (b), (c), (e) and (f) current-variation cycles for various Pt-loading MEAs: (a), (b) and

    (c) 0.1 mg cm −2 ; (d), (e) and (f) 0.2 mg cm −2 . (b) and (e) degraded in SPFC; (c) and (f) degraded in WTPFC.

    Fig. 10. Comparison of SEM images of anode catalyst layer before (a) and (d) and after (b), (c), (e), and (f) current-variation cycles for various Pt-loading MEAs: (a), (b), and

    (c) 0.1 mg cm −2 ; (d), (e), and (f) 0.2 mg cm −2 . (b) and (e) degraded in SPFC; (c) and (f) degraded in WTPFC.

  • L. Qu et al. / Journal of Energy Chemistry 35 (2019) 95–103 103

    d

    a

    u

    g

    P

    s

    a

    c

    m

    c

    M

    l

    0

    t

    w

    t

    M

    g

    0

    (

    a

    o

    M

    c

    r

    p

    s

    g

    t

    f

    t

    a

    s

    4

    u

    c

    t

    t

    t

    t

    l

    t

    fi

    m

    w

    c

    c

    c

    A

    R

    2

    U

    C

    R

    [

    [

    [[

    [

    [

    [

    [

    [

    [

    [

    [

    [

    [

    [

    ynamic cycles, the average Pt particle sizes are approximate with

    ll MEAs. Comparing with initial Pt/C catalyst, the Pt particles grow

    p a little ( < 0.4 nm). However, it cannot be ignored that the aggre-

    ation of anode Pt/C catalyst is more serious than that of cathode

    t/C catalyst. But the distribution of anode Pt particles on carbon

    upport is more even than that of cathode Pt particles. It can be

    ttributed to that the cathode has suffered high potential during

    urrent-variation cycles, and the Pt oxide layers forming and re-

    oval repeatedly, which leads to the quicker decay of cathode Pt/C

    atalyst [38] .

    Because the difference of performance degradation between

    EAs degraded in SPFC and WTPFC increases as the electrode Pt-

    oading decreases, MEAs with lower Pt-loading (0.1 mg cm −2 and.2 mg cm −2 ) were chosen to compare the difference of CL decay.

    Fig. 9 shows the SEM images of cathode CL. It can be seen

    hat the thickness of cathode catalyst layer from fresh MEAs

    ith Pt-loading 0.1 mg cm −2 is 0.648 μm ( Fig. 9 (a)). However, af-er 80,0 0 0 current-variation cycles, the thickness of cathode CL for

    EA degraded in SPFC is 0.5 μm ( Fig. 9 (b)) and that for MEA de-raded in WTPFC is 0.592 μm ( Fig. 9 (c)). For the case of Pt-loading.2 mg cm −2 , the thickness of cathode CL changes from 0.592 μmfresh) ( Fig. 9 (d)) to 0.889 μm (MEA degraded in SPFC) ( Fig. 9 (e))nd 1.246 μm (MEA degraded in WTPFC) ( Fig. 9 (f)). The thicknessf cathode CL of MEAs degraded in WTPFC is higher than that of

    EAs degraded in SPFC, and it can be contributed to the severer

    athode carbon support corrosion of MEAs degraded in SPFC. Se-

    ious carbon support corrosion can bring about running off of Pt

    articles and attenuation of CLs. The above state further demon-

    trates that taking advantage of WTP as cathode flow-field plate is

    ood for the durability of MEAs during the current-variation cycles.

    Fig. 10 presents the SEM images of anode CL. It is obviously that

    he CL thickness of degraded MEAs is approximately the same with

    resh MEAs when the Pt-loading is uniform, which also proves that

    he degradation of anode catalyst is a consequence of migration

    nd aggregation of Pt particles, rather than carbon support corro-

    ion.

    . Conclusions

    The performance and ECSA of MEAs were characterized to eval-

    ate the MEAs degradation after 80,0 0 0 rapid current-variation cy-

    les. With the increase of Pt-loading, MEA performance degrada-

    ion will be mitigated. But when the Pt-loading is 0.4 mg cm −2 ,he degraded percent of ECSA is largest, which may result from

    he weaker mass transfer in thicker cathode CL, and blocked mass

    ransfer can lead to degradation of carbon materials. Besides, the

    oss of performance and ECSA of MEAs degraded in SPFC is higher

    han that of MEAs degraded in WTPFC.

    SEM and TEM images confirm that the WTP as cathode flow-

    eld plate can mitigate the degradation of Pt/C catalyst caused by

    ass transfer in CL, because of the ability of WTP to improve the

    ater management of PEMFC. Moreover, it is concluded that the

    athode Pt/C catalyst decay is mainly caused by the corrosion of

    arbon support, and the degradation of anode Pt/C catalyst is a

    onsequence of migration and aggregation of Pt particles.

    cknowledgments

    This work was financially supported by the National Key

    esearch and Development Program of China (Grant no.

    016YFB0101208), NSFC-Liaoning Joint Funding (Grant no.

    1508202) and the National Natural Science Foundations of

    hina (Grant no. 61433013 and 91434131 )

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    Effect of electrode Pt-loading and cathode flow-field plate type on the degradation of PEMFC1 Introduction2 Experimental2.1 Preparation of MEAs2.2 Fuel cell design2.3 Fuel cell test system2.4 Degradation experiment conditions2.5 Polarization curves2.6 Cyclic voltammetry curves2.7 Transmission electron microscopy2.8 Scanning electron microscopy

    3 Results and discussion3.1 Electrochemical characterization of MEAs3.2 Physical characterization of MEAs

    4 Conclusions Acknowledgments References