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Concrete Placement Slabs/PavementsOhio Concrete Ohio Concrete Contractor Seminar Let’s Start Here… If you don’t have proper compaction of the subgrade, out of joint cracking will occur and no saw cut will stop it. At a minimum proof roll. Inadequate compaction results in a pavement with decreased stiffness, reduced fatigue life, accelerated aging/decreased durability, rutting, raveling, and moisture susceptibility (Hughes, 1984; Hughes, 1989) Ensure you have proper drainage. Why Joint? Control the location, width, and appearance of expected cracks (ex: drying shrinkage) Facilitate construction Minimize performance implications of any random (unexpected) cracks Four Basic Slab Types 3. Reinforced to prevent cracking 4. Structural Remains un-cracked between joints when loaded and restraint to volumetric changes Relatively close spacing of joints to control shrinkage effects Dowels are not reinforcement Contraction/Construction Joints Tied Joints Tie Bars… Can be used to only tie the first longitudinal joint from the pavement edge to keep the outside slab from separating from the pavement Transverse Joints Typically run perpendicular to traffic at right angles to longitudinal joint Higher truck volume, channelized traffic Provide load transfer between slab Allows horizontal movement – not vertical Types of Joints and by effects of loads and warping and curling • Load transfer achieved by aggregate interlock The extent of cracking due to key influences is somewhat predictable; Recommended Spacing joint spacing due to load transfer considerations. Joint Spacing Spacing: Recommended: 2 times the depth (feet) or 24-36 times the thickness (inches) with max @ 15 ft Example: 5” thickness = 10 ft Example: 8” thickness = max 15 ft Panel shall be kept as square as possible 1.25 : 1.00 (length to width ratio) Example: Maximum 10 ft x 12.5 ft Avoid tee-intersections, create “sympathy cracks” Width Typically 1/8 in, if sealed typically min. 1/4 in Depth*: Minimum: 1/4 of the depth: 8” thick = 2” deep Recommended: 1/3 of depth Early Entry may apply Conventional Saw • Larger Diameter • Typically 4-12 hours after finishing Early Entry Saw (Green Saw) • Smaller Diameter • Slotted plate in contact with pavement to prevent damage • Depth of contraction joint D/6 to D/5 (Min. 1”) • Typically 1-4 hours after finishing Time • Sawing should begin as soon as the concrete can support the sawing equipment and prevent raveling. • No standardized test; contractors often use a nail or knife to scratch the pavement surface to determine whether it spalls or ravels. • There are guides using aggregate geometry, hardness, cement content and saw rating to determine when to cut. Timing of Cuts Depth Sympathy Cracks placements, try and use planned existing control joint locations. Thickened edges are commonly used to provide additional edge support. Thickened Edges Concrete at construction joints that will support wheel loads should be thickened to provide extra support. Approximately dowel bars Now being used in some parking areas / industrial pavements Accommodate some differential movement longitudinally along the joint (random traffic pattern) Greater concrete bearing area, less stress Can be effectively used in thinner slabs than round dowels Efficient use of steel Trapezoidal shapes in baskets for control joints Construction joints using diamond dowel system Tied Construction Joints edges, curves, single longitudinal joint) • Maybe not needed for roads with tied curb & gutter, integral curb • Placed at mid-depth of the pavement. Keyways D 0.1D 0.2D No longer recommended for light traffic pavements! …are sometimes called expansion joints but should generally not be used to provide for expansion. They provide no load transfer and should not be used as regularly spaced joints in a joint layout. Their proper use is to isolate fixed objects, providing for slight differential settlement without damaging the slab/pavement. Types of Joints-Isolation Joints Isolation W/ Thickened Edge Isolation joints that will support wheel loads should be thickened to provide extra support. Approximately for movement some cases Common details for isolation of fixtures Diagonal None Examples - Isolation Joints Examples – Isolation Joints Examples - Isolation Joints Joint Layout Guidelines Turn the joint about 1 foot away from the grate and turn it to meet the corner. Thickened Edge support is specified gravel pavement (entrances/exits) Joints in curbs are constructed Odd-Shaped Panels (plunge cut or core hole) Joint Layout Guidelines Joint Layout Guidelines Things to Do Jointing plan drawn by designer of record, or submitted by contractor & approved by designer Cut at the proper location, depth, and time Place joints to meet in-pavement structures Adjust spacing to avoid small panels or angles Intersect curves and edges perpendicular Keep panels square Joint Layout Guidelines Things to Avoid Slabs < 1 ft. wide Slabs > 15 ft. wide Creating interior corners Offset (staggered) joints Square Panels Distributed Steel Reinforcement PLACEMENT OF MESH SHALL BE IN TOP 1/3 OF PAVEMENT SECTION Distributed Steel Reinforcement Placed Too Low Distributed Steel Reinforcement Placed Too Low Manufacturers recommended dosage rate 1.5” to 2” typically Added throughout the concrete design must be effective Factors to consider in whether or not to seal joints: Traffic level JOINT FILLING AND SEALING pavement design assistance. and bidding purposes. OC recommendations are not signed nor sealed and must be reviewed by an EOR prior to construction ESC – Engineering Service Center Sustainability References