John Deere Square Baler Service Manual - Jensales … 35-Slip Clutch Group 40-Gear Case Group 45-Flywheel Group 50-Shear Bolts Section 30-Hydraulic System Group 05-Diagnosing Malfunctions

John Deere

MODEL: 327,328,336,337,338 346,347,348,466,467 468 Square Balers

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

JD-S-TM1243

327, 328, 336, 337, 338, 346, 347, 348,466,467, and

468 Square Baler Repair

TECHNICAL MANUAL

327, 328, 336, 337, 338, 346, 347, 348, 466,467, and 468 Square Baler Repair

TM1243 (ENGLISH)

John Deere Ottumwa Works LITHO IN USA

Section 10-General Group 05-Safety Group 10-Specifications Group 15-General Information Group 20-Lubrication

Section 20-Power Train Group 05-Diagnosing Malfunctions Group 10-General Information Group 15-PTO Hookup and Connections Group 20-PTO Hookup Shafts and Tubes Group 25-PTO Hookup U-Joints Group 30-Power Shaft Group 35-Slip Clutch Group 40-Gear Case Group 45-Flywheel Group 50-Shear Bolts

Section 30-Hydraulic System Group 05-Diagnosing Malfunctions Group 10-Pickup Cylinder Group 15-Bale Tension Pump and Reservoir Group 20-Bale Tension Cylinders Group 25-Tongue Positioning Cylinder

Contents

Section 40-Bale Forming Components Group 05-Diagnosing Malfunctions Group 10-Cam and Followers Group 15-Pickup Group 20-Auger Group 25-Feeder Fingers/Timing Group 30-Plungerhead

Section 50-Knotters and Twisters Group 05-Diagnosing Twine Knotter Malfunctions Group 06-Diagnosing Wire Twister Malfunctions Group 10-Twine Knotters Group 15-Wire Twisters Group 20-Multi-Luber Repair

Section 99-0ealer Fabricated Tools Group 05-Dealer Fabricated Tools

TM1243

Original Instructions. All information, illustrations and specifications in this manual are based on the latest information available at the time of publication.

The right is reserved to make changes at any time without notice.

Square Baler Repair 020711

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Page

Group 05-Safety ........................................ 10-05-1

Group 10-Specifications Specifications ................................................ 10-10-1 Unified Inch Bolt and Screw Torque

Values ........................................................ 10-10-4 Metric Bolt and Screw Torque

Values ........................................................ 10-10-5

Group 15-General Information 336, 346 and 466 Baler

Description ................................................. 10-15-1 327, 337, 347 and 467 Baler

Description ................................................. 10-15-2 328, 338, 348 and 468 Baler

Description ................................................. 10-15-3 Prevent KnoUer Damage ............................... 10-15-3

Group 20-Lubrication Before Lubrication ......................................... 10-20-1 Grease ........................................................... 10-20-1 Gear Oil ......................................................... 10-20-2 Multiluber Grease .......................................... 10-20-2 Gear Case and Bale Tension Pump

Oil .............................................................. 10-20-3 Alternative and Synthetic

Lubricants .................................................. 10-20-3

TM1243

Contents

10-1

Section 10 General

Square Baler Repair 020711

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Specifications

Item Measurement Specification

I 327, 328, 337, 338, 346, 347, and 348 1168 mm (46 in.)

-------- - --' --- --------------I 466, 467, and 468 1473 mm (58 in.)

PTa Shaft Speed (All) ASAE - SAE Standard 540 rpm

Size 1

! 327, 328, and 336 Category 3 ----1 -- -- ---- - - t-- - --- ---,------- ---- ------

I 337, 338, and 346 Category 4

347 and 348 Category 4 or optional Category 5

1-466, 467 and 468 Category 5

---- --- -- -

~---- -- --

Gear Case Gears (All) Steel cut, enclosed and/or precision forged - -- --- --- -- ----- --- - - - ---

Capacity (All) 3,8 L (qt.) SAE 85-140 APIGL5 Gear Lubricant

Tractor Requirement (Use a larger 1 Recommended Size I tractor if wagon is pulled

.'}27, 328, 336, 337, 338, 346, 347, and 3~+ __ 30 kW (40 hp,) minimum ~ - ---- - -- - -------

I 466, 467, and 468 45 kW (60 hp.) minimum

-- - -- ------ --- ----, 1

Tires Standard

327, 336, and 346 Right 5.00-15 4PR 207 kPa (2.1 bar) (30 psi) I

L---- 328 Right 5.90-15 4PR 207 kPa (2.1 bar) (30 psi) -' --------- ----

337,338, 347,348,466,467, and 468 Right 26 x 1200-12 4PR 138 kPa (1.4 bar) (20 psi) I

1 327, 328, and 336 Left 6.40-15 6PR 276 kPa (2.4 bar) (40 psi) -

1 346 Left 7.60-15 6PR 207 kPa (2.1 bar) (30 psi) 1- ----- ------ -- - -

337, 338, 347, and 348 Left 11 L-14 6PR 207 kPa (2.1 bar) (30 psi) --.-J --------- - -- - - --

466, 467, and 468 Left 31 x 13.50-15 6PR 207 kPa (2.1 bar) (30 psi)

~ Floatation

- --------- - -- f-- I 327, 328, 336, and 346 Right 26 x 12.00-12 4PR 138 kPa (1.4 bar) (20 psi)

327, 328, 336, and 346 Left 11L-14 6PR 207 kPa (2.1 bar) (30 psi)

Pickup Gauge Wheel Optional 336 and 346 3.00-12 Semi-Pneumatic ~ ,-- - ----

I

------Optional 327, 328 337, 338, 347, and 348 16 x 6.50-8 2PR 138 kPa (1.4 bar) (20 psi)

-- --- -I

Standard 466 16 x 6.50-8 2PR 138 kPa (1.4 bar) (20 psi)

Overall Dimensions Maximum Height I

327, 328, 336, 337, 338, 346, 347, and 348 1702 mm (67 in.)

-I l -- - - ---

466, 467, and 468 1880 mm (74 in.) ---

I Width I 336 2438 mm (96 in.)

I -- -- --- - ----'l

327 (Std. tires) 2490 mm (98 in.)

327 (Float. tires) 2540 mm (100 in.)

328 (Std. tires) 2692 mm (106 in.) [---~--

-- ~

I

8 (Float. tires), 337 338, 346, 347, 2743 mm (108 in.) and 348 (Std. tires) ----- -----

466 3023 mm (119 in.)

467 and 468 (Std. tires) 3073 mm (121 in.)

I Length

I 327 and 328 With bale chute and 2 joint hitch 5029 mm (198 in.)

! 336 and 346 with bale chute and tongue 5740 mm (226 in.)

I - --

I 337, 338, 347, and 348 With bale chute 5766 mm (227 in.)

1

and 3 joint hitch

I

466, 467, and 468 With bale 6 chute 6096 mm (240 in.) I

and 3 joint hitch ~

336 and 346 Less tongue and bale chute 3378 mm (133 in.)

I 327, 328, 337, 338, 347, and 348 Less 3404 mm (134 in.)

,~ tongue and bale chute 1

--- --'-r- ----466, 467, and 468 Less tongue and bale chute 3759 mm (148 in.)

I Weight Twine Units I

---I 327 and 328 Minimum 1108 kg (2441 lb.)

- - -

Continued on next page TP40492.00007D5

TM1243 10-10-2 Square Baler Repair 020711

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Page

Group OS-Diagnosing Malfunctions Power Drive Difficulties .................................. 20-05-1 Gear Case Difficulties .................................... 20-05-1 Shear Bolt Difficulties .................................... 20-05-2

Group 10-General Information Specifications ................................................ 20-10-1 Tractor Pto Requirements ............................. 20-10-1 Adjust Drawbar (2-Joint) ................................ 20-10-1 Adjust Drawbar (3-Joint) ................................ 20-10-2 PTO Powr-Gard® Hookup ............................. 20-10-2 Identification .................................................. 20-10-2

Group 1S-PTO Hookup and Connections General Information ....................................... 20-15-1 Remove And Install PTO Hookup .................. 20-15-1 Repair Pin-Type Yoke

Connector-Long Pin Style ....................... 20-15-2 Repair Pin-Type Yoke

Connector-Short Pin Style ....................... 20-15-2 Repair Powr-Gard® Yoke

Connector .................................................. 20-15-3 Repair Weasler Sliding Collar Yoke

Con nector .................................................. 20-15-5

Group 20-PTO Hookup Shafts and Tubes Service Equipment and Tools ........................ 20-20-1 Specifications ................................................ 20-20-1 Inspect And Repair Standard PTO

Shaft And Tube .......................................... 20-20-1 Inspect And Repair Recirculating

Ball Slip PTO Shaft And Tube ................... 20-20-5 Inspect and Repair Grobe Spline

PTO Shaft And Tube ................................. 20-20-9

Group 2S-PTO Hookup U-Joints Replace PTO Hookup U-Joints ..................... 20-25-1

Group 30-Power Shaft Service Equipment and Tools ........................ 20-30-1 Specifications ................................................ 20-30-1 Remove Power Shaft ..................................... 20-30-1 Disassemble Power Shaft ............ ~ ................ 20-30-3 Inspect Power Shaft ...................................... 20-30-5 Assemble Power Shaft .................................. 20-30-6 Install Power Shaft ......................................... 20-30-9

Group 3S-Slip Clutch Service Equipment and Tools ........................ 20-35-1 Specifications ................................................ 20-35-1 Remove Slip Clutch ....................................... 20-35-2 Disassemble Slip Clutch ................................ 20-35-2 Inspect Slip Clutch ......................................... 20-35-2 Assemble Slip Clutch ..................................... 20-35-3

TM1243

Section 20 Power Train

Contents

20-1

Install Slip Clutch-347, 348, 466, 467 and 468 Balers With

Page

Category 5 Powerline ................................ 20-35-4 Adjust Slip Clutch End Play-347,

348, 466, 467 and 468 Balers With Category 5 Powerline ........................ 20-35-5

Install Slip Clutch-337, 347 and 348 Balers With Category 4 Powerline ................................................... 20-35-6

Adjust Slip Clutch End Play-337, 347 and 348 Balers, Category 4 Powerline ................................................... 20-35-6

Install Slip Clutch-327, 328, 336, 338 and 346 Balers ................................... 20-35-7

Adjust Slip Clutch End Play-327, 328, 336, 338 And 346 Balers ................... 20-35-7

Adjust Slip Clutch .......................................... 20-35-8

Group 40-Gear Case Essential or Recommended Tools .................. 20-40-1 Service Equipment and Tools ........................ 20-40-1 Other Material ................................................ 20-40-2 Specifications ................................................ 20-40-3 Remove Gear Case ....................................... 20-40-4 Disassemble Gear Case ................................ 20-40-5 Inspect Bevel Gear Components ................... 20-40-8 Assemble Gear Case .................................... 20-40-8 Install Gear Case ......................................... 20-40-15

Group 4S-Flywheel Service Equipment and Tools ........................ 20-45-1 Specifications ................................................ 20-45-1 Remove Flywheel .......................................... 20-45-1 Disassemble Flywheel ................................... 20-45-2 Inspect Flywheel ............................................ 20-45-2 Install Flywheel Bushings .............................. 20-45-3 Install Flywheel .............................................. 20-45-4

Group SO-Shear Bolts Specifications ................................................ 20-50-1 Flywheel Shear Bolt

Specifications ............................................ 20-50-1 Needle Lift Arm (Twine) Shear Bolt

Specifications ............................................ 20-50-2 Needle Lift Arm (Wire) Shear Bolt

Specifications ............................................ 20-50-2 Use Correct Shear Bolt... ............................... 20-50-2 Replace Flywheel Shear Bolt ........................ 20-50-3 Replace Needle Lift Arm Shear

Bolt ............................................................ 20-50-4

Square Baler Repair 020711

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Slip Clutch

Install Slip Clutch-337, 347 and 348 Balers With Category 4 Powerline

A-Spacer B-Input Shaft C-Slip Clutch D-Thrust Washer

E-Thrust Bearing F-Thrust Washer G-Clutch Pawl H-Clutch Pawl

IMPORTANT: Adjust slip clutch end play to specification.

1. Assemble spacer (A) on input shaft (B) with counterbore over snap ring.

2. Install slip clutch (C) on shaft.

3. Add thrust washer (0), thrust bearing (E), and thrust washer (F) on shaft.

4. Assemble yoke (I), thrust washer (J), thrust bearing (K), thrust washer (L), and collar (M) on shaft. Put a

Adjust Slip Clutch End Play-337, 347 and 348 Balers, Category 4 Powerline

IMPORTANT: Adjust slip clutch end play to specification.

1. Pull slip clutch towards yoke to check for specified clearance between spacer (A) and slip clutch hub (B).

Specification Slip Clutch-End Play .................... . ............... ................... 0.635 mm

(0.025 in.)

2. Remove retainer collar (C), add washers (as necessary) to input shaft.

3. Install retainer collar and secure with spring pin.

1- Yoke J- Thrust Washer K-Thrust Bearing L-Thrust Washer

M-Collar

punch in hole of collar to locate yoke. Pull slip clutch against yoke. Check for specified end play between slip clutch and spacer.

Specification Slip Clutch-End Play .... .. ........................ 0.635 mm

(0.025 in.)

5. Remove collar and add washers as necessary. Install collar and spring pin.

TP40492.000080E

A-Spacer C-Retainer Collar B-Slip Clutch Hub

TP40492.000080F

TM1243 20-35-6 Square Baler Repair 020711

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Page

Group OS-Diagnosing Malfunctions Hydraulic Pump Difficulties ............................ 30-05-1

Group 10-Pickup Cylinder Specifications ................................................ 30-10-1 Service Parts Kit... ......................................... 30-10-1 Remove Cylinder ........................................... 30-10-1 Disassemble Cylinder .................................... 30-10-2 Inspect Cylinder ............................................. 30-10-2 Assemble Cylinder ......................................... 30-10-3 Install Hydraulic Pickup Lift ............................ 30-10-3

Group 1S-8ale Tension Pump and Reservoir Specifications ................................................ 30-15-1 Service Parts Kit... ......................................... 30-15-2 Flow Diagram For Bale Tension .................... 30-15-2 Remove and Install Pump and

Reservoir ................................................... 30-15-3 Disassemble and Assemble

Reservoir ................................................... 30-15-3 Disassemble and Assemble

Pump ......................................................... 30-15-6 Inspect Pump and Reservoir, Style

(A) .............................................................. 30-15-9 Test Bale Tension Pump .............................. 30-15-10 Adjust Hydraulic Bale Tension

Pump Chain ............................................. 30-15-11

Group 20-8ale Tension Cylinders Specifications ................................................ 30-20-1 Service Parts Kit... ......................................... 30-20-1 Remove Cylinder ........................................... 30-20-1 Disassemble John Deere

Cylinder ..................................................... 30-20-2 Inspect John Deere Cylinder ......................... 30-20-2 Assemble John Deere Cylinder ..................... 30-20-3 Install Bale Tension Cylinder ......................... 30-20-3

Group 2S-Tongue Positioning Cylinder Essential or Recommended Tools .................. 30-25-1 Specifications ................................................ 30-25-1 Remove Tongue Positioning

Cylinder ..................................................... 30-25-2 Disassemble Tie-Bolt Cylinder ...................... 30-25-2 Inspect Cylinder ............................................. 30-25-4 Assemble Tie-Bolt Cylinder ........................... 30-25-5 Disassemble Cessna Cylinder ....................... 30-25-5 Inspect Cylinder ............................................. 30-25-7 Assemble Cessna Cylinder ........................... 30-25-7

TM1243

Contents

30-1

Section 30 Hydraulic System

Square Baler Repair 020711

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Bale Tension Pump and Reservoir

Style (8)

1. Remove pump and reservoir. (See Remove and Install Pump and Reservoir in Section 30, Group 15.)

1-External Cap Screws (4 used) 2-Plug 3- Pressure Relief Valve 4-Filter Assembly Block 5-lnternal Cap Screw (4 used) 6- Dowel Pin (2 used) 7- C-Ring (2 used)

8- Bearing Block 9- Bearing (4 used) 10- Backup Ring 11- Seal 12- Pressure Plate 13- Idler Gear 14-ldler Gear

4. Remove external cap screws (1). Separate bearing block (8) from filter assembly block (4).

5. Remove internal cap screws (5). Separate bearing block (8) from end block (22).

6. Remove plug (2), pressure relief valve (3), dowel pins (6), O-rings (7), bearings (9), backup ring (10), seal (11), pressure plate (12), Idler gears (13 and 14), retainer clips (15), set screw (16), shaft (17), key (18), wear plate (19), seal (20), seal plate (21), bearing (23), seal (24), seal (25), retaining ring (26), shaft (27), and key (28).

7. Inspect parts for wear and damage. Replace as necessary.

8. Assemble in reverse order using the following special instructions:

IMPORTANT: Use new O-rings, damaged or used O-rings leak.

a. Lubricate all parts before assembling.

b. Install shaft seal (25) to specification.

2. Remove reservoir. (See Disassemble and Assemble Reservoir in Section 30, Group 15.)

3. Scribe a line the length of pump to aid in assembly.

15- Retainer Clip (4 used) 16- Set Screw 17- Shaft 18- Key 19- Wear Plate 20-Seal 21- Seal Plate

22- End Block 23-Bearing 24-Seal 25- Shaft Seal 26- Retaining Ring 27- Shaft 28-Key

Specification Style (B) Bale Tension Pump Shaft Seal-Depth ...................................................................... .4.06-4.3 mm

(0.16-0.17 in.)

c. Tighten pressure relief valve (3) to specification.

Specification Style (B) Pressure Relief Valve-Torque .............................................................................. 25 N'm

(222 lb.-in.)

IMPORTANT: Avoid component damage. Ensure internal components and O-rings are properly seated before tightening hardware.

d. Tighten internal cap screws (5) to specification.

Specification Style (B) Bale Tension Pump Internal Cap Screws-Torque ............................................................................ 15 N'm

(132 lb.-in.)

Continued on next page TP40492,0000958

TM1243 30-15-8 Square Baler Repair 020711

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Page

Group OS-Diagnosing Malfunctions Pickup Difficulties .......................................... 40-05-1 Feeding Difficulties ........................................ 40-05-1 Needles Not Raising ...................................... 40-05-1 Bale Not Of Proper Weight.. .......................... 40-05-2 Bale Not Uniform ........................................... 40-05-2

Group 10-Cam and Followers Other Material ................................................ 40-10-1 Specifications ................................................ 40-10-1 Remove Cam and Followers-7-

And 8-Series Balers ................................... 40-10-1 Inspect Cam and Followers ........................... 40-10-3 Replace Cam ................................................. 40-10-4 Install Cam and Followers ............................. 40-1 0-6

Group 1S-Pickup Essential or Recommended Tools .................. 40-15-1 Other Material ................................................ 40-15-1 Specifications ................................................ 40-15-1 Remove Pickup ............................................. 40-15-2 Disassemble Pickup ...................................... 40-15-3 Disassemble Tooth Bar. ................................. 40-15-6 Inspect Pickup ............................................... 40-15-6 Assemble Tooth Bar ...................................... 40-15-7 Install Pickup Cylinder In Pickup

Frame ........................................................ 40-15-8 Install Pickup .............................................. .40-15-13 Adjust Pickup Float-7- And

8-Series Balers ........................................ 40-15-14 Adjust Pickup V-Belt Tension ....................... 40-15-15 Replace Teeth With Pickup

Installed ................................................... 40-15-16

Group 20-Auger Essential or Recommended Tools .................. 40-20-1 Specifications ................................................ 40-20-1 Remove Auger ............................................... 40-20-2 Inspect Auger Parts ....................................... 40-20-4 Install Auger ................................................... 40-20-4 Adjust Auger Drive Belt ................................. 40-20-9 Adjust Auger Drive Chain- 466,

467, and 468 Balers .................................. 40-20-9 Adjusting Auger Drive Slip Clutch-

466, 467, and 468 Balers ........................ 40-20-1 0

Group 2S-Feeder Fingers/Timing Specifications ................................................ 40-25-1 Remove Feeder Fingers ................................ 40-25-2 Disassemble Feeder Fingers-

327, 328, 336, 337, 338, 346, 347, and 348 Balers .................................. 40-25-4

Disassemble Feeder Fingers-466,467, and 468 Balers .......................... 40-25-5

TM1243

Section 40 Bale Forming Components

Contents

Page

Inspect Feeder Fingers .................................. 40-25-5 Assemble Feeder Fingers- 327,

328, 336, 337, 338, 346, 347 and 348 Balers .......................................... 40-25-6

Assemble Feeder Fingers- 466, 467 and 468 Balers ................................... 40-25-6

Install Feeder Finger Assembly ..................... 40-25-7 Tighten Locking Collar ................................... 40-25-9 Adjust Feeder Fingers ................................... 40-25-9 Time Baler ................................................... 40-25-1 0 Adjust Crank Stop ........................................ 40-25-12 Put Needles In Home Position .................... .40-25-13

Group 30-Plungerhead Other Material ................................................ 40-30-1 Specifications ................................................ 40-30-2 Remove Plungerhead .................................... 40-30-3 Disassemble Plungerhead ............................. 40-30-4 Inspect Plungerhead ...................................... 40-30-7 Assemble Plungerhead ................................. 40-30-8 Install Plungerhead ...................................... 40-30-11 Adjust Plungerhead ..................................... 40-30-13 Adjust Stationary Knife ................................ 40-30-23

40-1 Square Baler Repair 020111

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Index

Auger Drive

Belt

A

Page

Adjust... ....................................................... 40-20-9 Chain

Adjust... ....................................................... 40-20-9 InstalL ................................................................. 40-20-4 Parts

Inspect... ......................................................... 40-20-4 Remove .............................................................. 40-20-2

B

Bale forming Diagnosing malfunctions

Bale not proper weight ................................... 40-05-2 Feeding difficulties .......................................... 40-05-1 Needles not raising ......................................... 40-05-1 Pickup difficulties ............................................ 40-05-1

Baler Description

327,337,347, and 467 .................................. 10-15-2 328,338,348, and 468 .................................. 10-15-3 336,346, and 466 .......................................... 10-15-1

Belts Auger drive

Adjust ............................................................. 40-20-9 Pickup v-belt

Adjust ........................................................... 40-15-15 Bevel gear

Components Inspect ............................................................ 20-40-8

Bevel gear and pinion Wire baler

Adjust ........................................................... 50-15-12 Billhook

Pinion Adjust ........................................................... 50-10-25

(S.N. -740000) Install .............................................................. 50-10-9 Remove .......................................................... 50-10-9

Tongue Adjust ........................................................... 50-10-20

Billhook and cam (S.N.740001-)

Install ............................................................ 50-10-12 Remove ........................................................ 50-10-11

Bolt and screw torque values Metric ................................................................. 10-10-5 Unified inch ........................................................ 10-10-4

Brake Needle

327,328,336,337,338 and 346 Adjust.. ...................................................... 50-10-30

Page

347, 348, 466, 467, and 468 Adjust. ....................................................... 50-10-31

c Cams and followers

7 and 8 series Remove .......................................................... 40-1 0-1

Cam Replace .......................................................... 40-10-4

Inspect ............................................................... 40-10-3 InstalL ................................................................. 40-10-6

Chains Auger

Drive Adjust. ......................................................... 40-20-9

Counter Bale

Adjust ........................................... 50-10-35, 50-15-15 Cylinders

Bale tension Install .............................................................. 30-20-3 John Deere

Assemble .................................................... 30-20-3 Disassemble ............................................... 30-20-2 Inspect ........................................................ 30-20-2

Remove .......................................................... 30-20-1 Service parts kit... ........................................... 30-20-1

Cessna Assemble ........................................................ 30-25-7 Disassemble ................................................... 30-25-5 Inspect. ........................................................... 30-25-7

Pickup Assemble ........................................................ 30-10-3 Disassemble ................................................... 30-10-2 Inspect. ........................................................... 30-10-2 Remove .......................................................... 30-10-1 Service parts kit... ........................................... 30-10-1

Tie-bolt Assemble ........................................................ 30-25-5 Disassemble ................................................... 30-25-2 Inspect. ........................................................... 30-25-4

Tongue positioning Remove .......................................................... 30-25-2

Diagnosing malfunctions Gear case

o

Difficulties ....................................................... 20-05-1 Power drive

Difficulties ....................................................... 20-05-1 Shear bolt

Difficulties ....................................................... 20-05-2 Disk

Twine Adjust ........................................................... 50-10-21

Continued on next page

TM1243 Index-1 Square Baler Repair 020711

PN=1

Index

F

Feeder fingers 327, 328, 336, 337, 338, 346, 347, and 348

Page

Disassemble ................................................... 40-25-4 327, 328, 336, 337, 338, 347, and 348

Assemble ........................................................ 40-25-6 466,467, and 468

Assemble ........................................................ 40-25-6 Disassemble ................................................... 40-25-5

Inspect ............................................................... 40-25-5 InstalL ................................................................. 40-25-7 Locking collars

Adjust ............................................................. 40-25-9 Tighten ........................................................... 40-25-9

Remove .............................................................. 40-25-2 Fingers

Baler Time .............................................................. 40-25-10

Tucker Adjust ........................................................... 50-10-29

Float Pickup

7 and 8 series Adjust... ..................................................... 40-15-14

Flywheel Bushings

Install .............................................................. 20-45-3 Disassemble ...................................................... 20-45-2 Inspect ............................................................... 20-45-2 Install .................................................................. 20-45-4 Remove .............................................................. 20-45-1 Shear Bolt

Specifications ................................................. 20-50-1

Gear Intermittent

G

Adjust ........................................................... 50-10-25 Gear case

Assemble ........................................................... 20-40-8 Disassemble ...................................................... 20-40-5 InstalL ............................................................... 20-40-15 Remove .............................................................. 20-40-4

Gear oil .................................................................. 10-20-2 General information

Drawbar (2-joint) Adjust ............................................................. 20-10-1

Drawbar (3-joint) Adjust ............................................................. 20-10-2

Identification ....................................................... 20-10-2 PTO hookup

Remove and install ......................................... 20-15-1 PTO power gard

Hoohup ........................................................... 20-10-2

Page

Tractor PTO requirements ........................................ 20-10-1

Grease Extreme pressure and r .Jltipurpose .................. 10-20-1 Multiluber ........................................................... 10-20-2

Grippers Wire baler

Adjust ........................................................... 50-15-10 Guides

Wire baler Adjust ........................................................... 50-15-10

H

Hardware torque values Metric ................................................................. 10-10-5 Unified inch ........................................................ 10-10-4

Harness Multi-Iuber

Install .............................................................. 50-20-4 Hydraulic system

Bale tension Flow diagram .................................................. 30-15-2 Pump

Disassemble ............................................... 30-15-6 Test ........................................................... 30-15-10

Pump and reservoir Service parts kit .......................................... 30-15-2

Pump and reservoir style A Inspect ........................................................ 30-15-9

Pump chain Adjust ........................................................ 30-15-11

Reservoir Disassemble and assemble ........................ 30-15-3

Cylinders Bale tension

Assemble .................................................... 30-20-3 Disassemble ............................................... 30-20-2 Inspect ........................................................ 30-20-2 Install .......................................................... 30-20-3 Remove ...................................................... 30-20-1 Service parts kit .......................................... 30-20-1

Cessna Assemble .................................................... 30-25-7 Disassemble ............................................... 30-25-5 Inspect ........................................................ 30-25-7

Pickup Assemble .................................................... 30-10-3 Disassemble ............................................... 30-10-2 Inspect ........................................................ 30-10-2 Remove ...................................................... 30-10-1 Service parts kit .......................................... 30-10-1

Tie-bolt Assemble .................................................... 30-25-5 Disassemble ............................................... 30-25-2 Inspect ........................................................ 30-25-4

Tongue Positioning Remove ...................................................... 30-25-2

Continued on next page

TM1243 Index-2 Square Baler Rep'~j,~ PN=2

Index

Page

Pickup lift Install .............................................................. 30-10-3

Pump Difficulties ....................................................... 30-05-1

Pumps Bale tension

Remove and install ..................................... 30-15-3

Intermittent drive gear Wire baler

Adjust ........................................................... 50-15-12

Knife Arm

K

Adjust ........................................................... 50-10-22 Plate

Replace ........................................................ 50-10-15 Stationary

Adjust ........................................................... 40-30-23 Wiper arm

Assembly Install ........................................................ 50-10-14 Remove .................................................... 50-10-13

Knotter Prevent damage ................................................. 10-15-3 Twine

Difficulties ....................................................... 50-05-1 Knotters

Assembly (S.N. -740000)

Assemble .................................................... 50-10-6 Assembly (S.N. 740001-)

Remove and install ....................................... 50-10-11 Disassemble, (S.N. -740000) ............................. 50-10-5 (S.N. -740000)

Inspect ............................................................ 50-1 0-6 Install .............................................................. 50-10-8

Twine Remove (S.N. -740000) ................................. 50-10-3

L

Lubricants Alternative and synthetic .................................... 10-20-3 Bale Tension Pump

Oil ................................................................... 10-20-3 Gear case

Oil ................................................................... 10-20-3 Lubricatiion

Caution ............................................................... 10-20-1 Lubrication

Multi-Iuber Difficulties ....................................................... 50-20-1

Page

M

Metric bolt and screw torque values ...................... 10-10-5 Multi-Iuber

Difficulties ........................................................... 50-20-1 Harness

Install .............................................................. 50-20-4 Oil lines

Repair ............................................................. 50-20-2 Plugged line or bearing ...................................... 50-20-2 Plunger

Inspect ............................................................ 50-20-3 Pump

Remove .......................................................... 50-20-2 Pump and harness

Assemble ........................................................ 50-20-3 Multiluber grease ................................................... 10-20-2

N

Needle Lift (S.N. -740000)

Inspect ............................................................ 50-1 0-6 Needle lift arm

Twine Shear bolt

Specifications .............................................. 20-50-2 Wire

Shear bolt SpeCifications .............................................. 20-50-2

Needle Link Wire baler

Adjust ............................................................. 50-15-6 Needles

Brake 327,328,336,337,338 and 346

Adjust.. ...................................................... 50-10-30 347,348,466,467, and 468

Adjust.. ...................................................... 50-10-31 Twine baler

Adjust ........................................................... 50-10-27 Frame and link

Adjust.. ...................................................... 50-10-32 Th read .......................................................... 50-1 0-36

Wire baler Adjust ............................................................. 50-15-8

o Oil Gear ................................................................. 10-20-2

Pickup Cylinder

p

Install in frame ................................................ 40-15-8 Disassemble ...................................................... 40-15-3

Continued on next page

TM1243 Index-3 Square Baler Repair 020711

PN=3

Index

Page

Float 7 and 8 series

Adjust... ..................................................... 40-15-14 Inspect ............................................................... 40-15-6 Install ................................................................ 40-15-13 Remove .............................................................. 40-15-2 Teeth

Replace, with pickup installed ...................... 40-15-16 V-belt

Tension Adjust... ..................................................... 40-15-15

Plungerhead Adjust ............................................................... 40-30-13 Assemble ........................................................... 40-30-8 Disassemble ...................................................... 40-30-4 Inspect ............................................................... 40-30-7 InstalL ............................................................... 40-30-11 Remove .............................................................. 40-30-3 Stationary Knife

Adjust ........................................................... 40-30-23 Power shaft

Assemble ........................................................... 20-30-6 Disassemble ...................................................... 20-30-3 Inspect ............................................................... 20-30-5 InstalL ................................................................. 20-30-9 Remove .............................................................. 20-30-1

PTO Grobe spline PTO

Shaft and Tube Inspect and repair ....................................... 20-20-9

Hookup shaft and tube Inspect and repair. .......................................... 20-20-1

Hookup u-joints Replace .......................................................... 20-25-1

Recirculating ball slip PTO Shaft and tube ................................................ 20-20-5

PTO hookup and connection General information ........................................... 20-15-1

Pump Bale tension style A

Inspect ............................................................ 30-15-9 Hydraulic

Difficulties ....................................................... 30-05-1 IMulti-Luber

Remove .......................................................... 50-20-2 Pumps

Bale tension Chain

Adjust... ..................................................... 30-15-11 Flow diagram .................................................. 30-15-2 Remove and install ......................................... 30-15-3 Test ............................................................... 30-15-10

Reservoir Bale tension

Disassemble ............................................... 30-15-6 Disassemble and assemble ........................ 30-15-3

Page

R

Reservoir Bale tension pump

Disassemble ................................................... 30-15-6 Disassemble and assemble ........................... 30-15-3

Bale tension pump style A Inspect ............................................................ 30-15-9

Shear bolt Flywheel

5

Replace .......................................................... 20-50-3 Needle lift arm

Replace .......................................................... 20-50-4 Specification ....................................................... 20-50-2

Slip clutch 327,328,336,338 And 346 balers

Adjust end play ............................................... 20-35-7 347,348,466,467 And 468 balers

Category 5 powerline Adjust .......................................................... 20-35-5

Slip Clutch 327,328,336,338 and 346 balers

Install .............................................................. 20-35-7 347,348,466,467, and 468 balers

Category 5 powerline Install .......................................................... 20-35-4

Adjust ................................................................. 20-35-8 Disassemble ...................................................... 20-35-2 Inspect ............................................................... 20-35-2 Remove .............................................................. 20-35-2

Slip cutch 337,347 And 348 balers

Category 4 powerline Adjust end play ...... , .................................... 20-35-6 Install .......................................................... 20-35-6

Specifications ........................................................ 10-10-1

Tension Twine

T

Adjust ........................................................... 50-10-19 Timing

Crank stop Adjust ........................................................... 40-25-12

Fingers Feeder

Remove ...................................................... 40-25-2 Needles

Home position .............................................. 40-25-13 Plungerhead

Remove .......................................................... 40-30-3 Time baler ........................................................ 40-25-10

Continued on next page

TM1243 Index-4 Square Baler Re~~!,~ PN=4

Index

Tools Dealer fabricated

Clutch slippage

Page

Lever ........................................................... 99-05-1 Rolling torque

Pipe ............................................................. 99-05-1 Tooth bar

Assemble ........................................................... 40-15-7 Disassemble ...................................................... 40-15-6

Torque charts Metric ................................................................. 10-10-5 Unified inch ........................................................ 10-10-4

Twine Baler

Needles Adjust.. ...................................................... 50-10-27

Disk Adjust ........................................................... 50-10-21

Holder Adjust ........................................................... 50-10-20

Tension Adjust ........................................................... 50-10-19

Twine baler Bale measuring control

Adjust ........................................................... 50-10-33 Counter

Adjust ........................................................... 50-10-35 Needle

Frame and link Adjust.. ...................................................... 50-10-32

Needles Thread .......................................................... 50-10-36

Twine disk Pinion

Adjust ........................................................... 50-10-25 (S.N.740001-)

Assembly Inspect ...................................................... 50-10-18 Install ........................................................ 50-10-19 Remove .................................................... 50-10-18

Twister Wire

Difficulties ....................................................... 50-06-1 Twister hooks

Wire baler Adjust ........................................................... 50-15-11

u Unified inch bolt and screw torque values .................................................................. 10-10-4

Wiper Arm

w

Adjust ........................................................... 50-10-22

Knife arm Assembly

Page

Install ........................................................ 50-10-14 Remove ................ : ................................... 50-10-13

Plate Replace ........................................................ 50-10-15

Wire Twister

Difficulties ....................................................... 50-06-1 Wire baler

Bale measuring control Adjust ........................................................... 50-15-13

Bevel gear and pinion Adjust ........................................................... 50-15-12

Counter Adjust ........................................................... 50-15-15

Grippers Adjust ........................................................... 50-15-10

Guides Adjust ........................................................... 50-15-10

Intermittent drive gear Adjust ........................................................... 50-15-12

Needle link Adjust ............................................................. 50-15-6

Needles Adjust ............................................................. 50-15-8

Twister hooks Adjust ........................................................... 50-15-11

Wire twister Disassemble ...................................................... 50-15-5

Wire twisters Assemble ........................................................... 50-15-5 Assembly

(S. N. -740000) Remove ...................................................... 50-15-2

(S.N.740001-) Remove ...................................................... 50-15-3

Gripper Inspect. ........................................................... 50-15-4

Gripper and shear assembly Assemble ........................................................ 50-15-5

Needle lift shaft Inspect.. .......................................................... 50-15-4

Shear assembly Inspect.. .......................................................... 50-15-4

Worm shaft . (S.N.740001-)

Assembly Inspect components .................................. 50-10-16 Install ........................................................ 50-10-17

Remove ........................................................ 50-1 0-16

Yoke connector Pin type

Long pin style

y

Repair ......................................................... 20-15-2

Continued on next page

TM1243 I Index-5 Square Baler Re~~j,~ PN=5

Index

Page

Short style pin Repair ......................................................... 20-15-2

Power-Gard Repair ............................................................. 20-15-3

TM1243 Index-6

Weasler Sliding collar

Page

Repair ......................................................... 20-15-5

Square Baler Re~?o!,~ PN=6