Jiggi brochure

1 Jiggi® - The safe cutting blade system

technology insideby daka

safe cutting blade system

www.jiggi.eu

“CREATING ADDED VALUE HAS NEVER

BEEN EASIER!”


INDEXINTRODUCTION TO JIGGI®

Jiggi is a flexible, easy To handle and Low BUDGET sysTem which offers a unique opporTuniTy for prinTers, box

makers and packaging companies. creaTing ADDED VALUE has never been easier! in This brochure we explain how.

01 introduction to Jiggi

03 passion and knowledge

04 safety and convenience

07 add value and stand out

08 The Jiggi concept

10 Jiggi blade range

12 The applicator concept

14 a technical masterpiece

16 applicator range

www.jiggi.eu

“THE SUCCESS of AN IDEA

DEpENDS oN ITS SImpLICITy”

TON kennisco-inventor of the jiggi system


pASSIoN AND KNowLEDGE MEET TON KENNIS AND

FRANS LAMERSTHE SToRy of JIGGI IS THE SToRy of Two pRofESSIoNALS wHo ARE

pASSIoNATE ABoUT THEIR woRK. ToN KENNIS IS THE DIRECToR AND owNER of DAKA, A CompANy wHICH SpECIALIzES IN foILS AND fILmS. fRANS

LAmERS IS THE DIRECToR AND owNER of LAmERS pRoDUCTIoNS, wHICH DESIGNS AND pRoDUCES SpECIALIzED pRoDUCTIoN mACHINES.

As they do not only work together, but

also strongly believe in sharing their

knowledge, Ton and frans together

faced a problem that they both agreed

was well worth a thought: how to

create a cutting blade system that was

not only safe and convenient, but also

easy to produce?

The question developed into a concept,

the concept developed into a system.

from the very beginning, it was thought

through into the finest details. both

being men of perfection, Ton and frans

decided that all involved should benefit

from their solution:

u it should enable printers, box makers

and packaging companies to add

value and stand out

u it should enable manufacturers to

bring their products to a new level

u it should give the consumer the

convenience of easily and safely

cutting film, foil and baking paper.

it all started well over 25 years ago. in

the meantime, the system has been

improved, from cutting blades to

applicator, over and over again. This is

what Ton en frans call ‘revolution by

evolution’, a process which never stops.

and the system got a name: Jiggi. after

all, a product that has been given

so much attention – not to mention

knowledge, innovation and technology –

deserves a special place.

Jiggi is brought to you as a one-stop-

shopping solution by daka. we provide

you with the applicator, the blades and –

of course – our passion and knowledge.

www.jiggi.eu

IT ALL STARTS wITh SAfETy AND CoNVENIENCE

Jiggi is a unique soluTion for cuTTing cling film, aluminum foil and baking paper.

key To iTs success are iTs safeTy and convenience.


CLING FILMJiggi puTs an end To The sTicky hassle of cuTTing

cling film. Talking abouT convenience…

BAKING pApERusing buTTer on The griddle? or a well cuT piece of baking

paper? wiTh Jiggi The choice is easy.

ALUmINUm FOILkeeping your producTs fresh while guaranTeeing

100% food safeTy: ThaT’s Jiggi.

www.jiggi.eu

Jiggi’s innovaTive producTion meThod creaTes cuTTing TeeTh ThaT do noT leave miniscule splinTers aT The TeeTh afTer cuTTing. This makes Jiggi 100% safe for food conTacT, a crucial feaTure in The kiTchen, of course.

remember the last time you cut a piece of cling film? it probably stuck to the cutting

teeth, folding itself into an unusable piece of plastic. in the Jiggi system a special

coating technique ensures that the material will not stick to the teeth. promise!

and what to think of cutting yourself, using cutting teeth made of metal? no more.

since Jiggi is made of paper and plastic, it is very user friendly: maximum usability,

minimum chances of harm.


UNIQUE oppoRTUNITy TO ADD VALUE AND STAND OUT AS JIGGI’S pRoDUCTIoN SySTEm IS fLEXIBLE, EASy To HANDLE AND Low BUDGET, IT offERS A UNIQUE oppoRTUNITy foR pRINTERS, BoX mAKERS AND pACKAGING CompANIES. CREATING ADDED VALUE HAS NEVER BEEN EASIER!

The Jiggi system consists of two elements: the blades and the applicator. This

specially designed applicator allows you to easily apply the Jiggi blades to various

carton folding models. This is a unique system, which is ISo and food safety

certified. This provides you with an advantage that will make you stand out. for

years to come.

The blades will be delivered in a one-stop-shopping concept. as you can read on the

next pages, there are 4 kinds of Jiggi blades. This enables you to serve different kinds

of manufacturers and products, giving you the opportunity to expand your market in

several directions.

www.jiggi.eu

JIGGI IS ofTEN CALLED A GooD EXAmpLE of DUTCH DESIGN. wHy? BECAUSE THE DESIGN IS NoT oNLy NICE To SEE, BUT EXTREmELy fUNCTIoNAL AS wELL.

The underlying principle is that the Jiggi blade is applied to the carton during the production process, creating a single product

that is packaging and cutting tool at the same time.

for your customer this means easy packaging: opening the carton, including the roll, closing the carton and ready it is. for the user

this means that he can cut his material immediately after he has rolled it out of the carton, time after time: without wear, without

splinters, without harm.

as it is with good design: form follows function. Therefore, the Jiggi blades have 5 or 7 teeth per centimeter. and of course, tailor-

made teeth profiles can be made upon request. The teeth of the blades are characterized by their unique 3-dimensional shape,

creating sharpness in every direction. up or down, from right to left, from left to right: the wrapping product will be cut properly.

moreover, a special coating technique prevents the product from sticking to the teeth. That puts an end to one of the biggest

kitchen annoyances! The blade and the carton make a perfect fit, because of the hotmelt technology we use during production. The

length of the blade depends on your wishes only: for maximum flexibility it is changeable per 1 mm. and… no need for die cutting,

since the blades are delivered on a roll. That pretty much sums up what we call innovation!


UNIQUE INNoVATIoN FOR CERTIFIED pRODUCTION

1. 5 or 7 TeeTh per cenTimeTer. 2. hoTmelT Technology.3. 3-dimensional shaped TeeTh.4. delivered on a roll.5. prinTing possibiliTy.

1.

2.3.4.

5.

10.05.KPVC-EDGE safe cutting blade system

www.jiggi.eu

4 TypES of JIGGI BLADES QUALITY MEETS SpECIALTYAS EACH pRoDUCT AND mATERIAL HAS ITS owN REQUIREmENTS, wE HAVE DESIGNED 4 KINDS of JIGGI BLADES. THEy ALL mEET THE HIGHEST STANDARDS IN THE mARKET AND ARE 100% SAfE: BoTH IN USAGE AND IN TERmS of fooD SAfETy. ALL BLADES HAVE A HEIGHT of 10 mm AND ARE DELIVERED READy-mADE, So No NEED foR DIE CUTTING!

JIGGI L-pApERSTRIp®

Jiggi l-paperstrip® has a virgin cardboard

quality with reinforced coated teeth,

which makes it very durable. This type

of blade has been designed for baking

paper and aluminum foils. it is highly

cost effective and recyclable with paper

waste, making it the perfect solution for

mono packaging.

JIGGI pET-EDGEJiggi peT-edge has a peT quality and

comes in white (most frequently used)

and as a transparent blade. This type

of blade is very strong and has been

designed for all kinds of plastic cling

films and laminates, baking paper and

aluminum foils. a real do-it-all!

JIGGI pLA-EDGE Jiggi pla-edge has been made from

sustainable raw materials (plants),

creating a genuine cradle to cradle

solution. This type of blade is without

a doubt the most environmentally

friendly choice in the market. it has been

designed for all kinds of materials.

JIGGI pVC-EDGE Jiggi pvc-edge is a blade and a marketing

tool at the same time. it has a pvc

quality and the very same properties as

peT-edge. what makes it unique, is the

fact that it can be customized with all

colors and imprints possible, even at low

quantities. The perfect branding solution!


pRoDUCT NAmE CoDE TypE CoLoR mINImUm QUANTITy HEIGHT TEETH p/Cm.

Lpaperstrip® 10.05.w regular white 1 pallet = 252.000 mtrs. 10 mm 5 teeth

pET-EDGE 10.05.w regular white 1 pallet = 231.000 mtrs. 10 mm 5 teeth

pET-EDGE 10.07.w fine white 1 pallet = 231.000 mtrs. 10 mm 7 teeth

pET-EDGE 10.05.T regular transparant 1 pallet = 231.000 mtrs. 10 mm 5 teeth

pET-EDGE 10.07.T fine transparant 1 pallet = 231.000 mtrs. 10 mm 7 teeth

pET-EDGE 10.05.m regular metallized 1 pallet = 231.000 mtrs. 10 mm 5 teeth

pET-EDGE 10.07.m fine metallized 1 pallet = 231.000 mtrs. 10 mm 7 teeth

pLA-EDGE 10.05.w regular white 1 pallet = 231.000 mtrs. 10 mm 5 teeth

pLA-EDGE 10.07.w fine white 1 pallet = 231.000 mtrs. 10 mm 7 teeth

pLA-EDGE 10.05.T regular transparant 1 pallet = 231.000 mtrs. 10 mm 5 teeth

pLA-EDGE 10.07.T fine transparant 1 pallet = 231.000 mtrs. 10 mm 7 teeth

pVC-EDGE 10.05.K regular black 1 pallet = 231.000 mtrs. 10 mm 5 teeth

pVC-EDGE 10.07.K fine black 1 pallet = 231.000 mtrs. 10 mm 7 teeth

pVC-EDGE 10.05.G regular green 1 pallet = 231.000 mtrs. 10 mm 5 teeth

pVC-EDGE 10.07.G fine green 1 pallet = 231.000 mtrs. 10 mm 7 teeth

pVC-EDGE 10.05.B regular blue 1 pallet = 231.000 mtrs. 10 mm 5 teeth

pVC-EDGE 10.07.B fine blue 1 pallet = 231.000 mtrs. 10 mm 7 teeth

pVC-EDGE 10.05.R regular red 1 pallet = 231.000 mtrs. 10 mm 5 teeth

pVC-EDGE 10.07.R fine red 1 pallet = 231.000 mtrs. 10 mm 7 teeth

pVC-EDGE 10.05.o regular orange 1 pallet = 231.000 mtrs. 10 mm 5 teeth

pVC-EDGE 10.07.o fine orange 1 pallet = 231.000 mtrs. 10 mm 7 teeth

Jiggi® blades wiTh oTher specificaTions available upon requesT

NoTE: please menTion producT NAME and producT CODE when ordering Jiggi® blades

10.05.TPET-EDGE www.jiggi.eusafe cutting blade system

10.07.TPET-EDGE www.jiggi.eusafe cutting blade system

LP®

10.05.W

TYPE

www.jiggi.eusafe cutting blade system

10.05.WPET-EDGE www.jiggi.eusafe cutting blade system

10.07.WPET-EDGE www.jiggi.eusafe cutting blade system

10.05.MPET-EDGE www.jiggi.eusafe cutting blade system

10.07.MPET-EDGE www.jiggi.eusafe cutting blade system

10.05.WPLA-EDGE www.jiggi.eu

10.07.WPLA-EDGE www.jiggi.eu

10.05.TPLA-EDGE www.jiggi.eu

10.07.TPLA-EDGE www.jiggi.eu

10.05.KPVC-EDGE www.jiggi.eusafe cutting blade system

10.07.KPVC-EDGE www.jiggi.eusafe cutting blade system

10.05.GPVC-EDGE www.jiggi.eusafe cutting blade system

10.07.GPVC-EDGE www.jiggi.eusafe cutting blade system

10.05.BPVC-EDGE www.jiggi.eusafe cutting blade system

10.07.BPVC-EDGE www.jiggi.eusafe cutting blade system

10.05.RPVC-EDGE www.jiggi.eusafe cutting blade system

10.07.RPVC-EDGE www.jiggi.eusafe cutting blade system

10.05.OPVC-EDGE www.jiggi.eusafe cutting blade system

10.07.OPVC-EDGE www.jiggi.eusafe cutting blade system

www.jiggi.eu

“ oVER 25 yEARS of INNoVATIoN AND TECHNoLoGy”


THE SUCCESS of AN IDEA DEpENDS ON ITS SIMpLICITY

as Ton and frans say earlier in This brochure: “The success of an idea depends on iTs simpliciTy.” ThaT goes for The applicaTor as well. This is how iT works.

PRINTED CARTON FEED

TRANSPORTBELT

The Jiggi blades are supplied on a role, which is automatically

fed to the applicator. The cartons are stacked in the feedhopper,

from which they are transported by the conveyor belts.

programming the applicator is easy with the touchscreen panel.

starting up takes 15 minutes at most. good to know: changing

from one type of carton to the other is fast and easy, as well is

switching blades or changing saws. The applicator does not have

to be adjusted. on the display, you can follow day production,

order quantity and the total number of cartons produced.

The Jiggi blades are cut at exactly the right length by the

cutting unit, and can be changed by mm. after that, the blades

are applied to the cartons with hotmelt technology: at exactly

the right place and exactly the right temperature. finally, the

cartons – with the Jiggi blades now attached – are transported

by the conveyor belts, which neatly stack the finished product.

in case the belts are full, a sensor makes the applicator stop

automatically.

if you change the applicator to the cooling down mode, it will

automatically stop when the conveyor belts cool down below

50° c.

That’s how simple adding value can be. and it takes 1 person

only to control this process.

www.jiggi.eu

1. 2.

3. 4.

5. 6.


THE AppLICAToRA TEChNICAL MASTERpIECE aThe Jiggi sysTem is The resulT of well over 25 years of innovaTion and

Technology. we have designed an applicaTor ThaT auTomaTically applies The Jiggi blades To The carTons: EASy To HANDLE, by 1 person only. an innovaTive sysTem

ThaT ensures Top qualiTy producTion.

1. elecTrical power supply. 2. feedhopper.3. sTarT-sTop sysTem.4. precision cuTTing uniT.5. infrared uniTs.6. siemens Touchscreen panel.

Central electrical power supply

The machine has one central electrical

power supply. The engines of the Jiggi

applicator work on 110, 220 and 400

volts.

Stacking up to 600 flat cartons

Jiggi’s feedhopper stacks approximately

600 flat cartons, which are automatically

transported to the heating stations by

transport belts.

Easy adjustment

The applicator allows maximum

flexibility in the production process.

using various types of carton or different

blade lengths? adjustment is done in

seconds.

precise application by photocell

technology

a special start-stop system enables the

applicator to apply the flat carton to the

Jiggi blade. photocell technology ensures

that this happens at exactly the right

moment.

Length precision up to 1 mm

The precision cutting unit cuts the Jiggi

blades at the requested length to a

precision of 1 mm.

Temperature control by infrared units

infrared units with individual pyrometers

guarantee a controlled temperature

transport to the hotmelt coated Jiggi

blade. This system saves energy and

ensures a long lifetime of the machine.

Siemens touchscreen panel

a siemens touchscreen panel allows

simple programming and handling:

both the operator and the maintenance

people have an easy job to do. Their

settings are stored separately and

secured by passwords.

Computerized warning system

a computerized warning system

indicates possible machine failures.

Easy in maintenance

maintenance costs are reduced to a

minimum, machine parts are easily

exchangeable. as we use standard

machine parts only, spare parts can be

purchased anywhere in the world.

www.jiggi.eu

THREE CApACITIES SpECIALS UpON REQUEST

The capaciTies of our machines range from 5000 up To 12000 carTons per hour. adJusTmenTs for running big-sized caTering boxes and applicaTors wiTh oTher

specificaTions are available upon requesT. as we design and produce The applicaTors ourselves compleTely, we will have no Trouble delivering These

specials and meeTing your expecTaTions.

as we have put over 25 years of experience, innovation and technology into our applicators, maintenance costs and

downtime are reduced to a minimum. in case anything extraordinary happens to your applicator, you can be sure that we

will service you fast and well. we will provide you with a tailored service agreement.


PRINTED CARTON FEED

ADJUSTABLE CUTTING BLADE SENSORS

DIGITAL INSTRUCTION PANEL

PRECISE START-STOP SYSTEM

TRANSPORTBELT

INFRA RED DETECTED HEATING ELEMENTS

PYROMETER

FEED CHOPPER

ENGINE

POWER

CUT UNIT

BUFFER

PRINTED CARTON FEED




TRANSPORTBELT


PYROMETER

FEED CHOPPER

ENGINE

POWER

CUT UNIT

BUFFER

PRINTED CARTON FEED




TRANSPORTBELT


PYROMETER

FEED CHOPPER

ENGINE

POWER

CUT UNIT

BUFFER

PRINTED CARTON FEED




TRANSPORTBELT


PYROMETER

FEED CHOPPER

ENGINE

POWER

CUT UNIT

BUFFER

PRINTED CARTON FEED




TRANSPORTBELT


PYROMETER

FEED CHOPPER

ENGINE

POWER

CUT UNIT

BUFFER

PRINTED CARTON FEED




TRANSPORTBELT


PYROMETER

FEED CHOPPER

ENGINE

POWER

CUT UNIT

BUFFER

PRINTED CARTON FEED




TRANSPORTBELT


PYROMETER

FEED CHOPPER

ENGINE

POWER

CUT UNIT

BUFFER

PRINTED CARTON FEED




TRANSPORTBELT


PYROMETER

FEED CHOPPER

ENGINE

POWER

CUT UNIT

BUFFER

PRINTED CARTON FEED




TRANSPORTBELT


PYROMETER

FEED CHOPPER

ENGINE

POWER

CUT UNIT

BUFFER

mSA-5000Jiggi® applicaTor

Capacity: 5000 cartons per hour.Dimensions: 250x140x140 cm.

Optional: msa-5000/13Flat E-flute cartons for catering boxes.

HSA-7500Jiggi® applicaTor


S-HSA-12000Jiggi® applicaTor


applicaTors wiTh oTher specificaTions available upon requesT

www.jiggi.eu

JIGGI is a regisTered Trademark of DAKA. we offer you a one-sTop-shop soluTion.

CoNTACTINFORMATION

iJsselsTraaT 43a5347 kg oss

The neTherlandsTel: +31 (0) 412 641222 fax: +31 (0) 412 643855 e-mail: [email protected]

www.Jiggi.eu

Jiggi brochure

Documents

jiggi system

thats jiggi

cutting teeth

frans lamersthe story

blade systemwww

ton en frans

knowledge meet ton kennis

food safety