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Transcript
Engine
Engine Models:
John Deere TO4039D
4039TL
CD4039DF
CD4039TF
4045DF
4045TF
Generator Models:
20--40ROZJ/REOZJ20--40DSJ/DSEJ
50/60ROZJ serial nos. 257821 and above50/60REOZJ/REOZJB
IntroductionThismanual lists service replacement parts for JohnDeere4039 and 4045 engines.
At the timeof print thismanual applied to the enginemodelslisted in the Specification Number Index. On occasion thismanual may apply to engines not listed in the SpecificationNumber Index.
Information in this publication represents data available atthe time of print. The generator set manufacturer reservesthe right to change this publication and the productsrepresented without notice and without any obligation orliability whatsoever.
This manual includes the following main sections:
Table of Contents. Lists the sections of the manual.
Introduction (and other information sections).Contains introductory material about part numbers,illustrations, and hardware.
Index. Lists the engine models and groups.
Group Parts Lists. List the part numbers of parts in thegroups.
Numbering System Significance
This manual uses the following numbering systems:
Engine Model. The product identification number locatedon the engine nameplate. Engines break down intogroups.
Group Number. A unique number representing a partsgroup needed to assemble an engine function. Forexample, Group 1 is the Air Intake group.
VariationNumber. Agroupmight have several variations.Each variation performs the same function with differentparts lists. For example, a 12-volt alternator and 24-voltalternator both perform the same function, but, withdifferent parts. Each difference requires a group variationor module number.
Part Number. The part number identifies an individualassembly, subassembly, component, or accessory kit.
Illustrations
Illustrations (or exploded-viewdrawings) best representingthe widest range of variations accompany most groups inthis manual. Illustrations do not depict all details and maynot show all parts. Do not use illustrations for assembly ordisassembly.
x:in:004:004a
How to Find Part Numbers
Use the following steps to locate a service replacementpart.
1. Locate the engine nameplate to identify the enginemodel number.
2. Turn to the Specification Number Index. The firstcolumn lists the engine model numbers. Theheadings identify the groups of parts thatmake up theengine.
3. Identify the group most likely to include the servicepart number.
4. Find the group variation number at the intersectionof the model row and the group column. Note thevariation number. If 2 or more variation numbers arelisted, note all variation numbers.
5. Page forward to locate the group identified in step 3or find the appropriate page in the Table of Contents.
6. Find the part on the illustration and note the itemnumber of the part or find the part description in theparts list.
7. Select the part number that corresponds to yourgroup variation. The first column lists the illustrationitem number. Find the variation(s) identified in theSpecification Number Index in the appropriatecolumnon the right side of the parts list table. Find thequantity used at the intersection of the item numberrow and the variation column. A blank space at theintersectionmeans the variation/moduledoes not usethat part number.
Hardware References
Many common hardware items do not appear in partsmanuals or will appear as common hardware entries. Acommon hardware entry lists the size of the hardware. Forexample, an item that appears as “Hardware, 3/8-16” in thetext means that the piece is 3/8-16 size. Obtain commonhardware locally.
Some hardware items require a specific size or some othercharacteristic. In that case, use the part number listed inthe text.
When replacing hardware, do not substitute inferiorgradehardware. Replacement hardware grade should beequal to or better than the grade of the manufacturer’soriginal hardware.
2 TP-5434 4/03
Specification Number Index
Group No. 1 2a 2b 2c 2d 3 4a 4b 4c 5a 5b 7 8a 8b
Variation Number
Group Title
Model20--40ROZJ or 20--40DSJ
TO4039D 1 1 1 1 1 1 1 1 1 1 1 1 1
CD4039DF 1 1 3 2 1 1 2 2 3 1 3 2 3
20--40REOZJ or 20--40DSEJ
TO4045DF, 12 V 1705570244012002
2102 2460231486048701
2904 4602 4901 1101 1603 1603 4602 4701 1302
TO4045DF, 24 V 1705570244012002
2102 2460231486048701
2904 4602 4901 1101 1674 1674 4602 4701 1302
50/60ROZJ* or 50/60DSJ
4039TL 2 1 2 2 1 1 1 1 2 2 2 1 2
CD4039TF 2 1 4 2 1 1 2 2 3 2 3 2 4
50/60REOZJ or 50/60DSEJ
TO4045TF, 12 V 1701570244012002
2102 2460230186048701
2904 4601 4901 1101 1656 1656 4601 4701 1301
TO4045TF, 24 V 1701570244012002
2102 2460230186048701
2904 4601 4901 1101 1677 1677 4601 4701 1301
TO4045TF, 12 V4S7 alternator
1701570244012002
2102 2460230186048701
2904 4601 4901 1101 1656 1656 4601 4701 1302
TO4045TF, 24 V4S7 alternator
1701570244012002
2102 2460230186048701
2904 4601 4901 1101 1677 1677 4601 4701 1302
50/60REOZJB or 50/60DSEJB
4045TF120,12 V, 50 Hz
1701570244012002
2112 240B231486058711
2915 4602 4901 1101 16MT 16MT 4602 4701 1302
4045TF150,12 V, 60 Hz�
1701570244012002
2112 240B231486058711
2915 4602 4901 110116LZor
1656�
16LZor
1656�4602 4701 1302
4045TF120,24 V, 50 Hz
1701570244012002
2112 240B231486058711
2915 4602 4901 1101 16MU 16MU 4602 4701 1302
4045TF150,24 V, 60 Hz�
1701570244012002
2112 240B231486058711
2915 4602 4901 110116MAor
1677�
16MAor
1677�4602 4701 1302
* These units used John Deere 4239TL engines on early model 50/60 kW (serial numbers below 257821) generator sets and John Deere4039TL/CD4039TF engines on newer model 50/60 kW (serial number 257821 and above) generator sets. Check the generator set nameplate for theserial number and the engine nameplate for the engine model. Refer to Parts Catalog TP-5368 P/C John Deere 4239DL/TL if the generator set usesJohn Deere 4239TL engine.
� Use fuel injection pump variation 16LZ on generator set specification GM21199-GA5.Use fuel injection pump variation 16MA on generator set specification GM21199-GA7.
ko42802
only. Use variation 1656 on other specs. only. Use variation 1677 on other specs.
* These units used John Deere 4239TL engines on early model 50/60 kW (serial numbers below 257821) generator sets and John Deere4039TL/CD4039TF engines on newer model 50/60 kW (serial number 257821 and above) generator sets. Check the generator set nameplate for theserial number and the engine nameplate for the engine model. Refer to Parts Catalog TP-5368 P/C John Deere 4239DL/TL if the generator set usesJohn Deere 4239TL engine.
* These units used John Deere 4239TL engines on early model 50/60 kW (serial numbers below 257821) generator sets and John Deere4039TL/CD4039TF engines on newer model 50/60 kW (serial number 257821 and above) generator sets. Check the generator set nameplate for theserial number and the engine nameplate for the engine model. Refer to Parts Catalog TP-5368 P/C John Deere 4239DL/TL if the generator set usesJohn Deere 4239TL engine.
6 TP-5434 4/03
Notes
7TP-5434 4/03
Group 1: Air Intake
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
TP25401
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
TP14910(was CD25559)
Quantity
PartVariationNumber
Item Number Description 1 17051 # Plug, 3/8 NPT pipe 12 223532 Gasket 1 13 # Washer, 3/8 in. lock 24 # Screw, 3/8-16 x 1 1/4 in. cap 24 # Screw, M10 x 35 25 223647 Elbow, air intake 15 360545 Air Intake 1
Quantity
PartVariationNumber
Item Number Description 2 17011 # Clamp 2 22 # Hose, 2 in. ID x 2 1/2 in. 22 224152 Hose 43 223529 Duct, air 13 360544 Air Intake 14 # Screw, 3/8-16 x 1 1/4 in. 24 # Screw, M10 x 25 25 # Washer, 3/8 lock 26 # Plug, 3/8 NPT 16 # Plug 17 223532 Gasket 1 18 # Plug, 1/8 NPT pipe 1
# Common hardware; procure locally.
8 TP-5434 4/03
Group 2a: Water Pump
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
TP25407
23
Quantity
PartVariationNumber
Item Number Description 11 223628 Gasket 12 X Cover 13 X Gasket 14 X Impeller 15 # Plug, 1/2 in. pipe 16 X Seal kit (w/insert tool) 27 # Screw, 3/8-16 x 1 3/8 in. 18 X Bearing, ball 19 X Fitting, hose 1
10 223629 Hose 311 # Washer, 3/8 in. lock 112 # Screw, 3/8-16 x 3 1/2 in. 112 # Screw, 3/8-16 x 2 in. 113 223659 Pulley 114 # Screw, 3/8-16 x 3 1/4 in. 115 # Nut, 3/8-16 116 224336 Stud 117 X Tube 118 X Pump, water 119 X Hub 120 # Screw, 5/16-18 x 7/8 in. 421 223433 Pump assembly, water 122 # Clamp 223 336633 Water pump kit 1
# Common hardware, procure locally.X Item not sold separately.
9TP-5434 4/03
Group 2a: Water Pump
16
17
18
19
20
21
TP53331
, 15
Quantity
Part Variation Number
Item Number Description 4401 5702 2001 20021 X Impeller 12 X Seal 13 X Housing 14 X Bearing, ball 15 X Ring 16 X Shaft 17 360003 Ring, snap 18 360176 O-ring 19 360116 Seal 1
10 360014 Plug 111 # Screw, M6 x 30 312 # Screw, M6 x 25 513 360124 Gasket 114 GM29383 Pump, water 115 360061 Kit, water pump repair (includes items 1--7, 9) 116 360085 Pulley, water pump 116 360559 Pulley, water pump 117 # Screw, M6 x 12 3 318 # Screw, M8 x 25 119 # Screw, M8 x 65 120 360109 Adapter, water pump 121 224172 O-ring 1
# Common hardware, procure locally.X Item not sold separately.
10 TP-5434 4/03
Group 2b: Thermostat
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved. TP26841
Quantity
PartVariationNumber
Item Number Description 1 31 # Screw, 3/8-16 x 1 1/4 in. 21 # Screw, 3/8-16 x 1 1/2 in. 22 # Washer, plain, 13/32 x 11/16 x 0.060 in. 2 23 223635 Cover 13 336444 Cover 14 223626 Gasket 14 336445 Gasket 15 # Plug, 1/2 NPT pipe 1 16 Not Used7 223676 Thermostat 1 18 224286 Housing 1 19 224275 Tube 1 1
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
TP26258
See Group 2d
Quantity
Part Variation Number
Item Number Description 1 2 2460 240B 240D1 224263 Belt set (matched set of 2) 11 223640 Belt, 11/16 x 49 1/2 in. 11 360483 Belt, fan 11 GM28308 Belt (1515 mm) 11 GM23827 Belt (1545 mm) 12 360583 Spacer 13 352836 Pulley 14 360584 Sleeve 15 # Screw, M10 x 65 1
# Common hardware, procure locally.
14 TP-5434 4/03
Group 2d: Fan Drive
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
13
14
Quantity
Part Variation Number
Item Number Description 2314 2301 8604 86051 GM23844 Support 11 360030 Bearing housing 12 223730 Ring, snap 12 360005 Ring, snap 13 X Shaft 13 360095 Bearing 14 X Hub 14 360096 Hub 15 # Screw, M12 x 35 26 GM23831 Bracket 17 GM23826 Washer 18 # Screw, M10 x 35 4 49 # Screw, M10 x 20 2
10 GM23830 Spacer 111 # Screw, M10 x 30 212 GM23855 Washer 113 360578 Pulley, fan 113 360143 Pulley, fan 114 # Screw 4 4
# Common hardware, procure locally.X Item not sold separately.
15TP-5434 4/03
Group 2d: Fan Drive, continued
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
10 # Screw, M8 x 65 511 # Screw, M8 x 20 112 360033 Adapter 1
# Common hardware, procure locally.
35TP-5434 4/03
Group 10b: Dipstick
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
TP16416
Use theSerialNumber-ContingentDipsticks tablebelowand theengine model and serial number from the engine nameplate toverify the dipstick on 4039 engine models.
# Common hardware; procure locally.X Item not sold separately.
38 TP-5434 4/03
Group 11b: Starter Motor Components
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
TP17980
22
Quantity
PartVariationNumber
Item Number Description 11 X Bolt 22 X Screw 23 X Frame 14 X Holder 15 X Yoke 16 X Bearing, ball 17 X Bearing, ball 18 X Armature 19 X Washer 1
10 X Pinion 111 X Roller 512 223580 Clutch 113 X Screw 314 X Housing 115 X Retainer 116 X Ball 117 X Spring 118 X Switch 119 X Washer 120 X Nut 121 X Cover 122 224327 Kit (includes starter and cover kit) 122 X Starter (rebuilt) 1
X Item not sold separately.
39TP-5434 4/03
Group 11b: Starter Motor Components, continued
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
TP48938
12
13
14
15
Quantity
PartVariationNumber
Item Number Description 3004 30091 X Label 1 12 X Tie 1 13 X Tie 1 14 360566 Switch, solenoid 14 360573 Switch, solenoid 15 360567 Bushing 1 16 360568 Stop 1 17 360569 Bendix Drive 17 360574 Bendix Drive 18 360570 Brush kit 18 360575 Brush kit 19 360571 O-ring 1 1
10 360572 Kit, solenoid protection 1 111 360564 Starter 111 360469 Starter (24 V) 112 X Housing 1 113 X Frame 1 114 X Yoke 1 115 X Screw 1 1
X Item not sold separately.
40 TP-5434 4/03
Group 12a: Exhaust Manifold
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
TP12126
5
Quantity
PartVariationNumber
Item Number Description 1 28071 # Screw, 3/8-16 x 1 1/4 in. cap 81 # Screw, M10 x 80 82 # Washer, plain, 13/32 x 23/32 x 0.12 in. 73 223547 Gasket 4 44 223623 Manifold, exhaust 14 360533 Manifold, exhaust 15 352340 Gasket, exhaust 1 1
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
TP26831(was TP25160)
Quantity
Part
VariationNumber
ItemPart
Number Description 2 28031 223478 Manifold, exhaust 11 360534 Manifold, exhaust 12 # Screw, 3/8-16 x 4 1/4 in. cap 22 # Screw, M10 x 80 23 # Washer, plain, 13/32 x 23/32 x
0.12 in. 7
Quantity
Part
VariationNumber
ItemPart
Number Description 2 28034 # Screw, cap, 3/8-16 x 4 in. 14 # Screw, M10 x 80 15 # Screw, cap, 3/8-16 x 5 in. 25 # Screw, M10 x 80 26 # Screw, 3/8-16 x 1 1/4 in. 36 # Screw, M10 x 80 37 223547 Gasket 4 4
# Common hardware, procure locally.
41TP-5434 4/03
Group 12b: Exhaust Elbow
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved. TP26809
#Common hardware, procure locally.* See table “4039 Engine Serial Number-Contingent Fuel Filters” belowfor 4039 engine models
4039 EngineSerial Number-Contingent Fuel Filters
Use the engine serial number to verify the fuel filter type on4039 enginemodels. Find your serial number on the enginenameplate and choose the fuel filter type from the chartbelow. The square filter (variation 1) is shown on thefollowing page.
Model Serial Number Fuel Filter Type
20--40ROZJ334216 and before Square
20--40ROZJAfter 334216 Round
50/60ROZJ334607 and before Square
50/60ROZJAfter 334607 Round
48 TP-5434 4/03
Group 15: Fuel Filter, continued
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
TP26807
Fuel Injection Pump
49TP-5434 4/03
Group 15: Fuel Filter, continuedQuantity
PartVariationNumber
Item Number Description 11 # Screw, 5/16-18 x 3/4 in. 12 223492 Strap 13 224298 Line, fuel; filter to injection pump 14 # Screw, 3/8-16 x 7/8 in. 35 222762 Fitting, elbow 36 223456 O-ring 17 224010 Washer 28 223467 Plug, drain 19 223534 Fitting, elbow 1
10 224296 Line, fuel; transfer pump to filter 111 223534 Fitting, elbow 112 223505 Clamp 113 223414 Filter, fuel, square* 114 # Washer, 13/32 x 23/32 x 0.120 in. 215 # Plug, pipe, 1/8 NPT 116 223413 Housing 117 223646 Fitting, hose 118 # Nut, 5/16-18 119 # Washer, lock, 5/16 in. 120 # Washer, 13/32 x 11/16 x .06 in. 121 223655 Clamp 122 # Washer, lock, 3/8 in. 124 223457 Fitting 125 224297 Line, fuel 1
#Common hardware, procure locally.* See table “4039 Engine Serial Number-Contingent Fuel Filters” belowfor 4039 engine models
4039 EngineSerial Number-Contingent Fuel Filters
Use the engine serial number to verify the fuel filter type on4039 enginemodels. Find your serial number on the enginenameplate and choose the fuel filter type from the chartbelow. The round filter (variation 2) is shown on the previouspage.
Model Serial Number Fuel Filter Type
20--40ROZJ334216 and before Square
20--40ROZJAfter 334216 Round
50/60ROZJ334607 and before Square
50/60ROZJAfter 334607 Round
50 TP-5434 4/03
Group 16: Balancer Shafts
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
TP25610
Quantity
Part Variation Number
Item Number Description 2 3 45021 223494 Bushing, standard 6 61 360519 Bushing, standard 61 223550 Bushing, oversize 6 62 223654 Key, shaft 1 12 # Key, shaft 4 x 16 mm 23 223622 Stop, plate 23 336470 Stop, plate 23 360547 Plate 24 223618 Gear, right hand, 12 teeth 1 14 223619 Gear, left hand, 12 teeth, pinion 1 14 360100 Gear, left hand, 15 teeth 15 223416 Shaft, right hand 15 336468 Shaft, right hand 15 360550 Shaft, right hand 16 # Washer, lock, 3/8 in. 4 47 # Screw, cap, 3/8-16 x 5/8 in. 4 47 # Screw, M8 x 12 48 223417 Shaft, left hand 18 336469 Shaft, left hand 18 360548 Shaft, left hand 1
# Common hardware, procure locally.
51TP-5434 4/03
Group 18: Timing Gear Cover
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved. TP26827
(was TP22840)
Quantity
PartVariationNumber
Item Number Description 1 21 223662 Stud 2 22 # Washer, 13/32 x 23/32 x 0.12 in. 16 163 # Screw, 3/8-16 x 1 7/8 in. cap 10 104 # Nut, 3/8-16 2 25 223515 Gasket 1 16 223637 Cover 1 16 336453 Plug 17 # Screw, 3/8-16 x 7/8 in. cap 2 28 # Screw, 3/8-16 x 2 1/2 in. cap 2 29 # Screw, 3/8-16 x 1 7/8 in. cap 1 1
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
TP25403
Code 1901
Serial Number-Contingent Oil Pans
Use enginemodel and serial number to verify the oil pan for yourgenerator set. Find yourmodel and serial number on the enginenameplate and choose the oil pan code from the chart below.Then turn to the oil pan page containing the oil pan code toidentify parts.
Model Serial Number Code
4039D All 19014039T All 1908CD4039DF Before 181857 1901CD4039DF 181857 and after 1910CD4039TF Before 181857 1908CD4039TF 181857 and after 19104045DF All 19024045TF All 1904
Qty.
Part
Var.Number
ItemPart
Number Description 19011 223645 Gasket, oil pan 12 223420 Pan, oil (also order items 5--7 and 11) 13 # Washer, lock 284 # Screw, 3/8-16 x 7/8 in. 65 223603 Washer, seal 16 223616 Plug, drain 17 # Plug, pipe, recess. hex, 3/4 NPT 18 # Screw, 3/8-16 x 3/4 in. 229 Not Used
10 Not Used11 # Plug, pipe, 1/2 NPT 1
# Common hardware, procure locally.
54 TP-5434 4/03
Group 21a: Oil Pan, continued
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved. TP26802
(was TP16412)
1
2
3
4
4
5
5
6
7
Code 1902
Qty.
PartVar.
Number
Item Number Description 19021 360525 Gasket, oil pan 12 360526 Pan, oil 13 # Screw, M8 x 20 64 360176 O-ring 25 360079 Plug 26 # Plug, pipe, 3/4 in. 17 # Screw, M8 x 16 22
# Common hardware, procure locally.
Serial Number-Contingent Oil Pans
Use enginemodel and serial number to verify the oil pan for yourgenerator set. Find yourmodel and serial number on the enginenameplate and choose the oil pan code from the chart below.Then turn to the oil pan page containing the oil pan code toidentify parts.
Model Serial Number Code
4039D All 19014039T All 1908CD4039DF Before 181857 1901CD4039DF 181857 and after 1910CD4039TF Before 181857 1908CD4039TF 181857 and after 19104045DF All 19024045TF All 1904
55TP-5434 4/03
Group 21a: Oil Pan, continued
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved. TP26802
(was TP16412)
1
23
4
5
638
32
6
38
3
8
7
Code 1904
Serial Number-Contingent Oil Pans
Use enginemodel and serial number to verify the oil pan for yourgenerator set. Find yourmodel and serial number on the enginenameplate and choose the oil pan code from the chart below.Then turn to the oil pan page containing the oil pan code toidentify parts.
Model Serial Number Code
4039D All 19014039T All 1908CD4039DF Before 181857 1901CD4039DF 181857 and after 1910CD4039TF Before 181857 1908CD4039TF 181857 and after 19104045DF All 19024045TF All 1904
Qty.
PartVar.
Number
Item Number Description 19041 360527 Gasket, oil pan 12 360528 Fitting 23 360176 O-ring 54 360529 Oil pan 15 # Screw, M8 x 30 66 # Screw, M8 x 45 46 # Screw, M8 x 25 187 # Pipe plug, 3/4 in. 18 360079 Plug 3
# Common hardware, procure locally.
56 TP-5434 4/03
Group 21a: Oil Pan, continued
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved. TP26802
(was TP16412)
Code 1908
Qty.
PartVar.
Number
Item Number Description 19081 223555 Gasket, oil pan 12 223535 Pan, oil 13 # Washer, lock, 3/8 in. 284 # Screw, cap, 3/8-16 x 1 1/4 in. 205 # Screw, cap, 3/8-16 x 2 in. 86 223451 Plug, drain 27 223603 Washer, seal 28 223466 O-ring 29 223458 Plug, drain 2
# Common hardware, procure locally.
Serial Number-Contingent Oil Pans
Use enginemodel and serial number to verify the oil pan for yourgenerator set. Find yourmodel and serial number on the enginenameplate and choose the oil pan code from the chart below.Then turn to the oil pan page containing the oil pan code toidentify parts.
Model Serial Number Code
4039D All 19014039T All 1908CD4039DF Before 181857 1901CD4039DF 181857 and after 1910CD4039TF Before 181857 1908CD4039TF 181857 and after 19104045DF All 19024045TF All 1904
57TP-5434 4/03
Group 21a: Oil Pan, continued
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
Code 1910
CD40501
Serial Number-Contingent Oil Pans
Use enginemodel and serial number to verify the oil pan for yourgenerator set. Find yourmodel and serial number on the enginenameplate and choose the oil pan code from the chart below.Then turn to the oil pan page containing the oil pan code toidentify parts.
Model Serial Number Code
4039D All 19014039T All 1908CD4039DF Before 181857 1901CD4039DF 181857 and after 1910CD4039TF Before 181857 1908CD4039TF 181857 and after 19104045DF All 19024045TF All 1904
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved. TP26810
(was T30588)
1, 7, 8
Not Used
11
Quantity
PartVariationNumber
Item Number Description 1 12991 Not Used2 223549 Plug 13 223636 Gasket 14 # Screw, cap, 3/8-16 x 1 5/8 in. 14 360067 Screw, cap 15 # Washer, 13/32 x 23/32 x 0.12 in. 26 # Screw, 3/8-16 x 3 in. 16 360067 Screw, cap 17 Not Used8 Not Used9 See item 10 Gasket 19 360090 Gasket 2
10 223584 Neck, filler 111 360089 Cover 2
# Common hardware, procure locally.
59TP-5434 4/03
Group 21c: Oil Cooler
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
11 223598 Turbocharger kit 111 336471 Turbocharger kit 111 360554 Turbocharger 111 GM23854 Turbocharger 1 111 GM23853 Turbocharger 111 X Housing, turbocharger center 1 111 X Hardware, turbocharger 1 112 # Screw, 3/8-16 x 1 3/4 in. cap 412 # Screw, cap, 3/8 x 1 5/8 in. 412 # Screw, cap 4 4 4 413 # Washer, 13/32 x 13/1 6x .06 414 223483 Gasket 1 114 360137 Gasket 1 1 1 115 # Washer, lock, 3/8 in. 4 416 # Nut 4 417 223405 Adapter, 3/8 NPT 117 336477 Tee 118 223538 Adapter 119 # Screw, 5/16 x 2 in. 220 # Washer, 5/16 in. 221 336478 Adapter 122 336479 Gasket 123 360555 O-ring 1 1 1 124 360557 O-ring 1 1 1 1
# Common hardware, procure locally.Note: Item 11 Turbocharger Kit includes item 1 in variations 2 and 3.X Item not sold separately.
72 TP-5434 4/03
Group 51a: Alternator
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
TP26822
Quantity
PartVariationNumber
Item Number Description 11 224235 Harness, wiring 12 # Nut, lock, M6 13 224033 Bracket 24 # Screw, M8 x 25 15 # Washer, lock, 5/16 in. 16 # Washer, 11/32 x 1 x 0.194 in. 17 # Washer, 0.493 x 0.675 x 1/4 in. 18 223625 Strap 19 # Washer, 3/8 in. lock 29 # Washer, 13/32 x 23/32 x 0.120 in. 3
10 # Screw, 3/8-16 x 1 7/8 in. 111 223485 Shield 112 # Spacer, 3/8 x 7/16 in. 213 # Screw, 3/8-16 x 3 in. 214 224282 Fan 115 224283 Sheave, pulley 116 224331 Washer 117 224269 Nut 118 # Screw, cap, M10 x 75 119 224244 Alternator (12 V) 119 336915 Alternator (24 V) 120 # Washer, M10 121 # Nut, M10 1
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved. TP26846
(was TP25660)
See Group 51a
Quantity
PartVariationNumber
Item Number Description 11 Not Used2 # Washer, 13/32 x 23/32 x 0.120 in. 13 # Washer, lock, 3/8 in. 14 # Screw, cap, 3/8-16 x 2 1/4 in. 15 223625 Strap 16 # Washer, 11/32 x 1 x 0.194 in. 17 # Washer, lock, 5/16 in. 18 # Screw, M8 x 25 19 # Screw, 3/8-16 x 3 1/2 in. 2
10 # Screw, M10 x 75 111 223624 Bracket 112 # Spacer, 0.423 x 0.675 x 1 in. 213 # Washer, 11/32 x 7/8 x .06 in. 114 # Washer, lock, M10 115 # Nut, M10 116 # Nut, 3/8 in. 217 223500 Bracket 118 # Washer, 13/32 x 23/32 x 0.12 in. 2
# Common hardware, procure locally.
75TP-5434 4/03
Group 51b: Alternator Brackets, continued
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
1
23
4
5
6
7
8
9
10
11 12
1
1314
TP53280
Quantity
PartVariationNumber
Item Number Description 62031 # Screw, M10 x 30 52 # Nut, flange, M10 13 360076 Bushing 14 360166 Washer, thrust 15 360150 Bracket 16 # Screw, M10 x 100 17 # Screw, M8 x 25 18 # Washer, 8.128 x 15.748 x 3.937 mm 19 360156 Bracket 1
10 # Nut, flange, M10 311 360155 Support 112 # Washer 113 # Screw, M10 x 25 214 # Screw, M8 x 60 2
# Common hardware, procure locally.
76 TP-5434 4/03
Group 51b: Alternator Brackets, continued
TP53280
Quantity
Part Variation Number
Item Number Description 6211 62121 # Screw, M10 x 16 1 12 GM23833 Bracket 1 13 # Washer, 8.4 x 24 x 2 mm 1 14 GM23835 Spacer 1 15 GM23838 Bushing 1 16 352836 Pulley 1 17 GM17488 Sleeve 1 18 # Screw, M10 x 60 1 19 # Screw, M8 x 80 1 1
10 # Screw, M8 x 100 1 111 — Not applicable12 GM23834 Bracket 1 113 # Screw, M8 x 30 1 114 GM23832 Spacer 214 GM23837 Spacer 215 # Nut, flange, M8 1 116 # Screw, M10 x 25 1 117 GM23836 Bracket 1 118 # Washer, 13/32 x 11/16 x 0.036 in. 1 1
# Common hardware, procure locally.
77TP-5434 4/03
Group 51c: Alternator Components
Reproduced by permission of Deere & Company.� 1988 Deere & Company. All rights reserved.
TP26835
Quantity
PartVariationNumber
Item Number Description 11 X Terminal 12 X Housing 13 X Regulator, voltage 14 X Holder, carbon brush 15 X Screw 16 X Screw 17 X Screw 28 X Stator, 78 amp 19 X Rotor 1
10 # Screw, #10 x 1/2 in. 311 X Retainer 112 X Bearing 113 X Shim 114 X Housing 115 X Nut 116 X Washer 117 224283 Sheave, pulley, single groove 118 224282 Fan 119 X Washer, outer 120 # Screw, #8 x 5/8 in. 221 X Capacitor 122 # Nut, .164 in. 323 # Washer, #8 324 X Diode, trio, negative 125 # Screw, #8 x 7/8 in. 126 X Rectifier, bridge, positive 127 X Bolt 428 X Bearing, roller 129 224244 Alternator (w/voltage regulator and fan) 1
# Common hardware, procure locally.X Item not sold separately.