JHA 14 for Removal of Top Shell Courses and Wind Girder and Other Structural (PT-4648-MS-M-002) (2)

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JOB HAZARD ANALYSIS FORM Page No. 1 of 14

JSA Number: 14 (METHOD STATEMENT No. PT/4648/MS/M/002) REV No. 2 DATE 12-06-2012

Job being analyzed: PROVISION OF AUTOMATIC BACK FLUSHING FILTERS ON SEAWATER INLET LINES (MOC-314)

Department / Section Projects JHA Members Project Manager , Project Engineer

Area / Location:Ras Laffan, Qatar.

Job Performer Petroserv limited

APPOVALS Name Signature Date General job requirements /Common PPE

Project Engineer-Coveralls-Safety Helmet -Safety Shoes (Shoes must not be smooth)

-Safety Glasses (Clear)-Safety Gloves -Barricade / Sign the Area.-Pre-Start Safety Toolbox Talk

Safety Representative

Project Manager Ganesh

Any Other

Emergency Situation / Evacuation

Hazardous Gases, Fire

Note

Format No .PT-IMSP-10-F-03

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Sequence of Basic Job Steps

Potential Hazards Hazard Control

1) PRE-JOB SAFETY MEETING AND PREPARATIONS OF MATERIALS, EQUIPMENT AND PERSONNEL

UNAWARE OF SITE CONDITIONS, SITE REQUIREMENTS


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1.SHIFTING & MANUAL HANDLING OF MATERIAL FOR FABRICATION & SCAFFOLDING

MANUAL HANDLING - CUTS, SPLINTERS DURING HANDLING & INSTALLATION / ERECTION.

BACK INJURY

SLIPS, TRIPS AND FALLS DUE TO SLIPPERY SURFACE, OBSTRUCTIONS AND RESTRICTED ACCESS

USE ADEQUATE PPE AS REQUIRED.

ENSURE STRONG GRIPPING DURING MANUAL HANDLING.

KEEP THE LOAD AS CLOSE TO BODY AS POSSIBLE.

MOVE FEET RATHER THAN TWISTING BACK DURING MANUAL HANDLING.

BEND KNEES AND NOT BACK DURING MANUAL HANDLING / LIFTING

AVOID MANUAL LIFTING WEIGHTS. WHERE POSSIBLE USE MANUAL HANDLING AIDS, TROLLEYS & WHEEL BARROWS ETC.

CHECK GROUND CONDITIONS AND TAKE ACTION TO MAKE IT RIGHT.

REMOVE ALL OBSTRUCTIONS AND MAINTAIN GOOD HOUSEKEEPING

DUE CARE AND ATTENTION TO BE TAKEN FOR RESTRICTED ACCESS

LOOK AHEAD AND NOT DOWN AT THE LOAD ONCE IT HAS BEEN HELD SECURELY.

2.ERECTION OF SCAFFOLDING INJURY / DAMAGE AS A RESULT OF DROPPING TOOLS AND SCAFFOLD COMPONENTS

USE APPROPRIATE BARRICADES TO PROTECT PERSONNEL.

KEEP TOOLS IN TOOL BAG OR BASKETS SECURED PROPERLY.


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COLLAPSE OF SCAFFOLD - PERSONNEL FALLING FROM SCAFFOLD.

LOOSE MATERIAL SHALL NOT BE KEPT ON PLATFORM

ALL COMPONENTS TO BE CHECKED PRIOR TO INSTALLATION.

PROVIDE APPROVED SCAFFOLDING DESIGN AND GOOD CONDITION SCAFFOLD COMPONENTS.

AVOID BROKEN, BENT AND EXCESSIVELY RUSTED OR DAMAGED FRAMES / ACCESSORIES.

ENSURE PROPER BRACING AND FASTENING OF SCAFFOLDING COMPONENTS.

NO OVERLOADING OF SCAFFOLDING OR NO PLACEMENT OF HEAVY EQUIPMENT IN THE SCAFFOLING.

SCAFFOLD MUST BE ERECTED BY TRAINED / EXPERIENCED PERSONNEL UNDER THE DIRECTION OF COMPETENT SUPERVISOR.

SCAFFOLD SHALL BE ERECTED ON A PLAIN LEVEL SURFACE AND SECURED TO PERMANANET STRUCTURES. ADDITIONAL PLATES SHALL BE PROVIDED TO SCAFFOLDING BASE WHEN ERECTING ON SOFT GROUND.

SCAFFOLD SHALL BE INSPECTED BY A COMPETENT PERSON AND SCAFF TAG SYSTEM SHALL BE FOLLOWED.

SUFFICIENT ACCESS / EGRESS SHALL BE PROVIDED CONSIDERING EMERGENCY SITUATION.


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CHECK SPECIFIED LIMITS OF SCAFFOLD BEFORE UTILIZATION.

USE SAFETY HARNESS AND LANYARD ANCHORED TO SECURE POINT WHEN WORKING ABOVE 2.0 METERS HEIGHT.

ACCESS / LADDERS, GUARD RAIL SYSTEM AND TOE BOARD MUST BE SECURELY FIXED.

3.WORKING AT HEIGHT FALL OF MATERIAL FROM HEIGHT

FALL OF PERSON FROM HEIGHT

TOOLS AND OTHER ARTICLES AND MATERIALS SHALL BE PROPERLY LOWERED AND SHALL NOT BE THROWN DOWN FROM HEIGHT. THEY SHALL BE LOWERED / RAISED BY ROPE.

SITE SUPERVISOR AND WORKERS SHALL ENSURE THAT NO LOOSE ARTICLES AND MATERIALS ARE LYING ON THE SACFOLD FROM WHERE THEY MAY FALL ON PERSONS WORKING BELOW.

BARICADAE THE AREA BELOW THE SCAFFOLD SO THAT WORKERS DO NOT MOVE INTO THE AREA.

PPES – HARD HATS & SAFETY SHOES SHALL BE USED BY THE WORKERS WORKING BELOW

SCAFFOLDING SHALL BE CLOSED BOARD AND HAVE TOE BOARDS AND GUARDRAILS.

PERSONNEL SHALL NOT WORK OUTSIDE BARRIERS OF THE SCAFFOLD UNLESS SUITABLE MEANS OF FALL PROTECTION - FULL BODY HARNESS IS PROVIDED.

UN AUTHORISED PERSONNEL SHALL NOT BE ALLOWED TO USE THE SCAFFOLD.


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SCAFFOLD SHALL BE CHECKED REGULARY BY THE SCAFFOLD INSPECTOR.

PERSONNEL WORKING ON SCAFFOLD SHALL NOT OVER LOAD THE SCAFFOLD.

PERSONNEL SHALL NOT ACCESS THE SCAFFOLD WHICH DOESNOT HAVE A SCAFF TAGS.

ALL GAS CUTTING TORCHES VALVE SHALL BE CLOSED WHEN NOT IN USE AND PLACED PROPERLY.

PERSONNEL SHALL BE INFORMED OF THE HAZARDS AND PRECAUTIONS OF WORKING AT HEIGHT.

PPES SHALL BE USED.

4.LIFTING AND RIGGING – USING MOBILE CRANES

CRANES

OPERATORS & RIGGERS

GROUND CONDITION

WORKING AREA RADIUS / OBSTRUCTION

STRUCK BY CRANE HOOK & ACCIDENTAL HIT OR CRUSH

CRANES MEANT FOR THE PURPOSE, TESTED AND CERTIFIED SHALL BE USED.

TRAINED & COMPETENT OPERATOR & RIGGER SHALL BE USED.

INSPECT THE AREA PRIOR TO POSITIONING CRANE.

USE WOODEN SKIDS IF REQUIRED TO MAINTAIN STABILITY.

ENSURE SAFE WORKING DISTANCE IS MAINTAINED DURING CRANE OPERATION.

TRAINED & COMPETENT OPERATOR & RIGGER SHALL OPERATE & SLING THE LOAD TO CRANE HOOK.


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BY LOAD

COLLAPSE OF LIFTING EQUIPMENT DUE TO OVERLOAD.

FALL OF MATERIAL BEING LIFTED

BARRICADE THE SWING RADIUS OF THE CRANE BOOM

DISPLAY WARNING SIGNS IN THE AREA.

DO NOT ALLOW ANY PERSON TO STAND OR MOVE UNDER THE LOAD.

USE APPROPRIAE TAG LINES TO CONTROL THE LOAD.

ENSURE SAFE WORKING LOAD OF THE CRANE.

LOAD CHART SHOULD BE CLEARLY VISIBLE TO THE OPERATOR / RIGGER.

CALIBRATED SWL INDICATOR & CRANE CAPACITY CHART IS AVAILABLE.

ENSURE THAT THE WEIGHT TO BE LIFTED IS WITHIN THE SAFE WORKING LOAD OF THE SLING. LIFTING TACKLES SHALL BE CORRECTLY RATED.

USE APPROVED & CERTIFIED LIFTING GEARS.

INSPECT SLIGS FOR CUTS AND DAMAGES BEFORE USING.

CRANE HOOK IS IN CENTRAL POSITION OVER THE LOAD.

HOOK SHALL NOT BE OVER CROWDED / LOADED

ENSURE THAT THE SLINGS ARE OF SAME LENGTH


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LOAD COMING IN CONTACT OF ADJACENT PIPE LINES OR OTHER EQUIPMENTS

SLINGS SHALL BE PROTECTED FROM DAMAGE DUE TO SHARP EDGES.

DEPLOYMENT OF TRAINED BANKSMAN / RIGGER TO CONTROL THE MOVEMENT OF CRANE & LOAD.

USE APPROPRIATE TAG LINES TO CONTROL THE LOAD.

5.GAS CUTTING UNAUTHORIZED WORK

INVALID PERMIT

COMPETENCY OF PERSONNEL

LACK OF HAZARD KNOWLEDGE

HASTE OR SHORTCUT

FIRE HAZARD & HOT METAL - BURNS

OBTAIN HOT WORK PERMIT BEFORE STARTING THE JOB.

GET THE PERMIT VALIDATED FOR THE DAY

SUPERVISOR MUST ENSURE THAT ALL WORK ACTIVITIES ARE CARRIED OUT BY EXPEREINCE AND COMPETENT PERSONNEL.

TOOLBOX TALK SHALL BE CONDUCTED BY THE SUPERVISOR.

SAFETY OFFICER SHALL CONDUCT INSPECTION, MONITOR WORK ACTIVITIES AND SHALL ENSURE SAFETY STANDARDS AND PROCEDURES ARE STRICTLY ADHERED TO.

GAS MONITOR THE AREA CORRECTLY.

HOT WORK SHALL HAVE APPROPRIATE HABITAT OR ENCLOSURE TO CONTAIN SPARKS, FLAME & HEAT GENERATED DURING HOT WORK, THUS ELIMINATING THE IGNITION SOURCE IN THE FIRE PRONE AREA.

NO COMBUSTIBLE / FLAMMABLE MATERIAL SHOULD BE AVAILABLE NEAR THE WORK.


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ALL GAS CUTTING EQUIPMENT SHALL HAVE VALVES CLOSED WHEN NOT IN USE.

CYLINDERS SHALL BE SECURED PROPERLY.

OXY-ACETYLENE TORCH SHALL NEVER BE LEFT UNATTENDED AND CYLINDERS MUST BE CLOSED DURING BREAK TIMES.

JET OF OXYGEN SHALL NOT BE PERMITTED TO STRIKE AN OILY SURFACE OR GREASY CLOTHS.

TRAINED FIRE WATCH SHALL BE POSTED AND STAND-BY FIRE WATCHER SHALL BE AVAILABLE IN THE AREA DURING GAS CUTTING.

CORRECT FIRE EXTINGUISHERS SHALL BE MAINTAINED.

HOSES SHALL BE LAID PROPERLY.

CONDITION OF HOSES SHALL BE MONITORED REGULARLY

UNAUTHORIZED PERSONNELSHALL BE KEPT AWAY FROM THE AREA

FIRE BLANKET SHALL BE MAINTAINED NEAR THE WORK

PPES SHALL BE USED FOR THE SPECIFIC JOB.

6.GRINDING UNAUTHORIZED WORK

INVALID PERMIT




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POOR COMMUNICATION

HASTE OR SHORTCUT

FIRE HAZARD BURNS

SUPERVISOR MUST ENSURE THAT ALL WORK ACTIVITIES ARE CARRIED OUT BY EXPEREINCE AND COMPETENT PERSONNEL.


MULTI-LINGUAL INSTRUCTION SHALL BE PROVIDED, AND PERSONNEL’S UNDERSTANDING OF INSTRUCTION VERIFIED.


GAS MONITOR THE AREA CORRECTLY

HOT WORK SHALL HAVE APPROPRIATE HABITAT OR ENCLOSURE TO CONTAIN SPARKS, FLAME & HEAT GENERATED DURING HOT WORK, THUS ELIMINATING THE IGNITION SOURCE IN THE FIRE PRONE AREA.

NO COMBUSTIBLE / FLAMMABLE MATERIAL SHOULD BE AVAILABLE NEAR THE WORK.

TRAINED FIRE WATCH SHALL BE POSTED AND STAND- BY FIRE WATCHER SHALL BE AVAILABLE DURING GRINDING.

CORRECT FIRE EXTINGUISHERS SHALL BE MAINTAINED

CABLES SHALL BE LAID PROPERLY.

CONDITION OF CABLES SHALL BE MONITORED REGULARLY


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INJURY WHILE GRINDING & GRINDING SPARKS

FIRE BLANKET SHALL BE MAINTAINED NEAR THE WORK

PPES SHALL BE USED FOR THE SPECIFIC JOB

UNAUTHORIZED PERSONNELSHALL BE KEPT AWAY FROM THE AREA

7.WELDING UNAUTHORIZED WORK

INVALID PERMIT


LACK OF HAZARD KNOWLEDGE

HASTE OR SHORTCUT

FIRE HAZARD BURNS, EXPLOSION



SUPERVISOR SHALL ENSURE THAT ALL WORK ACTIVITIES ARE CARRIED OUT BY EXPEREINCE AND COMPETENT PERSONNEL.



GAS MONIITOR THE AREA CORRECTLY.

HOT WORK SHALL HAVE APPROPRIATE HABITAT OR ENCLOSURE TO PREVENT SPARKS, FLAME & GENERATED HEAT FOR ELIMINATING THE IGNITION SOURSE IN THE FIRE PRONE AREA.

BEFORE STARTING WELDING MAKE SURE THAT THE AREA IS CLEAR OF ALL TYPES OF COMBUSTIBLE MATERIALS.

ENSURE FIRE EXTINGUISHERS ARE AVAILABLE ON SITE.


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ELECTROCUTION

DAMAGED CABLE

HOT TABS END PIECES OF WELDING RODS.

SPARKING

UV RAYS

TRAINED FIRE WATCH SHALL BE POSTED AND STAND-BY FIRE WATCHER SHALL ALSO BE AVAILABLE DURING HOT WORK.

HOUSE KEEPING SHALL BE MAITAINED.

CORDONING OF THE AREA.

FIRE BLANCKET.

WEAR PROPER PPE FOR WELDING, (LEATHER JACKETS, GLOVES, WELDING GOGGLES/WELDING MASK)

PROPER EARTHING OF WELDING MACHINE SHALL BE DONE.

ENSURE CABLES ARE IN GOOD CONDITION

ENSURE THE ROD HOLDER ARE IN GOOD CONDITION.

HOT TABS SHALL NOT BE THROWN BUT COLLECTED IN TIN CANS.

USE PROPER CABLE CONNECTOR FOR EXTENSION.

WHERE CABLES ARE CROSSING THE WALKING AREA THEN ENSURE PROPER PROTECTION.

WELDER & HELPERS MUST WEAR WELDING GOGGLES

8.USE OF EQUIPMENTS – CRANES, GENERATORS ETC

FIRE HAZARD DURING REFUELING

SWITCH OFF EQUIPMENT BEFORE STARTING REFUELING

ENSURE SAFE ACCESS TO THE EQUIPMENT TO BE REFULED


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STAY NEAR THE EQUIPMENT FUELING POINT WHEN FUELING.

NEVER OVERFILL THE FUEL TANK

REFULLING TO BE DONE AT SLOW RATE TO REDUCE THE POTENTIAL FOR SPILLAGE AND STATIC IGNITION.

FIRE EXTINGUSHER SHALL BE MAINTAINED.

NO IGNITION SOURCE SHOULD BE AVAILABLE DURING & NEAR REFUELING.

USE PROPER PPE

9.WORK IN OPEN AREA HEAT STRESS & INJURY SUMMER WORKING TIME SHALL BE FOLLOWED.

ADEQUATE SHADE OR REST AREA SHALL BE PROVIDED

BREAKS SHALL BE TAKEN AND JOB ROTATION MAY BE FOLLOWED.

USE PROPER PPE

10.VEHICLE MOVEMENT ACCIDENTS – INJURY & DAMAGE TO PROPERTY

LICENSED DRIVERS SHALL ONLY OPERATE VEHICLES.

VEHICLES SHALL BE MAINTAINED PROPERLY AND NOT OVERLOADED.

SPEED LIMITS & TRAFFIC RULES SHALL BE ADHERED.

VEHICLE ENTRY PERMIT SHALL BE TAKEN PRIOR TO ENTERING


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THE HAZARDOUS AREA.


JHA 14 for Removal of Top Shell Courses and Wind Girder and Other Structural (PT-4648-MS-M-002) (2)

Documents

scaffold personnel

manual handling of material

use safety harness

prejob safety meeting

handling installation

overloading of scaffolding

smooth safety glasses

safety gloves barricade