First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA COMPANY PROFILE and TECHNICAL CATALOGUE JESCO
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First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA
GENERAL OVERVIEWJubail Energy Services Company (JESCO), was established in 2006. The seamless steel pipe mill is currently under construction in Jubail Industrial City in the Kingdom of Saudi Arabia. When complete, JESCO will become the very first mill to produce seamless steel pipes from within the Gulf Cooperation Council countries.
The JESCO site covers an area of 720,000 square meters. The expected completion date for construction of the facility is early 2009, when commissioning is programmed to commence.
When at full production, JESCO will produce 400,000 metric tons of seamless steel pipe annually, with a dimensional range of 5½” through to 16” for use in the oil and gas sector.
Jubail Energy Services Company (JESCO) was developed by the Industrialization and Energy Services Company (TAQA) that owns 51% of the company. Duferco Saudi Ltd owns 10% with the balance of shares being made up by other, prominent Saudi investors.
For more information about TAQA and DUFERCO, visit their website www.taqa.com.sa
• The very first seamless steel pipe producer in the region.• Ideally located to serve the regional oil & gas sector.• Sea and land deliveries within days from order placement.
FQM TECHNOLOGYJESCO will produce seamless steel pipes from its Danieli manufactured FQM type retained mandrel mill. The FQM technology will allow JESCO to produce high quality pipes, with a high degree of production flexibility, versatility and efficiency
The FQM 3 roll retained mandrel mill has many advantages over other seamless mill types:
• Tolerances on wall thicknesses are considerablyimproved
• The surface quality is greatly improved.
• The outer diameter accuracy of the in-line finishedtube is greater.
• Tubes with a higher diameter to wall thickness ratio can be rolled.
• A larger range of sophisticated steel grades can successfully be rolled.
• High and low tonnages can be rolled, allowingflexibility and versatility.
By utilizing its state of the art, Danieli manufactured, FQM rolling mill, JESCO will produce seamless casing pipe from 5 ½” to 16” (as well as intermediate sizes), to a minimum of API specifications and standards.
JESCO intends to produce connections, as per API standards and is currently developing its own interchangeable premium connection.
Finishing line capacities are 400,000mt per annum.
Through the very latest heat treatment technology, JESCO will be able to achieve API and tailored steel grades. JESCO’s proprietary steel grades will cover critical features such as sour service, high collapse, high compression or a combination of them all. (200,000mt per annum)
A dedicated process control system will ensure that our manufacturing process follows the designed production plan.
Critical operations shall be actively monitored through specially designed and produced devices, which will ensure an accurate and
continuous process control.
Our Level 3 automation system will integrate all control and traceability data for our products all the way through to our customer’s receipt at the final destination.
JESCO will provide after sales technical services for all its
customers.
The following pages indicate the size and grade ranges which
OCTGJESCO will produce carbon steel grades as per API standards
40 55 65 80 90 95 110 125
Group 1 H 40J 55K 55
N 80
Group 2 M 65 L 80 C 90C 95T 95
Group 3 P 110
Group 4 Q 125
Yield strength (ksi)
API GRADES MANUFACTURED BY JESCO
Every oil and gas field has its own specific features. JESCO’s research and development department will develop tailored solutions for its customers, in order to overcome such constraints and to maximize the performance and behavior of its seamless pipes inside the well.
JESCO’s laboratories will house high collapse and sour service testing equipment. All proprietary steel grades will be certified internally.
JESCO aims to improve and develop new steel grades in order to overcome a higher level of sophisticated constraints.
JESCO’s threaded and coupled (T&C) manufacturing program will include short thread cut (STC), long thread cut (LTC) and buttress thread cut (BTC)
connections in accordance with API 5CT & API 5B, along with JESCO’s self branded proprietary connections for use in more demanding environments.
Technical support for string design will be available from JESCO’s research and development team.
Through a dedicated premium supply chain service, JESCO intends to supply all tubular needs for field operations, including pup-joints, interconnecting
cross-overs
and loose couplings. JESCO also intends to provide a
dedicated repair network for its main regional markets.JESCO will develop pipe management solutions for long term customers as part of a supply agreement for a premium supply chain service.
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Yield strength (ksi) 55 80 90 95 110 125Sour Service JEP80S JEP90S JEP95S JEP110SHigh Collapse Service JEP55HC JEP80HC JEP90HC JEP95HC JEP110HCLow Temperature Service JEP55L JEP80L JEP90L JEP95L JEP110L JEP125LHigh Collapse & Sour Service JEP55HS JEP80HS JEP90HS JEP95HS JEP110HSSevere Sour Service JEP90SS JEP95SS
OCTGThe design of the JESCO mill, means that following the pipe rolling and / or heat treatment process all pipes will be subject to in-line Non Destructive Testing (NDT) consisting of 100% electromagnetic inspection (EMI) tests for longitudinal,
transversal, internal and external defects, as well as ultrasonic testing (UT).
The wall thickness (WT) of each pipe will be inspected along its
full length.
In-line steel grade monitoring will be conducted on each pipe through an eddy current (EC) device.
Finishing Lines will include wet magnetic powder inspection (WMPI) for pipe ends as well as pin phosphating units.
Hydrostatic tests will be performed with a made-up coupling at the box end. The pin end will be threaded following this test. Alternative pressure hydrostatic tests will be available on request.
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Standard and tailored tests will be performed by JESCO on their products. Critical tests for casing -
NACE and high collapse will be conducted in JESCO’s laboratories.
Tensile Test ISO 6892 and/or ASTM A 370
Hardness Test
Impact Test
Grain Size determination McQuaid-Ehn Test or others as specified in ISO 643 and/or ASTM E 112
Hardenability - grades C 90 and T 95
Metalographic Evaluation
Chemical Analyses
Hydrostatic Test (including alternative test pressure)
Dimensional Measurements (OD, Wt, Length, Thread)
Weight Determination
Straightness
Non-Destructive Examination (NDE) - EMI,UT, MT
Visual inspection
Sulfide stress cracking-test; grades C 90 and T 95 ANSI-NACE Test Method TM 0177-96
Danieli FQM rolling mill, JESCO will produce seamless Line Pipe from 5.563”
to 16”
(as well as intermediate sizes), to the most restricted API Specifications and Standards.
Through the very latest heat treatment technology, JESCO will be able to achieve API and tailored steel grades. JESCO’s proprietary steel grades will cover critical features such as sour service.
A dedicated process control system will ensure that our manufacturing process follows the designed production plan.
Critical operations shall be actively monitored through specially designed and produced devices, which will ensure an accurate and
continuous process control.
Our level 3 automation system will integrate all control and
traceability data for our products all the way through to our customer’s receipt at the final destination.
JESCO will provide after sales technical services for all its
customers.
The following pages indicate the size and grade ranges which
max. max. max. max. max. max. min. max. min. max. min. max. min. max.
A 0.22 0.9 0.03 0.03 - - 30,000 207 48,000 331
B 1.2 b,c,d 35,000 241
X 42 1.3 42,000 290
X 46 46,000 317 63,000 434
X 52 52,000 359 66,000 455
X 56 56,000 386 71,000 490
X 60 60,000 414 75,000 517
X 65 65,000 448 77,000 531
X 70 70,000 483 82,000 565
B 1.2 d,e 35,000 65,000 241 448
X 42 1.3 42,000 72,000 290 496
X 46 46,000 76,000 317 524 63,000 434
X 52 52,000 77,000 359 531 66,000 455
X 56 56,000 79,000 386 544 71,000 490
X 60 60,000 82,000 414565
75,000 517
X 65 65,000 87,000 448 600 77,000 531
X 70 70,000 90,000 483 621 82,000 565
X 80 80,000 100,000 552 690 90,000 120,000 621 827
a For each reduction of 0.01% below the specified maximum Carbon content, an increase of 0.05% above thespecified maximum Manganese content is permissible up to a maximum of 1.50% for grades X 42 through X 52up to a maximum of 1.65% for grades higher than X 52 but less than X 70, and up to 2.00% for grades X 70 and higher
b The sum of Columbium (Niobium) and Vanadium content shall not exceed 0.03%, except that, by agreement betweenpurchaser and manufacturer, an alternative maximum may be established
c Columbium (Niobium), Vanadium, Titanium or combination thereof may be used at the discretion of the manufacturerd The sum of Columbium (Niobium) ,Vanadium and Titanium content shall not exceed 0.15%e The sum of Columbium (Niobium) and Vanadium content shall not exceed 0.06%, except that, by agreement between
purchaser and manufacturer, an alternative maximum may be established
Note a For each reduction of 0.01% below the maximum carbon content an increase of 0.05% manganese above the specified maximum value it is permitted, with a maximum increase of 0.2%
b Al total <0.006; N≤0.012; Al:N≥2:1 (not available to titanium killed steels)c Ceq=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15d Pcm=C+V/10+Mo/15+(Cr+Mn+Cu)/20+Si/30+Ni/60+5Be For seamless pipe Pcm values 0.03 higher than tabulated value are permitted, up to maximum of 0.25f Cu≤0.35; Ni≤0.30; Mo≤0.10; B≤0.0005g The sum of V, Nb, Ti shall not exceed 0.15%h Cu≤0.50; Ni≤0.50; Cr≤0.50; Mo≤0.50;B≤0.0005i For seamless pipe, sulphur content up to 0.08% is permittedj Al total <0.006; N≤0.012; Al:N≥2:1 (not available to titanium killed steels);Cu≤0.35 (by agreement ≤0.10); Ni≤0.30;k Cr≤0.30; Mo≤0.10;B≤0.0005 Ca shall be restricted to 0.006%l For these steel grades, a molybdenium content up to 0.035% may be agreedn The value for the yield strength ratio apply to the product "pipe".They can not be required for the starting material.
For grades L415MCS, L450MCS and L485MCS the ratio may be increased by agreement to 0.93. For seamless pipe manufatured by a process of quenching and tempering, R10.5/Rm ratio greater than the tabulated values may be agreed
p The R10.5/Rm ratio for M grades applies to transversal test pieces onlyq These values apply to transverse test pieces taken from the pipe body. If longitudinal test pieces are tested, the values
of elongation shall be 2 units higher.
555 to 675
450 to 570485 to 605
YieldStrength
R10.5
N/mm2
555 to 675290 to 440360 to 510415 to 565
L485MCL555MC
245 to 440290 to 440360 to 510290 to 440360 to 510415 to 565450 to 570485 to 605
Note a For each reduction of 0.01% below the maximum carbon content an increase of 0.05% manganese above the specified maximum value it is permitted, with a maximum increase of 0.2%
b Al total <0.006; N≤0.012; Al:N≥2:1 (not available to titanium killed steels)c Ceq=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15d Pcm=C+V/10+Mo/15+(Cr+Mn+Cu)/20+Si/30+Ni/60+5Be For seamless pipe Pcm values 0.03 higher than tabulated value are permitted, up to maximum of 0.25f Cu≤0.35; Ni≤0.30; Mo≤0.10; B≤0.0005g The sum of V, Nb, Ti shall not exceed 0.15%h Cu≤0.50; Ni≤0.50; Cr≤0.50; Mo≤0.50;B≤0.0005i For seamless pipe, sulphur content up to 0.08% is permittedj Al total <0.006; N≤0.012; Al:N≥2:1 (not available to titanium killed steels);Cu≤0.35 (by agreement ≤0.10); Ni≤0.30;k Cr≤0.30; Mo≤0.10;B≤0.0005 Ca shall be restricted to 0.006%l For these steel grades, a molybdenium content up to 0.035% may be agreedn The value for the yield strength ratio apply to the product "pipe".They can not be required for the starting material.
For grades L415MCS, L450MCS and L485MCS the ratio may be increased by agreement to 0.93. For seamless pipe manufatured by a process of quenching and tempering, R10.5/Rm ratio greater than the tabulated values may be agreed
p The R10.5/Rm ratio for M grades applies to transversal test pieces onlyq These values apply to transverse test pieces taken from the pipe body. If longitudinal test pieces are tested, the values
First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA First Seamless Pipe Plant in MENA
Jubail Energy Services CompanyPO Box 10997, 31961 Jubail Industrial City Kingdom of Saudi Arabia Tel. +966 3 358 1125 Fax. +966 3 358 [email protected] www.jesco.com.sa