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universal Base Production VisesPages 2.9; 2.11The mounting flange has slotted holes to allow mounting on any machine table.
Ball Lock™ Base Production VisesPages 2.8; 2.10The mounting flange is cut into a jigsaw pattern to allow vises to nest closely together. Designed for use with Jergens Ball Lock™ Mounting System.
self centering Vises (3 Base styles)Pages 2.12-2.15Self-Centering vises provide quick, simple fixturing for concentric machining of different sized workpieces.
narrow Base Production VisesPages 2.9; 2.11The small footprint allows maximum density of vises on your fixture or table. Best choice for applications where parts are held in multiple vises.
NEW
NEW
indexer systemsPage 2.17Indexer solutions can be customized to your requirements. Choose either three or four sided columns.
6-sided Production Vise columnsPage 2.20Increase the number of parts per load, while maintaining a small footprint. Available with bases to fit directly onto machine tables or to a Ball Lock™ sub-plate.
4-sided Production Vise Multi-columnsPages 2.21 & 2.22Multiple columns mounted on a single base provide 12 or 16 workstations. Available with bases to fit directly onto your machine table or to a Ball Lock™ sub-plate.
4-sided Production Vise columnsPages 2.16; 2.18Available with bases to fit directly onto machine table pallets or to a Ball Lock™ sub-plate.
3-sided Production Vise columnsPages 2.17; 2.19For machining 3 faces of production parts on HMC's. Large spindle noses can access the workpiece. Allows for up to 240° workpiece accessability.
Multi-Vise FixturesPages 2.9; 2.11; 2.13; 2.15; 2.25To maximize productivity, mount multiple narrow body vises onto a single fixture plate. Mount the fixture plate onto the tombstones with the Jergens Ball Lock™ Mounting System.
Jergens, inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA
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LocatesThe Ball Lock™ System accurately positions your fixture plate...to within ±0.0005" (±0.013mm) repeatability or better, minimizing the need to indicate your fixture.
LocksThe Ball Lock™ System securely holds fixture plates to subplates with up to 20,000 lbs. (88kN) of hold-down force per shank.
Ball Lock™ Fixture Mounting system for Jergens Production Vises
the Ball Lock™ Mounting system provides a method of quickly and accurately locating fixtures onto machine tables. The Ball Lock™ Mounting System has done for machining centers what the Japanese SMED (Single Minute Exchange of Die) concept did for presses. Instead of SMED, Ball Lock™ provides single minute exchange of fixtures. Fixtures can often be exchanged in less than a minute with position repeatability of ±0.0005” (±0.013mm). Fixtures can be exchanged between different machines when both are using the Jergens Ball Lock™ Mounting System.
commonly Asked Questions
Q. What is the Ball Lock™ Mounting system?A. It is a means of locating and locking two flat surfaces together, normally a fixture plate to a sub-plate.
Q. How does it locate?A. Similar to locating pins, two Ball Lock™ shanks (pins) pass through two precision liner bushings on the fixture plate and into two precision receiver bushings on the subplate.
Q. How does it lock?A. Inside the shank are three balls that expand into a tapered groove in the receiver bushing. This action draws the plates together. The locking balls are activated by turning a setscrew in the head of the shank, which pushes a 4th ball to distribute the clamping forces between the 3 locking balls.
Q. How many shanks are required to locate and lock each fixture?A. Only two shanks, passing through bushings in the fixture plates, are required for location. However,additional shanks passing through clearance holes in the fixture plate will provide additional holding force distributed across the plate.
Q. is there a preferable location for the liner bushing?A. System repeatability is improved if the liners are located at opposite corners of a rectangular fixture plate. For consistency, we recommend locating the liner bushings at top left and bottom right.
Q. What are the advantages of using the Ball Lock™ system over the conventional method of dowelpins and cap screws?A. Both locating and locking are accomplished in the same motion. Ball Lock™ shanks require only 2.5 turns to lock a 1/2–13 (M12) screw
with ¾" (18mm) of thread engagement requires 10 turns to lock. On CNC machines, the repeatability of fixture locations makes indicating of the fixture unnecessary.
Q. How do i recess the fixtureplate for a clear surface ?A. Counterbore the fixture plate to a diameter large enough to allow easy removal of the shank.
note: The thickness of the plate section under the head of the shank is critical and must conform to mounting instructions .
Q. What if my plate is thinner than the recommended thickness? A. By adjusting the depth of the counterbore for the receiver bushing in the subplate, you can still use the Ball Lock™ System. If there are any questions on this type of application, please call 1-800-JERGENS.
Q. can i use the shanks in a heated environment?A. The shank is made of alloy steel, heat treated to 40-45Rc and should with stand temperatures up to 400°F.(200°C).
note: Thermal expansion of fixture plates may affect the center distance tolerance and repeatability.
Jergens, inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA
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4.00
1.22
3.370 ±0.0010.75
15.00
6.00
12.00
3.00
6.00 7.92
20mmPrimaryLiners(2) Plcs
ClearanceHole ForHolddown
100
30
85.620
380
150
300
75
150 200
20mmPrimaryLiners(2) Plcs
ClearanceHole ForHolddown
0.38[10]
0.96[24]
3.438[87.5]
1.683.00[73]
1.22[30]
[190]7.50
0.25[6]
0.50[12]0.81
[20]
2.50[64][56]
2.20[176]7.00
4.00[100]
[20 MAX.].80 MAX.
15.00[380] [6.4]
.25
Machinable Area
0.38[10]
0.96[24]
3.438[87.5]
1.683.00[73]
1.22[30]
[190]7.50
0.25[6]
0.50[12]0.81
[20]
2.50[64][56]
2.20[176]7.00
4.00[100]
[20 MAX.].80 MAX.
15.00[380] [6.4]
.25
Machinable Area
Production Vises - 4" (100mm)
Ball Lock™ BaseThe Ball Lock Base Vise is for use with the Jergens Ball Lock Quick Change Mounting System. The base has a “jig saw” pattern to allow the vises to be mounted close to each other. For more information about Ball Lock, see page 2.6-2.7
Vise With Machinable soft JawsVise With Hard Jaw carrier set
Features and Benefits:• Compact design in 3 extruded aluminum base
styles for easy setup and to reduce weight on worktable.
• Fully sealed, patented lead screw assembly for long maintenance free service. Openings allow chips to flow out of the vise base.
• Hardened steel rails, ground within ±0.001” (0.025mm) provide precise location, resist wear and provide strong support to jaws.
Ball Lock Shank Shank Part No. Wt. Part No. Size
69405 14 kg 49651 20mm X 20mm
Ball Lock Shank Shank Part No. Wt. Part No. Size
49405 31 lbs. 49601 20mm X 3/4"
inch
Metric
Maximum clamping range With shaped JawsDual Station: 6.75" (170mm)Single Station: 14.40" (365mm)
• Supplied with aluminum soft jaws, fully machineable and reversible. Additional jaws can be ordered separately, see page 2.36. Alternate jaw types can be ordered with the vise base by adding the following suffix to the part numbers:-H for Jaw Carrier Set with Hardened Steel Inserts
-s for machineable Steel Jaws-t for extra Tall aluminum jaws sets-W for extra Wide aluminum jaw sets
The universal Base Vise is easily mounted directly to machine tool tables. Slotted mounting holes will match almost any table slot pattern. Location holes are provided for Jergens Sine Fixture Keys, to provide easy and accurate alignment with table slots.
• Easy to mount directly to machine tables
The narrow Base Vise can be mounted as a stand-alone vise with traditional strap clamps. The narrow base has 2 locating holes for 12mm dowel pins and 2 locating holes for sine fixture keys to align vise in T-slots. Keys for inch and metric T-slots shown on page 2.40. Recessed mounting holes (3) are also provided for top mounting to fixture plates with socket head cap screws. Tapped mounting holes (6) are provided for bottom mounting. The slim design allows a high density of vises on machine tables, tombstones, or columns. Maximize flexibility by utilizing the Jergens Ball Lock™ Quick Change Mounting System. See page 2.6
• Easy to mount to Ball Lock or other fixture plates
Mounting dimensions
Mounting dimensions
Part Wt. Number lbs/kg 49401 30/14
Part Wt. Number lbs/kg 49471 31/14
Jergens, inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA
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1.45
3.370 ±0.0010.75
6.00
6.00
12.00
20.00
4.00
8.00 9.92
ClearanceHole ForHolddown
20mmPrimaryLiners(2) Plcs
38
85.6
20
150
150
300
508
100
200 250
ClearanceHole ForHolddown
20mmPrimaryLiners(2) Plcs
0.50[12]
4.50[114]
4.00[100]
10.00[248]
1.45[38]
0.96[24]
0.25[6]
0.60[15]1.00
[25]
3.00[78]
3.75[88]
5.00[127]
10.50[254]
1/4[6.4]0.80
[20]20.00[508]
Machinable Area
0.50[12]
4.50[114]
4.00[100]
10.00[248]
1.45[38]
0.96[24]
0.25[6]
0.60[15]1.00
[25]
3.00[78]
3.75[88]
5.00[127]
10.50[254]
1/4[6.4]0.80
[20]20.00[508]
Machinable Area
Production Vises - 6" (150mm)
Ball Lock™ BaseThe Ball Lock Base Vise is for use with the Jergens Ball Lock™ Quick Change Mounting System. The base has a “jigsaw” pattern to allow the vises to be mounted close to each other. For more information about Ball Lock, see page 2.6-2.7.
Maximum clamping range With shaped JawsDual Station: 9.2" (233mm)Single Station: 19.5" (495mm)
Vise With Machinable soft Jaws
Vise With Hard Jaws carrier set and hardened steel inserts
Features and Benefits:• Compact design in 3 extruded aluminum base
styles for easy setup and to reduce weight on worktable.
• Fully sealed, patented lead screw assembly for long maintenance free service. Openings allow chips to flow out of the vise base.
• Hardened steel rails, ground within ±0.001” (0.025mm) provide precise location, resist wear and provide strong support to jaws.
• Supplied with aluminum soft jaws, fully machineable and reversible. Additional jaws can be ordered separately, see page 2.36. Alternate jaw types can be ordered with the vise base by adding the following suffix to the part numbers:-H for Jaw Carrier Set with Hardened Steel Inserts
-s for machineable Steel Jaws-t for extra Tall aluminum jaws sets-W for extra Wide aluminum jaw sets
Locating Holes (4) Plcs:.6255 For Sine Fixture Keys
Production Vises - 6" (150mm) narrow Base
universal Base
The universal Base Vise is easily mounted directly to machine tool tables. Slotted mounting holes will match almost any table slot pattern. Location holes are provided for Jergens Sine Fixture Keys, to provide easy and accurate alignment with table slots.
• Easy to mount directly to machine tables
The narrow Base Vise can be mounted as a stand-alone vise or mounted to a fixture plate. The slim design allows a high density of vises on machine tables, tombstones, or columns. Maximize flexibility by utilizing the Jergens Ball Lock Quick Change Mounting System. See page 2.6-2.7.
• Easy to mount to Ball Lock or other fixture plates
• Supplied with aluminum soft jaws, fully machineable and reversible. Additional jaws can be ordered separately, see page 2.36. Alternate jaw types can be ordered with the vise base by adding the following suffix to the part numbers:
-H for Jaw Carrier Set with Hardened Steel Inserts -s for machineable Steel Jaws -t for extra Tall aluminum jaws sets -W for extra Wide aluminum jaw sets
• Designed for stand alone or fixture plate mounting• Slim design enables high density mounting
Part Number Wt. (lbs) 49402sc 64
Part No.
49442sc
self centering Vise AccessoriesJaws with Adjustable Gib screw*• Better location accuracy than conventional Jergens Quick Change Vise Jaws
*Jergens Standard Jaws fully compatible, see complete selection on page 2.36To order Jergens Production Vise Jaws with Adjustable Gib Screw, use standard jaw part no. followed by "SC".
Handle self-centering Vise Handle one Piece included with 4" (100mm) & 6" (150mm) self-centering Vises
Jergens, inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA
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Production Vise columns - 4" (100mm) 4-sidedThe 4-Sided Columns have eight stations for holding parts. Two standard bases and custom mounting patterns are available. The universal base mounts directly to most HMC tables using the provided mounting holes on 80MM or 100MM centers.
Further reduce set-up times by adding the Jergens Ball Lock™ Mounting System to your HMC. Exchange your vise columns and any other fixture in less than a minute. Location of all fixtures will repeat within ±0.0005” (±0.013mm) or better. Please contact Jergens Customer Service for more information.
4-sided 4" Vise columns
4-sided 100mm Vise columns Metric Bases
J
Q
H
Ball Lock Mtg. Pattern
Production Vise columns - 4" (100mm) • 3 or 4-Sided Columns• Multiple mounting systems• Fastest quick-change jaw system• Full jaw travel• Hardened and ground steel rails
support jaws and resist wear• Fully sealed lead screw assembly• Supplied with machinable soft jaws• Available with hard jaws
column With soft Jaws column With Hard Jaws
.50[12]
4.00[100]
7.00[176]
2.50[64]
.25[6]
1.22[30]
Machinable area
.56[14]
17.56[446]
8.50[216]
.81[20]
2.20[56]
1.00[25]
1.23[30]
3.00[73]
7.50[190]
.96[24]
.38 TYP[10]
3.44[87.5]
1.00[25]
* Bases on Universal Columns are provided with two sets of mounting holes, to fit grids or T-Slots on 80MM and 100MM centers. Custom mounting patterns and base sizes are available upon request.
Base Base Ball Lock Mounting Mounting Wt. Ball Lock Shank Mounting Part No. H J Q Width Length Mtg Pattern Pattern 1* Pattern 2* (lbs) Part No. Size
* Bases on Universal Columns are provided with two sets of mounting holes, to fit grids or T-Slots on 80MM and 100MM centers. Custom mounting patterns and base sizes are available upon request.
indexer systemsMaximize the productivity of your Vertical Machining Center. Jergens Production Columns can be mounted onto most any indexer. Columns can be attached directly to an indexer or become part of a quick-change system by adding the Jergens Ball Lock™ Mounting System. contact Jergens technical service for help designing a system for your application.
• Add capabilities to your VMC• Reduce set-ups• Mounts to most rotary table/indexer• Hold 4, 6, or 8 parts in each load.• Use standard jaws and accessories
3-sidedThe 3-Sided Columns have six workstations, and may provide greater access to three or more sides of your work pieces. This design is especially beneficial on machining centers with large spindles. No need to sacrifice tool rigidity for access, by having tools extended too far from the tool holders. The universal base mounts directly to most HMC tables using the provided mounting holes on 80MM or 100MM centers.
Further reduce set-up time with the Jergens Ball Lock™ Mounting System to your HMC. Exchange your vise columns and all other fixtures in less than a minute. Location of all fixtures will repeat within ±0.0005” (±0.013mm)or better.
3-sided 4" Vise columns
3-sided 100mm Vise columns Metric Bases
J
H
Q
120˚
Ball LockMtg. Pattern
Production Vise columns - 4" (100mm)
Base Base Ball Lock Mounting Mounting Wt. Ball Lock Shank Mounting Part No. H J Q Width Length Mtg Pattern Pattern 1* Pattern 2* (lbs) Part No. Size
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Production Vise columns - 6" (150mm) • 3 or 4-Sided Columns• Multiple mounting systems• Fastest quick-change jaw system• Full jaw travel• Hardened and ground steel rails support jaws and resist wear• Fully sealed lead screw assembly• Supplied with machinable soft jaws• Available with hard jaws
1.75[38]
4.00[100]
10.00[248]
.96[24]
.50 TYP[12]
4.50[114]
.60[15]
5.00[127]
10.00[254]
3.00[78]
.25[6]
1.45[37]
Machinable Area
.56[14]
22.56[573]
11.00[280]
1.00[25]
3.50[88]
1.00[25]
column With soft Jaws column With Hard Jaws
Production Vise columns - 6" (150mm)4-sided
J
Q
H
Ball LockMtg. Pattern
The 4-Sided Columns are the workhorses of the Jergens Production Vise Columns. They have eight stations for holding your parts. Two standard bases are available. The universal base will mount directly to most HMC tables, using the provided mounting holes on 80MM or 100MM centers.
Further reduce set-up times by adding the Jergens Ball Lock™
Mounting System to your HMC. Exchange your vise columns and any other fixture in less than a minute. Location of all fixtures will repeat within ±0.0005” (±0.013mm) or better.
Base Base Ball Lock Mounting Mounting Wt. Ball Lock Shank Mounting Part No. H J Q Width Length Mtg Pattern Pattern 1* Pattern 2* (lbs) Part No. Size
* Bases on Universal Columns are provided with two sets of mounting holes, to fit grids or T-Slots on 80MM and 100MM centers. Custom mounting patterns and base sizes are available upon request.
The 3-Sided Columns have only six workstations, but provide much greater access to three or more sides of your work pieces. This design is especially beneficial on machining centers with large spindle noses. No need to sacrifice tool rigidity for access, by having tools extended too far from the tool holders. The universal base will mount directly to most HMC tables, using the provided mounting holes on 80MM or 100MM centers.
Further reduce your set-up time by adding the Jergens Ball Lock™ Mounting system to your HMC. Exchange your vise columns and all other fixtures in less than a minute. Location of all fixtures will repeat within ±0.0005” (±0.013mm)or better. J
H
Q
120˚
Ball LockMtg. Pattern
Production Vise columns - 6" (150mm)
Base Base Ball Lock Mounting Mounting Wt. Ball Lock Shank Mounting Part No. H J Q Width Length Mtg Pattern Pattern 1* Pattern 2* (lbs) Part No. Size
Ball Lock 49408 12.57 6.00 5.12 15.75 15.75 14 x 14 n/a n/a 252 49602 20mm x 1"
* Bases on Universal Columns are provided with two sets of mounting holes, to fit grids or T-Slots on 80MM and 100MM centers. Custom mounting patterns and base sizes are available upon request. .
tri-column design allows up to 240° accessability
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Production Vise columns 12 station HexJergens Hex Production Vise Columns provide 12 stations to maximize the number of parts per load. Available with bases to fit directly onto your machine table, or to a Ball Lock™ sub-plate.
• Reduce part processing costs by machining 3 sides of 12 parts• Increase unattended machine time• Improve part throughput• One piece column with hardened steel guide ways• Full jaw travel permits clamping a larger variety of parts
* Larger parts can be clamped by machining jaws to fit workpiece.** Bases on Universal Columns are provided with two sets of mounting holes, to fit grids or T-Slots on 80MM and 100MM centers.
Custom mounting patterns and base sizes are available upon request.
Production Vise columns 12 & 16 station Multi-Quads
Jergens Multi-Quad Production Vise Columns provide 12 or 16 stations to maximize the number of parts per load. Available with bases to fit directly onto your machine table, or to a Ball Lock™ sub-plate.
Ball Lock Base Universal Base
A
R
S
E
N
PBC
D
H
QK
Ball LockMtg. Pattern
inch Multi-Quad Production Vise columns12 Station 16 Station
Dimensions
• Machine more parts per set-up• Reduce changeover time• Hold larger parts• Reduce cost per part• Run longer without operator involvement
* Larger parts can be clamped by machining jaws to fit workpiece.** Bases on Universal Columns are provided with two sets of mounting holes, to fit grids or T-Slots on 80MM and 100MM centers. Custom mounting
patterns and base sizes are available upon request. Contact Jergens Technical Service for more information.
A Max Jaw Opening (2 station)* 2.25 3.50 2.25 3.50 2.25 3.50 2.25 3.50 B Max Jaw Opening (1 station)* 7.00 10.00 7.00 10.00 7.00 10.00 7.00 10.00C Fixed Jaw Width 2.50 3.00 2.50 3.00 2.50 3.00 2.50 3.00 D Moveable Jaw Length 4.00 5.00 4.00 5.00 4.00 5.00 4.00 5.00 E Base to Center of Fixed Jaw 8.50 11.00 8.50 11.00 8.50 11.00 8.50 11.00 H Overall Width 11.81 16.91 11.81 16.91 11.81 16.91 11.81 16.91 J Jaw Width 4.00 6.00 4.00 6.00 4.00 6.00 4.00 6.00 K Outside Rail to Rail 9.37 14.01 9.37 14.01 9.37 14.01 9.37 14.01 N Base Plate Thickness 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 P Overall Height 17.56 22.56 17.56 22.56 17.56 22.56 17.56 22.56 Q Clearance 2.80 2.75 2.80 2.75 2.80 2.75 2.80 2.75R Top Plate Thickness 0.56 0.56 0.56 0.56 0.56 0.56 0.56 0.56 S Center to Face 1.25 1.50 1.25 1.50 1.25 1.50 1.25 1.50 Base Length & Width 15.75 19.68 15.75 19.68 15.75 19.68 15.75 19.68 Ball Lock Mounting Pattern 14x14 17x17 n/a n/a 14x14 17x17 n/a n/a Mounting Pattern 1** n/a n/a 80MM 80MM n/a n/a 80MM 80MM Mounting Pattern 2** n/a n/a 100MM 100MM n/a n/a 100MM 100MM Weight (lbs) 190 380 190 380 360 720 360 720
16 station
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12 station
16 station
A
R
S
E
N
PBC
D
H
QK
Ball LockMtg. Pattern
K Q
H
J
Ball LockMtg. Pattern
Production Vise columns 12 & 16 station Multi-Quads
Jergens Multi-Quad Production Vise Columns provide 12 or 16 stations to maximize the number of parts per load. Available with bases to fit directly onto your machine table, or to a Ball Lock™ sub-plate.
Ball Lock Base Universal Base
A
R
S
E
N
PBC
D
H
QK
Ball LockMtg. Pattern
Metric Multi-Quad Production Vise columns12 Station 16 Station
Dimensions
• Machine more parts per set-up• Reduce changeover time• Hold larger parts• Reduce cost per part• Run longer without operator involvement
* Larger parts can be clamped by machining jaws to fit workpiece.** Bases on Universal Columns are provided with two sets of mounting holes, to fit grids or T-Slots on 80mm and 100mm centers. Custom
mounting patterns and base sizes are available upon request. Contact Jergens Technical Service for more information.
clamping Force (lbs) = input Pressure x 1.19clamping Force (kg) = input Pressure Bars x 7.67
operation:Using the Jergens Hydraulic Vise handle part number 49445, tighten vise jaws so the workpieces touch the fixed jaw. Next, turn the handle back 1/2 turn and activate the hydraulic cylinder. Handle included with vise.
note: only use the Jergens Hydraulic Vise Handle Part no. 49445 for adjustment purpose, do not use to operate vise.
268 - 2,110 kgs• Available in 4"(100mm) and 6"(150mm) sizes,
3-sided and 4-sided models.
technical specifications:Hydraulic Clamping Stroke: 1/4" (6.3 mm) total for both sides.Operating Volume: 0.4 cu in (6.6 cm3) - per station.Input Pressure: 500-4000 psi (35-275 bar).Dual station with center jaw for location; Cannot be used as a single station vise.
Hydraulic Vise column Kits include:• Control Valves for each side.• Rotary Coupler Dual Passage.• Internal Accumulator.• Pressure Gauge:
500-4000 PSI (35-275 Bar).• Adjustment Handle included
with all columns.
setup & operation:1) Prepare machinable aluminum jaws or steel jaws to fit the workpiece.2) Using the Jergens Hydraulic Vise adjustment handle to tighten vise jaws until
the workpieces touch the fixed jaw. 3) Next, turn the handle back 1/2 to 2 revolutions to set opening.4) Actuate the hydraulic source to operate control valves for each face.
Built-in Accumulator with check Valves
Permits easy disconnection when clamped.
download cad Models!www.jergensinc.com
individual control Valves
Operate Vises one at a time.
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4-sided - 4"(100mm) wideThe 4-Sided Columns have eight stations for holding workpieces. Two standard bases are shown and custom mounting patterns and special base dimensions available. The universal base will mount directly to most HMC tables, using the provided mounting holes on 80MM or 100MM centers.
Further reduce set-up times by adding the Jergens Ball Lock™ Mounting System to your HMC. Exchange your vise columns and any other fixture in less than a minute. Location of fixtures will repeat within ±0.0005" (0.013mm) or better.
4-sided 4"Vise columns
18 5/16"
21 3/4"
1.00
8.50
4.00
2.25
2.50
2.25
4.00
REVISIONS RECORDDATE REV DRREV.
51403
.XX
.XXX
.XXXXFRACTIONALANGULARFINISH
.005
.002
.0005
.0152
125 MICRO
CAD GENERATED DRAWING,
DO NOT MANUALLY UPDATE 51403 SHT 1 OF 2DWG. NO.DATECHECKEDDRAWNSCALE
1:3
FINISH:
MATERIAL:
HEAT TREAT:
CLEVELAND, OH, U.S.A.
4" HYD QUAD ASSEMBLY
TOLERANCESUNLESS OTHERWISE SPECIFIED
ELC
NONE NONE
PERMISSION OF JERGENS INC. IS PROHIBITED.
JERGENS INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF20MM Ball Lock
Copyright Jergens, Inc. 2005
WEIGHT:
MADE FROM MODEL
9/30/2008
153.728 LBS
SHT 1 OF 2
51403
H J
Q
Ball Lock Liner Bushings20mm (2 places)
Hydraulic Vise tooling columns - 4"(100mm) • Individual valving allows each vise to operate independently.• Hydraulic vise ensures repeatable results with minimal
effort when compared to manual vises.• Fast quick-change jaw mechanism.• Hydraulic Vise Columns supplied with 4" (100mm) wide
machinable aluminum jaws. Extra wide jaws, extra tall jaws and hardened jaw sets and all steel jaws are standard options. 3-sided and four-sided models available.
• All Jergens vises include machinable, reversible jaws; hardened and ground steel rails; and fully sealed lead screw assembly.
column With soft Jaws(Hard Jaws available )
* Bases on Universal Columns are provided with two sets of mounting holes, to fit grids or T-Slots on 80MM and 100MM centers. Custom mounting patterns and base sizes are available upon request.
Part Base Base Ball Lock Mounting Mounting Mounting number H J Q Width Length Mtg Pattern Pattern 1* Pattern 2* Ball Lock 51403 9.56 4.00 2.80 15.75 15.75 14 x 14 n/a n/a Universal 51475 9.56 4.00 2.80 11.81 11.81 n/a 80MM 100MM
4.00 (101.6)
2.25 (57.2)
2.50 (63.5)
2.25 (57.2)
4.00
1.00 (25.4)
8.50
18 5/16"
21 3/4"
REVISIONS RECORDDATE REV DRREV.
51475
.XX
.XXX
.XXXXFRACTIONALANGULARFINISH
.005
.002
.0005
.0152
125 MICRO
CAD GENERATED DRAWING,
DO NOT MANUALLY UPDATE 51475 SHT 1 OF 2DWG. NO.DATECHECKEDDRAWNSCALE
1:3
FINISH:
MATERIAL:
HEAT TREAT:
CLEVELAND, OH, U.S.A.
4" HYD QUAD ASSEMBLY
TOLERANCESUNLESS OTHERWISE SPECIFIED
MTA
NONE NONE
PERMISSION OF JERGENS INC. IS PROHIBITED.
JERGENS INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OFUNIVERSAL
Copyright Jergens, Inc. 2005
WEIGHT:
MADE FROM MODEL
11-11-08
147.895 LBS
SHT 1 OF 2
51475
J
Q
H
Ball LockMtg. Pattern
(552.5)
(465.1)
(215.9)
(101.6)
TankPressure
top View with Ball Lock Base shown
Wt.(lbs)
150148
Ball Lock shank Part no. 49602
N/A
Part Base Base Ball Lock Mounting Mounting Mounting number H J Q Width Length Mtg Pattern Pattern 1* Pattern 2* Ball Lock 51453 242.8 101.6 71.1 400 400 350 x 350 n/a n/a Universal 51475 242.8 101.6 71.1 300 300 n/a 80MM 100MM
DO NOT MANUALLY UPDATE 51409 SHT 1 OF 2DWG. NO.DATECHECKEDDRAWNSCALE
1:3
FINISH:
MATERIAL:
HEAT TREAT:
CLEVELAND, OH, U.S.A.
4" HYD TRI ASSEMBLY
TOLERANCESUNLESS OTHERWISE SPECIFIED
ELCPERMISSION OF JERGENS INC. IS PROHIBITED.
JERGENS INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
20MM Ball Lock
Copyright Jergens, Inc. 2005
WEIGHT:
MADE FROM MODEL
10/3/2008
156.023 LBS
51409
J
H
Q
Ball Lock Liner Bushings20mm (2 places)
21 3/4"
18 5/16"
8.50
1.00
4.00
2.25
2.50
2.25
4.00
.XX
.XXX
.XXXXFRACTIONALANGULARFINISH
.005
.002
.0005
.0152
125 MICRO
CAD GENERATED DRAWING,
DO NOT MANUALLY UPDATE 51409 SHT 1 OF 2DWG. NO.DATECHECKEDDRAWNSCALE
1:3
FINISH:
MATERIAL:
HEAT TREAT:
CLEVELAND, OH, U.S.A.
4" HYD TRI ASSEMBLY
TOLERANCESUNLESS OTHERWISE SPECIFIED
ELCPERMISSION OF JERGENS INC. IS PROHIBITED.
JERGENS INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
20MM Ball Lock
Copyright Jergens, Inc. 2005
WEIGHT:
MADE FROM MODEL
10/3/2008
156.023 LBS
51409
J
H
Q
Ball Lock Liner Bushings20mm (2 places)
• Provide greater access to three or more sides of the workpiece.
• Design is beneficial on machining centers with large spindle noses.
• Reduce any sacrifice of tool rigidity for access. • The universal base will mount directly to most
HMC tables, using the provided mounting holes on 80MM or 100MM centers.
• Further reduce set-up times by adding the Jergens Ball Lock™ Mounting System to your HMC. Exchange your vise columns and all other fixtures in less than a minute. Location of all fixtures will repeat within ±0.0005" (0.013mm) or better.
3-sided 4" Vise columns
* Bases on Universal Columns are provided with two sets of mounting holes, to fit grids or T-Slots on 80MM and 100MM centers. Custom mounting patterns and base sizes are available upon request.
Part Base Base Ball Lock Mounting Mounting Mounting number H J Q Width Length Mtg Pattern Pattern 1* Pattern 2* Ball Lock 51409 9.55 4.00 4.22 15.75 15.75 14 x 14 n/a n/a Universal 51473 9.55 4.00 4.22 11.81 11.81 n/a 80MM 100MM
3-sided 100mm Vise columns Metric Bases Part Base Base Ball Lock Mounting Mounting Mounting number H J Q Width Length Mtg Pattern Pattern 1* Pattern 2* Ball Lock 51459 242.6 101.6 107.2 400 400 350 x 350 n/a n/a Universal 51473 242.6 101.6 107.2 300 300 n/a 80MM 100MM
top View with Ball Lock Base shown
Wt.(lbs)
160145
Ball Lock shank Part no. 49602
N/A
Wt.(kgs)
7266
Ball Lock shank Part no. 49652
N/A
Allows for up to 240° accessability.
Jergens, inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA
P r o d u c t i o n V i s e swww.jergensinc.com
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2www.jergensinc.com
1.00” (25.4mm)
11.00”
23 5/16"26 3/4"
5.00” (127mm)
3.026” (76.86mm)
2.99” (75.95mm)
3.026” (76.86mm)
5.00” (127mm)
DWG. NO.
REVISION RECOEDDATE REV DR
51476SHT 1 OF 2
6" HYDRAULIC QUADSCALE DRAWN CHECKED DATE
1:3
HEAT TREAT:FINISH:
MATERIAL:
DO NOT MANUALLY UPDATE
CAD GENERATED DRAWING,
.XX
.XXX
.XXXXFRACTIONALANGULARFINISH
.005
.002
.0005
.0152
125 MICRO
UNLESS OTHERWISE SPECIFIED
TOLERANCES
CLEVELAND, OH, U.S.A.
MTA 11-11-08
--
-
REV.
51476
--
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OFJERGENS INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN
PERMISSION OF JERGENS INC. IS PROHIBITED. Copyright Jergens, Inc. 2006
MADE FROM MODEL
WEIGHT: 271.704 LBS
SHT 1 OF 2
51476
H J
Q
(679mm) (592mm)
(279.4mm)
TankPressure
1.00
11.00
23 5/16"26 3/4"
5.00
3.026
2.99
3.026
5.00
DWG. NO.
REVISION RECOEDDATE REV DR
51412SHT 1 OF 2
6" HYDRAULIC QUADSCALE DRAWN CHECKED DATE
1:3
HEAT TREAT:FINISH:
MATERIAL:
DO NOT MANUALLY UPDATE
CAD GENERATED DRAWING,
.XX
.XXX
.XXXXFRACTIONALANGULARFINISH
.005
.002
.0005
.0152
125 MICRO
UNLESS OTHERWISE SPECIFIED
TOLERANCES
CLEVELAND, OH, U.S.A.
10-13-08 10/13/2008
--
-
REV.
51412
--
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OFJERGENS INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN
PERMISSION OF JERGENS INC. IS PROHIBITED. Copyright Jergens, Inc. 2006
MADE FROM MODEL
WEIGHT: 272.815 LBS
SHT 1 OF 2
51412
Ball Lock Liner Bushings 20mm (2 places)
J
Q
H
* Bases on Universal Columns are provided with two sets of mounting holes, to fit grids or T-Slots on 80MM and 100MM centers. Custom mounting patterns and base sizes are available upon request.
Part Base Base Ball Lock Mounting Mounting Mounting number H J Q Width Length Mtg Pattern Pattern 1* Pattern 2*
The 4-Sided Columns have eight stations for holding workpieces. Two standard bases are available. The universal base will mount directly to most HMC tables, using the provided mounting holes on 80MM or 100MM centers.
Further reduce set-up times by adding the Jergens Ball Lock™
Mounting System to your HMC. Exchange your vise columns and any other fixture in less than a minute. Location of fixtures will repeat within ±0.0005” (0.013mm) or better.
Hydraulic Vise tooling columns - 6"(150mm) • Individual valving allows each vise to operate independently.• Hydraulic vise ensures repeatable results with minimal
effort when compared to manual vises.• Fast quick-change jaw mechanism.• Hydraulic Vise Columns supplied with 6" (150mm) wide
machinable aluminum jaws. Extra wide jaws, extra tall jaws and hardened jaw sets and all steel jaws are standard options. 3-sided and four-sided models available.
• All Jergens vises include machinable, reversible jaws; hardened and ground steel rails; and fully sealed lead screw assembly.
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OFJERGENS INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN
PERMISSION OF JERGENS INC. IS PROHIBITED. Copyright Jergens, Inc. 2006
MADE FROM MODEL
WEIGHT: 303.504 LBS
SHT 2 OF 2
51408
J
H
Q
Ball Lock Liner Bushings20mm (2 places)
1.00
11.00
23 5/16"
26 11/16"
5.00
3.026
2.99
3.026
5.00
DWG. NO.
REVISION RECOEDDATE REV DR
51408SHT 1 OF 2
6" HYDRAULIC TRISCALE DRAWN CHECKED DATE
1:3
HEAT TREAT:FINISH:
MATERIAL:
DO NOT MANUALLY UPDATE
CAD GENERATED DRAWING,
.XX
.XXX
.XXXXFRACTIONALANGULARFINISH
.005
.002
.0005
.0152
125 MICRO
UNLESS OTHERWISE SPECIFIED
TOLERANCES
CLEVELAND, OH, U.S.A.
ELC 10/15/2008
REV.
51408
--
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OFJERGENS INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN
PERMISSION OF JERGENS INC. IS PROHIBITED. Copyright Jergens, Inc. 2006
MADE FROM MODEL
WEIGHT: 303.504 LBS
SHT 2 OF 2
51408
J
H
Q
Ball Lock Liner Bushings20mm (2 places)
* Bases on Universal Columns are provided with two sets of mounting holes, to fit grids or T-Slots on 80MM and 100MM centers. Custom mounting patterns and base sizes are available upon request.
Part Base Base Ball Lock Mounting Mounting Mounting number H J Q Width Length Mtg Pattern Pattern 1* Pattern 2* Ball Lock 51408 12.57 6.00 5.12 15.75 15.75 14 x 14 n/a n/a Ball Lock 51410 12.57 6.00 5.12 19.68 19.68 17 x 17 n/a n/a Universal 51474 12.57 6.00 5.12 19.68 19.68 n/a 80MM 100MM
3-sided 6" Vise columns
Part Base Base Ball Lock Mounting Mounting Mounting number H J Q Width Length Mtg Pattern Pattern 1* Pattern 2* Ball Lock 51458 319.3 152.4 130 400 400 350 x 350 n/a n/a Ball Lock 51460 319.3 152.4 130 500 500 425 x 425 n/a n/a Universal 51474 319.3 152.4 130 500 500 n/a 80MM 100MM
The 3-Sided Columns have six workstations to provide greater access to three or more sides of the workpiece. This design is especially beneficial on machining centers with large spindle noses. This can reduce any sacrifice of tool rigidity for access, by having tools extended too far from the tool holders. The universal base will mount directly to most HMC tables, using the provided mounting holes on 80MM or 100MM centers.
Further reduce set-up times by adding the Jergens Ball Lock™ Mounting System to your HMC. Exchange your vise columns and all other fixtures in less than a minute. Location of all fixtures will repeat within ±0.0005”(0.013mm) or better.
Wt.(lbs)
300320320
Ball Lock shank Part no.49602
49612
N/A
Wt.(kgs)
136145145
Ball Lock shank Part no.49652
49662N/A
Allows for up to 240° accessability.
Jergens, inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA
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receiver thickness of Part Pallet size For Vise A B size subplate Wt number (mm) columns (mm) (mm) (mm) (in.) (kg)
5/8" (16mm) Bored holes for sine fixture keys(2) places
Receiver Bushings
standard steel subplates for Vise columns receiver thickness of Part Pallet size For Vise A B size subplate Wt number (mm) columns (in.) (in.) (mm) (in.) (lbs)
Jergens Booster Kit provides a complete compact power source for hydraulic vises. The kit includes a Jergens 30:1 pre-fill self-bleeding booster with filter regulator, 4 way push button actuation valve, plumbed with all fittings and hoses.
this air operated booster provides enough hydraulic volume to power up to 8 Jergens Hydraulic vises.
Max input pressure of Tank Port: 150 psi (10 bar)Max input pressure of Pressure Port: 4000 psi (275 bar)Max RPM: 30
Jergens, inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA
P r o d u c t i o n V i s e swww.jergensinc.com
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The “Shoebox” Pump is a low cost, compact unit used on smaller hydraulic circuits. Its small size offers the versatility of mounting on wheels (such as a workcart) and moving the pump from workstation to workstation. The “Shoebox” is a cost effective power source for hydraulic tooling column vises.
note: do not use more than 4,000 Psi input pressure on Jergens Vises
Part Number 61757
Hydraulic Production Vise AccessoriesAir-Powered Hydraulic Pumpsshoebox™ Pumps
Air HoseLow pressure flexible PVC air hose is sold by the foot in bulk lengths. Order the total footage and number of push-on fittings required by using the number to the right.
High pressure hose is supplied assembled and to lengths indicated. Lengths are measured from end of coupling to end of coupling. Hose is 3/8" ID and available in 4000 psi or 7000 psi rating. 3/8" female tubing fittings on each end.
Quick disconnect couplersAir couplers
Sleeve Nipple 1/4 NPT Female 1/4 NPT Male 61916 61966
Hydraulic couplers have dual checks.
Hydraulic coupler Sleeve Nipple 1/8 NPT Female 1/8 NPT Male 61904 61950 1/4 NPT Female 1/4 NPT Male 61905 61951 1/4 NPT Female 61954 Air couplers have checks on sleeves only.
Adapter for BSP Elbows 1/4 Male NPT 1/4 NPT x 1/4 Tube 1/4 Female BSP 60221 61004
Jergens Production Vise systemFlexible clamping - Flexible ProductionVariable batch sizes? Many different types of workpieces? Frequent set-ups?
the Jergens Production Vise system is the answer for these manufacturing flexibility issues!
The clamping system consists of only a few components, for quick dismantling and minimum maintenance.
Completely sealed lead screw assembly for trouble-free operation, power transmission through inserted steel nut, large slide stroke.
Hard coated base made of high-strength, light-weight, aluminum extrusion. Guideway Rails made of heat treated Alloy Steel.
Aluminum jaws can be completely milled, therefore a high degree of adaptability to the workpiece shape. For clamping, stop, and supporting surfaces.
Aluminum or steel jaws suitable for milling:• Milling of stop, supporting and clamping surfaces• Quick set-up for formed parts and workpieces with complex clamping contours• Significant reduction in expenditure on fixtures
Jaws change in a few seconds:• Rapid changeover from one workpiece to the next• Machine downtimes are minimized
High versatility:• The clamping element can be made available for simple and complex clamping applications in a very short time
extra Wide Jaws
Full Face Vise Plate
dual station with Hard Jaw
single Workpiece with Hard Jaws
Jergens, inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA
P r o d u c t i o n V i s e swww.jergensinc.com
2.36
2www.jergensinc.com
B
A
C D
E
B
A
C D F
G
E
soft Jaws Hard Jaw carrier setwith hardened steel inserts
B
A
C D
E
B
A
C D F
G
E
soft Jaws Hard Jaw carrier setwith hardened steel inserts
Production Vise Jaws
Jaws for 4" (100mm) Production Vises
Jaws for 6" (150mm) Production Vises
Part Number Description A B C D E (1) F G
49420 Standard Machinable Soft Jaw Set (3pcs.) 3.95 1.22 4.00 2.50 2.20 49421* Pair of Std Moveable Jaws Only (2pcs.) 3.95 1.22 4.00 49422 Std Fixed Jaw Only (1pc.) 3.95 1.22 2.50 49423 Extra Wide Machinable Soft Jaw Set (3pcs.) 5.95 1.22 4.00 2.50 2.20 49424* Pair of Wide Moveable Jaws Only (2pcs.) 5.95 1.22 4.00 49425 Wide Fixed Jaw Only (1pc.) 5.95 1.22 2.50 49450 Extra Tall Machinable Soft Jaw Set (3pcs.) 3.95 2.00 5.00 2.50 1.70 49451* Pair of Tall Moveable Jaws Only (2pcs.) 3.95 2.00 5.00 49452 Tall Fixed Jaw Only (1pc.) 3.95 2.00 2.50 49426 Hard Jaw Carrier Set (2) (3pcs.) 3.95 1.22 3.44 .96 2.88 (2) Steel Jaw Plates not included
49428* Pair of Moveable Hard Jaws Only (2pcs.) 3.95 1.22 3.44 49427 Fixed Hard Jaw Only (1pc.) 3.95 1.22 .96 49429 Hardened Steel Jaw Insert (3) (4pcs.) 4.00 .35 1.23 (3) Steel Jaw Plates have black-oxide finish, and are hardened to Rc 54/58.
Part Number Description A B C D E (1) F G
49430 Standard Machinable Soft Jaw Set (3pcs.) 5.95 1.45 5.00 3.00 3.50 49431* Pair of Std Moveable Jaws Only (2pcs.) 5.95 1.45 5.00 49432 Std Fixed Jaw Only (1pc.) 5.95 1.45 3.00 49433 Extra Wide Machinable Soft Jaw Set (3pcs.) 7.95 1.45 5.00 3.00 3.50 49434* Pair of Wide Moveable Jaws Only (2pcs.) 7.95 1.45 5.00 49435 Wide Fixed Jaw Only (1pc.) 7.95 1.45 3.00 49455 Extra Tall Machinable Soft Jaw Set (3pcs.) 5.95 2.50 6.00 3.00 3.00 49453* Pair of Tall Moveable Jaws Only (2pcs.) 5.95 2.50 6.00 49454 Tall Fixed Jaw Only (1pc.) 5.95 2.50 3.00 49436 Hard Jaw Carrier Set (2) (3pcs.) 5.95 1.48 4.50 .96 4.00 (2) Steel Jaw Plates not included
49438* Pair of Moveable Hard Jaws Only (2pcs.) 5.95 1.48 4.50 49437 Fixed Hard Jaw Only (1pc.) 5.95 1.48 .96 49439 Hardened Steel Jaw Insert Set (3) (4pcs.) 6.00 .48 1.75 (3) Steel Jaw Plates have black-oxide finish, and are hardened to Rc 54/58.
note: Steel available for all soft jaw sets, add -S to the base part number. Example: 49420-S*For Self Centering Vises. Moveable jaw sets available with gibs for tighter tolerances within rails. Add "SC" to part number. Example: 49421SC
Production Vise Accessories Jaws & Fixture PlatesJaws• standard fully machinable soft jaws, as supplied on
the Production Vises and Columns• extra Wide fully machinable soft jaws. (-W)• extra tall fully machinable soft jaws. (-T)• Hard Jaw carriers are drilled and tapped to
accept hard jaw plates. (-H)• Hard Jaw Plates are hardened steel plates that bolt
onto the hard jaw carriers. (-H)
Jaws are offered three ways:• Jaw sets include two moveable jaws and one fixed jaw.• Moveable Jaws are sold in pairs• Fixed Jaws are sold separately.
Quick change Fixture Plates Fixture plates provide an alternative to holding parts in the jaws. Build dedicated fixtures on the plates, and then just snap onto a vise or column. Switch between jaws and fixture plates without removing the vise or column from the machine.
E
D
A
C
B
NOTE: Conversion plates include mounting screws.
• Allows for easy conversion from twin station to single station vise
• Hard coat anodized aluminum
• Ergonomic Design• 5/8” Hex Size
Vise conversion Plates
Vise Handles
Hard Jaw carriers With steel inserts*
Part No. Vise Size
49440 4"/100mm 49441 6"/150mm Part No. Vise Size
49442 4"/100mm 49443 6"/150mm
Machinable soft Jaws (standard sets included with Vises)
Quick change Fixture Plates for 4" (100mm) Production Vises
Part No. Description A B C D E 49446 Standard Fixture Plate 4 14.90 1.475 .25 .50 49448 Wide Fixture Plate 6 14.90 1.475 .25 .50
Quick change Fixture Plates for 6" (150mm) Production Vises
Part No. Description A B C D E 49447 Standard Fixture Plate 6 19.90 1.475 .25 .688 49449 Wide Fixture Plate 8 19.90 1.475 .25 .688
Vise Work stop
• Easily mounts to side of twin vise
• Allows for precise part location
Part No.
49444
Jergens, inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA
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Production Vise Ball Lock™ Accessories - inch
Primary Liners (2) Plcs
Clearance holes for holddown (2) Plcs
5/8” Bored hole for sine fixture key(2) Plcs
Ball Lock sub-Plates for Ball Lock Vises, columns, and Fixture Plates
*Fits Jergens Tooling Column 69011
Ball Lock Fixture Plates for Multiple Production Vises
12.0000
Clearance hole for holddown
6.0000
Jigsaw interlocking Fixture Plates
Jergens manufactures standard Ball Lock Fixture Plates for various applications. A small sample is listed below. these fixture plates will accept multiple Jergens Production Vises. However, the Jergens Ball Lock Mounting system can provide the greatest benefits, when designed for your specific applications and your machine tools. Please contact Jergens technical service to select the proper fixture and sub-plate for your applications.
Jergens manufactures standard sub-plates for popular machine tools. three standard plates are shown. these sub-plates will accept Jergens Ball Lock Vises, columns and Fixture Plates. some of the sub-plates have multiple mount-ing patterns that will allow multiple sizes and styles of fixture
Ball Lock shanks Shank Shank Fixture Plate Standard with Diameter Thickness Shank Thumbscrew
plates and vises to be used on the same machine. However, the Jergens Ball Lock Mounting system can provide the great-est benefits, when designed for your specific applications and your machine tools. Please contact Jergens technical service to select the proper sub-plate for your machine.
Plate Machine Table Ball Lock Part Number Type Size Pattern Applications
Ball Lock Fixture Plates for Multiple Production Vises
Production Vise Ball Lock™ Accessories - Metric
Primary Liners (2) Plcs
Clearance holes for holddown (2) Plcs
16mm Bored hole for sine fixture key(2) Plcs
Ball Lock sub-Plates for Ball Lock Vises, columns, and Fixture Plates
Ball Lock Fixture Plates for Multiple Production Vises
300
Clearance hole for holddown
150
Jigsaw interlocking Fixture Plates
Jergens manufactures standard Ball Lock Fixture Plates for various applications. A small sample is listed below. these fixture plates will accept multiple Jergens Production Vises. However, the Jergens Ball Lock Mounting system can provide the greatest benefits, when designed for your specific applications and your machine tools. Please contact Jergens technical service to select the proper fixture and sub-plate for your applications.
Jergens manufactures standard sub-plates for popular machine tools. three standard plates are shown. these sub-plates will accept Jergens Ball Lock Vises, columns and Fixture Plates. some of the sub-plates have multiple mount-ing patterns that will allow multiple sizes and styles of fixture
Ball Lock shanks Shank Shank Fixture Plate Standard with Diameter Thickness Shank Thumbscrew
plates and vises to be used on the same machine. However, the Jergens Ball Lock Mounting system can provide the great-est benefits, when designed for your specific applications and your machine tools. Please contact Jergens technical service to select the proper sub-plate for your machine.
Plate Machine Table Ball Lock Part Number Type Size Pattern Applications
59102 HMC 400MM 350 x 350 Vise Columns, Tooling Columns, Other 59103-c HMC 500MM 350 x 350 Vise Columns, Tooling Columns, Other 425 x 425 59112 VMC 500 x 1000 Multiple Patterns Jigsaw Vises & Plates, Multiple Vise Fixtures, Other
Plate Ball Lock Shank Plate Outer Vises/ Use With Wt. Part No. Pattern Diameter Thickness Dimensions Plate Vise No. (kg)
58713 300 x 300 20MM 20 350 x 350 2 49401 6 58715 300 x 300 20MM 20 400 x 400 2 49401 8 58727 425 x 425 25MM 25 500 x 500 3 49401 18 58727 425 x 425 25MM 25 500 x 500 2 49402 18 58742 175 x 550 25MM 25 300 x 625 2 49401 12
Plate Jig Saw Plate Outer Use With Wt. Part No. Pattern Thickness Dimensions Vise No. (kg)
58706 200 x 300 20 250 x 400 49402 4
Jergens, inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA
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t-slot nuts
Production Vise Accessoriessine Fixture Keys for Vises
Locate subplates or fixture plates to T-slotted machine tables. Available in inch sizes for 1/2" to 7/8" slots, and in metric sizes for 12mm to 22mm slots.
T-Slot Wt. Part Width (lbs) Number Thread A B C D E 10 Pcs.
100SC 80100 25 / 80 18.0 260 100 100 25 x 5/ M10 x 14 M8 x 11 M10 x 14 14 200 80.0 70 14
125SC 80200 35 / 200 49.0 465 125 130 25 x 5/ M10 x 14 M12 x 16 M12 x 16 98 27 200 82.5 66 19
note: Vise handles included with each Jergens 5-Axis Vise
W
H**
h2
L
g
h1**
l1**
l3
l2 d1* g2l2 d1*
SW
125SC
L
SW
g
W
H**
h2
l2
d1*
l1**
g2
I3
100SC
l2
L
d1
W
H**
h2
l1**
g1
SW
g2
l3
l2
60SC
5-Axis self centering VisesThis series is suitable for many clamping tasks on 5-Axis machining centers and pallet systems. Whether the workpieces are angular or round, the concentric clamping system provides the same zero position.
The compact design, high stability and versatile selection of jaws (grip jaws, plain jaws, soft jaws, pendulum jaws, V-Type jaws) are additional features tailored for 5-Axis machining.
The 60 SC and 100 SC clamping systems are suitable for ID to OD clamping.• Designed for 5-Axis machining• Free access to the workpiece, allowing the use of short standard tools• Simple, robust construction, smooth surfaces for easy cleaning• Also suitable as a module for standard devices• Comprehensive jaw selection
Pendulum jaw with interchangeable insert, hardenedFor safe clamping of one workpiece with non-parallel clamping surfaces or two workpieces with different tolerances.
Clamping range Part Number Model l w h a** e f i j min./max. (mm)
Jergens 5-Axis Fixed Jaw ViseDesigned especially for multi-face machining with a single clamping operation. Ideal for machining complicated workpieces in a single clamping operation, such as in mold making. These vises are small, but have a large holding capacity. A variety of jaw options increase the range of applications. Grip jaws and V-type jaws enhance the retention force of the workpiece. The hydraulic version provides automatic power clamping with exact force.
• Designed for 5-Axis machining• Free access to the workpiece, allowing the use of short standard tools• Simple and robust construction, smooth surfaces, easy cleaning• Also suitable as a module for standard devices• Comprehensive jaw selection
* Tolerance ±0.01mm** Tolerance ±0.02mm
Hydraulic Drive Unit 60 HVD
Plug-type connector Ø 10
Dimensions (mm) Part Clamping Weight Socket Model Number Force (kN/Nm) (kg) Stroke L W H** d1 g g1 g2 h2 l1** l2 l3 14* Wrench (mm)
5-Axis Quick clamping BlockThe Jergens 5-Axis Quick Change System (QCB) is an ideal partner for the Jergens 5-Axis Clamping System. The QCB changes the workpiece position on 5-Axis machining centers. This helps reduce interference for the tool.
Rapid and precise change of clamping elements optimize efficiency. The QCB with its integral mechanical Zero-Point Clamping System provides you with the ability to increase productivity and lower costs.
80656 Adapter Plate for QcB 1with Pull-In Bolt, Parallelism 0.008/100 mmcan be customized by the user
80716 Adapter Plate for QcB 2 with pull-in bolt, parallelism 0.008/100 mmcan be customized by the user
80655 Adapter Platefor QcB 1 with self-centering chuck din 6350-1with pull-in bolt, plate 170 x 80 mm
80715 Adapter Platefor QcB 2 with self-centering chuck din 6350-1with pull-in bolt, plate 320 x 160 mm
Accessories: Fastening and Positioning
* Tolerance ±0.01mm
W
H*
SW
g
l1*
l4l2
L3
L
QCB 2
Optional extra centering bolt
Optional extra positioning keyblock
Optional extra keyblock
L
g
H*
SW
Wl1*l2
QCB 1
Optional extra centering bolt
Optional extra keyblock
Optional extra positioning keyblock
W
H*
SW
gl1*
l4
l2
L
l3 QCB 3
Optional extra centering bolt
Optional extra keyblock
Optional extra positioning keyblock
centering Bolts for QcB 1, 2, 3
Part Number Ø mm L 80610 D 30 g6 25 / 48 80615 D 32 g6 25 / 48 80620 D 50 g6 25 / 48 80625 D 50 g6 18 / 41
Jergens, inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA
J e r G e n s 5 -A x i swww.jergensinc.com
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2www.jergensinc.com
l2
L
d1*
W
H*
h2
l1*
g2
l3
SWg
l2
C120
SW
l2 d1
l1*
g2
l3
W
H*
h2
g1
g
L
l2
C80
G 1/4 Hydraulic Fitting
5-Axis compact Vises New machining technologies and manufacturing methods call for the development of new solutions in clamping technology. The Jergens 5-Axis Compact Vise, with its short base and easy movement of the fixed jaw, is ideal for 5-sided machining.
The well balanced design of the guide between the base and the moveable jaw allows the use of high clamping jaws, for performing machining operations close to the workpiece.
The base is made from cast steel for rigidity and dimensional stability. All sides are hardened and ground.
* Tolerance ±0.01mm
View from below
View from below Figure: Hydraulic drive unit C80, C120
Plug-type connector Ø 10
Part Clamping Weight Socket Model Number Force (kN/Nm) (kg) Stroke L W H* d1* g g1 g2 h2 l1* l2 l3 Wrench (mm)
C80 MAN 81000 25/ 60 Nm 8.8 206 80 85 10F7 M6 x 10 M10 x 11 M10 x 16 18 100 60 60 12
C120 MAN 81100 40/100 Nm 18.4 260 120 100 25 x 5/
M10 x 14 M8 x 15 M12 x 18 18 200 100 80 14
C80 HYD 81200 20/310 bar 9.0 4 227 80 85 10F7 M6 x 10 M10 x 11 M10 x 16 18 100 60 60 12
C120 HYD 81300 40/270 bar 20.4 4 282 120 100 25 x 5/
M10 x 14 M8 x 15 M12 x 18 18 200 100 80 14
note: Vise handles included with each Jergens 5-Axis Vise
Dimensions (mm)
• High degree of freedom for spindle and tools; low risk of collision
• Well suited for short standard tools• Repeatable and controllable clamping
forces of up to 25 kN Compact 80 and 40 kN Compact 120
• Jaw with a special grip for maximum holding force (factor 3 as compared with standard jaw)
cast iron shop VisesPrecision self centering Vises with swivel Base
characteristicsMade of close grained high tensile cast iron. Jaws ground and Hardened 55±3 HRC. Swivel base provided with positive locking and adjustable through 360°. Adjusts work piece to its center. Opposite threads for quick and accurate centering.
Precision self centering Vises (Low Profile)
characteristicsMade of close grained high tensile cast iron. Jaws ground and Hardened 55±3 HRC. Adjusts workpiece to its center. Opposite threads for quick and accurate centering. This is a low profile vise.
technical data
Part Jaw Width Jaw Opening Jaw Depth Length Width Height Net Weight Number Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Kgs.
Jergens, inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 USA
P r o d u c t i o n V i s e swww.jergensinc.com
2.52
2
characteristicsManufactured from close grained high tensile cast iron. Swivel is full 360°. This is very useful for heavy duty milling jobs. Vise is low height for maximum clearances. Jaws are fully ground and precision with parallelism of 0.0012� (30 microns) the hardness of jaws is 55±33 HRC.
technical data
Part Jaw Width Jaw Opening Jaw Depth Length Width Height Net Weight Number Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Kgs.
characteristicsManufactured from graded cast iron and precision ground. These vises have a needle bearing thrust collar. Vise jaws are in pairs and replaceable.
H
W
L
H
W
L
cast iron shop VisesMilling Machine Vises with swivel Base (Heavy duty)