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JB FABRICATIONS LTD
BATTERY CHANGINGEQUIPMENT
FORK TRUCK MODIFICATIONS
&ASSOCIATED PRODUCTSUnit B20, Newhaven Business Park
This brochure contains the more popularproducts available,
however if there is something special you require,please call us for a quote.
VISIT OUR WEB SITE AT
www.jbfabrications.co.uk
Hours of business
Mon-Thurs 8.00 am to 4.30 pmFri 8.00 am to 3.30 pm
Out of hours call 07779997861
ELECTRIC COUNTERBALANCE CRANE
2000mm
2 OFF 4-POSITION EXPANSION STANDS
6X4 POSITION DUAL BATTERY/CHARGER STANDS
ARMCO BARRIER
ARMCO BARRIER
AR
MC
O B
AR
RIE
R
DRENCH SHOWER
CHARGER STANDS
CHARGER STANDS
Design of new battery rooms to include rollerbeds and charger stands
We can offer our customers a full CAD design, build and installationservice including Electrical fit out racking, shelving, roller-beds, batterychange car, both manual and powered and all of the ancillary equipment
including signage, de-ionisers, eye washes delivery to site etc
Battery Bay Design
The equipment we use is manufactured by jb fabrications and we pride ourselves in supplyinghigh quality, durable battery changing equipment that will give years of trouble free use.
395 mm
1290 mm
MULTI TRANSFER HEIGHT
For your short term rental fleet
Up to tank width 385mm to 800mm long
Transfer heights available: from 110mmto 250mm giving 30mm adjustment for wheel wear
Each battery bed is fully adjustable
Zinc rollers as standard
Physical stops on each battery compartment
Tubular segregation arms
Powder coated in colour of your choice
BATTERY CHANGING OPTIONS
Sideways Battery Option
The charger plug plate is for a plug from thechargerTo make it easier and safer to put the forklifttruck battery on charge
A modular battery changing
system can be offered for
the
Junior range trucks upto a
battery width of 375mm,
based on
modulars of 2, 4 and 6
positions.
A transfer cart running on a
track, is used to make
battery changing easier and
safer.
More modular units can be
added as fleet numbers
increase.
A standard battery changing
system can be offered for all types of
fork trucks, and any transfer height.
They are available in double or triple
beds with or without integral charger
stand and compatible with our JB300
and JB400 Industrial Battery Mover
Specification30mm adjustment for wheel wear.
Each battery bed is fully adjustableHeavy duty zinc plated rollers as standard.
Charger plug plate (battery/charger stand )
Tubular Segregation arms
Powder coated in your corporate colour
Tailor made stands to your requirements5 year warranty on steel works
1 year warranty on rollers
LIFT OUT INDUSTRIAL BATTERY OPTION
Industrial Battery Lifting BeamIndustrial Battery Lifting Beams are specifically designed forremoving batteries from fork lift trucks safelyand economically. They are tested and come with individualtest certificates.
Industrial Battery Plinths / RailsIndustrial battery plinths and rails are usedAs a designated place for industrial batteriesthat have been lifted out of the truck prior tobeing charged.
Free standing charger standsFree standing charger stands are a purposeBuilt stand to accommodate the industrial batteryChargers thus keeping them off the floor andPreventing expensive damage
BALANCER ARMSThis is a safe and efficient way of Keeping cables tidy and in order A quality balancer is fitted onto a Balancer arm which is boltedDirectly onto the back of either aStand alone charger stand or a battery/charger stand.
Call now for advice and estimated cost – 0161-707-9400
1106 mm
600 mm
906 mm1106 mm
( A )( B )
1106 mm
1175 mm
906 mm1106 mm
( A )( B )
1106 mm 1340 mm( A )
1640 mm( B )
SPECIFICATION SHEET BATTERYCHANGING JUNIOR TRUCK RANGE
( A ) upto tank width 275mm ( B ) upto tank width 375mmAll tanks upto 800mm long
1360 mm
829 mm
1230mm
1430mm
1620mm
( A )
( B )
( C )
830mm
1360 mm 1820 mm
2120mm
2420mm
( A )
( B )
( C )
1500mm
1360 mm1820 mm
2120mm
2420mm
( A )
( B )
( C )
SPECIFICATION SHEET
BATTERY CHANGING
LARGE TRUCK RANGE
( A ) upto tank width 400mm ( B ) upto tank width 500mm ( C ) upto tank width 600mmAll tanks upto 1050mm long
MODULAR UNITSFOR
JUNIOR TRUCK RANGE
A modular battery changing system can be offered for the Junior rangetrucks upto a battery width of 375mm,
based on modulars of 2, 4 and 6 positions.
A transfer cart running on a track, is used to make battery changing easierand safer. More modular units can be added as fleet numbers increase.
28 battery positions
JB-MBT1 - Manual Industrial Battery Transfer Car
JB-MBT1 has been specifically designed for the safe removal of “junior type”traction batteries for a capacity range up to a maximum of 750kg with single ordouble roller bed manual operation, fitted to a guide rail.
Specifications
Battery stopsBrake on wheelsBattery segregation armsAdjustment for tyre wearSingle or double roller bedPowder coated to colour choice
JB-MBT2 - Manual Industrial Battery Transfer Car
JB-MBT2 has been specifically designed for the safe removal of “junior type”traction batteries for a capacity range up to a maximum of 1250kg with single ordouble roller bed manual operation, fitted to a guide rail. Hydraulic hand pump toraise and lower for tyre wear and different transfer heights, ideal for differenttypes of trucks.
Specifications
Battery stopsBrake on wheelsBattery segregation armsSingle or double roller bedHydraulic adjustment for tyre wearPowder coated to colour choiceTransfer heights from 135mmStroke of 110mm
JB-300 – Industrial Battery Mover
The JB-300 is a Pallet truck mounted single battery change car for the removal of tractionbatteries to a maximum battery tank size of 1250mm x 800mm. This machine utilizes the pallettruck battery for its power source.
Specifications
� An Electro hydraulic power pack, driving magnetic retrieval arm with 160mm electromagnet, generating 1000kg holding force with zero air gap
� Controls which includes:� magnet on/off switch� motor on/off switch� advance/retract switch� mechanical battery safety latch� battery isolator with security keys
� Powder coating to customer/company logo colors or to other colour by arrangement� Recommended to service a maximum of 30 trucks due to the capacity of host truck
battery.� 5 year warranty on steel works� 1 year warranty on hydraulic pump / rollers
Safety Features
Lock Out System – When the traction battery is positioned on the JB300, the traction ofthe truck is automatically disengaged. The truck will not re-engage until the mechanicalbattery safety latch is in position.
JB-400 – Industrial Battery Mover
The JB-400 has the samespecification and safety features asthe JB-300, but has two 160mmelectro magnets and is for maximumbattery tank size of 1250 x 1030mm.
We can manufacture to any batterytank size or any other specification.
Stainless steel cladding is a must forzoned trucks that work in an explosiveenvironment or is an option for the foodand brine industry, making the truckeasy to wash down after use
We also offer a repair service onpreviously cladded stainless steel forks
We only use high grade 316 stainlesssteel
Many warehouse applications are notregarded as standard, or sometimeshandling requirements may changeresulting in changes to the warehousetruck - We are specialists in changingexisting fork configurations, forexample, increasing or decreasing forklength and wheelbase, width over theforks, extending fork tips and reelcarrier conversions.
Width Over & Reel Carrier Mods Modifications to CustomersRequirements
Reel Carrier & Battery ChangingMods
3 tonne platform truck
Fork Truck Modifications
We can provide your company with advice and designs for any fabricated truckmodification.
We can build "special trucks" grafted onto your standard drive unit, using your owndesign or as a joint project where we can become involved in designing the trucksolution.
We have experience in building, Platform Trucks (upto 10 tonne capacity), Reel Carriers(upto 5 tonne capacity), widening warehouse trucks to improve stability and overheadguard modifications.
All major modifications can be load tested and LOLER tested with priorarrangement
Call now for advice and estimated cost – 0161-707-9400
Bespoke Products
Our bespoke product range for the fork lift truck industry is endless, theseare just a few examples of the type of work we are involved in
We can manufacture glass / driver protection for any industrial truck
Fork Lift Truck glass panels are very expensive to replace, but you can nowprotect them with tailor made window grilles