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1 JAQG Special Process WG Organization and Activities JAQG Special Process Working Group Akihiko Hotta (KHI), Leader Nadcap Asia Symposium in Japan 31 Oct, 2011 Rev.D , Oct 19, 2010
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JAQG Special Process WG Organization and Activities

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Page 1: JAQG Special Process WG Organization and Activities

1

JAQG Special Process WG

Organization and Activities

JAQG Special Process Working Group

Akihiko Hotta (KHI), Leader

Nadcap Asia Symposium in Japan

31 Oct, 2011

Rev.D , Oct 19, 2010

Page 2: JAQG Special Process WG Organization and Activities

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JAQG Special Process WG

Introduction and Explanation

- JAQG Organization (JAQG: Japanese Aerospace Quality Group)

- JAQG Special Process WG members

- Scope of the WG activities

- Detail Activities

- Reporting of the Activities

Page 3: JAQG Special Process WG Organization and Activities

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International Aerospace Quality Group

IAQG Council

IAQG General Assembly

JAQG (Japan)

20 Organization

(SAE)

34 Organization

(ASD)

SAE : Society of Automotive Engineers

ASD : Aerospace and Defense Industries Association of Europe SJAC: Society of Japanese Aerospace Companies

International Aerospace Quality Group

13 Organization

(SJAC)

Page 4: JAQG Special Process WG Organization and Activities

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Japan Registraion

Management

Committee

(JRMC)

SCMH : Supply Chain Management Handbook

WG: Working Group

Total 219 companies

Regular members 60

Support members 151

Related organizations 8 (As of Oct. 20, 2010)

Chair : Sako (MHI)

Members: Niwa (MHI) Katayama (SPP)

Ito (FHI) Momma (MELCO)

Suzuki (IHI) Ajisawa (NEC)

Shimizu (SMIC) Shimamura (Toshiba)

Fukai (Shimadzu) Kado (Nabtesco) Chairperson: Sako (KHI)

Kanno

(SJAC)

Special

Process WG Standardi-

zation WG

Secretariat

Council

Space

Forum

JAQG Members

Chairperson: Sako (KHI)

Governing Board

Strategy Working

Committee

JAQG Organization

Web

Improvement

WG

SCMH

WG

Leader:

Kawamoto

(MHI)

Leader: Hotta

(KHI) Leader:

Kanno

(SJAC)

Leader: Morishita

(MHI) Leader:

Komori

(FHI)

IAQG

Nagoya (Oct 2012)

Preparatio

n

WG Leader:

Kanno

(SJAC)

Page 5: JAQG Special Process WG Organization and Activities

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JAQG Special Process WG Member

Members of Special Process WG (FY2011) The WG consists of the members from Japanese major

airframe/engine/equipment companies.

- Akihiko Hotta (KHI) (Leader)

- Junji Tsuji (IHI)

- Yasushi Kakuda (FHI)

- Katsumi Nagasaki (MHI)

- Kunio Takimoto (MHI)

- Hiroaki Kakimoto (Shin Maywa)

- Tetsuo Taniguchi (Shimadzu)

- Yoshihisa Okafuji (Sumitomo Precision Products)

- Kazuhiko Kubo (Nabtesco)

- Koichiro Takeuchi (Mitsubishi Electric) *No Nadcap accreditation

- Yoshiomi Sukesada (Asahi Kinzoku Kogyo)

- Toshiyuki Serizawa (IHI)

Support Members for the WG

Page 6: JAQG Special Process WG Organization and Activities

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• Scope:

The WG is supporting that Japanese suppliers acquire and maintain

Nadcap accreditation.

• Detail Activities:

(1) AC Checklists translation

- Nadcap AC Checklists translated to Japanese, and

posted on JAQG Web. (44 ACs posted as of today, 31 Oct 2011)

(JAQG Web Site http://sjac-jaqg.kir.jp)

AC checklist in Japanese is very valuable for Japanese Suppliers

to completely understand applicable AC checklist.

(To be continued)

Scope and Activities of the WG

Page 7: JAQG Special Process WG Organization and Activities

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English-Japanese

(Line by Line style)

Example of AC Checklist (English - Japanese translated)

(1) AC Checklists translation

Posted on JAQG Web

(44 ACs posted, as shown the Table (right-hand))

P R O C ES S A C N um ber / R ev.A ER O S P A C E Q U A LITY S YS TEM (A Q S )

Inspection and Test Q uality S ystem A C 7004 R ev.EC H EM IC A L P R O C ES S IN G (C P )

B asic C hem ical P rocessing C hecklist A C 7108 R ev.DP ainting & D ry Film C oatings A C 7108/1 R ev AEtch A C 7108/2 R ev BS urface preparation prior to m etal bonding A C 7108/3 R ev AC hem ical M illing A C 7108/5 N C

C O A TIN G S (C T)B asic C oatings C hecklist A C 7109 R ev.CTherm al S pray A C 7109/1 R ev.BC oating Evaluation Lab P ractices A C 7109/5 R ev.D

H EA T TR EA TIN G (H T)B asic H eat Treating C hecklist A C 7102 R ev.FA lum inum H eat Treating A C 7102/2 R ev.BC arburizing A C 7102/3 R ev.AN itriding A C 7102/4 R ev.AH ardness Testing A C 7102/5 R ev.AS upplem ental A udit C riteria for H eat Treating A C 7102 S R ev.C

N O N C O N V EN TIO N A L M A C H IN IN G (N M )N onconventional M achining A C 7116 R ev AElectrical D ischarge M achining (ED M ) A C 7116/3 R ev ALaser B eam M achining (LB M ) A C 7116/4 R ev.A

S U R FA C E EN H A N C EM EN T (S E)S hot P eening, P een Form ing, G lass B ead P eening A C 7117 R ev AS upplem ent, S hot P eening, etc. A C 7117S N CA utom ated P eening A C 7117/2 N CS upplem ent, A utom ated P eening A C 7117/2S N CFlapper P eening A C 7117/4 N CM anual P eening A C 7117/5 N CS upplem ent, M anual P eening A C 7117/5S N C

N O N D ES TR U C TIV E TES TIN G (N D T)B asic N D T C hecklist A C 7114 R ev.ES upplem ent, N onD estructive (N D T) A C 7114S R ev.FP enetrant A C 7114/1 R ev.ES upplem ent, P T A C 7114/1S R ev.FM agnetic P article A C 7114/2 R ev.ES upplem ent, M T A C 7114/2S R ev.FU ltrasonic A C 7114/3 R ev.FS upplem ent, U T A C 7114/3S R ev.FR adiography A C 7114/4 R ev.ES upplem ent, R T A C 7114/4S R ev.F

W ELD IN G (W LD )B asic W elding C hecklist A C 7110 R ev.EElectron B eam W elding A C 7110/3 R ev.FFusion W elding A C 7110/5 R ev.FS upplem ent, Fusion W elding A C 7110/5S R ev.AW elder/W elding O perator Q ualification A C 7110/12 R ev.CS upplem ent, W elder/W elding O perator Q ualification A C 7110/12S R ev.AM etallographic Evaluation of W elds A C 7110/13 R ev.AS upplem ent, M etallographic Evaluation of W elds A C 7110/13S R ev.A

C O M P O S ITE (C O M P )B asic C om posites C hecklist A C 7118 R ev.B

A C C hecklists posted on JA Q G W eb

Activities (Cont’d)

Page 8: JAQG Special Process WG Organization and Activities

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AC checklists on JAQG Website

JAQG Members Website http://sjac-jaqg.kir.jp/

Nadcap AC checklists

(English - Japanese)

Click Here !

JAQG Web Top page (after LOGIN)

Activities (Cont’d)

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Detail Activities (Cont’d) (2) Proposals and requests regarding AC checklist.

- Proposals, requests, opinion, etc.

from Japanese suppliers,

summarized by the WG, and

submitted to Task Group. Request Form used ---> (From supplier to the Task Group)

Activities (Cont’d)

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Detail Activities (Cont’d)

(2) Proposals and requests regarding AC checklist. (Cont’d) - After submitting, discussion made directly with prime members /

staff engineers of the Task Group at the Nadcap Meeting,

requesting the Task Group to reflect the proposals/requests

to the next revision of the applicable AC checklist.

- Applicable commodities and results of the activities;

FY2010; CP (Chemical Process)

17 requests submitted -> 6 included in next revision of AC7108 Series.

FY2011; SE (Surface Enhancement, Shot Peening)

10 requests submitted -> 8 included in next revision of AC7117 Series.

- Commodities planned for the future activities;

FY2011 to FY2012; CT (Coatings)

FY2012 and after; HT, NDT, COMP.

Activities (Cont’d)

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• Detail Activities (Cont’d)

(3) PRI Board of Director meeting

- Dispatch WG member to “PRI Board of Director” meeting.

(This year 2011, Mr.Tsuji (IHI): October 2011 (Boudreaux) )

(4) Supporting Nadcap Meeting (Past activity) - The WG Supported “Nadcap Meeting Yokohama” (2008/10/6-10/9).

Activities (Cont’d)

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Reporting of the Activities (All JAQG Activities)

(Reporting General Assembly)

- 1 Feb 2012 (Wed), Tokyo

- 3 Feb 2012 (Fri), Nagoya Detail will be informed to the JAQG members through “JAQG NEWS”.

See you in the Assembly !

Reporting of the Activities

Page 13: JAQG Special Process WG Organization and Activities

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In closing, I would like to thank you all for

listening so attentively.

We welcome your questions and comments.

JAQG Special Process WG