J5000DR (1999 & Before) Page 1 of 26 ... … · 53 231530 valve, needle 54 491177 valve and shaft group, choke 55 270382 washer, foam 56 221839 washer, brass 57 26336 spring, needle

J5000DR (1999 & Before) Page 1 of 26ENGINE OVERVIEW www.ersatzteil-service.de

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J5000DR (1999 & Before) Page 2 of 26ENGINE OVERVIEW

Ref # Part Number Qty DescriptionREFER TO IMAGE

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J5000DR (1999 & Before) Page 3 of 26ENGINE, FRONT VIEW www.ersatzteil-service.de

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J5000DR (1999 & Before) Page 4 of 26ENGINE, FRONT VIEW

Ref # Part Number Qty Description103 91249 PLUG, PIPE 1/4" STD.

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J5000DR (1999 & Before) Page 5 of 26ENGINE, INTERNAL PARTS www.ersatzteil-service.de

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J5000DR (1999 & Before) Page 6 of 26ENGINE, INTERNAL PARTS

Ref # Part Number Qty Description104 211542 HEAD, CYLINDER105 93368 SCREW106 93369 SCREW, CYLINDER HEAD 2-15/32"107 293918 PLUG, SPARK RESISTOR108 66538 ELBOW, SPARK PLUG109 221512 COVER, CYLINDER HEAD110 270383 GASKET, CYLINDER HEAD111 211119 VALVE, EXHAUST112 261044 VALVE, INTAKE113 26478 SPRING, EXHAUST VALVE114 260552 SPRING, INTAKE VALVE115 93312 RETAINER, VALVE SPRING116 211172 SEAT, INTAKE VALVE, STANDARD117 211787 SEAT, INTAKE VALVE, STANDARD118 231348 GUIDE, EXHAUST VALVE119 393615 MUFFLER, EXHAUST120 222263 LOCK, SCREW121 93935 SCREW, HEX HEAD122 393757 DEFLECTOR, EXHAUST, SIDE OUTLET123 93705 SUB= 69485124 27549 GASKET, VALVE COVER125 294178 BREATHER, VALVE CHAMBER126 66578 GROMMET, BREATHER TUBE127 231526 TUBE, BREATHER128 67838 GROMMET, BREATHER TUBE129 93394 SCREW, SEMS, BREATHER, MOUNTING130 262238 LINK, GOVERNOR131 490374 LEVER ASSEMBLY, GOVERNOR132 231082 NUT, HEX133 92613 BOLT, GOVERNOR LEVER134 93306 COTTER, HAIR PIN135 93307 RETAINER, E-RING136 231079 BUSHING, GOVERNOR CRANK137 93448 PLUG, PIPE, HEX SOCKET138 212733 GEAR, CAM139 260642 TAPPET, VALVE140 222450 WASHER, GOVERNOR LEVER141 231077 CRANK, GOVERNOR142 391737 GEAR, GOVERMOR143 221551 WASHER THRUST144 299430 ROD ASSEMBLY, CONNECTING145 92296 LOCK, CONNECTING ROD SCREW146 221876 LOCK, CONNECTING ROD SCREW147 221890 DIPPER, CONNECTING ROD148 397103 CRANKSHAFT149 261696 GEAR, TIMING150 230978 CRANKSHAFT GEAR PIN151 298909 PIN ASSY, PISTON, STD152 26026 LOCK, PISTON PIN153 298904 PISTON ASSEMBLY, STANDARD154 298982 RING SET, PISTON, STANDARD155 395990 CYLINDER ASSEMBLY

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J5000DR (1999 & Before) Page 7 of 26ENGINE, LEFT SIDE www.ersatzteil-service.de

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J5000DR (1999 & Before) Page 8 of 26ENGINE, LEFT SIDE

Ref # Part Number Qty Description93 90832 WASHER, LOCK94 93656 STUD95 297602 COVER ASSEMBLY, CRANKCASE96 294606 SEAL, OIL97 297603 BUSHING, CRANKCASE COVER98 66768 PLUG, OIL FILLER99 270080 GASKET CRANKCASE STANDARD .015"

100 93490 SCREW, HEX HEAD101 221511 SHIELD, CYLINDER102 93032 SCREW, SEM, MOUNTING

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J5000DR (1999 & Before) Page 9 of 26ENGINE, REAR VIEW www.ersatzteil-service.de

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J5000DR (1999 & Before) Page 10 of 26ENGINE, REAR VIEW

Ref # Part Number Qty Description35 490073 SCREW, COVER MOUNTING36 223765 COVER, AIR CLEANER37 399959 FILTER, AIR38 94018 SCREW, AIR CLEANER39 490074 BASE, AIR CLEANER40 271935 GASKET, AIR CLEANER MOUNTING41 490533 CARBURETOR ASSY42 223793 THROTTLE, CARBURETOR43 93499 SCREW44 93527 SCREW, MACHINE, ROUND HEAD45 260575 SPRING, THROTTLE ADJUSTMENT46 490048 SHAFT AND LEVER THROTTLE47 271853 WASHER, THROTTLE SHAFT, FOAM48 398970 SEAL, THROTTLE SHAFT49 262270 LINK, THROTTLE50 271936 GASKET, INTAKE ELBOW MOUNTING51 280720 BELL CRANK52 231520 SCREW, SHOULDER53 231530 VALVE, NEEDLE54 491177 VALVE AND SHAFT GROUP, CHOKE55 270382 WASHER, FOAM56 221839 WASHER, BRASS57 26336 SPRING, NEEDLE VALVE58 223789 PLUG, WELCH59 391813 FUEL PIPE AND CLIP ASSEMBLY60 223472 PLUG, WELCH61 220352 PLUG, WELCH62 221377 CAP, SPRING63 262328 SPRING, FUEL PUMP DIAPHRAGM64 270026 DIAPHRAGM65 210959 COVER, DIAPHRAGM66 93265 PIN, DIAPHRAGM COVER67 93141 SCREW, DIAPHRAGM68 93543 SCREW, SEMS, HEX HEAD69 490589 SCREW AND COLLAR70 223813 CRANK, BELL71 490507 RETAINER, LINK72 262279 ROD, SPEED CONTROL73 220982 WASHER74 93357 SCREW, SEMS, CARBURETOR MOUNTING75 280715 KNOB, CONTROL76 490649 PANEL, CONTROL77 262359 LINK, CHOKE78 262470 LINK, CONTROL79 93572 SCREW80 262283 SPRING, GOVERNOR81 491577 LEVER, BRACKET ASSEMBLY82 93491 RIVET, GOVERNOR CONTROL LEVER MOUNTING83 222962 BUSHING, GOVERNOR LEVER, FLAT84 223455 LEVER, GOVERNOR CONTROL85 396847 SWITCH, STOP86 93343 SCREW, SEMS87 280321 RACK, GEAR CONTROL88 490554 TAMK ASSEMBLY, FUEL89 490075 CAP, FUEL TANK90 271928 GASKET, FUEL TANK MOUNTING91 223786 CLAMP BREATHER TUBE92 94094 SCREW, SEMS, FUEL TANK MOUNTING

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J5000DR (1999 & Before) Page 11 of 26ENGINE, RIGHT SIDE www.ersatzteil-service.de

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J5000DR (1999 & Before) Page 12 of 26ENGINE, RIGHT SIDE

Ref # Part Number Qty Description2 390463 STARTER, ASSEMBLY, REWIND3 230228 PIN, STARTER GRIP4 66728 GRIP, STARTER ROPE5 66884 ROPE, REWIND STARTER6 299431 HOUSING, REWIND STARTER7 92987 NUT, HEX8 490179 SPRING, REWIND STARTER9 295871 PULLEY, REWIND STARTER

10 94128 SCREW, HEX HEAD11 222598 ANCHOR, SPRING12 490817 SPACER13 490169 HOUSING, BLOWER14 93158 SCREW, SEMS15 93490 SCREW, HEX HEAD16 221923 SCREEN, STARTER PULLEY17 399671 CLUTCH ASSEMBLY, REWIND STARTER18 394506 WASHER, CLUTCH RETAINER19 63770 BALL, CLUTCH20 298799 RATCHET, REWIND STARTER21 394897 HOUSING, STARTER CLUTCH22 220865 WASHER, SPRING23 297229 FLYWHEEL, MAGNETO24 93414 SCREW, ARMATURE MOUNTING25 22388 GUIDE, AIR26 397358 ARMATURE GROUP27 221798 TERMINAL, IGNITION CABLE28 398808 WIRE, GROUND29 395990 CYLINDER ASSEMBLY30 299819 SEAL, OIL31 297565 BUSHING, CYLINDER32 222443 GUARD, FLYWHEEL33 93705 SUB= 6948534 222698 KEY, FLYWHEEL

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J5000DR (1999 & Before) Page 13 of 26HANDLE ASSEMBLY www.ersatzteil-service.de

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J5000DR (1999 & Before) Page 14 of 26HANDLE ASSEMBLY

Ref # Part Number Qty Description2 108544X CAP CRT3 108279X NLA4 5420J SUB= 1464805 73731000 NUT6 110670X THROTTLE CRT7 108274X NLA8 102856X GROMMET TI9 8389J GRIP TI

10 110678X NLA11 109795X NLA12 121751X DECAL, THROTTLE13 108292X DECAL, BRACKET HANDLE14 110680X KNOB CRT15 71091008 SCREW16 72110514 BOLT CARRIAGE CRT17 108281X ROD SHIFT CRT18 72110608 BOLT D19 4497H RETAINER M20 109229X LOCK CRT21 5394H SUB= 7393060022 19131611 WASHER CRT23 109228X LEVER LOCK CRT24 121566X HANDLE25 110614X DECAL TI26 102162X CABLE.CLUTCH.CRT27 9484R CONDIUT CLIP T28 86777 SUB= 75009729 102604X GRIP BAR CRT30 81328 SHOULDER BOLT ST31 10040400 LOCKWASHER32 73220400 SUB= 5067533 108276X HANDLE BAR CRT34 1685H SUB= 6847835 10040500 LOCKWASHER

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J5000DR (1999 & Before) Page 15 of 26MAINFRAME, LEFT SIDE www.ersatzteil-service.de

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J5000DR (1999 & Before) Page 16 of 26MAINFRAME, LEFT SIDE

Ref # Part Number Qty Description36 73510500 NUT37 74930579 SUB= 7493057638 1572H SUB= 2882J39 110111X LEVER ASM CRT40 8700J PANEL TI41 72110404 BOLT42 104323X NLA43 73220500 NUT.HEX.5/16-1844 110651X SPACER CRT45 110653X GUARD CRT46 110652X SPACER CRT47 19111116 WASHER48 23230506 SET SCREW49 2649M KEY T50 102143X SUB= 13267251 102148X SUB= 131159X41752 104214X NUT TI53 109794X DECAL, BELT GUARD54 109208X SUB= 124258X

102190X TIRE.CHV.13X5.0-6795R SUB= 65139

55 102841X SUB= 126875X56 100473M "SHEAVE 10"" CRT"57 102142X SUB= 13081658 104679X PULLEY-IDLER TI59 73220600 NUT.HEX.3/8-16UNC60 12000032 KLIP RING61 120938X SPACER62 105611X SUB= 918105611X63 102141X SHIFT ARM CRT64 74760616 BOLT65 102383X COUNTERWEIGHT CRT66 102384X BOLT CRT67 74760524 BOLT.HEX.5/16-1.568 102331X BRACKET LH CRT69 102376X BRACKET ASSY CRT70 10040600 LOCKWASHER19 REFER TO IMAGE27 REFER TO IMAGE28 REFER TO IMAGE31 REFER TO IMAGE32 REFER TO IMAGE

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J5000DR (1999 & Before) Page 17 of 26MAINFRAME, RIGHT SIDE www.ersatzteil-service.de

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J5000DR (1999 & Before) Page 18 of 26MAINFRAME, RIGHT SIDE

Ref # Part Number Qty Description19 REFER TO IMAGE36 REFER TO IMAGE54 REFER TO IMAGE55 REFER TO IMAGE59 REFER TO IMAGE67 REFER TO IMAGE70 REFER TO IMAGE71 REFER TO IMAGE72 110612X DECAL TI73 102332X BRACKET RH CRT74 102173X COUNTERWEIGHT CRT

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J5000DR (1999 & Before) Page 19 of 26OVERVIEW www.ersatzteil-service.de

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J5000DR (1999 & Before) Page 20 of 26OVERVIEW

Ref # Part Number Qty DescriptionREFER TO IMAGE

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J5000DR (1999 & Before) Page 21 of 26TINE ASSEMBLY www.ersatzteil-service.de

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J5000DR (1999 & Before) Page 22 of 26TINE ASSEMBLY

Ref # Part Number Qty Description152 74610616 BOLT153 73610600 SUB= 7810H154 4459J SUB= 6554J155 4929H RIVET.PAN HD.1.75156 6554J "TINE.LH.12"""157 3146R RETAINER.SPRING158 102380X TINE ASSY LH CRT159 6555J "TINE.RH.12"""160 4460J SUB= 6555J161 102382X TINE ASSY RH CRT

121165X NLA121276X OWNER'S MANUAL (FRENCH)

70 REFER TO IMAGE

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J5000DR (1999 & Before) Page 23 of 26TINE SHIELD www.ersatzteil-service.de

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J5000DR (1999 & Before) Page 24 of 26TINE SHIELD

Ref # Part Number Qty Description127 8393J STAKE PIN TI128 12000036 KLIP RING TI129 72110508 BOLT CRT130 8394J SPRING TI131 109230X SPRING CRT132 8392J LATCH BRACKET TI133 72040410 BOLT134 72140505 BOLT135 102155X SUB= 124343X136 98000129 NUT137 104101X SUB= 104101X417138 104085X SUB= 104085X417139 102701X GRIP CRT140 102156X SUB= 102156X500141 74930632 BOLT142 4440J HINGE CRT143 72140404 BOLT144 6712J VINYL CAP TI145 109227X PAD IDLER TI146 120076X SUB= 120075X147 102695X SUB= 102695X417148 120588X PIN HINGE149 104086X SUB= 104086X417150 108283X DECAL, TINE SHIELD151 102326X SUB= 102326X41735 REFER TO IMAGE32 REFER TO IMAGE31 REFER TO IMAGE43 REFER TO IMAGE59 REFER TO IMAGE

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J5000DR (1999 & Before) Page 25 of 26TRANSMISSION P/N BREAKOUT www.ersatzteil-service.de

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J5000DR (1999 & Before) Page 26 of 26TRANSMISSION P/N BREAKOUT

Ref # Part Number Qty Description75 121146X SUB= 15511276 121147X SUB= 15069877 106211X GASKET TI78 5020J NEEDLE BRNG LT79 1370H "T, BEARING"80 102113X PINION-INPUT CRT81 102110X SHAFT-INPUT CRT82 4895H "TI, BEARING"83 102136X WASHER SEAL CRT84 7392M SUB= 100482K85 100371K SPRING-SHIFT CRT86 106160X O-RING TI87 102107X ARM ASSY CRT88 8353J SHIFT FORK TI89 12000039 KLIP RING90 102109X SHAFT SHIFT CRT91 104159X SPACER SPLIT CRT92 4358J WASHER93 12000040 KLIP RING94 102114X GEAR ASSY CRT95 102115X GEAR-REV IDLR CRT96 6803J NEEDLE BEARING TI97 102111X SHAFT CRT98 10040700 LOCKWASHER99 73610700 NUT.ASF.HEX.7/16

100 102128X O RING CRT101 102100X "CRT, BEARING"102 106390X BUSHING TI103 102134X CHAIN CRT104 109204X SUB= 150737105 102106X SUB= 918102106X106 106388X SPACER TI107 102121X SPRCKT 8 GEAR CRT108 102112X SHFT 2ND RED. CRT109 102101X SCRW WHIZ LOK CRT110 106141X SUB= 137300111 4422J BEARING112 106142X SUB= 137300113 105345X GEAR TI114 105346X GEAR TI115 8358J REDUCTION SHFT TI116 4220R BRNG RACE117 106146X SPACER TI118 9272R SUB= 123899X119 102144X RING SPIRAL CRT120 9676R SUB= 147344121 9674R SUB= 147344122 121745X SUB= 150700123 106144X SHAFT ASSY TI124 106147X CHAIN.50 LINK TI125 17580408 SCREW CRT126 73220500 NUT.HEX.5/16-18

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