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Electric Wire Flex-Gard®
Coiled Wire Wire Terminals Terminal Assortment Terminal Store House ATO/ATC Fuse Assortment Frame Clips Wire Connectors Cable Ties Liquid Electrical Tape Vehicle Wire Harness Test Unit Trailer Wiring Test Unit Rechargeable Battery RV/Trailer Light Circuit Tester w/Built in Test Battery Probe Tester Circuit Tester Wire Tester 7-Way Trailer Emulator Tail Light Converters Vehicle to Vehicle Towing Kit Molded Trailer Pre-wired Cables 7-Way Sealed Car End with Cable Multi-Tow® Plug-In Simple® T-Connectors Trailer Junction Box Cable Guard Socket Brackets “Quick Fix” Flat Connector Plug & Sockets Pre-wired Socket Assemblies Adapters Adapters with Molded Cord
Small Clip - BlackMedium Clip - BlackLarge Clip - Black
Each100 pcs
Each100 pcs
EachEachEach
Part # Description
Liquid Electrical Tape
Prevent corrosion and increases reliability. 4 oz. can
Part # Description
Wire ConnectorsPart # Wire Range Color Quantity
25802580-1002580-500
14 - 18 GA.14 - 18 GA.14 - 18 GA.
BlueBlueBlue
Each100 pcs500 pcs
25812581-1002581-500
14 - 18 GA.14 - 18 GA.14 - 18 GA.
WhiteWhiteWhite
Each100 pcs500 pcs
25952595-100
12 - 10 GA.12 - 10 GA.
YellowYellow
Each100 pcs
Terminal Store House (1012 pcs)Part # Description
TSH1012
Cabinet with 25 plastic trays and labels; Size: 10.5" (L) x 6.75" (H) x 4" (W)Contains a complete assortment of: • Insulated Connectors with PVC Sleeves• Color Coded Insulated Ring• Insulated Female Disconnects• Insulated Male Disconnects
• Butt Connectors• Close End Connects• Non-insulated Spade Terminals• Cable Ties & Alligator Clips
Terminal Assortment (360 pcs)Part # Description
TA360
Professional quality terminal. Popular sizes fit a variety of applications.Sectioned plastic storage. Terminal Assortment contains: • Storage Tray• All Purpose• Spade Terminals• Male & Female Push-On Terminals
• Bullet Connectors• Ring Terminals• Butt Connectors• Solderless
25842597
2531125313
25312
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Vehicle Wire Harness Test UnitPart # Description
50918
• Tests all tow vehicle functions including ground, auxiliary power lead, brake controller, directional and backup lights.• Adapts to 4-way flat and 6 or 7-way RV blade round.• Heavy-duty, 20' extension cord is included.• Optional 7-way round heavy-duty adapter also available.
Trailer Wiring Test UnitPart # Description
50928
• Tests all trailer functions including left turn, brake, tail and backup lights, electric brake and auxiliary power.• Adapts to 4-wire flat and 6 or 7-way RV blade round.• Includes battery terminal clips. Can be used with any 12 volt battery.• Unit is short circuit proof.
Rechargeable BatteryPart # Description
50955 Rechargeable battery for #50928
Circuit TesterPart # Description
404593Flat-Lite plug mount, circuit tester, and plug saver all in one. Secures 4-way flat when not in use. Provides water tight protection. Built-in circuit testers with red L.E.D.s indicating proper connection.
Wire TesterPart # Description
18179 Plugs into 7-way flat pin “RV Style” plug and tests all functions. L.E.D. circuit indicators light up to show that the vehicle wiring is functioning properly.
Probe TesterPart # Description
18027
7-Way Trailer EmulatorPart # Description
RV/Trailer Light Circuit Tester w/Built In Test BatteryPart # Description
TH51-BTests 4 pin, 6 pin and 7 pin RV vehicles and trailers. Checks for: Shorts, opens & ground problems, cross shorts, amp draw, high resistance circuits, interchanged circuits, electric brakes.
65627-way Trailer Emulator is used for the proper installation and set-up of a brake control when a trailer is not readily available. Brake control set-up is accomplished using a built-in load module that will simulate electric magnet brakes on a trailer.
Complete with heavy duty insulated alligator clip and 4½-foot ground wire. Ideal for cars, trucks, SUV’s, motorcycles, RV’s and small engines.
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Tail Light Converters
46255
4410
Protects against damage to vehicles wiring systems if trailer short occurs. Computer protection system for ANY vehicle, with or without amber turn signals. Brightest light output for trailers with up to 8 tail lights and 30 markers. Heavy-duty 8 amp rating. Compete with wire connectors, tie straps, wire, fuse holder, and plug mount circuit tester.
An electronically unobstructed 3 - 2 wire trailer light converter for all foreign cars and American cars with separate amber turn signals. Needs an additional trailer plug.
4412Heavy-duty 2>3 converter for RVs and other 2 wire systems towing a vehicle with amber turn signals.
119130Heavy-duty tail light converter, double-molded weatherproof design. Converter mounts in trunk out of harm’s way. 2.1 amps per circuit. 60" lead.
4411An electronically unobstructed 3 - 2 wire trailer light converter for all foreign cars and American cars with separate amber turn signals.Trailer plug build-in.
8638Prewired 7-way car end sealed with 4 ft. of UL listed 7-way cable. Tin-plated, solid brass terminals, housings of industrial-strength, glass-filled thermoplastic, door with EPDM rubber gasket and heavy-duty stainless steel spring.
Part # Description
Part # Description
Part # Description
Part # Description
Part # Description
Vehicle to Vehicle Towing Kit
48955• Installs on towed vehicle• Enables towed vehicle tail lights to operate with towing vehicle
Part # Description
86358636
8638
86378639
BX8811• Connects towed vehicle light system to the RV’s brake light wiring• Includes diode block to prevent electrical feedback
48955
BX8811
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Part #40955• 7 RV Blade to 4-Wire Flat Towing • Fits Standard 7 RV Blade Bracket
Part #42145• 7 RV Blade to 4-Wire Flat Towing • Fits Standard 7 RV Blade Bracket
Part #43385• 7 RV Blade to 4-Wire Flat Towing • Fits Standard 7 RV Blade Bracket
Unplug your vehicle’s factory wiring harness and plug in a vehicle wiring kit. That’s how easy trailer wiring is with a Plug-In-Simple!® wiring kit, featuring OEM connectors for a perfect, weather-tight fit!These kits provide a 4-wire flat connector for your trailer. Optional “pre-wired” 4-wire flat to 6-way round and 4-wire flat to 7-way RV blade round extension adapters to custom install the vehicle side wiring to most trailer combinations. Multi-Tow® Connectors give you the ability to tow trailers with different wiring connectors from the same vehicle connec-tor. These connectors simply replace the 7-way connector that came with your vehicle.
Multi-Tow® Plug-In Simple® T-Connectors
Ford / Lincoln / Mercury / Nissan / Infiniti / Kia / AudiF-Series 1999-09Expedition 1999-09Excursion 1999-05Explorer 2002-09Explorer Sport Trac 2007-09Flex 2009Vans 2004-09Aviator 2003-06
Includes Tail Lights, Side Marker Lights,25' Harness and Tag Bracket
Industry Style
Function Color VisibilityRequirements
10
11
12
A
B
UnitedStates
Canada
Red
Red
Amber
45˚ Left and Right10˚ Up and Down
Rear ClearanceLight
Front ClearanceLight
Rear IdentificationLight
45˚ Left and Right10˚ Up and Down
45˚ Left and Right10˚ Up and Down
Function Color VisibilityRequirements
Part # Description
2836 -Light Kit - Plain Box
Includes Tail Lights, 4' Truck Connector,25' Harness, Tag Bracket and Hardware
Industry Style
Part # Description
2602
27232724
313-15A313-15R
Replacement lens - AmberReplacement lens - Red
V555
Auxiliary Tow Light Kit with Two Double Face(Red/Amber) Stop, Tail and Turn Lights with Magnetic
Base, Trunk Connector and 20' Trailer Harness.Retail Clamshell Packaging
Industry Style
In this section you will find information on legal requirements for trailer lighting, wiring diagrams for 4, 6 & 7-pole systems, as well as some lighting terminology. Some of the most basic maintenance practices can add years of service to your trailer lighting system. One tip is to always unplug the trailer harness from the tow vehicle before launching and loading. Doing so will prevent thermo shock failure when a hot bulb comes in contact with cold water. Another easy maintenance tip is to coat all exposed metal surfaces with dielectric grease, including trailer harness plugs, bulb sockets and contacts. The grease will help prevent corrosion, which is the leading cause of light failure. Finally, as a safety precaution, always check the trailer lighting for proper operation before heading out on the road.
Lighting Tech. Information
UNDER 80"TRAILER
TOW VEHICLES MAY BE ASWIDE AS 102"
WITHOUT SPECIAL PERMITS
OVER 80"TRAILER
TOW VEHICLES MAY BE ASWIDE AS 102"
WITHOUT SPECIAL PERMITS
OVER 80" LIGHTING
InterpretationsThe front sidemarker must be mounted so that it is visible 45 degrees left and right without obstruction from the trailer or tow vehicle to comply with NHTSA's interpre-tation of “as far forward as practical.”
The front sidemarker must be mounted from 39" to 60" from the front of the trailer and be visible from 45 degrees left and right without obstruction from the trailer and tow vehicle to comply with Transport Canada’s interpretation of “as far forward as practical.”
7 8
5 6
12
11
9
10
1,2,3,4
A
7 8
1,2,3,4
5 69
A
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Over 80" wide Pipe-Light™ boat trailer L.E.D. light kits with rear side markers, reflectors and 2 diode L.E.D. white license plate light and
bracket. Some mounting hardware included. Light kits provide rubber mounted submersible 12 volt lights for boat trailers using 2" PVC
pipe. Fits 2 " OD pipe. Fits #1276, 1282 and 1247 Guide Kits.
L.E.D. Submersible Light Kits
Part # Description
2702
*L.E.D. LIGHT*L.E.D. Submersible Light Kit 8 to 14 volts
Includes L.E.D. Tail Lights, L.E.D. Side MarkerLights, 25' Harness, and Tag Bracket
Retail Clamshell Package
Industry Style
Part # Description
2711
545LED
540LED
*L.E.D. LIGHT*L.E.D. Submersible Light Kit 8 to 14 volts
Includes L.E.D. Tail Lights, 25' Harness, & Tag BracketRetail Clamshell Package
Industry Style
*L.E.D.*
*L.E.D.*
*L.E.D.*
*L.E.D.*
Part # Description
1237
Part # Description
1232
-
Part # Description
2800
Industry Style
*L.E.D. LIGHT*L.E.D. Submersible over 80" Light Kit
Includes Tail Lights, 25' Harness and Tag BracketRetail Clamshell Package
Pipe Light™
Pipe-Light™ boat trailer L.E.D. light kits provide rubber mounted submersible 12 volt lights for boat trailers using 2" PVC pipe. Fits 2 " OD pipe. Standard 3 wire plug in connectors with 10 foot wire leads, stainless screws, frame clips and wire connectors are included (1 Pair).
8-Function Wrap Around Style Tail Light, LH (Reflector on top)
7-Function Wrap Around Style Tail Light, RH (Reflector on top)
Replacement Lens LH Wrap Around Style
Replacement Lens RH Wrap Around Style
Recessed Double Tail Light (Non-Submersible)
Industry Style
Industry Style
Industry Style
Industry Style
Part # Description
2904
2905
-
-
Industry Style
Industry Style
84
-
3485750 Replacement Lens; Red with Red Insert -
Industry Style
Acrylic lens and high impact housing are sonic welded for airtight “Belljar” submersible applications. Meets D.O.T. requirements including trailers over 80" wide for stop, tail, turn, rear and side reflector, rear and side marker and license illuminator. Stainless steel hardware included. 6" L x 3½" H x 2¼" D.
Function
TailLight
StopLight
TurnSignal
RearReflector
SideLight
SideReflector
TagLight
RearClearance
7
8
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Marker Clearance Lights - Stud Mount
27172718
55-15A55-15R
Replacement Lens - AmberReplacement Lens - Red
28292799
55-15ALED55-15RLED
Replacement Lens - AmberReplacement Lens - Red
Part # Description
2615
2616
114A
114R
Side Marker Clearance Amber w/Reflex Lens¼" Stud Mount
Industry Style
Part # Description
2807 114ALED6 Diode Side Marker Clearance Amber w/Reflex Lens
Operates 8 to 14 volts. ¼" Stud Mount
Industry Style
Side Marker Clearance Red w/Reflex Lens¼" Stud Mount
2824
2825
-
-
Side Marker Clearance Amber w/Clear Amber Base¼" Stud Mount
Side Marker Clearance Red w/Clear Red Base¼" Stud Mount
2805 114RLED6 Diode Side Marker Clearance Red w/Reflex Lens
Operates 8 to 14 volts. ¼" Stud Mount
*L.E.D.*
*L.E.D.*
Part # Description
2691 Amber with Reflectors; ¼" Stud Mount
2692 Red with Reflectors; ¼" Stud Mount
203ARS - 9811
203RRS - 9811
Industry Style
Part # Description
2917 Amber with Reflectors; Single Stud Mount
2918 Red with Reflectors; Single Stud Mount
202ARS
202RRS
Industry Style2917
2918
2-3/4"
2-1/8"
1"
2-7/8"
2-1/8"
15/16"
5/8"
Part # Description
2636
2637
147A
147R
Submersible Side Marker Clearance Amberw/Reflex Lens. ¼" Stud Mount
Submersible Side Marker Clearance Redw/Reflex Lens. ¼" Stud Mount
Industry Style
Part # Description
2658
2659
3230323332313234
Submersible Clearance MarkerAmber - ¼" Stud Mount (White Base)
Submersible Clearance MarkerRed - ¼" Stud Mount (White Base)
2787Dual Function Red/Amber Marker Light; Surface Mount.
3" Hole Centers; Grounds through Mount Screw
Industry Style
2-15/16"
5-13/16"
4-3/4"
2-3/16"
4-1/8"
1"2-3/8"
1-1/2"
3-1/2"4-9/16"
2-1/2"1-3/4"
1-5/16"1-3/8"
1/2"3-5/8"
3/4"
3-1/2"
11/16"
3"
2"
2-9/16"
1-3/16" 15/16"
3-1/4"
1-7/16"
1-15/16"
416Clear Backup/Utility Function Light Only - 2 wire6-1/2"
2-1/4"
2643-C 2643CClear Backup/Utility Function Only - 2 wire
2926 -Clear Backup/Utility Function Only - 2 wire (L.E.D.)
2911 420CClear Backup/Utility Function Light Only
2911-K 420CClear Backup with Grommet and Plug
5-1/16"
4-1/4"
*L.E.D.*
6-1/2"
2-1/4"
1-3/8"
7/8"
2668
2669
2667
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Identification Bar LightsPart # Description
2661 Similar to150-3A
Similar to150-3R
Similar to150-3ALED
Sealed Amber 3 Light Black Poly. I.D. Bar w/Harness
Industry Style
2662 Sealed Red 3 Light Black Poly. I.D. Bar w/Harness
Part # Description
2816L.E.D.
Sealed Amber 3 Light Black Poly. I.D. Bar w/Harness
Industry Style
2817L.E.D.
Sealed Red 3 Light Black Poly. I.D. Bar w/Harness
Part # Description
2623 Amber 3 Light. I.D. Bar White Steel Bar
Industry Style
2624 Red 3 Light. I.D. Bar White Steel Bar
Similar to150-3RLED
Similar to 107-3A
Similar to 107-3R
2725 Replacement Lens - Amber
2726 Replacement Lens - Red107-15A107-15R
Part # Description
2912 Sealed Red L.E.D. Bar Light - Stainless Steel Bar
Industry Style
Part # Description
2699 327RBX - 9962Red; Bar can be bent to fit V of trailer
Industry Style
*L.E.D.*
1-3/8"
1-7/16"
15-1/16"
14-3/8"
1-7/16"
17"
7-1/2"
1-5/8"
1-7/16"
17"
7-1/2"
1-5/8"
-
-
Similar to169-3
Similar to151-3R
Part # Description
2770 Sealed Red 3 Light ID Bar - Stainless Steel
Industry Style
151-3R
Part # Description
2901
Industry Style
Red polycarbonate lens is sonic welded to housingSlim design fits applications requiring minimal spaceVoltage 8-14 VDC. 11-Super L.E.D.s. 3 wire hook up
2914
L.E.D. Slimline I.D. bar light w/auxiliary turn function.Clear lens with red L.E.D.s. 15½"(L) x 1 "(H) x ¾"(D).
Requires ½" hole for wires. (SUBMERSIBLE).4 wire hook up
2900 L.E.D. Amber lens 11 diode, 2 wire hook up.15½"(L) x 1 "(H) x ¾"(D). Requires ½" hole for wires.
ground to trailer(white wire) tail, license side marker
(brown wire)
left/stop & turn(yellow wire)
left/stop & turn(green wire)
side marker(amber)
located as far forwardpractical exclusive of tongue
(O.O.T.MVSS 108)
ground to vehicle(white wire)
Recreational Vehicles 7-pole ConnectorsNo. Color Circuits
1 Ground Return 10 Gauge
RecommendedWire Gauge
White
2 Electric Brake 12 GaugeBlue
3Tail, License &Running Lights 14 GaugeGreen
4 Battery Charge 10 GaugeBlack
5 14 GaugeRed
6Stop & Right Hand
Turn Signal
Stop & Left HandTurn Signal
14 GaugeBrown
2 Brown
3 Yellow
4 Red
5 Green
6 Blue
7 Auxiliary Circuit 14 GaugeYellow
Universal 6-pole ConnectorsNo. Color Circuits
1 Ground Return
Tail Lights
Left Turn
Stop
Right Turn
Auxiliary Circuit
White Blackor
9-way (9 circuit) ConnectorsNo. Color Circuits
1
2
3
4
5
6
7
8
9
8 Gauge
12 Gauge
14 Gauge
8 Gauge
14 Gauge
14 Gauge
14 Gauge
12 Gauge
14 Gauge
Common Ground
Electric Brake
Tail, License, Running Light
Battery Charge
Stop & Left Turn or Left Turn
Stop & Right Turn or Right Turn
Back-up or Auxiliary Groundor Auxiliary Circuit
Auxiliary Circuit
Reefer (Tag) or Stop
White
Blue
Green
Black
Red
Brown
Yellow
Gray
Orange
Heavy-duty 7-pole ConnectorsNo. Color Circuits
1 Ground Return 10 Gauge
RecommendedWire Gauge
White
2Clearance, Side Marker &
Identification Lamps 12 GaugeBlack
3Left Turn &
Hazard Signal 12 GaugeYellow
4 12 GaugeRed
5 12 GaugeGreen
6Tail, Rear Clearance, Marker
& License Plate Lamps
Right Turn Signal& Hazard Signal
Stop Lamps &Anti-lock Devices
12 GaugeBrown
2 Green
3
White
4 Brown
7 Auxiliary Circuit 12 Gauge
8 Gauge
FMVSS-121Anti-lock
12 Gauge
12 Gauge
10 Gauge
12 Gauge
12 Gauge
12 GaugeBlue
Universal 4-pole ConnectorsNo. Color Circuits
1 Ground Return
Right Turn & Brake Lights
Left Turn & Brake Lights
Tail Lights
Yellow Redor
Note: Check all Circuits before operation vehicle.
Wire Color Codes
RecommendedWire Gauge
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Federal Lighting Requirements For TrailersBasic Equipment Required On All Trailers
Area Equipment Quantity Color LocationSAE LensCoding
FunctionalPurpose
Height mm(in.)from the ground
1
2
3
Tail Lamps (T)
Stop Lamps (S)
Rear TurnSignal Lamps
(I)
RearReflex Reflectors
Rear SideMarker Lamps*photometrically certified at installation angle
RearClearance Lamps*photometrically certified at installation angle
RearIdentification (ID)Lamps
Rear SideReflex Reflectors
License PlateLamp(s)
(A)
(L)
(A)
(P2, PC* orP3, PC2*)
4a
a
b
b
Front SideMarker Lamps*photometrically certified at installation angle
Front SideReflex Reflectors (A)
(P2, PC* orP3, PC2*)
(P2, PC* orP3, PC2*)
FrontClearance Lamps*photometrically certified at installation angle
(P2, PC* orP3, PC2*)
Red
Red
Red
Red
Red
Yellow
Yellow
White No requirement
Indicate braking
Indicate direction of turn
Illuminates license plate
Indicate vehicle’spresence and width
Min.2
On the rear - symmetricalas far apart as practicable
380-1830(15-72)
On the rear - symmetricalas far apart as practicable
On the rear - symmetricalas far apart as practicable
On the rear - above or atthe sides of license plate
Each side at rearas far back as practicable
Each side at rearas far back as practicable
facing sideward
380-1530 (15-60)no max. for veh. under
2032mm (80") wide
Each side at rearas far forward as practicable
Each side at rearas far forward as practicable
facing sideward
380-1830(15-72)
380-2110(15-83)
On the rear - symmetricalas far apart as practicable
facing rearward380-1530
(15-60)
380-1530(15-60)
380-1530(15-60)
380 (15)minimum
Min.2
Min.2
Min.2
Min.2
Min.2
Min.2
Red orYellow
Min.2
Min.1
Indicate vehicle’spresence and width
DESCRIPTION MANDATORY REQUIREMENTS
Front and rear
side marker lamps/
side reflex reflectors
indicate vehicle’s
presence and length
Additional Equipment For Trailers Exceeding The following Parameters~ Length 9.1m (30 ft.) or longer ~
~ Width 2032mm (80 inches) or wider ~
Area Equipment Quantity Color LocationSAE LensCoding
FunctionalPurpose
Height mm(in.)from the ground
5 Intermediate SideMarker Lamps
Intermediate SideReflex Reflectors
(P2 or P3)
(P2 or P3)
(A)
Yellow
Yellow
Yellow
Indicate presenceof a long vehicle
Indicate presenceof a long vehicle
Min.2
Each side near centerfacing sideward
Each side near centerfacing sideward
380-(15)minimum
380-1530(15-60)
Min.2
DESCRIPTION MANDATORY REQUIREMENTS
Area Equipment Quantity Color Location HeightSAE LensCoding
FunctionalPurpose
6
8
7
Red
Red
Show vehicle’s widthMAY NOT be combined
with tail lamps
Show vehicle’s width
Indicate presenceof a wide vehicle
Min.2
Min.2
At widest point - symmetricalon the rear or near the rear
facing rearward
At widest point - symmetricalon the front or near the front
facing forward
On the rear - center horizontally spaced150mm (6 in.) to 300mm (12 in.) apart
facing rearward
As high as practicablemay be lower only if
ID lamps are at the top
As high as practicable
At the top - maybe lower if door headernarrower than 25mm
Exactly3
DESCRIPTION MANDATORY REQUIREMENTS
Rear UpperBody Markings
Bumper BarMarking
~ Width 2032mm (80 inches) or wider AND GVWR 4536 kg (10,000 lbs) or more ~
Area
Note: The edge of red conspicuity tape shall not be closer than 75mm to the edge of any amber lamp and the edge of white conspicuity tape shall not be closer than 75mm to the edge of any lamp
Conspicuity Treatment Quantity Color Location OptionsHeightDOTCoding
9
Rear LowerBody Marking
SideMarking
12
White
Red/White
Red/White(see options)
Red/White(see options)
Continuous
Continuous
(see location)
At the top
No requirement
Exactly 2 pairs of300mm long strips
On the rear upper cornersfacing rearward
On the rear full width of thevehicle - facing rearward
Each side - facing sidewardcontinuous, or evenly spaced
over minimum of 50% of lengthstarts and ends as close to the front
and rear of the vehicle as practicable
As horizontal as practicable andas close as practicable to the rangeof 375 to 1525mm from the ground
As horizontal as practicable andas close as practicable to the rangeof 375 to 1525mm from the ground
On the rear bumper bar’shorizontal element
full width - facing rearward
DESCRIPTION MANDATORY REQUIREMENTS
Relex reflectors may not be required if they are replaced in their
required location with conspicuity treatment.Optional in Canada:
Rear lower bodyand side conspicuity
treatment mayalso be solid white,
solid yellow, or white and yellow.
DOT-C
DOT-C2
DOT-C3
DOT-C4
IMPORTANT NOTE: Every lamp, reflex reflector, and conspicuity treatment (device) must be permanently attached in the location specified below and must comply with all applicable requirements prescribed for it by FMVSS/CMVSS 108. The face of any device on the front/rear and sides should be, respectively perpendicular and parallel to vehicle centerline, unless it is photometrically certified at installation angle. No part of the vehicle shall prevent any device from meeting its prescribed requirements unless an auxiliary device meeting all prescribed requirements is installed.In Canada: Manufacturers and importers of vehicles must have the proper certification test records demonstrating compliance of lighting components with all prescribed requirements.