IW SERIES IRONWORKERS BETTER PARTS … · IW SERIES SINGLE CYLINDER IRONWORKERS FEATURES DURMA PUNCHING STATION The punch station is designed with versatility in mind. The design

IW SERIES IRONWORKERS

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DURMA

IW SERIES IRONWORKERS

DURMA

STANDARD EQUIPMENT � Swing Away Stripper � Punching Station � Section Cutting � Angle Cutting � Flat Bar Shearing � Notching � Twist and Drop Punch Holder � Touch and Cut Back Stop � Angle Mitering & Flat Bar Station � Angle Station � Large Throat and Gauging Table � Channel Web Punching � Bending Attachment

IWS CAPACITIES � 40 - 45 Tons � Five Stations � Single Cylinder Operation

IW CAPACITIES � 60 - 88 - 121 - 188 Tons � Five Stations � Dual Cylinder Operation

IW SERIES SINGLE CYLINDER IRONWORKERS FEATURES

DURMA

PUNCHING STATION

The punch station is designed with versatility in mind. The design of the bolster plate, makes it possible to perform a wide range of punching. This includes the punching of flat bar, flange, angle, and channel. The station comes standard with quick change punch and die holders, as well as a swing away stripper. Also included are x & y coordinate gauge stops. This feature is useful for repetitive work.

SECTION CUTTING

This station comes standard with blades for cutting solid round and square stock. Alternatively, it can be equipped with easily removable blades for cutting tees, channel, and I-beam profiles. There is also an adjustable hold down for clamping the profile during the cutting process.

ANGLE CUTTING

Blades are four sided and easily installed and rotated. The cavity is designed in such a way to allow the mitering of angles (IWS Multi only). An easy adjustable hold down provides for proper clamping of the material while it is being sheared. Shown with special Z aperture on 45 M.

FLAT BAR SHEARING

An easily adjustable hold down ensures proper clamping of the plate. An entry feed table has adjustable guides and stops to make sure the material is accurately placed under the cutting blades. The blades are manufactured in such a way that allows cutting of a wide range of material thickness at a low rake angle and without the need for adjustment.

IW SERIES SINGLE CYLINDER IRONWORKERS FEATURES

DURMA

NOTCHING

This station comes standard with rectangular notching blades which allow side notching, therefore allowing notching of unlimited widths. Vee notching blades can easily be installed, and are available as an option.

TWIST AND DROP PUNCH HOLDER

A “twist & drop” style punch holder provides for fast, easy, and accurate tool changes.

SWING AWAY STRIPPER

A swing away style punch stripper allows proper stripping of the part. It is easily moved away for greater access to the punch and die area.

TOUCH & CUT ELECTRICAL BACK STOP

39” Back stop with electrical touch and cut feature that aligns to all shearing stations.

IW SERIES DUAL CYLINDER IRONWORKERS FEATURES

DURMA

ANGLE CUTTING

Blades are four sided and easily installed and rotated. The cavity is designed in such a way to allow the mitering of angles (IWS Multi only). An easy adjustable hold down provides for proper clamping of the material while it is being sheared. Shown with special Z aperture on 45 M.

PUNCHING STATION WITH LARGE GAUGING TABLE

In the dual cylinder models, two foot pedals and two power cylinders allow for two operators to be operating the machine at the same time. Another advantage to this series, is the punch cylinder cycles straight up and down instead of at an arc.

This provides for better punch and die alignment. In fact actually provided for a punch press station in which you can mount a wide variety of punching applications. The punch station is designed with versatility mind. The design of the bolster plate, makes it possible to perform a wide range of punching.

This includes the punching of flat bar, flange, angle, and channel. The station comes standard with quick change punch and die holders, as well as a swing away stripper. Also included are x & y coordinate gauge stops. This feature is useful for repetitive work.

ANGLE MITERING

The angle station allows mitering at 45 degrees. The capacity is less than the 90 degree mitering capabilities.

ANGLE STATION

The angle cavity is equipped with an easily adjustable hold down to increase sheared blank quality.

IW SERIES DUAL CYLINDER IRONWORKERS FEATURES

DURMA

ANGLE MITERING & FLAT BAR STATION

It is possible to miter the leg of an angle at 5 degrees in the flat bar shear station.

LARGE THROAT & GAUGING TABLE

A large throat and gauge table is standard on the dual cylinder models. The table is equipped with recessed measuring scales calibrated to the center line of the punch. Side and rear gauge stops are also included. A larger throat is available as an option and a 24” throat is standard on the 120 ton models.

SWING AWAY STRIPPER

A swing away style punch stripper allows proper stripping of the part. It is easily moved away for greater access to the punch and die area.

CHANNEL WEB PUNCHING

The specially shaped punch station bolster allows punching holes in the web of profiles.

IW SERIES DUAL CYLINDER IRONWORKERS FEATURES

DURMA

FLAT BAR SHEARING

An easily adjustable hold down ensures proper clamping of the plate. An entry feed table has adjustable guides and stops to make sure the material is accurately placed under the cutting blades. The blades are manufactured in such a way that allows cutting of a wide range of material thickness at a low rake angle and without the need for adjustment.

NOTCHING

This station comes standard with rectangular notching blades which allow side notching, therefore allowing notching of unlimited widths. Vee notching blades can easily be installed, and are available as an option.

TOUCH & CUT ELECTRICAL BACK STOP PRESS BRAKE ATTACHMENT (OPTIONAL)

39” Back stop with electrical touch and cut feature that aligns to all shearing stations.

It is possible to mount a bending attachment to the punch station. A large single vee or a four vee for thinner material is available.

IW SERIES IRONWORKERS SPECIFICATIONS

DURMA

Triangular Notch (Thickness) Inch 0.19 0.19 0.25 0.25 0.25 0.25 0.25 0.25Triangular Notching Width Inch 3 3 3 3 5 5 5 5Triangulat Notching Depth Inch 3 3 3 3 5 5 5 5

Motorpower HP 4 4 8 8 15 15 15 15Oil Capacity Gallon 9 9 20 20 20 20 20 40Net Weight (Approx.) lb 1742 1830 2822 3009 5908 5908 8223 17666Machine Dimension (Approx.) Inch 62x57x56 62x57x61 66x68x70 82x70x80 82x70x80 92x70x80 104x70x89 127x43x90Packing Dimension (Approx.) mm 63x28x58 63x28x72 67x28x72 83x32x72 83x32x82 93x32x82 104x32x92 43

Optional Equipment

Technical Data

IW Series 45 45D 55 55DT 80 80DT 110DT 165 DTPunching Tons Inch 50 50 60 60 88 88 121 180Punch Capacity Inch 1 1 1 1 1 1 1 1Throat Depth Inch 6 6 9 20 11 20 24 24

Maximum Stroke Length Inch 0.75 0.75 0.375 0.375 0.5 0.5 0.125 0.5Strokes Per Minute Quat. 20 20 37 37 38 38 28 31Table Size Inch 17x 6 17 x 6 21 x 9 21x 20 21 x 11 21 x 20 21x 24 30 x 20Table Height Inch 40 40 42 43 47 47 49 59

Largest Hole Inch 4 4 6 6 6 6 6 6Single Vee Press Brake Inch 0 0 10 10 12 12 12 15Multi-Vee Press Brake Inch 0 0 19 19 19 23 23 33Pipe Notching Inch 0 0 2 2 2 2 2 2

Flat Bar (Max Thickness) Inch 8 8 8 8 12 12 15 16Flat Bar (Max Width) Inch 12 12 11 11 18 18 23 30Blade Length Inch 12 12 12 12 18 18 24 30Angle Flange Trim Inch 3 3 2 2 3 3 4 5Working Height Inch 39 39 35 35 40 40 42 39

At 90˚ Shearing Inch 3x3x5/16 3x3x5/16 4x4x3/8 4x4x3/8 5x5x1/2 5x5x1/2 6x6x1/2 8x8x3/4At 45˚ Miter Shearing Inch 2x2x1/4 3x3x1/4 3x3x1/4 3x3x1/4 3x3x1/4 3x3x1/4 3x3x1/4Working Height Inch 40 40 40 43 49 49 52 52

Round Bar Inch 1 1 1 1 1 1 2 2Square Bar Inch 1 1 1 1 1 1 2 2Working Height Inch 41 44 41 41 51 51 54 54

U- Profit Shear Inch 4 4 4 4 5 5 6 8T- Profit Shear Inch 1 1 2 2 2 2 2 3I- Profit Shear Inch 4 4 4 5 5 6 8

Material Thickness Inch 0.25 0.25 0.38 0.38 0.47 0.47 0.5 0.6Rectangular (Width) Inch 1 1 1 1 2 2 2 2Rectangular Notch (Depth) Inch 2 2 3 3 3 3 3 4Vee Notcher (Side Depth x Thickness) mm 1 1 1 1 2 2 2 2

Optional Equipment

Angle Shearing

Flat Shearing

Bar Shearing

Optional Equipment

Notching

DURMA

DURMA AIMS FOR CONTINUOUS DEVELOPMENT

DURMA’s large investment in machining centers and production equipment, as well as its ISO-certified factories totaling 1,350,000 square feet and 1,000 employees, make one of the world’s largest, efficient and most contemporary facilities in the world.

In order to offer customer solutions and further develop patents, the Durma Research and Development center opened in 2010. Fifty engineers were added over the last two years.

Designed and engineered with modern technology, Durma products are equipped with high quality and proven readily available components.

Established in 1956, Durma has vast experience in building and supplying quality products. With over 60,000 machines delivered worldwide, Durma has earned a reputation as a supplier of innovative “value oriented” solutions.

Your partner today, tomorrow, and forever.